CN112112029A - Artificial lawn knitted by mesh base cloth and manufacturing method thereof - Google Patents
Artificial lawn knitted by mesh base cloth and manufacturing method thereof Download PDFInfo
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- CN112112029A CN112112029A CN202010877769.7A CN202010877769A CN112112029A CN 112112029 A CN112112029 A CN 112112029A CN 202010877769 A CN202010877769 A CN 202010877769A CN 112112029 A CN112112029 A CN 112112029A
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- cloth layer
- artificial
- base cloth
- reticular
- grass
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- E—FIXED CONSTRUCTIONS
- E01—CONSTRUCTION OF ROADS, RAILWAYS, OR BRIDGES
- E01C—CONSTRUCTION OF, OR SURFACES FOR, ROADS, SPORTS GROUNDS, OR THE LIKE; MACHINES OR AUXILIARY TOOLS FOR CONSTRUCTION OR REPAIR
- E01C13/00—Pavings or foundations specially adapted for playgrounds or sports grounds; Drainage, irrigation or heating of sports grounds
- E01C13/08—Surfaces simulating grass ; Grass-grown sports grounds
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- D—TEXTILES; PAPER
- D05—SEWING; EMBROIDERING; TUFTING
- D05C—EMBROIDERING; TUFTING
- D05C17/00—Embroidered or tufted products; Base fabrics specially adapted for embroidered work; Inserts for producing surface irregularities in embroidered products
- D05C17/02—Tufted products
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- Engineering & Computer Science (AREA)
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- Civil Engineering (AREA)
- Structural Engineering (AREA)
- Textile Engineering (AREA)
- Road Paving Structures (AREA)
Abstract
The invention discloses an artificial lawn woven by mesh base cloth, which relates to the technical field of artificial lawns and comprises a mixed grass filament layer, a mesh base cloth layer and a fiber cloth layer, wherein the mixed grass filament layer comprises a natural grass planting area and a plurality of clusters of artificial grass filaments, the artificial grass filaments are tufted on the top surface of the mesh base cloth layer, the natural grass planting area is distributed in the intervals of the artificial grass filaments, and the fiber cloth layer is arranged on the bottom surface of the mesh base cloth layer. The invention also provides a manufacturing method of the artificial lawn woven by the mesh-shaped base cloth. The artificial lawn woven by the mesh base cloth reduces the cost, is suitable for the growth of natural grass and keeps partial characteristics of the artificial grass.
Description
Technical Field
The invention relates to the technical field of artificial lawns, in particular to an artificial lawn woven by mesh base cloth and a manufacturing method thereof.
Background
The artificial turf is divided into injection-molded artificial turf and woven artificial turf according to the production process. The injection molding artificial lawn adopts an injection molding process, plastic particles are extruded and molded in a mold at one time, and the lawn is bent by a bending technology, so that grass blades are regularly arranged at equal intervals and in equal quantity, and the grass blade heights are completely uniform. It is suitable for kindergarten, playground, balcony, greening, alluvial gold, etc. The woven lawn is made up by using synthetic fibre with imitation grass leaf form, and planting it in woven base cloth, and coating layer with fixing action on its back surface to make artificial lawn on the sports field, leisure field, golf field, garden floor and greening ground. However, the grass filaments of the existing artificial turf are all artificial grass filaments, and the manufacturing cost is high.
Disclosure of Invention
In order to overcome the disadvantages of the prior art, one of the objects of the present invention is to provide an artificial lawn woven with a mesh-shaped base fabric, which is low in cost, suitable for natural grass growth, and maintains some characteristics of the artificial grass.
The invention is realized by adopting the following technical scheme:
the utility model provides an adopt artificial turf that netted base cloth was woven, is including mixing grass silk layer, netted base cloth layer and fibre cloth layer, mix grass silk layer and include natural grass planting region and a plurality of artificial grass silks of swarming, artificial grass silk tufting is on netted base cloth layer top surface, natural grass planting region distributes in the interval of artificial grass silk, the fibre cloth layer sets up in netted base cloth layer bottom surface.
Preferably, the main material of the artificial grass filaments is PE material or a mixed material of PE and PP, and the height of the artificial grass filaments is 40mm-60 mm.
Preferably, the artificial grass filaments are woven into a plurality of rows on the net-shaped base cloth layer, the natural grass planting areas are distributed in intervals among the artificial grass filaments of each row, and the intervals among the artificial grass filaments of each row are 10-40 mm.
Preferably, in the artificial grass filaments for each person, 150-250 tufts of artificial grass filaments are arranged for each meter.
Preferably, the reticular base cloth layer is made of a temperature-resistant material. The temperature-resistant material is a PET material or a nylon material and the like.
Preferably, the reticular base cloth layer comprises a plurality of warps and a plurality of wefts, each warp is woven along the straight line direction, two wefts are taken as a group, and each group of wefts is woven along the straight line direction; and at the intersection of the weft and the warp, the two wefts are alternately woven to lock the warp. By adopting the structure, the reticular base cloth layer has firmer structure, higher strength and difficult deformation.
Preferably, the mesh base cloth layer comprises a plurality of crossed knitting lines, and the crossed knitting lines are crossed and knitted on the mesh base cloth layer to form a mesh structure. By adopting the structure, the structure of the reticular base cloth layer is firmer, the strength is higher, and the deformation is not easy.
Preferably, the reticular base cloth layer is provided with a plurality of holes, and the area of each hole is 0.1mm2-0.8mm2. By adopting the structure, after the natural grass is planted in the natural grass planting area, the roots of the natural grass can penetrate through the holes on the reticular base cloth layer and then penetrate through the fiber cloth layer to stretch into the soil.
Preferably, the artificial grass filaments are bonded to the mesh base fabric layer and the fiber fabric layer after the portions of the artificial grass filaments located at the bottom of the mesh base fabric layer are thermally melted. With the structure, on one hand, the fiber cloth layer can be firmly attached to the bottom surface of the reticular base cloth layer, and on the other hand, the part of the artificial grass filaments positioned at the bottom of the reticular base cloth layer is attached to the reticular base cloth layer, so that the artificial grass filaments are prevented from loosening.
The invention also aims to provide a method for manufacturing the artificial lawn knitted by the reticular base cloth.
A manufacturing method of the artificial lawn woven by the mesh base cloth comprises the following steps:
s11, weaving artificial grass filaments on the net-shaped base cloth layer by using a tufting machine;
s12, hot melting the part of the artificial grass filaments penetrating through the mesh base cloth layer by adopting a roller of hot melting and laminating equipment;
and S13, finally, adhering the fiber cloth layer to the bottom surface of the reticular base cloth layer by using a heat adhering machine.
Compared with the prior art, the invention has the beneficial effects that: the artificial lawn woven by the mesh base cloth has the advantages that the artificial grass filaments and the natural grass are mixed, so that compared with a common artificial lawn, the consumption of the artificial grass filaments is reduced, the cost is saved, the manufacturing time of the lawn is shortened, and the efficiency is improved; compared with the common natural lawn, the lawn has the advantages that the durability of the lawn is improved, and the maintenance cost of the natural grass is reduced.
Drawings
Fig. 1 is a schematic structural diagram of an artificial lawn woven by a mesh-shaped base fabric according to an embodiment of the present invention.
Reference numerals: 1. mixing the straw layer; 2. a mesh base cloth layer; 3. a fiber cloth layer; 4. artificial grass filaments; 5. a natural grass planting area.
Detailed Description
The technical solution provided by the invention is explained in more detail below with reference to fig. 1.
As shown in fig. 1, an embodiment of the present invention provides an artificial lawn woven by using a mesh base fabric, which has a three-layer structure, wherein a mixed grass filament layer 1, a mesh base fabric layer 2 and a fiber fabric layer 3 are respectively arranged from top to bottom, the mixed grass filament layer 1 comprises a plurality of clusters of artificial grass filaments 4 and natural grass planting areas 5, the main material of the artificial grass filaments 4 is PE material, the height of the artificial grass filaments 4 is 50mm, the artificial grass filaments 4 are tufted on the mesh base fabric layer 2, the natural grass planting areas 5 are distributed in intervals of the artificial grass filaments 4, and the fiber fabric layer 3 is arranged on the bottom surface of the mesh base fabric layer 2.
The artificial grass filaments 4 are woven into a plurality of rows on the reticular base cloth layer 2, the natural grass planting areas 5 are distributed in the intervals among the artificial grass filaments 4 of each row, and the interval among the artificial grass filaments 4 of each row is 25 mm. In the artificial grass filaments 4 of each person, 200 clusters of artificial grass filaments 4 are arranged per meter.
The net-shaped base cloth layer 2 is made of a PET material. The reticular base cloth layer 2 comprises a plurality of warps and a plurality of wefts, each warp is woven along the linear direction, two wefts are used as a group, and each group of wefts is woven along the linear direction; and at the intersection of the weft and the warp, the two wefts are alternately woven to lock the warp. The reticular base cloth layer 2 comprises a plurality of crossed braided wires which are woven on the reticular base cloth layer 2 in a crossed mode to form a reticular structure, the crossed braided wires woven on the reticular base cloth layer 2 can penetrate through the intersection of the weft and the warp, and the two wefts can lock the crossed braided wires. By adopting the structure, the reticular base cloth layer 2 has higher strength and is not easy to deform.
The reticular base cloth layer 2 is provided with a plurality of holes with the area of 0.45mm2. After the natural grass is planted in the natural grass planting area 5, the roots of the natural grass penetrate through the holes in the net-shaped base cloth layer 2.
The artificial grass filaments 4 are respectively adhered to the reticular base cloth layer 2 and the fiber cloth layer 3 after the parts at the bottom of the reticular base cloth layer 2 are hot-melted. After the artificial grass filaments 4 are melted at the bottom of the net-shaped base cloth layer 2, the fiber cloth layer 3 is firmly attached to the bottom of the net-shaped base cloth layer 2, and the artificial grass filaments 4 are prevented from loosening by attaching the bottom of the net-shaped base cloth layer 2 to the artificial grass filaments 4.
The method for manufacturing the artificial lawn woven by the mesh base cloth in the embodiment comprises the following steps:
s11, weaving artificial grass filaments 4 on the net-shaped base cloth layer 2 by using a tufting machine;
s12, hot melting the artificial grass filaments 4 by penetrating the part of the reticular base cloth layer 2 by adopting a roller of hot melting and laminating equipment;
and S13, finally, adhering the fiber cloth layer 3 to the bottom surface of the reticular base cloth layer 2 by using a heat adhering machine.
The use principle of the artificial lawn woven by adopting the mesh base cloth is as follows: this artificial turf who adopts netted base cloth to weave arranges on the soil, arranges soil on the artificial turf who adopts netted base cloth to weave, plants natural grass in natural grass planting area 5, fibre cloth layer 3 is used for protecting the root of natural grass earlier stage, and natural grass is at the in-process of growing, and the root of natural grass can pass the hole of netted base cloth layer 2, pierces through fibre cloth layer 3 again and stretches into the soil.
Claims (10)
1. An artificial lawn woven by adopting a reticular base cloth is characterized in that: including mixing grass silk layer, netted base cloth layer and fibre cloth layer, mix grass silk layer including natural grass planting region and a plurality of artificial grass silks of swarming, artificial grass silk tufting is on netted base cloth layer top surface, natural grass planting region distributes in the interval of artificial grass silk, the fibre cloth layer sets up in netted base cloth layer bottom surface.
2. An artificial lawn knitted with a mesh base fabric according to claim 1, wherein: the artificial grass filaments are made of PE materials or mixed materials of PE and PP as main materials, and the height of the artificial grass filaments is 40mm-60 mm.
3. An artificial lawn knitted with a mesh base fabric according to claim 1, wherein: the artificial grass filaments are woven into a plurality of rows on the reticular base cloth layer, the natural grass planting areas are distributed in the intervals among the artificial grass filaments of each row, and the intervals among the artificial grass filaments of each row are 10-40 mm.
4. An artificial lawn knitted with a mesh base fabric according to claim 1, wherein: in the artificial grass filaments for each person, 150 tufts of artificial grass filaments for each meter are arranged.
5. An artificial lawn knitted with a mesh base fabric according to claim 1, wherein: the reticular base cloth layer is made of temperature-resistant materials.
6. An artificial lawn knitted with a mesh base fabric according to claim 1, wherein: the reticular base cloth layer comprises a plurality of warps and a plurality of wefts, each warp is woven along the linear direction, two wefts are used as a group, and each group of wefts is woven along the linear direction; and at the intersection of the weft and the warp, the two wefts are alternately woven to lock the warp.
7. An artificial lawn knitted with a mesh base fabric according to claim 1, wherein: the reticular base cloth layer comprises a plurality of crossed braided wires which are crossed and braided on the reticular base cloth layer to form a reticular structure.
8. An artificial lawn knitted with a mesh base fabric according to claim 1, wherein: the reticular base cloth layer is provided with a plurality of holes with the area of 0.1mm2-0.8mm2。
9. An artificial lawn knitted with a mesh base fabric according to claim 1, wherein: the artificial grass filaments are respectively attached to the reticular base cloth layer and the fiber cloth layer after the parts of the artificial grass filaments at the bottom of the reticular base cloth layer are hot-melted.
10. A method of making an artificial lawn knitted from a mesh substrate as claimed in any one of claims 1 to 9, comprising the steps of:
s11, weaving artificial grass filaments on the net-shaped base cloth layer by using a tufting machine;
s12, hot melting the part of the artificial grass filaments penetrating through the mesh base cloth layer by adopting a roller of hot melting and laminating equipment;
and S13, finally, adhering the fiber cloth layer to the bottom surface of the reticular base cloth layer by using a heat adhering machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010877769.7A CN112112029A (en) | 2020-08-27 | 2020-08-27 | Artificial lawn knitted by mesh base cloth and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010877769.7A CN112112029A (en) | 2020-08-27 | 2020-08-27 | Artificial lawn knitted by mesh base cloth and manufacturing method thereof |
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| CN112112029A true CN112112029A (en) | 2020-12-22 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010877769.7A Pending CN112112029A (en) | 2020-08-27 | 2020-08-27 | Artificial lawn knitted by mesh base cloth and manufacturing method thereof |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113550197A (en) * | 2021-07-08 | 2021-10-26 | 扬州市畅优草坪地毯有限公司 | Hollowed-out artificial lawn |
| CN113564827A (en) * | 2021-07-08 | 2021-10-29 | 扬州市畅优草坪地毯有限公司 | Manufacturing method of hollowed-out artificial lawn |
| CN114319012A (en) * | 2021-12-17 | 2022-04-12 | 广州爱奇实业有限公司 | Artificial lawn and preparation method and application thereof |
-
2020
- 2020-08-27 CN CN202010877769.7A patent/CN112112029A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113550197A (en) * | 2021-07-08 | 2021-10-26 | 扬州市畅优草坪地毯有限公司 | Hollowed-out artificial lawn |
| CN113564827A (en) * | 2021-07-08 | 2021-10-29 | 扬州市畅优草坪地毯有限公司 | Manufacturing method of hollowed-out artificial lawn |
| CN114319012A (en) * | 2021-12-17 | 2022-04-12 | 广州爱奇实业有限公司 | Artificial lawn and preparation method and application thereof |
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