CN112127024A - Energy-saving and environment-friendly spinning combing machine cylinder brushing device - Google Patents
Energy-saving and environment-friendly spinning combing machine cylinder brushing device Download PDFInfo
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- CN112127024A CN112127024A CN202010966802.3A CN202010966802A CN112127024A CN 112127024 A CN112127024 A CN 112127024A CN 202010966802 A CN202010966802 A CN 202010966802A CN 112127024 A CN112127024 A CN 112127024A
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- roller
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01G—PRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
- D01G19/00—Combing machines
- D01G19/06—Details
- D01G19/22—Arrangements for removing, or disposing of, noil or waste
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- Environmental & Geological Engineering (AREA)
- Textile Engineering (AREA)
- Preliminary Treatment Of Fibers (AREA)
Abstract
The invention relates to the technical field of textile equipment, and discloses an energy-saving and environment-friendly spinning combing machine cylinder brushing device which comprises a rack, wherein a main shaft is movably connected inside the rack, a main driving roller is fixedly connected outside the main shaft, an induction mechanism is movably connected outside the main shaft, a cylinder roller is fixedly connected outside the main shaft, a driving belt is movably connected outside the main driving roller, an adjusting wheel is movably connected inside the driving belt, and a positioning rod is slidably connected inside the adjusting wheel. The main transmission roller, the induction mechanism, the transmission belt, the regulating wheel, the locating rod, the magnetic sleeve rod, the electromagnet and the conical roller are matched for use, so that the rotating speed difference between the cylinder roller and the brush block is correspondingly increased, the working effect of the brush roller is effectively guaranteed, the synchronous rotation of the brush roller and the cylinder roller is achieved, the interference of accompanying air flow is reduced, the using effect is improved, the product quality is improved, the use of a motor is reduced, the energy consumption is reduced, and the effects of energy conservation and environmental protection are achieved.
Description
Technical Field
The invention relates to the technical field of textile equipment, in particular to an energy-saving and environment-friendly brushing device for a cylinder of a textile combing machine.
Background
In the spinning process, the cotton rolls are combed by a combing machine mainly for removing impurities and waste fibers of short fibers. In the working process of the combing machine, combing is generally carried out by using a cylinder roller, and the combing roller is cleaned by a combing brush by using the rotating speed difference between a cylinder brush and a cylinder.
And current cylinder brush roll is higher than the cylinder roller in order to guarantee the rotational speed, the cylinder brush roll adopts independent motor usually, thereby increase equipment cost, cause the wasting of resources, and current cylinder brush roll rotational speed does not change along with the change of the rotational speed of cylinder roller, and can produce the brush and accompany the air current at the cylinder brush roll rotation in-process, when equal high-speed operation of cylinder and brush, the air current suppresses each other, do not influence the working effect, but at the cylinder rotational speed increase with reduce the in-process, the brush rotational speed does not change, thereby lead to the brush to accompany the air current and increase, cause the scratch disorder, thereby influence the working effect, lead to product quality to descend.
In the brushing process, certain friction loss is generated on the bristles, and the existing brush is replaced directly after loss, so that the operation is very troublesome, and the working efficiency is seriously influenced.
In order to solve the problems, the inventor provides an energy-saving and environment-friendly spinning combing machine cylinder brushing device which has the advantages that a brush roll and a cylinder roll synchronously rotate, the rotating speed of the brush roll is greater than that of the cylinder roll, the interference of accompanying air flow is reduced, the using effect is improved, the product quality is improved, the use of a motor is reduced, the energy consumption is reduced, the energy is saved, the environment is protected, meanwhile, a brush is convenient to adjust, the service life of the brush is prolonged, the replacement frequency of the brush is reduced, and the working efficiency is effectively improved.
Disclosure of Invention
In order to achieve the purpose, the invention provides the following technical scheme: an energy-saving and environment-friendly spinning combing machine cylinder brushing device comprises a rack, a main shaft, a main driving roller, an induction mechanism, a cylinder roller, a driving belt, an adjusting wheel, a positioning rod, a magnetic sleeve rod, an electromagnet, a conical roller, a coupling, a brush roller, an adjusting ring, an adjusting gear, a worm, a connecting gear, a connecting rod and a brush block.
The positions and the connection relations of the structures are as follows:
the inner part of the frame is movably connected with a main shaft, the outer part of the main shaft is fixedly connected with a main driving roller, the outer part of the main shaft is movably connected with an induction mechanism, the outer part of the main shaft is fixedly connected with a cylinder roller, the outer part of the main driving roller is movably connected with a driving belt, the inner part of the driving belt is movably connected with an adjusting wheel, the inner part of the adjusting wheel is connected with a positioning rod in a sliding way, the outer part of the positioning rod is sleeved with a magnetic sleeve rod, the outer part of the magnetic sleeve rod is movably connected with an electromagnet, the inner part of the driving belt is movably connected with a conical roller, the outer part of the conical roller is hinged with a coupler, the outer part of the coupler is hinged with a brush roller, the inner part of the brush roller is movably connected with an adjusting ring, the outside fixedly connected with of connecting gear is connected with the connecting rod, the outside of connecting rod articulates there is the brush piece.
Preferably, the induction mechanism is composed of a magnetic ring and an external coil, the magnetic ring is arranged outside the main shaft, and the external coil is arranged inside the frame.
Preferably, the regulating wheel is located between main driving roller and the conical roller, and the external diameter of the inside rotating ring of regulating wheel is greater than the external diameter of main driving roller, and the biggest external diameter of conical roller is less than the external diameter of main driving roller, and the outside of regulating wheel is provided with the location dog.
Preferably, the positioning rod is fixedly connected inside the rack, a supporting spring is arranged outside the positioning rod, and the supporting spring is arranged between the adjusting wheel and the rack.
Preferably, the magnetic sleeve rod is movably connected with the adjusting wheel, the magnetic sleeve rod is connected inside the rack in a sliding mode, and the outside of the magnetic sleeve rod is provided with the permanent magnet.
Preferably, the electromagnet is fixedly connected inside the rack, the electromagnet is connected with the like magnetic pole of the permanent magnet, and the electromagnet is electrically connected with the external coil of the induction mechanism.
Preferably, the adjusting ring is rotatably connected to the inside of the brush roller, and a flat-toothed ring is arranged on the portion, located inside the brush roller, of the adjusting ring.
Preferably, the number of the adjusting gears and the number of the worms are eight, the eight adjusting gears are meshed and connected with the outer portion of the flat gear ring of the brush roller, and the outer portion of each worm is meshed and connected with two connecting gears.
Advantageous effects
Compared with the prior art, the invention provides an energy-saving and environment-friendly brushing device for a textile combing machine cylinder, which has the following beneficial effects:
1. this energy-concerving and environment-protective weaving comber cylinder brushing device, through the final drive roller, induction mechanism, the drive belt, the regulating wheel, the locating lever, the magnetic sleeve pole, the cooperation of electro-magnet and conical roller is used, thereby make the corresponding increase of cylinder roller and brush piece rotational speed difference, thereby effectively guarantee the working effect of brush roll, reached brush roll and cylinder roller synchronous rotation, reduce and accompany the air current and disturb, thereby improve the result of use, improve product quality, and reduce the motor and use, reduce energy consumption, reach energy-concerving and environment-protective effect.
2. This weaving comber cylinder brushing device of energy-concerving and environment-protective uses through the cooperation of adjustable ring, adjusting gear, worm, connecting gear, connecting rod and brush piece to reach the effect of adjusting the brush hair, effectively increased the use number of times of brush hair, improve life, reduced the frequency that the brush hair was changed simultaneously, reduce the operation degree of difficulty, improve the high efficiency.
Drawings
FIG. 1 is a schematic view of the overall connection of the structure of the present invention;
FIG. 2 is a schematic view of the connection between the electromagnet and the magnetic sleeve rod according to the present invention;
FIG. 3 is a schematic view of a connection of section A-A of FIG. 1 according to the present invention;
FIG. 4 is an enlarged view of part B of FIG. 3 according to the present invention;
FIG. 5 is an enlarged view of the portion C of the structure of FIG. 3 according to the present invention.
In the figure: 1. a frame; 2. a main shaft; 3. a main drive roller; 4. an induction mechanism; 5. a cylinder roll; 6. a transmission belt; 7. an adjustment wheel; 8. positioning a rod; 9. a magnetic loop bar; 10. an electromagnet; 11. a tapered roller; 12. a coupling; 13. a brush roll; 14. an adjusting ring; 15. an adjusting gear; 16. a worm; 17. a connecting gear; 18. a connecting rod; 19. a brush block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an energy-saving and environment-friendly brushing device for a cylinder of a textile combing machine comprises a frame 1, a main shaft 2, a main driving roller 3, an induction mechanism 4, a cylinder roller 5, a driving belt 6, an adjusting wheel 7, a positioning rod 8, a magnetic loop rod 9, an electromagnet 10, a conical roller 11, a coupling 12, a brush roller 13, an adjusting ring 14, an adjusting gear 15, a worm 16, a connecting gear 17, a connecting rod 18 and a brush block 19.
The positions and the connection relations of the structures are as follows:
the inner part of the frame 1 is movably connected with a main shaft 2, the outer part of the main shaft 2 is fixedly connected with a main driving roller 3, the outer part of the main shaft 2 is movably connected with an induction mechanism 4, the outer part of the main shaft 2 is fixedly connected with a cylinder roller 5, the outer part of the main driving roller 3 is movably connected with a driving belt 6, the inner part of the driving belt 6 is movably connected with an adjusting wheel 7, the inner part of the adjusting wheel 7 is slidably connected with a positioning rod 8, the outer part of the positioning rod 8 is sleeved with a magnetic sleeve rod 9, the outer part of the magnetic sleeve rod 9 is movably connected with an electromagnet 10, the inner part of the driving belt 6 is movably connected with a conical roller 11, the outer part of the conical roller 11 is hinged with a coupler 12, the outer part of the coupler 12 is hinged with a brush roller 13, the inner part of the brush roller 13 is movably, the outer part of the connecting gear 17 is fixedly connected with a connecting rod 18, and the outer part of the connecting rod 18 is hinged with a brush block 19.
Wherein:
and a, the induction mechanism 4 consists of a magnetic ring and an external coil, the magnetic ring is arranged outside the main shaft 2, and the external coil is arranged inside the frame 1.
b, the regulating wheel 7 is located between the main driving roller 3 and the conical roller 11, the outer diameter of the rotating ring in the regulating wheel 7 is larger than that of the main driving roller 3, the maximum outer diameter of the conical roller 11 is smaller than that of the main driving roller 3, and a positioning stop block is arranged outside the regulating wheel 7.
And c, the positioning rod 8 is fixedly connected inside the rack 1, a supporting spring is arranged outside the positioning rod 8, and the supporting spring is arranged between the adjusting wheel 7 and the rack 1.
d, the magnetic sleeve rod 9 is movably connected with the adjusting wheel 7, the magnetic sleeve rod 9 is connected inside the rack 1 in a sliding mode, and a permanent magnet is arranged outside the magnetic sleeve rod 9.
e, the electromagnet 10 is fixedly connected inside the frame 1, the electromagnet 10 is connected with the like magnetic pole of the permanent magnet, and the electromagnet 10 is electrically connected with the external coil of the induction mechanism 4.
f, the adjusting ring 14 is rotatably connected to the inside of the brush roller 13, and the portion of the adjusting ring 14 located inside the brush roller 13 is provided with a flat gear ring.
g, eight adjusting gears 15 and eight worms 16 are arranged, the eight adjusting gears 15 are meshed and connected with the outer portion of the flat gear ring of the brush roller 13, and two connecting gears 17 are meshed and connected with the outer portion of each worm 16.
The working process and the principle are that in the using process, the main shaft 2 drives the main driving roller 3 and the cylinder roller 5 to rotate, the main driving roller 3 drives the tapered roller 11 to rotate through the driving belt 6, the tapered roller 11 drives the brush roller 13 to start rotating through the coupler 12, the maximum outer diameter of the tapered roller 11 is smaller than the outer diameter of the main driving roller 3, the rotating speed of the cylinder roller 5 is smaller than that of the brush roller 13, meanwhile, when the rotating speed of the main shaft 2 is increased, the current of an external coil of the induction mechanism 4 is increased, because the electromagnet 10 is fixedly connected inside the rack 1, the electromagnet 10 is connected with the like magnetic poles of the permanent magnet blocks, the electromagnet 10 is electrically connected with the external coil of the induction mechanism 4, the electromagnet 10 receives signals and the magnetism is increased, meanwhile, the electromagnet 10 pushes the magnetic sleeve rod 9, the magnetic sleeve rod 9 pushes the adjusting wheel 7, the adjusting wheel 7 drives the driving belt 6 to slide on the surfaces of the, thereby make the corresponding increase of the rotating speed difference of cylinder roller 5 and brush piece 19 to effectively guarantee the working effect of brush roller 13, reached brush roller 13 and cylinder roller 5 synchronous rotation, reduce and accompany the air current and disturb, thereby improve the result of use, improve product quality, and reduce the motor and use, reduce energy consumption, reach energy-concerving and environment-protective effect.
Meanwhile, when the bristles are damaged to a certain extent, the adjusting ring 14 is rotated to drive the adjusting gear 15 and the worm 16 to rotate, the worm 16 drives the connecting gear 17 to rotate, and the connecting gear 17 pushes the bristle block 19 to push outwards through the connecting rod 18 when rotating, so that the effect of adjusting the bristles is achieved, the use times of the bristles are effectively increased, the service life is prolonged, the replacement frequency of the bristles is reduced, the operation difficulty is reduced, and the working efficiency is improved.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. The utility model provides an energy-concerving and environment-protective weaving comber cylinder brushing device, includes frame (1), its characterized in that: the inner part of the rack (1) is movably connected with a main shaft (2), the outer part of the main shaft (2) is fixedly connected with a main driving roller (3), the outer part of the main shaft (2) is movably connected with an induction mechanism (4), the outer part of the main shaft (2) is fixedly connected with a cylinder roller (5), the outer part of the main driving roller (3) is movably connected with a driving belt (6), the inner part of the driving belt (6) is movably connected with an adjusting wheel (7), the inner part of the adjusting wheel (7) is slidably connected with a positioning rod (8), the outer part of the positioning rod (8) is sleeved with a magnetic sleeve rod (9), the outer part of the magnetic sleeve rod (9) is movably connected with an electromagnet (10), the inner part of the driving belt (6) is movably connected with a conical roller (11), the outer part of the conical roller (11) is hinged with a coupler (12), and, the inside swing joint of brush roll (13) has adjustable ring (14), the outside meshing of adjustable ring (14) is connected with adjusting gear (15), the inside fixedly connected with worm (16) of adjusting gear (15), the outside meshing of worm (16) is connected with connecting gear (17), the outside fixedly connected with of connecting gear (17) is connected with connecting rod (18), the outside of connecting rod (18) is articulated there is brush piece (19).
2. The energy-saving and environment-friendly textile combing machine cylinder brushing device according to claim 1, is characterized in that: the induction mechanism (4) is composed of a magnetic ring and an external coil, the magnetic ring is arranged outside the main shaft (2), and the external coil is arranged inside the rack (1).
3. The energy-saving and environment-friendly textile combing machine cylinder brushing device according to claim 1, is characterized in that: the adjusting wheel (7) is located between the main driving roller (3) and the conical roller (11), the outer diameter of the rotating ring inside the adjusting wheel (7) is larger than that of the main driving roller (3), the maximum outer diameter of the conical roller (11) is smaller than that of the main driving roller (3), and a positioning stop block is arranged outside the adjusting wheel (7).
4. The energy-saving and environment-friendly textile combing machine cylinder brushing device according to claim 1, is characterized in that: the positioning rod (8) is fixedly connected inside the rack (1), a supporting spring is arranged outside the positioning rod (8), and the supporting spring is arranged between the adjusting wheel (7) and the rack (1).
5. The energy-saving and environment-friendly textile combing machine cylinder brushing device according to claim 1, is characterized in that: the magnetic sleeve rod (9) is movably connected with the adjusting wheel (7), the magnetic sleeve rod (9) is connected inside the rack (1) in a sliding mode, and permanent magnets are arranged outside the magnetic sleeve rod (9).
6. The energy-saving and environment-friendly textile combing machine cylinder brushing device according to claim 1, is characterized in that: the electromagnet (10) is fixedly connected inside the rack (1), the electromagnet (10) is connected with the like magnetic pole of the permanent magnet, and the electromagnet (10) is electrically connected with the external coil of the induction mechanism (4).
7. The energy-saving and environment-friendly textile combing machine cylinder brushing device according to claim 1, is characterized in that: the adjusting ring (14) is rotatably connected inside the brush roller (13), and a flat gear ring is arranged on the portion, located inside the brush roller (13), of the adjusting ring (14).
8. The energy-saving and environment-friendly textile combing machine cylinder brushing device according to claim 1, is characterized in that: the adjusting gears (15) and the worms (16) are eight in number, the eight adjusting gears (15) are meshed and connected with the outer portion of the flat gear ring of the brush roller (13), and the outer portion of each worm (16) is meshed and connected with two connecting gears (17).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010966802.3A CN112127024B (en) | 2020-09-15 | 2020-09-15 | Energy-saving and environment-friendly spinning combing machine cylinder brushing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010966802.3A CN112127024B (en) | 2020-09-15 | 2020-09-15 | Energy-saving and environment-friendly spinning combing machine cylinder brushing device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112127024A true CN112127024A (en) | 2020-12-25 |
| CN112127024B CN112127024B (en) | 2021-10-01 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010966802.3A Active CN112127024B (en) | 2020-09-15 | 2020-09-15 | Energy-saving and environment-friendly spinning combing machine cylinder brushing device |
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| Country | Link |
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| CN (1) | CN112127024B (en) |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB342112A (en) * | 1930-01-18 | 1931-01-29 | William James Newsham | Improvements in or relating to the brushes of combing machines |
| US3217365A (en) * | 1961-04-12 | 1965-11-16 | Hattori Ryosuke | Drive mechanism for comber brush |
| CN2617788Y (en) * | 2003-05-19 | 2004-05-26 | 上海纺织机械总厂 | Transmission of comber hairbrush |
| CN201864820U (en) * | 2010-11-04 | 2011-06-15 | 四川玉竹麻业有限公司 | Comber |
| CN204756102U (en) * | 2015-07-29 | 2015-11-11 | 成都久宇燃气设备有限公司 | Electromagnetism trigger and gas trip valve |
-
2020
- 2020-09-15 CN CN202010966802.3A patent/CN112127024B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB342112A (en) * | 1930-01-18 | 1931-01-29 | William James Newsham | Improvements in or relating to the brushes of combing machines |
| US3217365A (en) * | 1961-04-12 | 1965-11-16 | Hattori Ryosuke | Drive mechanism for comber brush |
| CN2617788Y (en) * | 2003-05-19 | 2004-05-26 | 上海纺织机械总厂 | Transmission of comber hairbrush |
| CN201864820U (en) * | 2010-11-04 | 2011-06-15 | 四川玉竹麻业有限公司 | Comber |
| CN204756102U (en) * | 2015-07-29 | 2015-11-11 | 成都久宇燃气设备有限公司 | Electromagnetism trigger and gas trip valve |
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| Publication number | Publication date |
|---|---|
| CN112127024B (en) | 2021-10-01 |
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Effective date of registration: 20210915 Address after: 215200 No. 699, Shichang East Road, Shengze Town, Wujiang District, Suzhou City, Jiangsu Province (shops 0a-091, 0a-092, 0a-093, 0a-095, 0a-096, 0a-097 and 0a-098, Shengze Oriental textile city) Applicant after: SUZHOU WANG YONGHENG SILK SCIENCE AND TECHNOLOGY CULTURE Co.,Ltd. Address before: Room 1137, building a11, No. 9, Kechuang Avenue, intelligent manufacturing Industrial Park (Zhongshan Park), Jiangbei new district, Nanjing, Jiangsu Province Applicant before: Nanjing huqinjing Garment Co.,Ltd. |
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