CN112123027A - Method for manufacturing and molding chemical boiler accessories - Google Patents
Method for manufacturing and molding chemical boiler accessories Download PDFInfo
- Publication number
- CN112123027A CN112123027A CN202011007615.9A CN202011007615A CN112123027A CN 112123027 A CN112123027 A CN 112123027A CN 202011007615 A CN202011007615 A CN 202011007615A CN 112123027 A CN112123027 A CN 112123027A
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- China
- Prior art keywords
- polishing
- plate
- chain
- mounting
- grate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B27/00—Other grinding machines or devices
- B24B27/0092—Grinding attachments for lathes or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention relates to a method for manufacturing and molding chemical boiler accessories, which mainly comprises the following steps: the chemical boiler grate chain polishing device comprises a mounting frame, a polishing external member, a loading substrate and a turning external member, wherein the polishing external member and the turning external member are sequentially arranged in the mounting frame from top to bottom, and the loading substrate is installed on the turning external member, so that the following problems existing in the prior grate chain polishing process can be solved: a: when the existing grate chain is polished, the grate chain is often manually and sequentially placed in polishing equipment for polishing, and polishing is carried out again after turnover treatment is carried out after polishing, so that the condition of polishing leakage is easily caused, and the production efficiency is low; b: the existing grate chain often generates the condition of metal scrap splashing during grinding, has certain potential safety hazard and causes the condition of cost waste.
Description
Technical Field
The invention relates to the technical field of production of chemical boiler accessories, in particular to a manufacturing and forming method of chemical boiler accessories.
Background
A chemical boiler is an energy converter, which is a device for heating working medium water or other fluids to certain parameters by utilizing heat energy released by fuel combustion or other heat energy, wherein a part for stacking solid fuel and enabling the solid fuel to be effectively combusted is called a grate, a grate chain is arranged in the grate, the grate chain is usually made of cast iron, a necessary ventilation gap is kept between an assembled back piece and a piece, a separated ventilation chamber capable of adjusting air volume is arranged below the grate, so that air enters a fuel layer through the gap for combustion, when the existing grate chain is produced, the grate chain is usually required to be polished for improving the quality of the grate, and when the existing grate chain is polished, the steps of equipment inspection, chain installation, chain polishing, chain collection and the like are usually required.
The prior fire grate chain has the following problems in the grinding process: a: when the existing grate chain is polished, the grate chain is often manually and sequentially placed in polishing equipment for polishing, and polishing is carried out again after turnover treatment is carried out after polishing, so that the condition of polishing leakage is easily caused, and the production efficiency is low; b: the existing grate chain often generates the condition of metal scrap splashing during grinding, has certain potential safety hazard and causes the condition of cost waste.
Disclosure of Invention
In order to solve the problems, the invention provides a method for manufacturing and forming chemical boiler accessories, which uses a chemical boiler grate chain polishing device and can solve the problems of polishing the grate chain.
In order to achieve the purpose, the invention adopts the following technical scheme to realize the purpose: a method for manufacturing and molding chemical boiler accessories mainly comprises the following steps:
the method comprises the following steps: equipment inspection: before the chemical boiler grate chain polishing device is started to polish the surface of a grate chain, the operation of equipment is checked;
step two: mounting a chain; the second hydraulic cylinder works to drive the supporting top plate to support the bottom of the loading substrate, then the chemical boiler grate chain needing polishing is manually installed on the loading substrate, and the chemical boiler grate chain is fixed under the action of the loading substrate, so that chain installation operation is completed;
step three: polishing the chain: after the chain installation operation in the second step is completed, manually rotating the rotating rocker to drive the threaded slide rod to move downwards through the gear meshing action, so as to drive the polishing plate to move downwards to the surface of the grate chain of the chemical boiler, then the polishing plate works to polish the surface of the grate chain of the chemical boiler, then the second hydraulic cylinder works to drive the supporting top plate to be far away from the loading substrate, then the first motor works to drive the mounting plate to rotate, the loading substrate is turned over through the action of the limiting block, then the position of the polishing plate is manually continuously adjusted, and the polishing plate works to polish the surface of the grate chain of the chemical boiler, so that the chain polishing operation is completed;
step four: collecting chains: after the polishing operation of the chains in the third step is completed, the chemical boiler grate chain arranged on the loading substrate is manually taken down, so that the purpose of chain collection is achieved;
the chemical boiler grate chain polishing device used in the steps comprises an installation frame, a polishing external member, a loading substrate and a turning external member, wherein the polishing external member and the turning external member are sequentially arranged in the installation frame from top to bottom, and the loading substrate is installed on the turning external member.
The polishing kit comprises a rotating rocker, a driving bevel gear, a driven bevel gear, a thread sliding rod, a polishing plate and a guide sliding column, wherein the rotating rocker is installed on the outer wall of an installation frame in a rotating connection mode, the driving bevel gear is installed on the rotating rocker, the driving bevel gear is installed on the inner wall of the installation frame in a rotating connection mode, the driven bevel gear which is matched with the driving bevel gear is arranged on the outer side of the driving bevel gear, the driven bevel gear is installed on the installation frame in a rotating connection mode, a thread through hole A is formed in the driven bevel gear, the thread sliding rod which is matched with the driving bevel gear is installed in the thread through hole A in a threaded connection mode, the lower end of the thread sliding rod abuts against the polishing plate, the guide sliding column is symmetrically arranged on the outer side of the polishing plate, the guide sliding column, therefore, the driven bevel gear is driven to rotate in a gear meshing mode, and the threaded sliding rod is driven to move downwards, so that the grinding plate moves downwards to the surface of the fire grate chain, and the purpose of grinding the surface of the fire grate chain is achieved.
The turnover external member comprises a first motor, a rotating rod, a limiting block, a mounting plate, a bearing rotary column, a supporting top plate and a second hydraulic cylinder, wherein the first motor is arranged on the outer wall of the mounting frame through a motor base, the rotating rod is arranged on an output shaft of the first motor, clamping holes B are symmetrically arranged on the rotating rod, the limiting block is arranged outside the rotating rod, the limiting block is arranged on the inner wall of the mounting frame, the mounting plate is arranged on the rotating rod, a guide chute C is arranged inside the mounting plate, the bearing rotary column is fixedly arranged on the inner wall of the mounting frame in a bearing connection mode, the supporting top plate is arranged right below the mounting plate, the supporting top plate is fixedly arranged on the output shaft of the second hydraulic cylinder, the second hydraulic cylinder is arranged on the lower end face of the mounting frame, during operation, a loading substrate provided with a grate, later No. two pneumatic cylinder work drive support roof upward movement, support terminal surface under the mounting panel, for about the support of mounting panel, the operation of polishing the grate chain surface through the external member effect of polishing afterwards, later No. two pneumatic cylinder work make support roof principle mounting panel, the external member principle mounting substrate of polishing of manual drive simultaneously, later No. one motor work drives the rotor plate and rotates, through the stopper effect, make the mounting panel carry out the turn-ups, thereby accomplish the purpose of the operation of polishing of grate chain surface turn-ups.
As a preferred technical scheme of the invention, the loading substrate comprises a mounting groove D uniformly formed in the loading substrate, extrusion blocks are uniformly mounted in the mounting groove D in a spring connection mode, the extrusion blocks are U-shaped structures, gaps are formed between adjacent extrusion blocks, rolling columns are uniformly mounted on the extrusion blocks in a rotary connection mode, mounting blocks matched with the guide sliding groove C for use are symmetrically mounted on the outer side of the loading substrate in a welding mode, and connecting rods are mounted on the mounting blocks in a spring connection mode.
As a preferred technical scheme of the invention, a motor base outside the polishing plate is provided with a third motor, an output shaft of the third motor is uniformly provided with a driving half gear, the outer side of the driving half gear is provided with a reciprocating frame which is matched with the driving half gear for use, the reciprocating frame is of a frame structure, the reciprocating frame is arranged on the inner wall of the polishing plate in a sliding connection mode, the reciprocating frame is uniformly provided with polishing blocks, hairbrush blocks are arranged between the polishing blocks, and the polishing blocks and the hairbrush blocks are directly arranged in a staggered mode.
As a preferred technical scheme of the invention, the limiting block is provided with a material passing hole D which is matched with the rotating rod for use, the inner wall of the material passing hole D is symmetrically provided with clamping and stopping insertion blocks which are matched with the clamping and stopping hole B for use in a spring connection mode, the surface of each clamping and stopping insertion block is uniformly provided with spherical balls which can freely roll, and the inner wall of the material passing hole D is uniformly provided with a damping pressure plate in a spring connection mode.
As a preferred technical scheme of the invention, the mounting plate is of a U-shaped structure, the mounting plate is provided with the dismounting jacking rod in a sliding connection mode, the lower end of the dismounting jacking rod is provided with the connecting insertion block, and the connecting insertion block is arranged on the inner wall of the mounting plate in a spring connection mode.
As a preferred technical scheme of the invention, the center of the supporting top plate is provided with the magnetic suction plate, the supporting top plate is wrapped with the partition cloth, the side edge of the supporting top plate is provided with the material blocking pressing plate, and the material blocking pressing plate is provided with the ejector plate in a spring connection mode.
Compared with the prior art, the invention has the following advantages:
1. the invention can solve the following problems of the prior fire grate chain during grinding: a: when the existing grate chain is polished, the grate chain is often manually and sequentially placed in polishing equipment for polishing, and polishing is carried out again after turnover treatment is carried out after polishing, so that the condition of polishing leakage is easily caused, and the production efficiency is low; b: the existing grate chain often generates the condition of metal scrap splashing during grinding, has certain potential safety hazard and causes the condition of cost waste.
2. The invention designs a turning sleeve, a plurality of boiler grate chains are manually inserted into a loading substrate, the boiler grate chains are fixed by the operation of the loading substrate, the loading substrate is manually installed in an installation plate, then a second hydraulic rod operates to drive a supporting top plate to abut against the lower end surface of the installation plate, then the surface of the boiler grate chains is polished by the action of the polishing sleeve, then the second hydraulic rod operates to enable the supporting top plate to be away from the lower end surface of the installation plate, then a first motor operates to drive a rotating rod to rotate and enable the installation plate to be turned over by the action of a limiting block, then a second hydraulic cylinder operates to drive the supporting top plate to abut against the lower end surface of the installation plate, then the polishing sleeve is manually adjusted, the polishing sleeve operates to polish two surfaces of the boiler grate, the condition of polishing leakage polishing is avoided, and a plurality of parts can be polished at one time, the production efficiency is greatly improved.
3. According to the invention, the supporting top plate is designed, when the second hydraulic cylinder works to drive the supporting top plate to move upwards, the magnetic suction plate is driven to abut against the lower end surface of the loading substrate, then the generated metal dust falls onto the supporting top plate through the gap between the extrusion blocks due to the work of the polishing kit, the magnetic suction plate on the supporting top plate works to adsorb the metal dust on the outer side of the partition cloth, so that the purpose of collecting the metal dust is achieved, the situation that the metal dust splashes is greatly avoided, and the safety degree during production is improved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the operation of the present invention;
FIG. 2 is a schematic structural view of the present invention;
FIG. 3 is a front view of the structural schematic of the present invention;
FIG. 4 is a schematic cross-sectional view A-A of FIG. 3 of the present invention;
FIG. 5 is a schematic cross-sectional view of the area B of FIG. 3 in accordance with the present invention;
FIG. 6 is a schematic cross-sectional view of the invention in the area C of FIG. 4;
FIG. 7 is a schematic cross-sectional view of a sanding plate of the present invention;
fig. 8 is a schematic cross-sectional view of the top support plate of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 8, a method for manufacturing and molding chemical boiler accessories mainly comprises the following steps:
the method comprises the following steps: equipment inspection: before the chemical boiler grate chain polishing device is started to polish the surface of a grate chain, the operation of equipment is checked;
step two: mounting a chain; the second hydraulic cylinder works to drive the supporting top plate 45 to support the bottom of the loading substrate 3, then the chemical boiler grate chain needing polishing is manually installed on the loading substrate 3, and the loading substrate 3 acts to fix the chemical boiler grate chain, so that chain installation operation is completed;
step three: polishing the chain: after the chain mounting operation in the second step is completed, manually rotating the rotating rocker 21 to drive the threaded slide rod 24 to move downwards through the gear meshing action, so as to drive the grinding plate 25 to move downwards to the surface of the grate chain of the chemical boiler, then grinding the surface of the grate chain of the chemical boiler through the work of the grinding plate 25, then operating the second hydraulic cylinder to drive the supporting top plate 45 to be far away from the loading substrate 3, then operating the first motor to drive the mounting plate 43 to rotate, enabling the loading substrate 3 to be turned over through the action of the limiting block 42, then manually continuing to adjust the position of the grinding plate 25, and grinding the surface of the grate chain of the chemical boiler through the work of the grinding plate 25, so as to complete the chain grinding operation;
step four: collecting chains: after the polishing operation of the chains in the third step is completed, the grate chains of the chemical boiler arranged on the loading substrate 3 are manually taken down, so that the purpose of collecting the chains is achieved;
the chemical boiler grate chain polishing device used in the steps comprises an installation frame 1, a polishing external member 2, a loading substrate 3 and a turning external member 4, wherein the polishing external member 2 and the turning external member 4 are sequentially arranged in the installation frame 1 from top to bottom, and the loading substrate 3 is installed on the turning external member 4.
The polishing kit 2 comprises a rotating rocker 21, a driving bevel gear 22, a driven bevel gear 23, a threaded sliding rod 24, a polishing plate 25 and a guide sliding column 26, wherein the rotating rocker 21 is installed on the outer wall of the installation frame 1 in a rotating connection mode, the driving bevel gear 22 is installed on the rotating rocker 21, the driving bevel gear 22 is installed on the inner wall of the installation frame 1 in a rotating connection mode, the driven bevel gear 23 which is used in a mutual matching mode is arranged on the outer side of the driving bevel gear 22, the driven bevel gear 23 is installed on the installation frame 1 in a rotating connection mode, a threaded through hole A is formed in the driven bevel gear 23, the threaded sliding rod 24 which is used in a mutual matching mode is installed inside the threaded through hole A in a threaded connection mode, the lower end of the threaded sliding rod 24 abuts against the polishing plate 25, the guide sliding column 26 is symmetrically arranged, during specific work, manual drive rotates rocker 21 and rotates, it rotates to drive bevel gear 22, the mode through gear engagement drives driven bevel gear 23 and rotates, through the screw-thread fit effect, drive screw slide bar 24 downstream, thereby the extrusion board of polishing 25 downstream, move the surface of grate chain, thereby reach the purpose of adjusting the board 25 height of polishing, make this chemical industry boiler grate chain grinding device can polish the processing to the boiler grate chain of not thicknessing, later polish board 25 work, polish the processing to the boiler grate surface, thereby accomplish the operation of polishing on grate chain surface.
A motor base outside the polishing plate 25 is provided with a third motor, an output shaft of the third motor is uniformly provided with a driving half gear 251, the outer side of the driving half gear 251 is provided with a reciprocating frame 252 which is matched with the driving half gear for use, the reciprocating frame 252 is of a frame structure, the reciprocating frame 252 is arranged on the inner wall of the polishing plate 25 in a sliding connection mode, the reciprocating frame 252 is uniformly provided with polishing blocks 253, brush blocks 254 are arranged between the polishing blocks 253, the polishing blocks 253 and the brush blocks 254 are directly arranged in a staggered mode, when in specific work, when the polishing plate 25 moves to the surface of the boiler grate, the third motor works to drive the driving half gear 251 to rotate, thereby driving the reciprocating frame 252 to reciprocate in the grinding half 25, and further grinding the surface of the boiler grate chain by matching with the grinding block 253, meanwhile, the generated metal dust is swept away under the action of the brush block 252, so that the purpose of cleaning the metal dust on the surface of the grate chain of the boiler is achieved.
The loading substrate 3 comprises an upper mounting groove D which is uniformly provided with a mounting groove D, the inside of the mounting groove D is uniformly provided with extrusion blocks 31 in a spring connection mode, each extrusion block 31 is of a U-shaped structure, a gap is arranged between every two adjacent extrusion blocks 31, rolling columns 32 are uniformly arranged on the extrusion blocks 31 in a rotation connection mode, mounting blocks 33 which are matched with the guide sliding grooves C for use are symmetrically arranged on the outer side of the loading substrate 3 in a welding mode, connecting rods 34 are arranged on the mounting blocks 33 in a spring connection mode, during specific work, a boiler grate chain needing to be polished is manually inserted into the mounting groove D, the extrusion blocks 31 act to clamp the boiler grate chain from two ends, so that the purpose of fixing the boiler grate chain is achieved, then the loading substrate 3 is inserted into the turnover sleeve member 4 through the mounting blocks 33, and meanwhile, when the polishing sleeve member 2 polishes the surface of the boiler grate, the metal dust swept by the brush block 252 is swept into the lower end turning sleeve 4 through the gap between the adjacent extrusion blocks 31, so that the purpose of installing a boiler grate chain is achieved.
The turnover suite 4 comprises a first motor, a rotating rod 41, a limiting block 42, a mounting plate 43, a bearing rotating column 44, a supporting top plate 45 and a second hydraulic cylinder, wherein the first motor is arranged on the outer wall of the mounting frame 1 through a motor base, the rotating rod 41 is arranged on an output shaft of the first motor, a clamping hole B is symmetrically arranged on the rotating rod 41, the limiting block 42 is arranged on the outer side of the rotating rod 41, the limiting block 42 is arranged on the inner wall of the mounting frame 1, the mounting plate 43 is arranged on the rotating rod 41, a guide sliding groove C is arranged inside the mounting plate 43, the bearing rotating column 44 is fixedly arranged on the mounting plate 43, the bearing rotating column 44 is arranged on the inner wall of the mounting frame 1 through a bearing connection mode, the supporting top plate 45 is arranged under the mounting plate 43, the supporting top plate 45 is fixedly arranged on the, the artifical loading base plate 3 that will be equipped with boiler grate chain installs in mounting panel 43, thereby reach the purpose of fixed loading base plate 3, No. two hydraulic stem work afterwards, drive the lower terminal surface that supports roof 45 and support mounting panel 43, later polish the processing through the effect of external member 2 of polishing to boiler grate chain surface, No. two hydraulic stem work afterwards, make the lower terminal surface that mounting panel 43 was kept away from to roof 45, then motor work No. one, drive dwang 41 rotates, and through stopper 42 effect, make mounting panel 43 carry out the turn-over, No. two later pneumatic cylinder work, drive the lower terminal surface that supports roof 45 and withstands mounting panel 43, later manual regulation external member 2 of polishing, thereby polish the surface to boiler grate chain, thereby realize polishing the processing to boiler grate two sides.
Be provided with on the stopper 42 and mutually support the punishment in advance hole D that uses with dwang 41, install through spring coupling's mode symmetry on punishment in advance hole D inner wall and stop hole B and mutually support the card that uses and stop insert piece 421, the card stops insert piece 421 surface and evenly is provided with the spherical ball that can freely roll, and pass through spring coupling's mode evenly to install shock attenuation clamp plate 422 on the punishment in advance hole D inner wall, concrete during operation, when motor drive dwang 41 rotated, the card stops insert piece 421 and inserts in the card on dwang 41 surface stops hole B, thereby make mounting panel 43 realize the turn-over and handle, and stop insert piece 421 card at the card and stop shock attenuation clamp plate 422 effect when dwang 41, give dwang 41 a damping force, avoid the condition that dwang 41 damages to take place.
The mounting panel 43 is the U-shaped structure, install through sliding connection's mode on the mounting panel 43 and dismantle top rod 431, it is provided with connection inserted block 432 to dismantle top rod 431 lower extreme, it installs on the mounting panel 43 inner wall through spring coupling's mode to connect inserted block 432, concrete during operation, when the manual work will load base plate 3 and insert to the mounting panel 43, connecting rod 34 on the loading base plate 3 will dismantle the jacking of top roller 431 because of spring action, it inserts to loading base plate 3 to connect inserted block 432 simultaneously, thereby reach the purpose of fixed loading base plate 3, the manual work is pressed and is dismantled top roller 431 during the dismantlement, drive connecting rod 34 and leave mounting panel 43, the drive is connected inserted block 432 and is left and is loaded base plate 3 simultaneously, later the manual work will be loaded base plate 3 and taken out, thereby reach the purpose of.
The magnetic suction plate 451 is arranged at the center of the supporting top plate 45, the blocking cloth 452 is wrapped on the supporting top plate 45, the material blocking pressing plate 453 is arranged on the side edge of the supporting top plate 45, the material blocking plate 454 is arranged on the material blocking pressing plate 453 in a spring connection mode, when the magnetic suction plate is in specific work, when the second hydraulic cylinder works to drive the supporting top plate 45 to move upwards, the magnetic suction plate 451 is driven to abut against the lower end surface of the loading substrate 3, then the grinding kit 2 works, the generated metal dust falls onto the supporting top plate 45 through the gap between the extrusion blocks 31, the magnetic suction plate 451 on the supporting top plate 45 works to adsorb the metal dust on the outer side of the partition cloth 452, therefore, the purpose of collecting metal dust is achieved, and meanwhile, the material blocking pressure plate 453 is used for blocking the outlet of the loading substrate 3, so that the situation that the boiler grate chain slides out when the grinding sleeve 2 is used for grinding the surface of the boiler grate chain is avoided.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides a chemical boiler accessory preparation forming method, its used a chemical boiler grate chain grinding device, this chemical boiler grate chain grinding device includes mounting bracket (1), the external member (2) of polishing, loads base plate (3) and upset external member (4), its characterized in that: the specific method for polishing the grate chain by adopting the chemical boiler grate chain polishing device comprises the following steps:
the method comprises the following steps: equipment inspection: before the chemical boiler grate chain polishing device is started to polish the surface of a grate chain, the operation of equipment is checked;
step two: mounting a chain; the second hydraulic cylinder works to drive the supporting top plate (45) to support the bottom of the loading substrate (3), then the chemical boiler grate chain needing polishing is manually installed on the loading substrate (3), and the loading substrate (3) acts to fix the chemical boiler grate chain, so that chain installation operation is completed;
step three: polishing the chain: after the chain installation operation in the second step is completed, manually rotating the rotating rocker (21) to drive the threaded slide rod (24) to move downwards through the gear meshing effect, so as to drive the polishing plate (25) to move downwards to the surface of the grate chain of the chemical boiler, then polishing the surface of the grate chain of the chemical boiler through the work of the polishing plate (25), then operating the second hydraulic cylinder to drive the supporting top plate (45) to be far away from the loading substrate (3), then operating the first motor to drive the mounting plate (43) to rotate, turning over the loading substrate (3) through the action of the limiting block (42), then manually continuing to adjust the position of the polishing plate (25), and polishing the surface of the grate chain of the chemical boiler through the work of the polishing plate (25), so as to complete the chain polishing operation;
step four: collecting chains: after the polishing operation of the chains in the third step is completed, the grate chains of the chemical boiler arranged on the loading substrate (3) are manually taken down, so that the purpose of collecting the chains is achieved;
a polishing sleeve (2) and a turning sleeve (4) are sequentially arranged in the mounting rack (1) from top to bottom, and a loading substrate (3) is arranged on the turning sleeve (4);
the polishing kit (2) comprises a rotating rocker (21), a driving bevel gear (22), a driven bevel gear (23), a thread sliding rod (24), a polishing plate (25) and a guide sliding column (26), the rotating rocker (21) is installed on the outer wall of an installation frame (1) in a rotating connection mode, the driving bevel gear (22) is installed on the rotating rocker (21), the driving bevel gear (22) is installed on the inner wall of the installation frame (1) in a rotating connection mode, the driven bevel gear (23) which is matched with each other for use is arranged on the outer side of the driving bevel gear (22), the driven bevel gear (23) is installed on the installation frame (1) in a rotating connection mode, a thread through hole A is formed in the driven bevel gear (23), the thread sliding rod (24) which is matched with each other for use is installed inside the thread through hole A in a threaded connection mode, the lower end of, guide sliding columns (26) are symmetrically arranged on the outer side of the polishing plate (25), and the guide sliding columns (26) are installed on the inner wall of the installation frame (1) in a sliding connection mode;
the turnover kit (4) comprises a motor, a rotating rod (41), a limiting block (42), a mounting plate (43), a bearing rotary column (44), a supporting top plate (45) and a hydraulic cylinder II, wherein the motor is arranged on the outer wall of the mounting frame (1) through a motor base, the rotating rod (41) is arranged on an output shaft of the motor, clamping stop holes B are symmetrically arranged on the rotating rod (41), the limiting block (42) is arranged on the outer side of the rotating rod (41), the limiting block (42) is arranged on the inner wall of the mounting frame (1), the mounting plate (43) is arranged on the rotating rod (41), a guide sliding groove C is arranged inside the mounting plate (43), the bearing rotary column (44) is fixedly arranged on the mounting plate (43), the bearing rotary column (44) is arranged on the inner wall of the mounting frame (1) in a bearing connection mode, the supporting top plate (, supporting top plate (45) fixed mounting is on the output shaft of No. two pneumatic cylinders, and No. two pneumatic cylinders are installed on terminal surface under mounting bracket (1).
2. The manufacturing and forming method of the chemical boiler accessory according to claim 1, characterized in that: load base plate (3) including last evenly having seted up mounting groove D, extrusion piece (31) are evenly installed through spring coupling's mode to mounting groove D inside, extrusion piece (31) are the U-shaped structure, be provided with the clearance between adjacent extrusion piece (31), evenly install rolling post (32) through the mode of rotating the connection on extrusion piece (31), install installation piece (33) that use mutually supporting with guide spout C through welded mode symmetry in the loading base plate (3) outside, install connecting rod (34) through spring coupling's mode on installation piece (33).
3. The manufacturing and forming method of the chemical boiler accessory according to claim 1, characterized in that: install No. three motors on sanding board (25) outside motor cabinet, evenly install drive semi-gear (251) on the output shaft of No. three motors, drive semi-gear (251) outside is provided with reciprocal frame (252) that mutually supports and use, reciprocal frame (252) are frame shape structure, reciprocal frame (252) are installed on sanding board (25) inner wall through sliding connection's mode, evenly install sanding block (253) on reciprocal frame (252), install brush piece (254) between sanding block (253), sanding block (253) and brush piece (254) direct staggered arrangement.
4. The manufacturing and forming method of the chemical boiler accessory according to claim 1, characterized in that: be provided with on stopper (42) and mutually support the punishment in advance hole D that uses with dwang (41), install through spring coupling's mode symmetry on punishment in advance hole D inner wall and stop hole B and mutually support the card that uses and stop inserted block (421), the card stops inserted block (421) surface and evenly is provided with spherical ball that can freely roll, and evenly installs damping pressure plate (422) through spring coupling's mode on punishment in advance hole D inner wall.
5. The manufacturing and forming method of the chemical boiler accessory according to claim 1, characterized in that: the mounting plate (43) is of a U-shaped structure, the mounting plate (43) is provided with a detachable top rod (431) in a sliding connection mode, the lower end of the detachable top rod (431) is provided with a connecting insertion block (432), and the connecting insertion block (432) is mounted on the inner wall of the mounting plate (43) in a spring connection mode.
6. The manufacturing and forming method of the chemical boiler accessory according to claim 1, characterized in that: support roof (45) center department and install magnetism suction disc (451), the parcel has on support roof (45) separates disconnected cloth (452), installs on support roof (45) side and keeps off material clamp plate (453), keeps off material clamp plate (453) and installs ejector plate (454) through spring coupling's mode on the material clamp plate (453).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011007615.9A CN112123027A (en) | 2020-09-23 | 2020-09-23 | Method for manufacturing and molding chemical boiler accessories |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011007615.9A CN112123027A (en) | 2020-09-23 | 2020-09-23 | Method for manufacturing and molding chemical boiler accessories |
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| CN112123027A true CN112123027A (en) | 2020-12-25 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113118893A (en) * | 2021-04-19 | 2021-07-16 | 武汉梓翰装饰工程有限公司 | Assembled steel construction prefab finish machining system |
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2020
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113118893A (en) * | 2021-04-19 | 2021-07-16 | 武汉梓翰装饰工程有限公司 | Assembled steel construction prefab finish machining system |
| CN113118893B (en) * | 2021-04-19 | 2022-04-22 | 秦皇岛永祯钢结构制造有限公司 | Assembled steel construction prefab finish machining system |
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Application publication date: 20201225 |
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