CN112111142A - Low-smoke-density flame-retardant PC/ABS alloy material and preparation method thereof - Google Patents

Low-smoke-density flame-retardant PC/ABS alloy material and preparation method thereof Download PDF

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Publication number
CN112111142A
CN112111142A CN202011130071.5A CN202011130071A CN112111142A CN 112111142 A CN112111142 A CN 112111142A CN 202011130071 A CN202011130071 A CN 202011130071A CN 112111142 A CN112111142 A CN 112111142A
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temperature
zone
parts
smoke
alloy material
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宋向前
俞陈诚
叶敬彪
李俊伟
卢林飞
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Hengdian Group Debang Engineering Plastic Co ltd
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Hengdian Group Debang Engineering Plastic Co ltd
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L69/00Compositions of polycarbonates; Compositions of derivatives of polycarbonates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/38Boron-containing compounds
    • C08K2003/387Borates
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend

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  • Chemical & Material Sciences (AREA)
  • Health & Medical Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Medicinal Chemistry (AREA)
  • Polymers & Plastics (AREA)
  • Organic Chemistry (AREA)
  • Compositions Of Macromolecular Compounds (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Abstract

The invention belongs to the technical field of high polymer materials, and discloses a low-smoke-density flame-retardant PC/ABS alloy material and a preparation method thereof. The low-smoke-density flame-retardant PC/ABS alloy material comprises, by weight, 40-80 parts of PC resin, 20-60 parts of ABS resin, 1-5 parts of polydimethylsiloxane, 1-5 parts of zinc borate, 10-15 parts of a flame retardant and 0.1-0.4 part of an antioxidant, wherein the flame retardant is preferably bisphenol A-bis (diphenyl phosphate). According to the PC/ABS alloy material, the molybdenum compounds with high price are replaced by polydimethylsiloxane, and the polydimethylsiloxane, the zinc borate and the flame retardant are compounded for use, so that the flame retardant effect is effectively improved, and the smoke density is reduced.

Description

Low-smoke-density flame-retardant PC/ABS alloy material and preparation method thereof
Technical Field
The invention relates to the technical field of high polymer materials, in particular to a low-smoke-density flame-retardant PC/ABS alloy material and a preparation method thereof.
Background
The PC/ABS is a mixture of polycarbonate and acrylonitrile-butadiene-styrene copolymer, takes into account the moldability of the ABS material and the mechanical property, impact strength, temperature resistance, ultraviolet resistance and other properties of the PC, and can be widely applied to interior and exterior parts of automobiles, aerospace, communication equipment, household appliances and lighting equipment.
The leading cause of death in fires is not death by burning, but by choking with smoke. The PC/ABS alloy material is like most other plastics, belongs to a combustible material, and emits a large amount of smoke during combustion. Because of the great use of the PC/ABS alloy material in the fields of electronic appliances, automobile industry and the like, the reduction of the smoke density of the PC/ABS alloy material has important significance from the viewpoint of protecting the life safety of people.
The smoke density refers to the light flux loss caused by the reflection of light by solid dust in smoke generated by a material under specified experimental conditions, and is an important index for evaluating the flame retardance of plastics. The PC/ABS material with low smoke density reported at present is mainly subjected to smoke suppression treatment by adding molybdenum compounds, but the molybdenum compounds are expensive, and some metal ion compounds can cause polycarbonate degradation and influence product performance. Chinese patent CN102604315A discloses a low-smoke-density PC/ABS alloy for automobile interior parts and a preparation method thereof, wherein four flame-retardant smoke inhibitors such as zinc borate, molybdenum trioxide, ammonium octamolybdate, zinc molybdate and the like are compounded in the low-smoke-density PC/ABS alloy, so that the flame-retardant effect is effectively improved in the PC/ABS alloy, the smoke density can be effectively reduced, and the smoke is efficiently inhibited. However, molybdenum compounds such as molybdenum trioxide, ammonium octamolybdate and zinc molybdate have also been used in this patent.
Disclosure of Invention
The invention aims to overcome the defects of the background technology and provide a low-smoke-density flame-retardant PC/ABS alloy material and a preparation method thereof.
In order to achieve the purpose of the invention, the low-smoke-density flame-retardant PC/ABS alloy material comprises, by weight, 40-80 parts of PC resin, 20-60 parts of ABS resin, 1-5 parts of polydimethylsiloxane, 1-5 parts of zinc borate, 10-15 parts of a flame retardant and 0.1-0.4 part of an antioxidant.
Further, in some embodiments of the present invention, the flame retardant is preferably bisphenol a-bis (diphenyl phosphate) (BDP for short). BDP is a flame retardant for industrial production, has low price and excellent flame retardant effect, and is suitable for large-scale industrial production and application.
Further, in some embodiments of the present invention, the antioxidant is preferably one or both of antioxidant 1010 and antioxidant 168.
Further, the invention also provides a preparation method of the low-smoke-density flame-retardant PC/ABS alloy material, which comprises the following steps:
(1) weighing the raw materials, and respectively drying;
(2) and (2) mixing the dried raw materials in the step (1), and then carrying out melt extrusion on the mixed raw materials through a double-screw extruder to obtain the low-smoke-density flame-retardant PC/ABS alloy.
Further, the drying treatment in the step (1) is drying for 7-9 hours at a temperature of 85-110 ℃.
Further, the conditions of the melt extrusion of the twin-screw extruder are as follows: the temperature of the first zone is 225 ℃, the temperature of the second zone is 230 ℃, the temperature of the third zone is 235 ℃, the temperature of the fourth zone is 240 ℃, the temperature of the fifth zone is 245 ℃, the temperature of the sixth zone is 250 ℃, the temperature of the seventh zone is 245 ℃, the temperature of the eighth zone is 240 ℃, the temperature of the ninth zone is 235 ℃, the temperature of the tenth zone is 235 ℃ and the rotation speed of the screw is 70-90 rpm.
According to the invention, dimethyl siloxane, zinc borate and an industrial low-cost flame retardant are added into the PC/ABS alloy for compounding, so that when the prepared PC/ABS alloy material is combusted, the dimethyl siloxane component can promote the matrix resin to form charcoal and hinder the escape of volatile matters, the zinc borate component forms a layer of glassy viscous liquid after being heated at high temperature, the carbon layer compactness is improved, a better isolation effect is achieved, and the smoke density of the PC/ABS alloy is obviously reduced.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail with reference to the following embodiments. Additional aspects and advantages of the invention will be set forth in part in the description which follows and, in part, will be obvious from the description, or may be learned by practice of the invention. It is to be understood that the following description is only illustrative of the present invention and is not to be construed as limiting the present invention.
The terms "comprises," "comprising," "includes," "including," "has," "having," "contains," "containing," or any other variation thereof, as used herein, are intended to cover a non-exclusive inclusion. For example, a composition, process, method, article, or apparatus that comprises a list of elements is not necessarily limited to only those elements but may include other elements not expressly listed or inherent to such composition, process, method, article, or apparatus.
The technical features of the embodiments of the present invention may be combined with each other as long as they do not conflict with each other.
Example 1
A low-smoke-density flame-retardant PC/ABS alloy material is prepared by the following steps:
(1) preparing the following components in parts by weight: 40 parts of PC resin, 20 parts of ABS resin, 1 part of polydimethylsiloxane, 1 part of zinc borate, 10 parts of BDP and 10100.1 parts of antioxidant;
(2) drying the PC resin, the ABS resin, the polydimethylsiloxane, the zinc borate, the BDP and the antioxidant in an oven, and mixing the dried raw materials in a high-speed mixer for 5-10 minutes;
(3) melting and extruding the mixture obtained in the step (2) through a double-screw extruder to prepare a low-smoke-density flame-retardant PC/ABS alloy material;
wherein the conditions of the melt extrusion of the double-screw extruder are as follows: the temperature in the first zone is 225 ℃, the temperature in the second zone is 230 ℃, the temperature in the third zone is 235 ℃, the temperature in the fourth zone is 240 ℃, the temperature in the fifth zone is 245 ℃, the temperature in the sixth zone is 250 ℃, the temperature in the seventh zone is 245 ℃, the temperature in the eighth zone is 240 ℃, the temperature in the ninth zone is 235 ℃, the temperature in the tenth zone is 235 ℃ and the rotation speed of the screw is 70 rpm.
Example 2
A low-smoke-density flame-retardant PC/ABS alloy material is prepared by the following steps:
(1) preparing the following components in parts by weight: 60 parts of PC resin, 40 parts of ABS resin, 3 parts of polydimethylsiloxane, 3 parts of zinc borate, 10 parts of BDP and 10100.4 parts of antioxidant;
(2) drying the PC resin, the ABS resin, the polydimethylsiloxane, the zinc borate, the BDP and the antioxidant in an oven, and mixing the dried raw materials in a high-speed mixer for 5-10 minutes;
(3) melting and extruding the mixture obtained in the step (2) through a double-screw extruder to prepare a low-smoke-density flame-retardant PC/ABS alloy material;
wherein the conditions of the melt extrusion of the double-screw extruder are as follows: the temperature in the first zone is 225 ℃, the temperature in the second zone is 230 ℃, the temperature in the third zone is 235 ℃, the temperature in the fourth zone is 240 ℃, the temperature in the fifth zone is 245 ℃, the temperature in the sixth zone is 250 ℃, the temperature in the seventh zone is 245 ℃, the temperature in the eighth zone is 240 ℃, the temperature in the ninth zone is 235 ℃, the temperature in the tenth zone is 235 ℃ and the rotation speed of the screw is 80 rpm.
Example 3
A low-smoke-density flame-retardant PC/ABS alloy material is prepared by the following steps:
(1) preparing the following components in parts by weight: 80 parts of PC resin, 60 parts of ABS resin, 5 parts of polydimethylsiloxane, 5 parts of zinc borate, 15 parts of BDP and 1680.4 parts of antioxidant;
(2) drying the PC resin, the ABS resin, the polydimethylsiloxane, the zinc borate, the BDP and the antioxidant in an oven, and mixing the dried raw materials in a high-speed mixer for 5-10 minutes;
(3) melting and extruding the mixture obtained in the step (2) through a double-screw extruder to prepare a low-smoke-density flame-retardant PC/ABS alloy material;
wherein the conditions of the melt extrusion of the double-screw extruder are as follows: the temperature in the first zone is 225 ℃, the temperature in the second zone is 230 ℃, the temperature in the third zone is 235 ℃, the temperature in the fourth zone is 240 ℃, the temperature in the fifth zone is 245 ℃, the temperature in the sixth zone is 250 ℃, the temperature in the seventh zone is 245 ℃, the temperature in the eighth zone is 240 ℃, the temperature in the ninth zone is 235 ℃, the temperature in the tenth zone is 235 ℃ and the rotation speed of the screw is 80 rpm.
Comparative example 1
A preparation method of the PC/ABS alloy material comprises the following steps:
(1) preparing the following components in parts by weight: 60 parts of PC resin, 40 parts of ABS resin and 10100.4 parts of antioxidant;
(2) drying the PC resin, the ABS resin and the antioxidant in an oven, and mixing the dried raw materials in a high-speed mixer for 5-10 minutes;
(3) and (3) carrying out melt extrusion on the mixture obtained in the step (2) through a double-screw extruder to prepare the PC/ABS alloy material.
Wherein the conditions of the melt extrusion of the double-screw extruder are as follows: the temperature in the first zone is 225 ℃, the temperature in the second zone is 230 ℃, the temperature in the third zone is 235 ℃, the temperature in the fourth zone is 240 ℃, the temperature in the fifth zone is 245 ℃, the temperature in the sixth zone is 250 ℃, the temperature in the seventh zone is 245 ℃, the temperature in the eighth zone is 240 ℃, the temperature in the ninth zone is 235 ℃, the temperature in the tenth zone is 235 ℃ and the rotation speed of the screw is 80 rpm.
Comparative example 2
A preparation method of the PC/ABS alloy material comprises the following steps:
(1) preparing the following components in parts by weight: 60 parts of PC resin, 40 parts of ABS resin, 10 parts of BDP and 10100.4 parts of antioxidant;
(2) drying the PC resin, the ABS resin, the BDP and the antioxidant in an oven, and mixing the dried raw materials in a high-speed mixer for 5-10 minutes;
(3) melting and extruding the mixture obtained in the step (2) through a double-screw extruder to prepare a PC/ABS alloy material;
wherein the conditions of the melt extrusion of the double-screw extruder are as follows: the temperature in the first zone is 225 ℃, the temperature in the second zone is 230 ℃, the temperature in the third zone is 235 ℃, the temperature in the fourth zone is 240 ℃, the temperature in the fifth zone is 245 ℃, the temperature in the sixth zone is 250 ℃, the temperature in the seventh zone is 245 ℃, the temperature in the eighth zone is 240 ℃, the temperature in the ninth zone is 235 ℃, the temperature in the tenth zone is 235 ℃ and the rotation speed of the screw is 80 rpm.
Comparative example 3
A preparation method of the PC/ABS alloy material comprises the following steps:
(1) preparing the following components in parts by weight: 60 parts of PC resin, 40 parts of ABS resin, 3 parts of zinc borate, 10 parts of BDP and 10100.4 parts of antioxidant;
(2) drying the PC resin, the ABS resin, the zinc borate, the BDP and the antioxidant in an oven, and mixing the dried raw materials in a high-speed mixer for 5-10 minutes;
(3) melting and extruding the mixture obtained in the step (2) through a double-screw extruder to prepare a PC/ABS alloy material;
wherein the conditions of the melt extrusion of the double-screw extruder are as follows: the temperature in the first zone is 225 ℃, the temperature in the second zone is 230 ℃, the temperature in the third zone is 235 ℃, the temperature in the fourth zone is 240 ℃, the temperature in the fifth zone is 245 ℃, the temperature in the sixth zone is 250 ℃, the temperature in the seventh zone is 245 ℃, the temperature in the eighth zone is 240 ℃, the temperature in the ninth zone is 235 ℃, the temperature in the tenth zone is 235 ℃ and the rotation speed of the screw is 80 rpm.
The smoke density tests of the above examples and comparative examples were carried out in accordance with GB/T8627-2007, and the results are shown in Table 1.
TABLE 1 Smoke Density test results for examples and comparative examples
Test item Comparative example 1 Comparative example 2 Comparative example 3 Example 1 Example 2 Example 3
Smoke density (%) 85 76 70 60 47 39
As can be seen from the above table, the smoke density of examples 1-3 is much lower than that of comparative examples 1-3, and the smoke density is much lower than 70, indicating that the product has lower smoke density, is not harmful to human health, and can be used in school buses, high-speed rails, electrical equipment, building industries and the like.
It will be understood by those skilled in the art that the foregoing is only exemplary of the present invention, and is not intended to limit the invention, which is intended to cover any variations, equivalents, or improvements therein, which fall within the spirit and scope of the invention.

Claims (6)

1. The low-smoke-density flame-retardant PC/ABS alloy material is characterized by comprising, by weight, 40-80 parts of PC resin, 20-60 parts of ABS resin, 1-5 parts of polydimethylsiloxane, 1-5 parts of zinc borate, 10-15 parts of a flame retardant and 0.1-0.4 part of an antioxidant.
2. A low smoke density, flame retardant PC/ABS alloy material according to claim 1, characterized in that the flame retardant is bisphenol a-bis (diphenyl phosphate).
3. The low smoke density, flame retardant PC/ABS alloy material of claim 2, wherein the antioxidant is one or both of antioxidant 1010 and antioxidant 168.
4. A method of making a low smoke density, flame retardant PC/ABS alloy material according to any of claims 1 to 3, characterized in that it comprises the steps of:
(1) weighing the raw materials, and respectively drying;
(2) and (2) mixing the dried raw materials in the step (1), and then carrying out melt extrusion on the mixed raw materials through a double-screw extruder to obtain the low-smoke-density flame-retardant PC/ABS alloy.
5. The preparation method of the low smoke density, flame retardant PC/ABS alloy material according to claim 4, characterized in that, the drying treatment in step (1) is drying at 85-110 ℃ for 7-9 hours.
6. The preparation method of the low-smoke-density flame-retardant PC/ABS alloy material according to claim 4, characterized in that the melt extrusion conditions of the twin-screw extruder are as follows: the temperature of the first zone is 225 ℃, the temperature of the second zone is 230 ℃, the temperature of the third zone is 235 ℃, the temperature of the fourth zone is 240 ℃, the temperature of the fifth zone is 245 ℃, the temperature of the sixth zone is 250 ℃, the temperature of the seventh zone is 245 ℃, the temperature of the eighth zone is 240 ℃, the temperature of the ninth zone is 235 ℃, the temperature of the tenth zone is 235 ℃ and the rotation speed of the screw is 70-90 rpm.
CN202011130071.5A 2020-10-21 2020-10-21 Low-smoke-density flame-retardant PC/ABS alloy material and preparation method thereof Pending CN112111142A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115558272A (en) * 2022-10-18 2023-01-03 浙江工业大学 High-mechanical-property high-flow flame-retardant PC/ABS alloy material

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Publication number Priority date Publication date Assignee Title
CN103013079A (en) * 2012-12-14 2013-04-03 上海锦湖日丽塑料有限公司 Low smoke density PC/ABS (Poly Carbonate/Acrylonitrile Butadiene Styrene) alloy and preparation method thereof
CN103073864A (en) * 2012-12-25 2013-05-01 江苏金发科技新材料有限公司 High-impact low-smoke density halogen-free flame-retardant PC polycarbonate composition
CN104017343A (en) * 2013-03-01 2014-09-03 上海杰事杰新材料(集团)股份有限公司 Phosphate flame-retardant PC/ABS (polycarbonate/acrylonitrile-butadiene-styrene) alloy and preparation method thereof
CN104945876A (en) * 2015-06-08 2015-09-30 上海欧伯尔塑胶有限公司 Low-smoke density PC/ABS polymer composite and preparation method thereof
CN109575561A (en) * 2018-12-25 2019-04-05 青岛海尔新材料研发有限公司 Low smoke density halogen-free flame retardant PC/PBT alloy material and preparation method thereof

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103013079A (en) * 2012-12-14 2013-04-03 上海锦湖日丽塑料有限公司 Low smoke density PC/ABS (Poly Carbonate/Acrylonitrile Butadiene Styrene) alloy and preparation method thereof
CN103073864A (en) * 2012-12-25 2013-05-01 江苏金发科技新材料有限公司 High-impact low-smoke density halogen-free flame-retardant PC polycarbonate composition
CN104017343A (en) * 2013-03-01 2014-09-03 上海杰事杰新材料(集团)股份有限公司 Phosphate flame-retardant PC/ABS (polycarbonate/acrylonitrile-butadiene-styrene) alloy and preparation method thereof
CN104945876A (en) * 2015-06-08 2015-09-30 上海欧伯尔塑胶有限公司 Low-smoke density PC/ABS polymer composite and preparation method thereof
CN109575561A (en) * 2018-12-25 2019-04-05 青岛海尔新材料研发有限公司 Low smoke density halogen-free flame retardant PC/PBT alloy material and preparation method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115558272A (en) * 2022-10-18 2023-01-03 浙江工业大学 High-mechanical-property high-flow flame-retardant PC/ABS alloy material
CN115558272B (en) * 2022-10-18 2023-12-05 浙江工业大学 High-mechanical-property high-fluidity flame-retardant PC/ABS alloy material

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Application publication date: 20201222