CN112133783A - Photovoltaic power generation device and manufacturing method thereof - Google Patents

Photovoltaic power generation device and manufacturing method thereof Download PDF

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Publication number
CN112133783A
CN112133783A CN202010807725.7A CN202010807725A CN112133783A CN 112133783 A CN112133783 A CN 112133783A CN 202010807725 A CN202010807725 A CN 202010807725A CN 112133783 A CN112133783 A CN 112133783A
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CN
China
Prior art keywords
power generation
photovoltaic power
solar cell
back plate
cell panel
Prior art date
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Pending
Application number
CN202010807725.7A
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Chinese (zh)
Inventor
彭廉钦
张瑜
补强
周汪洋
田晶
张传升
赵剑
吴华
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Chongqing Shenhua Thin Film Solar Technology Co ltd
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Chongqing Shenhua Thin Film Solar Technology Co ltd
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Priority to CN202010807725.7A priority Critical patent/CN112133783A/en
Publication of CN112133783A publication Critical patent/CN112133783A/en
Pending legal-status Critical Current

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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/04Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
    • H01L31/054Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means
    • H01L31/0547Optical elements directly associated or integrated with the PV cell, e.g. light-reflecting means or light-concentrating means comprising light concentrating means of the reflecting type, e.g. parabolic mirrors, concentrators using total internal reflection
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01LSEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
    • H01L31/00Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
    • H01L31/18Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E10/00Energy generation through renewable energy sources
    • Y02E10/50Photovoltaic [PV] energy
    • Y02E10/52PV systems with concentrators
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Condensed Matter Physics & Semiconductors (AREA)
  • Electromagnetism (AREA)
  • General Physics & Mathematics (AREA)
  • Computer Hardware Design (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Power Engineering (AREA)
  • Manufacturing & Machinery (AREA)
  • Photovoltaic Devices (AREA)

Abstract

The present invention relates to a photovoltaic power generation apparatus and a manufacturing method thereof, the photovoltaic power generation apparatus including: a back plate; a transparent front plate opposite to the back plate; the thin-film solar cell panel is arranged between the transparent front plate and the back plate and comprises a plurality of photoelectric conversion units which are connected in series/parallel and arranged in an array manner; the packaging adhesive film is arranged between the transparent front plate and the thin-film solar cell panel; and a light reflection structure capable of reflecting the received light onto the photoelectric conversion unit. The light reflection structure comprises a first reflection member and/or a second reflection member, wherein the first reflection member is arranged between the transparent front plate and the back plate and is adjacent to the thin-film solar cell panel, and the second reflection member is embedded in the packaging adhesive film, and the orthographic projection of the second reflection member on the back plate completely falls into the orthographic projection of a gap between the photoelectric conversion units on the back plate. The photovoltaic power generation device solves the problem that the photovoltaic conversion efficiency of the photovoltaic power generation device is low, and ensures that the photovoltaic power generation device can generate power by utilizing the light energy irradiated into the non-power generation area, so that the photovoltaic conversion efficiency is improved.

Description

Photovoltaic power generation device and manufacturing method thereof
Technical Field
The invention belongs to the technical field of photovoltaics, and particularly relates to a photovoltaic power generation device and a manufacturing method thereof.
Background
Nowadays, the frequency of non-renewable resources such as natural gas, coal and the like in the world is urgent, the energy problem increasingly becomes a bottleneck restricting the development of the international socioeconomic performance, and more countries begin to develop solar energy resources and seek new power for economic development. Photovoltaic power generation occupies an important seat of world energy consumption in the near future, replaces part of conventional energy, and becomes a main body of world energy supply.
The conventional photovoltaic power generation device comprises a transparent front plate, an encapsulation adhesive film, a thin-film solar cell panel and a back plate which are arranged in a stacked manner, wherein the thin-film solar cell panel comprises a plurality of photoelectric conversion units which are connected in series/parallel and are arranged in an array manner. The inventors of the present application have assiduously studied and found that, in order to connect two adjacent photoelectric conversion units, the prior art has disposed a connection structure in a gap (belonging to a non-power generation region) between the two adjacent photoelectric conversion units, thereby causing light irradiated into the gap to be not utilized. Meanwhile, the packaging adhesive film (also belonging to the non-power generation area) filled between the transparent front plate and the back plate and arranged at the periphery of the thin-film solar cell only has a sealing function, and light irradiated into the position cannot be utilized at all.
Disclosure of Invention
In order to solve all or part of the above problems, an object of the present invention is to provide a photovoltaic power generation device and a method for manufacturing the same, which solve the problem of low photoelectric conversion efficiency of the photovoltaic power generation device, and ensure that the photovoltaic power generation device can generate power by using light energy irradiated into a non-power generation region, thereby improving the photoelectric conversion efficiency thereof.
According to a first aspect of the present invention, there is provided a photovoltaic power generation apparatus comprising: a back plate; a transparent front plate opposite the back plate; a thin film solar cell panel disposed between the transparent front plate and the back plate, and including a plurality of photoelectric conversion units connected in series/parallel and arranged in an array; the packaging adhesive film is arranged between the transparent front plate and the thin-film solar cell panel; and a light reflection structure capable of reflecting the received light onto the photoelectric conversion unit. The light reflection structure comprises a first reflection member arranged between the transparent front plate and the back plate and adjacent to the thin-film solar cell panel and/or a second reflection member embedded in the packaging adhesive film, wherein the orthographic projection of the second reflection member on the back plate completely falls into the orthographic projection of a gap between the photoelectric conversion units on the back plate.
Further, the first and second reflecting members each include at least one reflecting plane.
Furthermore, an included angle between the reflecting plane of the first reflecting component and the transparent front plate is an acute angle; an angle between the reflecting plane of the second reflecting member and the transparent front plate is an acute angle.
Further, the first reflecting member and the second reflecting member are triangular prisms.
Further, the first and second reflecting members are made of epoxy resin doped with glass frit.
Further, the back plate and the transparent front plate are both one of glass, polymethyl methacrylate and polyethylene terephthalate.
Further, the packaging adhesive film is one of ethylene-vinyl acetate copolymer and polyvinyl butyral.
Further, the photoelectric conversion unit comprises a substrate, a back electrode arranged on the substrate, a CIGS light absorption layer arranged on the back electrode, a buffer layer arranged on the CIGS light absorption layer, and a front electrode arranged on the buffer layer.
Further, the substrates of the plurality of photoelectric conversion units are of an integrated structure.
According to a second aspect of the present invention, there is provided a method of manufacturing a photovoltaic power generation apparatus according to the first aspect of the present invention, the method comprising the steps of: preparing a back plate, and preparing a thin-film solar cell panel on the back plate; disposing a first reflective member on the thin film solar cell panel; disposing a second reflective member at a periphery of the thin film solar cell panel; covering a packaging adhesive film on the thin-film solar cell panel; covering a transparent front plate on the packaging adhesive film; and laminating the back plate, the thin-film solar cell panel, the first reflecting member, the second reflecting member, the packaging adhesive film and the transparent front plate to obtain the photovoltaic power generation device.
The photovoltaic power generation device and the manufacturing method thereof are additionally provided with the first reflection member and/or the second reflection member, wherein the first reflection member is arranged between the transparent front plate and the back plate and at a position adjacent to the thin-film solar cell panel, so that the first reflection member is used as a part or the whole of the light reflection structure, receives light in the non-power generation area and reflects the light to the photoelectric conversion unit, and therefore the photoelectric conversion efficiency of the photovoltaic power generation device is improved. Similarly, the second reflecting member is embedded in the encapsulating adhesive film and disposed above the gap between the photoelectric conversion units, so that the second reflecting member serves as another part or all of the light reflecting structure, receives light in the non-power generation region and reflects the light onto the photoelectric conversion units, thereby improving the photoelectric conversion efficiency of the photovoltaic power generation device. The photovoltaic power generation device is simple in structure, easy to assemble, safe and reliable to use, and convenient to implement, popularize and apply.
Drawings
Preferred embodiments of the present invention will be described in detail below with reference to the accompanying drawings. In the figure:
fig. 1 is a schematic structural diagram of a photovoltaic power generation apparatus according to an embodiment of the present invention;
fig. 2 is a partially enlarged view of the photovoltaic power generation apparatus shown in fig. 1.
In the drawings, like parts are provided with like reference numerals. The figures are not drawn to scale.
Detailed Description
The invention will be further explained with reference to the drawings.
Fig. 1 is a schematic structural diagram of a photovoltaic power generation apparatus 100 according to an embodiment of the present invention; fig. 2 is a partially enlarged view of the photovoltaic power generation apparatus 100 shown in fig. 1. As shown in fig. 1 and 2, the photovoltaic power generation device 100 includes a back sheet 1, a transparent front sheet 2, a thin film solar cell panel 3, an encapsulation adhesive film 4, and a light reflection structure. Wherein the transparent front plate 2 is opposite to the back plate 1. The thin-film solar cell panel 3 is provided between the transparent front plate 2 and the back plate 1, and includes a plurality of photoelectric conversion units connected in series/parallel and arranged in an array form. The packaging adhesive film 4 is arranged between the transparent front plate 2 and the thin-film solar cell panel 3. The light reflection structure includes a first reflection member 5a and/or a second reflection member 5b, and the first reflection member 5a and/or the second reflection member 5b can reflect the received light onto the photoelectric conversion unit so that the photoelectric conversion unit can generate more electric power. Wherein the first reflective member 5a is provided between the transparent front plate 2 and the back plate 1 and adjacent to the thin film solar cell panel 3. The second reflecting member 5b is embedded in the packaging adhesive film 4, and the orthographic projection of the second reflecting member 5b on the back plate 1 completely falls into the orthographic projection of the gap between the photoelectric conversion units on the back plate 1.
The photovoltaic power generation device 100 and the manufacturing method thereof of the present invention add the first reflection member 5a and/or the second reflection member 5b, wherein the first reflection member 5a is arranged at a position between the transparent front plate 2 and the back plate 1 and adjacent to the thin-film solar cell panel 3, so that the first reflection member 5a is a part or the whole of the light reflection structure, and receives light in this non-power generation region and reflects it onto the photoelectric conversion unit, thereby improving the photoelectric conversion efficiency of the photovoltaic power generation device 100. Similarly, the second reflecting member 5b is embedded in the encapsulant film 4 and disposed above the gap between the photoelectric conversion units, so that the second reflecting member 5b serves as another part or all of the light reflecting structure, and receives and reflects light onto the photoelectric conversion units in this non-power generation region, thereby improving the photoelectric conversion efficiency of the photovoltaic power generation apparatus 100. The photovoltaic power generation device 100 is simple in structure, easy to assemble, safe and reliable to use, and convenient to implement, popularize and apply.
According to an embodiment of the present invention, the first and second reflecting members 5a and 5b each comprise at least one reflecting plane. Although a curved surface may also be used to reflect light and facilitate photoelectric conversion, since the difficulty of constructing the curved surface is high, it is recommended to select a plane having a lower construction cost, that is, the reflecting plane can reduce the manufacturing cost thereof without affecting the light reflecting effect of the first and second reflecting members 5a and 5 b. Through a large number of experiments, it is verified that when an angle between the reflection plane of the first reflection member 5a and the transparent front plate 2 is an acute angle, and an included angle between the reflection plane of the second reflection member 5b and the transparent front plate 2 is an acute angle, the sum of light received by the thin-film solar cell panel 3 and reflected by the reflection plane is maximized.
In the present embodiment, the first and second reflecting members 5a and 5b are each triangular prism-shaped. More preferably, the first reflecting member 5a and the second reflecting member 5b are both made of epoxy resin doped with glass frit.
In the present embodiment, the back sheet 1 and the transparent front sheet 2 are each one of glass, polymethyl methacrylate, and polyethylene terephthalate, and the back sheet 1 has a thickness of 2mm to 6mm and the transparent front sheet 2 has a thickness of 2mm to 6 mm. The material of the encapsulant film 4 is one of Ethylene-Vinyl Acetate Copolymer (EVA) and Polyvinyl Butyral (PVB), and the thickness of the encapsulant film is 0.5mm to 1 mm.
In the present embodiment, the thin film solar cell panel 3 is selected as a copper indium gallium selenide thin film solar cell panel. That is, in the thin-film solar cell panel 3, the photoelectric conversion unit includes a substrate 311, a back electrode 312 provided on the substrate 311, a cigs light absorbing layer 313 provided on the back electrode 312, a buffer layer 314 provided on the cigs light absorbing layer 313, and a front electrode 315 provided on the buffer layer 314. In any of the thin-film solar cell panels 3, all the photoelectric conversion units share the same substrate 311. The substrate 311 may be selected from one of soda lime glass, stainless steel, and polyimide. The material of the back electrode 312 includes molybdenum, titanium, tungsten, and/or aluminum. The material of the buffer layer 314 includes titanium dioxide, cadmium sulfide, or zinc sulfide. Aluminum-doped zinc oxide (AZO) is preferred as the material of the front electrode 315 because the aluminum-doped zinc oxide (AZO) has high visible light transmittance, high chemical stability, abundant material sources, and low price. The CIGS light absorption layer 313 and the buffer layer 314 can jointly form a PN junction, so that the photoelectric conversion unit can complete photoelectric conversion by utilizing a photovoltaic effect generated by the PN junction.
Next, a method for manufacturing the photovoltaic power generation apparatus 100 will be described. The manufacturing method comprises the following steps: preparing a back plate 1, and preparing a thin film solar cell panel 3 on the back plate 1; arranging a first reflecting member 5a on the thin-film solar cell panel 3; arranging a second reflecting member 5b at the periphery of the thin-film solar cell panel 3; covering a packaging adhesive film 4 on the thin-film solar cell panel 3; covering a transparent front plate 2 on the packaging adhesive film 4; and laminating the back plate 1, the thin-film solar cell panel 3, the first reflecting member 5a, the second reflecting member 5b, the packaging adhesive film 4 and the transparent front plate 2 to obtain the photovoltaic power generation device 100.
In summary, the photovoltaic power generation apparatus 100 and the manufacturing method thereof solve the problem of low photoelectric conversion efficiency of the photovoltaic power generation apparatus 100, and ensure that the photovoltaic power generation apparatus 100 can generate power by using the light energy irradiated into the non-power generation region, thereby improving the photoelectric conversion efficiency thereof.
In the description of the present application, it is to be understood that the terms "thickness", "upper", "middle", "peripheral", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention.
Furthermore, the terms "first", "second", etc. are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. In the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
In this application, unless expressly stated or limited otherwise, the terms "connected" and "coupled" are to be construed broadly, as they may be, for example, fixedly coupled, detachably coupled, or integrally formed; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
The above description is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art can easily make changes or variations within the technical scope of the present invention disclosed, and such changes or variations should be covered within the scope of the present invention. Therefore, the protection scope of the present invention shall be subject to the protection scope of the claims. The technical features mentioned in the embodiments can be combined in any way as long as there is no structural conflict. It is intended that the invention not be limited to the particular embodiments disclosed, but that the invention will include all embodiments falling within the scope of the appended claims.

Claims (10)

1. A photovoltaic power generation apparatus, characterized by comprising:
a back plate;
a transparent front plate opposite the back plate;
a thin film solar cell panel disposed between the transparent front plate and the back plate, and including a plurality of photoelectric conversion units connected in series/parallel and arranged in an array;
the packaging adhesive film is arranged between the transparent front plate and the thin-film solar cell panel; and
a light reflection structure capable of reflecting received light onto the photoelectric conversion unit;
the light reflection structure comprises a first reflection member arranged between the transparent front plate and the back plate and adjacent to the thin-film solar cell panel and/or a second reflection member embedded in the packaging adhesive film, wherein the orthographic projection of the second reflection member on the back plate completely falls into the orthographic projection of a gap between the photoelectric conversion units on the back plate.
2. The photovoltaic power generation device of claim 1, wherein the first and second reflective members each comprise at least one reflective plane.
3. The photovoltaic power generation device according to claim 2, wherein an angle sandwiched between the reflection plane of the first reflection member and the transparent front plate is an acute angle; an angle between the reflecting plane of the second reflecting member and the transparent front plate is an acute angle.
4. The photovoltaic power generation device according to claim 3, wherein the first and second reflecting members are each a triangular prism shape.
5. The photovoltaic power generation device according to any one of claims 1 to 4, wherein the first reflecting member and the second reflecting member are each made of epoxy resin doped with glass frit.
6. The photovoltaic power generation device of claim 5, wherein the back sheet and the transparent front sheet are each one of glass, polymethylmethacrylate, and polyethylene terephthalate.
7. The photovoltaic power generation device according to claim 6, wherein the encapsulant film is one of ethylene-vinyl acetate copolymer and polyvinyl butyral.
8. The photovoltaic power generation apparatus according to claim 6, wherein the photoelectric conversion unit includes:
a substrate;
a back electrode disposed on the substrate;
the copper indium gallium selenide light absorption layer is arranged on the back electrode;
the buffer layer is arranged on the copper indium gallium selenide light absorption layer;
and a front electrode disposed on the buffer layer.
9. The photovoltaic power generation device according to claim 8, wherein the same substrate is shared by all the photoelectric conversion units in the thin-film solar cell panel.
10. A method of manufacturing a photovoltaic power generation apparatus according to any one of claims 1 to 9, characterized by comprising:
preparing a back plate, and preparing a thin-film solar cell panel on the back plate;
disposing a first reflective member on the thin film solar cell panel;
disposing a second reflective member at a periphery of the thin film solar cell panel;
covering a packaging adhesive film on the thin-film solar cell panel;
covering a transparent front plate on the packaging adhesive film;
and laminating the back plate, the thin-film solar cell panel, the first reflecting member, the second reflecting member, the packaging adhesive film and the transparent front plate to obtain the photovoltaic power generation device.
CN202010807725.7A 2020-08-12 2020-08-12 Photovoltaic power generation device and manufacturing method thereof Pending CN112133783A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010807725.7A CN112133783A (en) 2020-08-12 2020-08-12 Photovoltaic power generation device and manufacturing method thereof

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010807725.7A CN112133783A (en) 2020-08-12 2020-08-12 Photovoltaic power generation device and manufacturing method thereof

Publications (1)

Publication Number Publication Date
CN112133783A true CN112133783A (en) 2020-12-25

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100147363A1 (en) * 2008-12-12 2010-06-17 Industrial Technology Research Institute Encapsulant material, crystalline silicon photovoltaic module and thin film photovoltaic module
WO2013062284A1 (en) * 2011-10-26 2013-05-02 Lg Innotek Co., Ltd. Solar cell module and method of preparing the same
CN103165711A (en) * 2011-12-14 2013-06-19 财团法人工业技术研究院 Packaging structure and solar cell with same
CN206893624U (en) * 2017-06-05 2018-01-16 上海海优威新材料股份有限公司 There is the photovoltaic module provided with decorative pattern in cell piece gap
WO2019150284A1 (en) * 2018-01-30 2019-08-08 3M Innovative Properties Company Solar cell module
CN209328922U (en) * 2018-12-26 2019-08-30 苏州阿特斯阳光电力科技有限公司 A kind of reflective glue film, Reflecting backboard and photovoltaic module

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100147363A1 (en) * 2008-12-12 2010-06-17 Industrial Technology Research Institute Encapsulant material, crystalline silicon photovoltaic module and thin film photovoltaic module
WO2013062284A1 (en) * 2011-10-26 2013-05-02 Lg Innotek Co., Ltd. Solar cell module and method of preparing the same
CN103165711A (en) * 2011-12-14 2013-06-19 财团法人工业技术研究院 Packaging structure and solar cell with same
CN206893624U (en) * 2017-06-05 2018-01-16 上海海优威新材料股份有限公司 There is the photovoltaic module provided with decorative pattern in cell piece gap
WO2019150284A1 (en) * 2018-01-30 2019-08-08 3M Innovative Properties Company Solar cell module
CN209328922U (en) * 2018-12-26 2019-08-30 苏州阿特斯阳光电力科技有限公司 A kind of reflective glue film, Reflecting backboard and photovoltaic module

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