CN112358702A - Antibacterial flame-retardant HIPS composite material - Google Patents

Antibacterial flame-retardant HIPS composite material Download PDF

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Publication number
CN112358702A
CN112358702A CN202010664575.9A CN202010664575A CN112358702A CN 112358702 A CN112358702 A CN 112358702A CN 202010664575 A CN202010664575 A CN 202010664575A CN 112358702 A CN112358702 A CN 112358702A
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parts
flame
retardant
antibacterial
hips
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徐菡
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    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L51/00Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers
    • C08L51/04Compositions of graft polymers in which the grafted component is obtained by reactions only involving carbon-to-carbon unsaturated bonds; Compositions of derivatives of such polymers grafted on to rubbers
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/30Sulfur-, selenium- or tellurium-containing compounds
    • C08K2003/3009Sulfides
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/32Phosphorus-containing compounds
    • C08K2003/321Phosphates
    • C08K2003/322Ammonium phosphate
    • C08K2003/323Ammonium polyphosphate
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2201/00Properties
    • C08L2201/02Flame or fire retardant/resistant
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08LCOMPOSITIONS OF MACROMOLECULAR COMPOUNDS
    • C08L2205/00Polymer mixtures characterised by other features
    • C08L2205/03Polymer mixtures characterised by other features containing three or more polymers in a blend
    • C08L2205/035Polymer mixtures characterised by other features containing three or more polymers in a blend containing four or more polymers in a blend

Abstract

The invention discloses an antibacterial flame-retardant HIPS composite material, which comprises the following raw materials: HIPS, PC, an antibacterial agent, a composite flame retardant, a flame retardant synergist, an antioxidant and a processing aid. The invention provides an antibacterial flame-retardant HIPS composite material and a preparation method thereof, and the prepared product has excellent flame retardance and antibacterial effect on the premise of not reducing the impact resistance by optimizing components and dosage.

Description

Antibacterial flame-retardant HIPS composite material
Technical Field
The invention belongs to the technical field of polymers, and particularly relates to an antibacterial flame-retardant HIPS composite material.
Background
HIPS (high impact polystyrene) has high impact resistance but poor flame retardancy. In China, the fire situation is not optimistic, and some serious fire accidents frequently occur. Most plastics are combustible substances, and plastic products are required to be nonflammable, have good flame retardant property and have low smoke degree in big fire for plastic building materials, transportation materials, household appliance materials and the like. For this reason, the choice of flame retardants to be added in the plastic formulation becomes very important.
Requirements for flame retardants: (1) the flame retardant function is good, and the flame retardant effect can be obviously achieved with a small amount of the flame retardant; (2) after the flame retardant is added, the mechanical strength of the plastic cannot be influenced, and particularly the thermal deformation temperature, the mechanical temperature and the electrical insulation performance of a plastic product cannot be reduced; (3) the compatibility with resin is good, and the resin does not migrate, precipitate or be extracted in plastic products; (4) in the high-temperature melting molding and thermal molding processing engineering, decomposition and reaction with other materials are avoided; (5) the flame retardant is easy to disperse uniformly in the plastic, has good weather resistance and good durability, and ensures that the plastic has long-term flame retardance.
It can be seen that the selection of flame retardants in plastics is a very complicated process, and all of these factors must be taken into account. Examples are given in existing textbooks: protective film mechanisms, mechanisms that otherwise gas, cool, and terminate chain reaction mechanisms, which may provide a vague direction to flame retardant selection, do not provide a truly effective aid.
Therefore, there is a high necessity for a HIPS resin composition having excellent flame retardancy and antibacterial effect without deteriorating impact resistance.
Disclosure of Invention
The invention provides an antibacterial flame-retardant HIPS composite material, which has excellent flame retardance and antibacterial effect on the premise of not reducing the impact resistance by optimizing components and dosage.
In order to solve the technical problems, the invention adopts the following technical scheme:
the antibacterial flame-retardant HIPS composite material is characterized by comprising the following raw materials in parts by mass: HIPS, PC, an antibacterial agent, a composite flame retardant, a flame retardant synergist, an antioxidant and a processing aid; the compound flame retardant is obtained by compounding dibenzothiophene-4-boric acid, ammonium polyphosphate and silicone according to the mass ratio of (2-4) to (4-8), and the antibacterial agent is obtained by compounding estramustine concentrate powder and chitosan according to the mass ratio of 1: 2-4.
Furthermore, the antibacterial flame-retardant HIPS composite material comprises, by mass, 60-80 parts of the following raw materials of HIPS, 10-20 parts of PC, 2-4 parts of an antibacterial agent, 5-10 parts of a composite flame retardant, 3-5 parts of a flame-retardant synergist, 1-3 parts of an antioxidant and 1-3 parts of a processing aid.
Further, the compound flame retardant is obtained by compounding dibenzothiophene-4-boric acid, polyphosphoric acid amine and silicone according to the mass ratio of 3:3: 6.
Further, the antibacterial agent is obtained by adding the estrus and pollen concentrate powder into a chitosan glacial acetic acid solution, uniformly stirring, volatilizing the solvent and drying.
Further, the flame-retardant synergist is at least one of antimony trioxide, talcum powder, titanium dioxide, lithopone, magnesium carbonate and barium sulfate.
Further, the processing aid is one or a mixture of more of stearamide lubricants, silicone oil and white mineral oil.
Further, the antioxidant is a multi-hindered phenol antioxidant.
Further, the silicone is a polysiloxane having a molecular weight of 1 to 2 ten thousand.
The preparation method of the antibacterial flame-retardant HIPS composite material is characterized by comprising the following steps:
(1) adding HIPS, PC, an antibacterial agent, a composite flame retardant, a flame retardant synergist, an antioxidant and a processing aid into a mixer, and stirring for 1-3 minutes to obtain a mixed raw material;
(2) putting the mixed raw materials in the step 2 and the mixed products in the step 1 into a double-screw extruder for reaction, keeping the materials in a machine barrel for 1-2min to obtain reaction products,
(3) and cutting the reaction product into particles and drying to obtain a finished product.
Further, the temperatures of the zones of the twin-screw extruder are as follows: the first zone is 180-class at 200 ℃, the second zone is 200-class at 220 ℃, the third zone is 200-class at 220 ℃, the fourth zone is 200-class at 220 ℃, the fifth zone is 200-class at 220 ℃, the sixth zone is 200-class at 220 ℃, the seventh zone is 200-class at 220 ℃, the eighth zone is 200-class at 220 ℃, the ninth zone is 200-class at 220 ℃, and the head is 200-class at 210 ℃.
The invention has the following beneficial effects:
the antibacterial flame-retardant HIPS composite material takes HIPS as a base material, a certain amount of PC is compounded, and the high mechanical property and the flame retardance of the PC are utilized, so that the HIPS is modified, the impact property is not reduced when other components are added, and the flame-retardant effect is improved.
The invention adds specific compound fire retardant and specific antibacterial property. The specific compound flame retardant is prepared by compounding dibenzothiophene-4-boric acid, polyphosphoric acid amine and silicone according to a certain proportion. Sulfur dioxide generated by combustion of dibenzothiophene-4-boric acid is combined with water vapor to form strong oxyacid, organic matters can be dehydrated to form charcoal, a charcoal layer is formed to have a protection effect on a polymer matrix, and borate is decomposed and expanded at high temperature to form oxide, so that the flame retardance is further improved, and meanwhile, thiophene substances contained in the flame retardant have a certain improvement effect on the antibacterial effect. The polyphosphoric acid amine has P/N synergistic action components, and the silicone provides Si atoms, so that the compound flame retardant has the synergistic flame retardant effect of multiple components of Si/P/N/B/S, and can be used as a halogen-free flame retardant.
The specific antibacterial property is obtained by compounding the estramustine concentrate powder and the chitosan according to a certain mass ratio. The estramustine concentrate powder and the chitosan have sterilization effects, but the sterilization effects are different, and the estramustine concentrate powder and the chitosan have synergistic sterilization effects when used at the same time. Meanwhile, the chitosan is compounded with the yolk, so that the dispersity can be improved, and the impact resistance of the chitosan can be prevented from being reduced.
According to the antibacterial flame-retardant HIPS composite material, HIPS is used as a base material, a certain amount of PC is compounded, and then a specific compound flame retardant and a specific antibacterial property are added, so that the prepared product has excellent flame retardance and antibacterial effect on the premise of not reducing the impact resistance.
Detailed Description
In order to facilitate a better understanding of the invention, the following examples are given to illustrate, but not to limit the scope of the invention.
The following is a more specific example.
The antibacterial flame-retardant HIPS composite material is characterized by comprising the following raw materials in parts by mass: 60-80 parts of HIPS (high impact polystyrene), 10-20 parts of PC (polycarbonate), 2-4 parts of an antibacterial agent, 5-10 parts of a composite flame retardant, 3-5 parts of a flame-retardant synergist, 1-3 parts of an antioxidant and 1-3 parts of a processing aid; the compound flame retardant is obtained by compounding dibenzothiophene-4-boric acid, ammonium polyphosphate and silicone according to the mass ratio of (2-4) to (4-8), and the antibacterial agent is obtained by compounding estramustine concentrate powder and chitosan according to the mass ratio of 1: 2-4.
The HIPS is a commercially available general injection molding grade HIPS. The antibacterial agent is obtained by adding the estrus and rhizoma polygonati concentrate powder into a chitosan glacial acetic acid solution, uniformly stirring, volatilizing a solvent and drying. The flame-retardant synergist is at least one of antimony trioxide, talcum powder, titanium dioxide, lithopone, magnesium carbonate and barium sulfate. The processing aid is one or a mixture of more of stearamide lubricants, silicone oil and white mineral oil. The antioxidant is a multi-element hindered phenol antioxidant. The silicone is polysiloxane, and the molecular weight of the silicone is 1-2 ten thousand.
The preparation method of the antibacterial flame-retardant HIPS composite material is characterized by comprising the following steps:
(1) adding HIPS, PC, an antibacterial agent, a composite flame retardant, a flame retardant synergist, an antioxidant and a processing aid into a mixer, and stirring for 1-3 minutes to obtain a mixed raw material;
(2) putting the mixed raw materials in the step 2 and the mixed products in the step 1 into a double-screw extruder for reaction, and allowing the materials to stay in a machine barrel for 1-2min to obtain reaction products, wherein the temperature of each zone of the double-screw extruder is as follows: the first zone is 180-class at 200 ℃, the second zone is 200-class at 220 ℃, the third zone is 200-class at 220 ℃, the fourth zone is 200-class at 220 ℃, the fifth zone is 200-class at 220 ℃, the sixth zone is 200-class at 220 ℃, the seventh zone is 200-class at 220 ℃, the eighth zone is 200-class at 220 ℃, the ninth zone is 200-class at 220 ℃, and the head is 200-class at 210 ℃.
(3) And cutting the reaction product into particles and drying to obtain a finished product.
Example 1
The antibacterial flame-retardant HIPS composite material is characterized by comprising the following raw materials in parts by mass: 70 parts of HIPS, 15 parts of PC, 3 parts of an antibacterial agent, 7.5 parts of a composite flame retardant, 4 parts of a flame retardant synergist, 2 parts of an antioxidant and 2 parts of a processing aid; the compound flame retardant is obtained by compounding dibenzothiophene-4-boric acid, ammonium polyphosphate and silicone according to the mass ratio of 3:3:6, and the antibacterial agent is obtained by compounding estramustine concentrate powder and chitosan according to the mass ratio of 1: 3.
The antibacterial agent is obtained by adding the estrus and rhizoma polygonati concentrate powder into a chitosan glacial acetic acid solution, uniformly stirring, volatilizing a solvent and drying. The flame-retardant synergist is antimony trioxide. The processing aid is a stearamide lubricant. The antioxidant is a multi-element hindered phenol antioxidant. The silicone is polysiloxane, and the molecular weight of the silicone is 1-2 ten thousand.
The preparation method of the antibacterial flame-retardant HIPS composite material is characterized by comprising the following steps:
(1) adding HIPS, PC, an antibacterial agent, a composite flame retardant, a flame retardant synergist, an antioxidant and a processing aid into a mixer, and stirring for 1-3 minutes to obtain a mixed raw material;
(2) putting the mixed raw materials in the step 2 and the mixed products in the step 1 into a double-screw extruder for reaction, and allowing the materials to stay in a machine barrel for 1-2min to obtain reaction products, wherein the temperature of each zone of the double-screw extruder is as follows: the first zone is 180-class at 200 ℃, the second zone is 200-class at 220 ℃, the third zone is 200-class at 220 ℃, the fourth zone is 200-class at 220 ℃, the fifth zone is 200-class at 220 ℃, the sixth zone is 200-class at 220 ℃, the seventh zone is 200-class at 220 ℃, the eighth zone is 200-class at 220 ℃, the ninth zone is 200-class at 220 ℃, and the head is 200-class at 210 ℃.
(3) And cutting the reaction product into particles and drying to obtain a finished product.
Example 2
The antibacterial flame-retardant HIPS composite material is characterized by comprising the following raw materials in parts by mass: 80 parts of HIPS, 10 parts of PC, 4 parts of an antibacterial agent, 5 parts of a composite flame retardant, 5 parts of a flame retardant synergist, 1 part of an antioxidant and 3 parts of a processing aid; the compound flame retardant is obtained by compounding dibenzothiophene-4-boric acid, ammonium polyphosphate and silicone according to the mass ratio of 2: 4:4, and the antibacterial agent is obtained by compounding estramustine concentrate powder and chitosan according to the mass ratio of 1: 4.
The antibacterial agent is obtained by adding the estrus and rhizoma polygonati concentrate powder into a chitosan glacial acetic acid solution, uniformly stirring, volatilizing a solvent and drying. The flame-retardant synergist is antimony trioxide. The processing aid is silicone oil. The antioxidant is a multi-element hindered phenol antioxidant. The silicone is polysiloxane, and the molecular weight of the silicone is 1-2 ten thousand.
The preparation method is the same as that of example 1.
Example 3
The antibacterial flame-retardant HIPS composite material is characterized by comprising the following raw materials in parts by mass: 60 parts of HIPS, 20 parts of PC, 2 parts of an antibacterial agent, 10 parts of a composite flame retardant, 3 parts of a flame retardant synergist, 3 parts of an antioxidant and 1 part of a processing aid; the compound flame retardant is obtained by compounding dibenzothiophene-4-boric acid, ammonium polyphosphate and silicone according to the mass ratio of 4: 2: 8, and the antibacterial agent is obtained by compounding estramustine concentrate powder and chitosan according to the mass ratio of 1: 2.
The antibacterial agent is obtained by adding the estrus and rhizoma polygonati concentrate powder into a chitosan glacial acetic acid solution, uniformly stirring, volatilizing a solvent and drying. The flame-retardant synergist is talcum powder. The processing aid is white mineral oil. The antioxidant is a multi-element hindered phenol antioxidant. The silicone is polysiloxane, and the molecular weight of the silicone is 1-2 ten thousand.
The preparation method is the same as that of example 1.
Comparative example 1
The procedure was essentially the same as in example 1, except that the raw materials used to make the antimicrobial flame retardant HIPS composite lacked PC.
Comparative example 2
The procedure was essentially the same as in example 1, except that the antimicrobial agent was absent from the raw materials used to make the antimicrobial flame retardant HIPS composite.
Comparative example 3
The preparation process is basically the same as that of the example 1, except that the antibacterial agent in the raw material for preparing the antibacterial flame-retardant HIPS composite material is chitosan.
Comparative example 4
The preparation process is basically the same as that of the example 1, except that the antibacterial agent in the raw material for preparing the antibacterial flame-retardant HIPS composite material is the estramustine concentrate powder.
Comparative example 5
The preparation process is basically the same as that of the embodiment 1, except that the compound flame retardant in the raw materials for preparing the antibacterial flame-retardant HIPS composite material is dibenzothiophene-4-boric acid.
Comparative example 6
The preparation process is basically the same as that of the example 1, except that the compound flame retardant in the raw materials for preparing the antibacterial flame-retardant HIPS composite material is ammonium polyphosphate.
Comparative example 7
The preparation process is basically the same as that of the embodiment 1, except that the compound flame retardant in the raw materials for preparing the antibacterial flame-retardant HIPS composite material is prepared by compounding dibenzothiophene-4-boric acid and ammonium polyphosphate according to the mass ratio of 3: 3.
Comparative example 8
The preparation process is basically the same as that of the example 1, except that no compound flame retardant is added in the raw materials for preparing the antibacterial flame-retardant HIPS composite material.
The products prepared in the above examples and comparative examples were pressed into sheets to prepare 50mm × 50mm plastic samples for antibacterial testing, and the test data are shown in table 1. Antibacterial test standard: QB/T2591-2003A & ltantibacterial plastic antibacterial property test method and antibacterial effect & gt. Detection bacteria: escherichia coli (Escherichia coli) ATCC 25922. The combustion performance was tested according to the UL94 standard.
Example 1 Example 2 Example 3 Comparative example 1 Comparative example 2 Comparative example 3 Comparative example 4 Comparative example 5 Comparative example 6 Comparative example 7 Comparative example 8
Impact strength ISO179 (23 ℃) KJ/m of simply supported beam2 68 65 64 65 63 66 62 67 66 61 66
Combustibility (3.2 mm) V-0 V-0 V-0 V-1 V-1 V-0~V-1 V-1 V-1 V-1 V-1 V-2
Antibacterial rate 91% 88% 86% 89% 34% 79% 72% 81% 87% 86% 80%
From the above table, it can be seen that: as can be seen from the data of the examples 1-3 and the comparative examples 1-9, the antibacterial flame-retardant HIPS composite material provided by the invention has the advantages that HIPS is used as a base material, a certain amount of PC is compounded, and then the specific compounded flame retardant and the specific antibacterial property are added, so that the prepared product has excellent flame retardance and antibacterial effect on the premise of not reducing the impact resistance.
The above description should not be taken as limiting the invention to the embodiments, but rather, as will be apparent to those skilled in the art to which the invention pertains, numerous simplifications or substitutions may be made without departing from the spirit of the invention, which shall be deemed to fall within the scope of the invention as defined by the claims appended hereto.

Claims (1)

1. The antibacterial flame-retardant HIPS composite material is characterized by comprising the following raw materials in parts by mass: 70 parts of HIPS, 15 parts of PC, 3 parts of an antibacterial agent, 7.5 parts of a composite flame retardant, 4 parts of a flame retardant synergist, 2 parts of an antioxidant and 2 parts of a processing aid; the composite flame retardant is obtained by compounding dibenzothiophene-4-boric acid, ammonium polyphosphate and silicone according to the mass ratio of 3:3:6, and the antibacterial agent is obtained by compounding estramustine concentrate powder and chitosan according to the mass ratio of 1: 3;
the antibacterial agent is obtained by adding the estrus and rhizoma polygonati concentrate powder into a chitosan glacial acetic acid solution, uniformly stirring, volatilizing a solvent and drying; the flame-retardant synergist is antimony trioxide; the processing aid is a stearamide lubricant; the antioxidant is a multi-element hindered phenol antioxidant; the silicone is polysiloxane, and the molecular weight of the silicone is 1-2 ten thousand;
the preparation method of the antibacterial flame-retardant HIPS composite material comprises the following steps:
(1) adding HIPS, PC, an antibacterial agent, a composite flame retardant, a flame retardant synergist, an antioxidant and a processing aid into a mixer, and stirring for 1-3 minutes to obtain a mixed raw material;
(2) putting the mixed raw materials in the step 2 and the mixed products in the step 1 into a double-screw extruder for reaction, and allowing the materials to stay in a machine barrel for 1-2min to obtain reaction products, wherein the temperature of each zone of the double-screw extruder is as follows: the first zone is 180-;
(3) and cutting the reaction product into particles and drying to obtain a finished product.
CN202010664575.9A 2018-04-29 2018-04-29 Antibacterial flame-retardant HIPS composite material Pending CN112358702A (en)

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Application publication date: 20210212