CN112140193A - 金属化薄膜分切宽度动态监测装置及方法 - Google Patents
金属化薄膜分切宽度动态监测装置及方法 Download PDFInfo
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Abstract
金属化薄膜分切宽度动态监测装置,该动态监测装置用于监控并反馈分切机构对金属化薄膜实行分切后的宽度参数;所述动态监测装置包括:壳体,所述壳体、红外线激发器、红外线发射头、金属传感器、PLC、红灯和绿灯。本发明通过红外线将扫描到的金属化薄膜分切宽度参数无线传输给金属传感器,金属传感器再将参数信息传递给PLC,通过PLC分析控制红灯和绿灯的显示,来判断分切宽度的合格与否,此种方式只需要在明确分切宽度不合格时,才会停机去修正,减少了停机次数,生产效率得以提高。
Description
技术领域
本发明属于金属化薄膜加工技术领域,特别涉及空金属化薄膜分切宽度动态监测装置及方法。
背景技术
金属化薄膜在蒸镀上金属涂层后是一整块幅面的,需要对其进行分切形成不同宽度类型的产品。但是,现有的分切机构对金属化薄膜进行分切时由于长时间运转或者外界震动,需要人工每隔一段时间停机用游标卡尺去测量并修正,导致生产效率低。
发明内容
本发明针对现有技术存在的不足,提供了金属化薄膜分切宽度动态监测装置及方法,具体技术方案如下:
金属化薄膜分切宽度动态监测装置,该动态监测装置用于监控并反馈分切机构对金属化薄膜实行分切后的宽度参数;
所述动态监测装置包括:
壳体,所述壳体内部具有容置空间;
红外线激发器,用于激发产生红外线,所述红外线激发器置于所述壳体内;
红外线发射头,用于发射红外线,所述红外线发射头设置在所述壳体外部一端面,并与所述红外线激发器连接;
金属传感器,用于感知并传递经红外线扫描得到的分切后金属化薄膜宽度参数,所述金属传感器置于所述壳体内;
PLC,用于控制所述红外线激发器的激发状态,并接收所述金属传感器传递的分切后金属化薄膜宽度参数,再予以反馈显示,所述PLC置于所述壳体内,所述PLC分别与所述金属传感器和所述红外线激发器通过线路连接;
红灯,用于在金属化薄膜分切宽度不合格时,接收所述PLC反馈的报警信息,并发出亮光,所述红灯置于所述壳体外部表面,并与所述PLC通过线路连接;
绿灯,用于在金属化薄膜分切宽度合格时,接收所述PLC反馈的正常信息,并发出亮光,所述绿灯与所述红灯并列设置于所述壳体外部表面,并与所述PLC通过线路连接。
进一步地,所述分切机构包括依次错位间隔设置的放卷辊、对切辊、分散辊和收卷辊,四者的辊面上缠绕有金属化薄膜,所述对切辊与用于分切金属化薄膜的分切刀具相对贴面设置,所述动态监测装置设置于所述分散辊与所述收卷辊之间的分切后的金属化薄膜上方。
进一步地,所述分切刀具包括载体辊,所述载体辊的两端面垂直安装有辊轴,所述载体辊上套设有至少两个以上的圆环形刀架,每个所述刀架的外环面上均安装有圆环形刀片,相邻所述刀架之间的所述载体辊上依据金属化薄膜的分切宽度套设有至少一个以上的分隔螺套,所述载体辊的两端部分别螺接有一夹紧螺套,每个所述夹紧螺套与对应的所述刀架之间通过套设所述分隔螺套相互抵紧。
金属化薄膜分切宽度动态监测方法,该动态监测方法包括以下步骤:
S1:安装金属化薄膜
将待分切的金属化薄膜套装在所述放卷辊上,并将金属化薄膜的自由端按照运转路径依次穿过所述对切辊、分散辊并与所述收卷辊粘接;
S2:调整相邻刀片之间的宽度
根据S1步骤中金属化薄膜的幅面以及分切宽度要求,通过在所述载体辊上添加分隔螺套来调整相邻刀片之间的宽度,调整完成后旋紧所述载体辊两端部的夹紧螺套;
S3:启动分切机构
首先将S2步骤中调整好的分切刀具的刀片与所述对切辊上的金属化薄膜贴面接触,然后启动分切机构试运行,试运行完成后裁切掉所述收卷辊上先期未分切的金属化薄膜;
S4:启动动态监测装置
在S3步骤的试运行完成后,重新启动分切机构,随之启动动态监测装置对分切后的金属化薄膜进行宽度监控;
S5:停机调整分切刀具
在S4步骤中,若动态监测装置上的绿灯亮,则分切机构可以正常运行;若动态监测装置上的红灯亮,则必须停止分切机构运行,对分切刀具上的刀片间隔宽度进行重新调整,调整好后重新启动分切机构和动态监测装置,重复上述步骤运行即可。
本发明的有益效果是:
本发明通过红外线将扫描到的金属化薄膜分切宽度参数无线传输给金属传感器,金属传感器再将参数信息传递给PLC,通过PLC分析控制红灯和绿灯的显示,来判断分切宽度的合格与否,此种方式只需要在明确分切宽度不合格时,才会停机去修正,减少了停机次数,生产效率得以提高。
附图说明
图1示出了本发明监控分切机构对金属化薄膜实行分切的工作演示图;
图2示出了本发明中分切刀具的结构示意图;
图3示出了本发明分切后的金属化薄膜缠绕在分散辊上的结构示意图;
图4示出了本发明的结构示意图;
图5示出了本发明的工作流程框图。
图中所示:1、放卷辊;2、对切辊;3、分散辊;4、收卷辊;5、分切刀具;51、载体辊;52、辊轴;53、刀片;54、刀架;55、分隔螺套;56、夹紧螺套;6、金属化薄膜;7、动态监测装置;71、壳体;72、红外线激发器;73、红外线发射头;74、金属传感器;75、PLC;76、红灯;77、绿灯。
具体实施方式
为了使本发明的目的、技术方案及优点更加清楚明白,以下结合实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。
如图4和5所示,金属化薄膜分切宽度动态监测装置,该动态监测装置7用于监控并反馈分切机构对金属化薄膜6实行分切后的宽度参数;
所述动态监测装置7包括:
壳体71,所述壳体71内部具有容置空间;
红外线激发器72,用于激发产生红外线,所述红外线激发器72置于所述壳体71内;
红外线发射头73,用于发射红外线,所述红外线发射头73设置在所述壳体71外部一端面,并与所述红外线激发器72连接;
金属传感器74,用于感知并传递经红外线扫描得到的分切后金属化薄膜6宽度参数,所述金属传感器74置于所述壳体71内;
PLC75,用于控制所述红外线激发器72的激发状态,并接收所述金属传感器74传递的分切后金属化薄膜6宽度参数,再予以反馈显示,所述PLC75置于所述壳体71内,所述PLC75分别与所述金属传感器74和所述红外线激发器72通过线路连接;
红灯76,用于在金属化薄膜6分切宽度不合格时,接收所述PLC75反馈的报警信息,并发出亮光,所述红灯76置于所述壳体71外部表面,并与所述PLC75通过线路连接;
绿灯77,用于在金属化薄膜6分切宽度合格时,接收所述PLC75反馈的正常信息,并发出亮光,所述绿灯77与所述红灯76并列设置于所述壳体71外部表面,并与所述PLC75通过线路连接。
通过上述技术方案,本方案通过红外线将扫描到的金属化薄膜6分切宽度参数无线传输给金属传感器74,金属传感器74再将参数信息传递给PLC75,通过PLC75分析控制红灯76和绿灯77的显示,来判断分切宽度的合格与否,此种方式只需要在明确分切宽度不合格时,才会停机去修正,减少了停机次数,生产效率得以提高。
如图1所示,所述分切机构包括依次错位间隔设置的放卷辊1、对切辊2、分散辊3和收卷辊4,四者的辊面上缠绕有金属化薄膜6,所述对切辊2与用于分切金属化薄膜6的分切刀具5相对贴面设置,所述动态监测装置7设置于所述分散辊3与所述收卷辊4之间的分切后的金属化薄膜6上方;通过这一技术方案,可以连续分切金属化薄膜6,也方便动态监测装置7对分切宽度的监测。
如图2和3所示,所述分切刀具5包括载体辊51,所述载体辊51的两端面垂直安装有辊轴52,所述载体辊51上套设有至少两个以上的圆环形刀架54,每个所述刀架54的外环面上均安装有圆环形刀片53,相邻所述刀架54之间的所述载体辊51上依据金属化薄膜6的分切宽度套设有至少一个以上的分隔螺套55,所述载体辊51的两端部分别螺接有一夹紧螺套56,每个所述夹紧螺套56与对应的所述刀架54之间通过套设所述分隔螺套55相互抵紧;通过这一技术方案,刀片53之间的间隔距离可随着夹紧螺套56的增减而改变,方便快捷,其中夹紧螺套56可以设计成不同尺寸厚度来适应分切宽度的要求。
金属化薄膜分切宽度动态监测方法,该动态监测方法包括以下步骤:
S1:安装金属化薄膜
将待分切的金属化薄膜6套装在所述放卷辊1上,并将金属化薄膜6的自由端按照运转路径依次穿过所述对切辊2、分散辊3并与所述收卷辊4粘接;
S2:调整相邻刀片之间的宽度
根据S1步骤中金属化薄膜6的幅面以及分切宽度要求,通过在所述载体辊51上添加分隔螺套55来调整相邻刀片53之间的宽度,调整完成后旋紧所述载体辊51两端部的夹紧螺套56;
S3:启动分切机构
首先将S2步骤中调整好的分切刀具5的刀片53与所述对切辊2上的金属化薄膜6贴面接触,然后启动分切机构试运行,试运行完成后裁切掉所述收卷辊4上先期未分切的金属化薄膜6;
S4:启动动态监测装置
在S3步骤的试运行完成后,重新启动分切机构,随之启动动态监测装置7对分切后的金属化薄膜6进行宽度监控;
S5:停机调整分切刀具
在S4步骤中,若动态监测装置7上的绿灯77亮,则分切机构可以正常运行;若动态监测装置7上的红灯76亮,则必须停止分切机构运行,对分切刀具5上的刀片53间隔宽度进行重新调整,调整好后重新启动分切机构和动态监测装置7,重复上述步骤运行即可。
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。
Claims (4)
1.金属化薄膜分切宽度动态监测装置,其特征在于:该动态监测装置(7)用于监控并反馈分切机构对金属化薄膜(6)实行分切后的宽度参数;
所述动态监测装置(7)包括:
壳体(71),所述壳体(71)内部具有容置空间;
红外线激发器(72),用于激发产生红外线,所述红外线激发器(72)置于所述壳体(71)内;
红外线发射头(73),用于发射红外线,所述红外线发射头(73)设置在所述壳体(71)外部一端面,并与所述红外线激发器(72)连接;
金属传感器(74),用于感知并传递经红外线扫描得到的分切后金属化薄膜(6)宽度参数,所述金属传感器(74)置于所述壳体(71)内;
PLC(75),用于控制所述红外线激发器(72)的激发状态,并接收所述金属传感器(74)传递的分切后金属化薄膜(6)宽度参数,再予以反馈显示,所述PLC(75)置于所述壳体(71)内,所述PLC(75)分别与所述金属传感器(74)和所述红外线激发器(72)通过线路连接;
红灯(76),用于在金属化薄膜(6)分切宽度不合格时,接收所述PLC(75)反馈的报警信息,并发出亮光,所述红灯(76)置于所述壳体(71)外部表面,并与所述PLC(75)通过线路连接;
绿灯(77),用于在金属化薄膜(6)分切宽度合格时,接收所述PLC(75)反馈的正常信息,并发出亮光,所述绿灯(77)与所述红灯(76)并列设置于所述壳体(71)外部表面,并与所述PLC(75)通过线路连接。
2.根据权利要求1所述的金属化薄膜分切宽度动态监测装置,其特征在于:所述分切机构包括依次错位间隔设置的放卷辊(1)、对切辊(2)、分散辊(3)和收卷辊(4),四者的辊面上缠绕有金属化薄膜(6),所述对切辊(2)与用于分切金属化薄膜(6)的分切刀具(5)相对贴面设置,所述动态监测装置(7)设置于所述分散辊(3)与所述收卷辊(4)之间的分切后的金属化薄膜(6)上方。
3.根据权利要求2所述的金属化薄膜分切宽度动态监测装置,其特征在于:所述分切刀具(5)包括载体辊(51),所述载体辊(51)的两端面垂直安装有辊轴(52),所述载体辊(51)上套设有至少两个以上的圆环形刀架(54),每个所述刀架(54)的外环面上均安装有圆环形刀片(53),相邻所述刀架(54)之间的所述载体辊(51)上依据金属化薄膜(6)的分切宽度套设有至少一个以上的分隔螺套(55),所述载体辊(51)的两端部分别螺接有一夹紧螺套(56),每个所述夹紧螺套(56)与对应的所述刀架(54)之间通过套设所述分隔螺套(55)相互抵紧。
4.根据权利要求3所述的金属化薄膜分切宽度动态监测方法,其特征在于:该动态监测方法包括以下步骤:
S1:安装金属化薄膜
将待分切的金属化薄膜(6)套装在所述放卷辊(1)上,并将金属化薄膜(6)的自由端按照运转路径依次穿过所述对切辊(2)、分散辊(3)并与所述收卷辊(4)粘接;
S2:调整相邻刀片之间的宽度
根据S1步骤中金属化薄膜(6)的幅面以及分切宽度要求,通过在所述载体辊(51)上添加分隔螺套(55)来调整相邻刀片(53)之间的宽度,调整完成后旋紧所述载体辊(51)两端部的夹紧螺套(56);
S3:启动分切机构
首先将S2步骤中调整好的分切刀具(5)的刀片(53)与所述对切辊(2)上的金属化薄膜(6)贴面接触,然后启动分切机构试运行,试运行完成后裁切掉所述收卷辊(4)上先期未分切的金属化薄膜(6);
S4:启动动态监测装置
在S3步骤的试运行完成后,重新启动分切机构,随之启动动态监测装置(7)对分切后的金属化薄膜(6)进行宽度监控;
S5:停机调整分切刀具
在S4步骤中,若动态监测装置(7)上的绿灯(77)亮,则分切机构可以正常运行;若动态监测装置(7)上的红灯(76)亮,则必须停止分切机构运行,对分切刀具(5)上的刀片(53)间隔宽度进行重新调整,调整好后重新启动分切机构和动态监测装置(7),重复上述步骤运行即可。
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