CN112109355A - Automatic pressing equipment and method for nanofiber heat insulation material - Google Patents

Automatic pressing equipment and method for nanofiber heat insulation material Download PDF

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Publication number
CN112109355A
CN112109355A CN202010786452.2A CN202010786452A CN112109355A CN 112109355 A CN112109355 A CN 112109355A CN 202010786452 A CN202010786452 A CN 202010786452A CN 112109355 A CN112109355 A CN 112109355A
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CN
China
Prior art keywords
fixedly connected
top end
pressing
grid
spreading
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Pending
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CN202010786452.2A
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Chinese (zh)
Inventor
张凡
张鹏
安烜熜
刘晓波
张博
吾志岗
张昊
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Aerospace Research Institute of Materials and Processing Technology
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Aerospace Research Institute of Materials and Processing Technology
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Priority to CN202010786452.2A priority Critical patent/CN112109355A/en
Publication of CN112109355A publication Critical patent/CN112109355A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B1/00Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen
    • B30B1/32Presses, using a press ram, characterised by the features of the drive therefor, pressure being transmitted directly, or through simple thrust or tension members only, to the press ram or platen by plungers under fluid pressure
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B11/00Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • B30B11/06Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould each charge of the material being compressed against the previously formed body
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/0082Dust eliminating means; Mould or press ram cleaning means
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02Dies; Inserts therefor; Mounting thereof; Moulds
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/28Arrangements for preventing distortion of, or damage to, presses or parts thereof
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/30Feeding material to presses
    • B30B15/302Feeding material in particulate or plastic state to moulding presses
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B30PRESSES
    • B30BPRESSES IN GENERAL
    • B30B15/00Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32Discharging presses

Abstract

The invention discloses automatic pressing equipment and a method for a nanofiber thermal insulation material, and belongs to the technical field of production of nanofiber thermal insulation materials. Can realize through feeding mechanism, swager structure, transport mechanism and robot mechanism's setting, can be automatic equivalent, even lay raw and other materials, then press into slabby material with raw and other materials automatically to the material after the suppression conveys, makes material thickness, the density that the suppression was come out at every turn keep unanimous, and the suppression is effectual, and each interorgan divides the worker clear, sets up compactly, and equipment is whole simple and area is little.

Description

Automatic pressing equipment and method for nanofiber heat insulation material
Technical Field
The invention relates to the technical field of production of nanofiber heat insulation materials, in particular to automatic pressing equipment and a method for the nanofiber heat insulation materials.
Background
The nano-scale structural material is referred to as nano material, and the size of the structural unit is between 1 nanometer and 100 nanometers. Since its size is already close to the coherence length of the electrons, its properties vary greatly due to self-organization by strong coherence. Moreover, its dimensions are close to the wavelength of light, plus it has the special effect of a large surface, so that its properties, such as melting point, magnetic, optical, thermal, electrical conductivity, etc., are often different from the properties that the substance exhibits in its bulk state.
The nano-fiber heat-insulating material is a novel nano material, and raw materials need to be pressed into a plate shape in the manufacturing process of the nano-fiber heat-insulating material, while the existing pressing equipment is large and complex in equipment, poor in pressing effect and prone to the occurrence of the condition of uneven thickness and density.
Disclosure of Invention
1. Technical problem to be solved
Aiming at the problems in the prior art, the invention aims to provide automatic pressing equipment and a method for a nanofiber heat-insulating material, which can automatically and uniformly lay raw materials in equal quantity through the arrangement of a feeding mechanism, a pressing mechanism, a conveying mechanism and a robot mechanism, then automatically press the raw materials into a plate-shaped material, and convey the pressed material, so that the thickness and the density of the material pressed each time are kept consistent, the pressing effect is good, the labor division among the mechanisms is clear, the arrangement is compact, the whole equipment is simple, and the occupied area is small.
2. Technical scheme
In order to solve the above problems, the present invention adopts the following technical solutions.
An automatic pressing device for nano-fiber thermal insulation materials comprises a pressing mechanism, wherein a feeding mechanism and a conveying mechanism are fixedly mounted on two sides of the pressing mechanism respectively, a robot mechanism is fixedly mounted on one side, away from the pressing mechanism, of the conveying mechanism, the feeding mechanism comprises a device base, a paving barrel is fixedly connected to the upper portion of the device base, raw materials are contained in the paving barrel, a feeding hopper is communicated with the top end of the paving barrel, the bottom of the paving barrel is open, a horizontal cylinder is fixedly connected to the top end of the device base, a paving grid is fixedly connected to the output end of the horizontal cylinder, a plurality of grid holes distributed in a rectangular array are formed in the inner portion of one end, away from the horizontal cylinder, of the paving grid, a square-shaped frame is fixedly connected to the bottom end of the paving barrel, the top end of the paving grid is attached to and slidably connected with the bottom end of the square-shaped frame, the bottom end of the spreading grid is attached to the top end of the device base and is in sliding connection with the top end of the device base.
The swager constructs including the workstation, module under the top fixedly connected with of workstation, four montants that are the distribution of rectangle array of the top fixedly connected with of module down, the module is gone up to the top fixedly connected with of montant, four stands that are the distribution of rectangle array of the top fixedly connected with of workstation, the top fixedly connected with hydraulic press of stand, the output fixedly connected with hydraulic stem of hydraulic press, the bottom fixedly connected with suppression die head of hydraulic stem, the die cavity has been seted up at the middle part of going up the module, the top fixedly connected with overcoat hose of module down, the inside of overcoat hose is equipped with the vertical cylinder on module top under fixed connection, the output fixedly connected with and the die cavity assorted mould clamp plate of vertical cylinder.
Transport mechanism includes the support frame, top fixedly connected with conveyer belt, robot mechanism is including snatching the robot, the output fixedly connected with of snatching the robot snatchs the tool.
Furthermore, the outer walls of the two sides of the device base are respectively fixedly connected with two supporting rods, the supporting rods are arranged in a C shape, one ends of the supporting rods, far away from the device base, are fixedly connected with the spreading barrel, the spreading barrel is fixedly connected with the device base through the supporting rods, the spreading barrel can be fixedly connected with the device base while the movement of the spreading grids is not influenced, raw materials in the spreading barrel fall into grid holes of the spreading grids through the arrangement of the device base, the spreading barrel, a feeding hopper, the supporting rods, a horizontal cylinder, the spreading grids, a clip frame and grid holes, the raw materials can be fully spread in the grid holes, then the horizontal cylinder is started to drive the spreading grids to move towards the direction close to the upper module, in the moving process, the clip frame can scrape redundant raw materials above the spreading grids until the spreading grids move to the upper side of the die pressing plate, so that the raw materials are conveyed to the die pressing plate, and then accomplish automatic equivalent pay-off, the pay-off is even and convenient, has improved the convenience.
Further, the spreading grid and the material of returning the shape frame are wear-resisting pottery, the brush has smooth wear-resisting coating on the surface on device base top, can take place the friction with the top surface of returning shape frame and device base when the spreading grid removes, and the spreading grid of wear-resisting pottery material, the smooth and wear-resisting of shape frame surface return, and smooth wear-resisting coating can improve the smoothness and the wearability of device base, and then can improve equipment's life.
Furthermore, the upper module is connected with the device base in a seamless mode, the top end of the upper module is flush with the top end of the device base, and the material spreading grid can convey materials to the die pressing plate conveniently.
Furthermore, the pressing die head is positioned right above the die pressing plate and matched with the die cavity, the top end of the die pressing plate is flush with the top end of the upper die block, the vertical cylinder is started to drive the die pressing plate to lift through the arrangement of the lower die block, the vertical rod, the upper die block, the upright post, the hydraulic machine, the hydraulic rod, the pressing die head, the die cavity, the vertical cylinder and the die pressing plate, when the die pressing plate descends, raw materials in the paving grid can fall into the die cavity, the paving grid is driven to reset by matching with the horizontal cylinder, redundant materials are taken away by the paving grid, then the hydraulic machine is started, the hydraulic rod drives the pressing die head to descend, the raw materials can be pressed, the quantity of the raw materials pressed each time can be equal, the thickness and the density of the materials pressed each time are the same, the product quality is improved, and when the die pressing plate ascends, the plate-shaped materials can be ejected, and then the subsequent spreading grid is convenient to push the plate-shaped material, and the convenience is improved.
Further, the both sides of vertical cylinder all are equipped with the dead lever on module top under fixedly connected with, the top fixedly connected with backup pad of dead lever, the setting of dead lever, backup pad can carry out effectual support to the mould clamp plate when the suppression material to prevent to damage vertical cylinder in the suppression process.
Furthermore, the outer sleeved hose is a corrugated hose, one end, far away from the lower module, of the outer sleeved hose is fixedly connected with the die pressing plate, and the corrugated hose is good in ductility, so that the outer sleeved hose can compensate relative displacement generated in the up-and-down moving process of the die pressing plate.
Furthermore, the top end of the conveyor belt is flush with the top end of the upper module, and the top end of the grabbing jig is lower than the top end of the conveyor belt, so that the plate-shaped materials formed by pressing can be moved and conveyed conveniently.
Further, feeding mechanism's dead ahead fixed mounting has dust removal mechanism, dust removal mechanism includes the dust remover, dust remover fixed mounting is in the dead ahead of device base, the output intercommunication of dust remover has the connecting pipe, the one end intercommunication of connecting pipe has the shunt tubes, the bottom intercommunication of shunt tubes has two dust absorption pipes, two the dust absorption pipe is located the both sides of module respectively, the bottom fixedly connected with suction hood of dust absorption pipe, dust removal mechanism's setting, the equipment of can being convenient for removes dust, adsorbs the miscellaneous dirt that produces in the production process, has improved the feature of environmental protection.
An automatic pressing method of a nanofiber thermal insulation material comprises the following steps:
s1, enabling the raw materials in the spreading barrel to fall into grid holes of the spreading grid, and enabling the grid holes to be fully spread with the raw materials;
s2, starting the horizontal cylinder to drive the spreading grid to move towards the direction close to the upper module until the spreading grid moves to the upper part of the die pressing plate, so that the spreading grid conveys the raw materials to the die pressing plate;
s3, starting a vertical cylinder to drive a die pressing plate to move downwards until the bottom end of the die pressing plate falls to the top end of a supporting plate, so that raw materials fall into a die cavity, starting a horizontal cylinder to drive a spreading grid to reset, and driving redundant materials;
s4, starting the hydraulic machine, enabling the hydraulic rod to drive the pressing die head to move downwards and enter the die cavity, pressing the raw material, and pressing the raw material into a plate-shaped material;
s5, starting a vertical cylinder to drive a die pressing plate to reset and eject the plate-shaped material, starting a horizontal cylinder to drive a paving grid to convey the material again, and ejecting the plate-shaped material to a conveyor belt;
and S6, starting the conveyor belt, and conveying the plate-shaped material to the grabbing jig to complete the pressing of the raw material.
3. Advantageous effects
Compared with the prior art, the invention has the advantages that:
(1) this scheme is through feeding mechanism, swager structure, transport mechanism and robot mechanism's setting, can be automatic equivalent, even lay raw and other materials, then suppress raw and other materials into platy material automatically to the material after the suppression conveys, makes material thickness, the density that the suppression was come out at every turn keep unanimous, and the suppression is effectual, and each interinstitution divide the worker clear and definite, set up compactly, and equipment is whole simple and area is little.
(2) Two bracing pieces of fixedly connected with respectively on the outer wall of device base both sides, the bracing piece sets up to the C font, and the bracing piece keeps away from the one end and the stone bucket fixed connection of device base, and the stone bucket passes through bracing piece and device base fixed connection for the stone bucket can be connected fixedly with the device base when not influencing the removal of stone grid.
(3) Through the device base, the stone bucket, the magazine, the bracing piece, horizontal cylinder, the stone grid, return the shape frame, the setting in grid hole, raw and other materials in the stone bucket fall into the grid hole of stone grid, can make the grid hole pave raw and other materials, then start horizontal cylinder, drive the stone grid and remove to being close to the module direction, remove the in-process, return the shape frame and can strike off the unnecessary raw and other materials in stone grid top, move to the top of mould clamp plate until the stone grid, thereby carry raw and other materials to mould clamp plate department, and then accomplish automatic equivalent pay-off, the pay-off is even and convenient, the convenience has been improved.
(4) The material of stone grid and time shape frame is wear-resisting pottery, and the brush has smooth wear-resisting coating on the surface on device base top, can take place the friction with the top surface of time shape frame and device base when the stone grid removes, and the stone grid of wear-resisting pottery material, time shape frame surface are smooth and wear-resisting, and smooth wear-resisting coating can improve the smoothness and the wearability of device base, and then can improve equipment's life.
(5) The upper module is in seamless connection with the device base, and the top end of the upper module is flush with the top end of the device base, so that the material spreading grid can convey materials to the die pressing plate conveniently.
(6) Through lower module, the montant, go up the module, the stand, the hydraulic press, the hydraulic stem, the suppression die head, the die cavity, vertical cylinder, the setting of mould clamp plate, it can drive the mould clamp plate and go up and down to start vertical cylinder, when the mould clamp plate descends, can make the raw and other materials in the stone grid fall into the die cavity, the cooperation starts horizontal cylinder and drives the stone grid and reset, make the stone grid take away unnecessary material, then start the hydraulic press, make the hydraulic stem drive the suppression die head and descend, can suppress raw and other materials, can make the quantity of the raw and other materials of suppression at every turn equal, and then make the material thickness of suppression at every turn, density is the same, product quality has been improved, and when the mould clamp plate ascended, it is ejecting to press the platy material, and then be convenient for follow-up stone grid promotes the platy material.
(7) The setting of dead lever, backup pad can carry out effectual support to the mould clamp plate when the suppression material to prevent to damage vertical cylinder among the pressing process.
(8) The top end of the conveyor belt is flush with the top end of the upper module, and the top end of the grabbing jig is lower than the top end of the conveyor belt, so that the plate-shaped materials formed by pressing can be moved and conveyed conveniently.
(9) Feeding mechanism's dead ahead fixed mounting has dust removal mechanism, dust removal mechanism includes the dust remover, dust remover fixed mounting is in the dead ahead of device base, the output intercommunication of dust remover has the connecting pipe, the one end intercommunication of connecting pipe has the shunt tubes, the bottom intercommunication of shunt tubes has two dust absorption pipes, two dust absorption pipes are located the both sides of module respectively, the bottom fixedly connected with suction hood of dust absorption pipe, dust removal mechanism's setting, the equipment of can being convenient for removes dust, adsorb the miscellaneous dirt that produces in the production process, the environmental protection performance is improved.
Drawings
FIG. 1 is a schematic front view of the present invention;
FIG. 2 is an enlarged view taken at A of FIG. 1 in accordance with the present invention;
FIG. 3 is a cross-sectional view of the inside of the spreading barrel of the present invention;
FIG. 4 is a top view of the decking grid of the present invention;
FIG. 5 is a side view of the invention at a spreading bucket;
FIG. 6 is a cross-sectional view at the upper module of the present invention;
fig. 7 is a side view of a shunt according to the present invention.
The reference numbers in the figures illustrate:
101. a device base; 102. paving a material barrel; 103. a feeding hopper; 104. a support bar; 105. a horizontal cylinder; 106. spreading a material grid; 107. a clip frame; 108. a grid hole; 201. a work table; 202. a lower module; 203. a vertical rod; 204. an upper module; 205. a column; 206. a hydraulic press; 207. a hydraulic lever; 208. pressing a die head; 209. a mold cavity; 210. a vertical cylinder; 211. pressing a mold plate; 212. a flexible pipe is sleeved outside; 213. fixing the rod; 214. a support plate; 301. a support frame; 302. a conveyor belt; 401. a grabbing robot; 402. grabbing a jig; 501. a dust remover; 502. a connecting pipe; 503. a shunt tube; 504. a dust collection pipe; 505. a dust hood.
Detailed Description
The technical solution in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention; it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and all other embodiments obtained by those skilled in the art without any inventive work are within the scope of the present invention.
In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.
Example 1:
referring to fig. 1 and 3-5, an automatic pressing apparatus for nano-fiber heat insulation materials comprises a pressing mechanism, a feeding mechanism and a conveying mechanism are fixedly mounted on two sides of the pressing mechanism respectively, a robot mechanism is fixedly mounted on one side of the conveying mechanism far away from the pressing mechanism, the feeding mechanism comprises a device base 101, a spreading barrel 102 is fixedly connected above the device base 101, raw materials are contained in the spreading barrel 102, a feeding hopper 103 is communicated with the top end of the spreading barrel 102, the bottom of the spreading barrel 102 is open, a horizontal cylinder 105 is fixedly connected with the top end of the device base 101, a spreading grid 106 is fixedly connected with the output end of the horizontal cylinder 105, a plurality of grid holes 108 distributed in a rectangular array are formed in the end of the spreading grid 106 far away from the horizontal cylinder 105, a rectangular frame 107 is fixedly connected with the bottom end of the spreading barrel 102, the top end of the spreading grid 106 is attached to and slidably connected with the bottom end of the rectangular frame 107, the bottom end of the spreading grid 106 is attached to the top end of the device base 101 and is connected with the top end of the device base 101 in a sliding manner, two support rods 104 are fixedly connected to the outer walls of the two sides of the device base 101 respectively, the support rods 104 are arranged in a C shape, one end, far away from the device base 101, of each support rod 104 is fixedly connected with the spreading barrel 102, the spreading barrel 102 is fixedly connected with the device base 101 through the support rods 104, the spreading barrel 102 can be fixedly connected with the device base 101 while the movement of the spreading grid 106 is not influenced, the raw materials in the spreading barrel 102 fall into grid holes 108 of the spreading grid 106 through the arrangement of the device base 101, the spreading barrel 102, the feeding hopper 103, the support rods 104, the horizontal cylinder 105, the spreading grid 106, the square frame 107 and the grid holes 108, the raw materials in the spreading barrel 102 can be fully spread in the grid holes 108, then the horizontal cylinder 105 is started to drive the spreading grid 106 to move towards, the shape frame 107 returns can scrape away the unnecessary raw and other materials in stone grid 106 top, move to the top of mould clamp plate 211 until stone grid 106, thereby carry raw and other materials to mould clamp plate 211 department, and then accomplish automatic equivalent pay-off, the pay-off is even and convenient, the material that has improved convenience stone grid 106 and time shape frame 107 is wear-resisting ceramic, scribble the smooth wear-resisting coating on the surface on device base 101 top, can rub with the top surface of returning shape frame 107 and device base 101 when stone grid 106 removes, the stone grid 106 of wear-resisting ceramic material, it is smooth and wear-resisting to return shape frame 107 surface, smooth wear-resisting coating can improve the smoothness and the wearability of device base 101 and then can improve equipment's life.
Referring to fig. 1-2 and 6, the pressing mechanism includes a workbench 201, a lower module 202 is fixedly connected to the top of the workbench 201, four vertical rods 203 distributed in a rectangular array are fixedly connected to the top of the lower module 202, an upper module 204 is fixedly connected to the top of the vertical rods 203, the upper module 204 is seamlessly connected to the device base 101, the top of the upper module 204 is flush with the top of the device base 101, so that the material can be conveniently conveyed to a mold platen 211 by a spreading grid 106, four vertical columns 205 distributed in a rectangular array are fixedly connected to the top of the workbench 201, a hydraulic machine 206 is fixedly connected to the top of the vertical columns 205, a hydraulic rod 207 is fixedly connected to the output end of the hydraulic machine 206, a pressing die head 208 is fixedly connected to the bottom of the hydraulic rod 207, a mold cavity 209 is formed in the middle of the upper module 204, an outer casing hose 212 is fixedly connected to the top of the lower module 202, a vertical cylinder 210 fixedly connected to, the output end of the vertical cylinder 210 is fixedly connected with a die pressing plate 211 matched with the die cavity 209, the pressing die head 208 is positioned right above the die pressing plate 211, the pressing die head 208 is matched with the die cavity 209, the top end of the die pressing plate 211 is flush with the top end of the upper die block 204, the lower die block 202, the vertical rod 203, the upper die block 204, the upright post 205, the hydraulic machine 206, the hydraulic rod 207, the pressing die head 208, the die cavity 209, the vertical cylinder 210 and the die pressing plate 211 are arranged, the vertical cylinder 210 is started to drive the die pressing plate 211 to lift, when the die pressing plate 211 descends, raw materials in the paving grid 106 can fall into the die cavity 209, the horizontal cylinder 105 is started to drive the paving grid 106 to reset in a matching way, redundant materials are taken away by the paving grid 106, then the hydraulic machine 206 is started, the hydraulic rod 207 drives the pressing die head 208 to descend, namely, the raw materials can be pressed, and then make the material thickness of suppression at every turn, density is the same, product quality is improved, and when mould clamp plate 211 ascends, can be ejecting with the material of pressing into slabby, and then be convenient for follow-up stone grid 106 promotes slabby material, the convenience is improved, the both sides of vertical cylinder 210 all are equipped with fixedly connected with dead lever 213 on lower module 202 top, the top fixedly connected with backup pad 214 of dead lever 213, the setting of backup pad 214, can carry out effectual support to mould clamp plate 211 when the suppression material, thereby prevent to damage vertical cylinder 210 in the pressing process, outer flexible pipe 212 is corrugated hose, and outer flexible pipe 212 keeps away from lower module 202's one end and mould clamp plate 211 fixed connection, corrugated hose ductility is good, make outer flexible pipe 212 can compensate the relative displacement that mould clamp plate 211 reciprocated the in-process and produce.
Referring to fig. 1 and 7, the conveying mechanism includes a supporting frame 301, a conveying belt 302 is fixedly connected to the top end of the supporting frame 301, the robot mechanism includes a grabbing robot 401, a grabbing jig 402 is fixedly connected to the output end of the grabbing robot 401, the top end of the conveying belt 302 is flush with the top end of the upper module 204, the top end of the grabbing jig 402 is lower than the top end of the conveying belt 302, so as to facilitate movement and transportation of the pressed plate-shaped material, a dust removing mechanism is fixedly mounted right in front of the feeding mechanism, the dust removing mechanism includes a dust remover 501, the dust remover 501 is fixedly mounted right in front of the device base 101, the output end of the dust remover 501 is communicated with a connecting pipe 502, one end of the connecting pipe 502 is communicated with a flow dividing pipe 503, the bottom end of the flow dividing pipe 503 is communicated with two dust collecting pipes 504, the two dust collecting pipes 504 are respectively located at, can facilitate the dust removal of equipment, adsorb the dust generated in the production process and improve the environmental protection performance.
Referring to fig. 1-7, an automatic pressing method for nano fiber insulation material includes the following steps:
s1, the raw materials in the spreading barrel 102 fall into the grid holes 108 of the spreading grid 106, and the raw materials are fully spread in the grid holes 108;
s2, starting the horizontal cylinder 105 to drive the spreading grid 106 to move towards the direction close to the upper module 204 until the spreading grid 106 moves to the upper part of the die pressing plate 211, so that the spreading grid 106 conveys the raw material to the die pressing plate 211;
s3, starting the vertical cylinder 210 to drive the die pressing plate 211 to move downwards until the bottom end of the die pressing plate 211 falls to the top end of the supporting plate 214, so that the raw material falls into the die cavity 209, and starting the horizontal cylinder 105 to drive the spreading grid 106 to reset and drive redundant material;
s4, starting the hydraulic machine 206, enabling the hydraulic rod 207 to drive the pressing die head 208 to move downwards and enter the die cavity 209, pressing the raw materials, and pressing the raw materials into a plate-shaped material;
s5, starting the vertical cylinder 210 to drive the die pressing plate 211 to reset and eject the plate-shaped material, and starting the horizontal cylinder 105 to drive the spreading grid 106 to convey the material again and push the plate-shaped material out of the conveyor belt 302;
s6, the conveyor belt 302 is started to convey the plate-like material to the grabbing fixture 402, so as to complete the pressing of the raw material.
The foregoing is only a preferred embodiment of the present invention; the scope of the invention is not limited thereto. Any person skilled in the art should be able to cover the technical scope of the present invention by equivalent or modified solutions and modifications within the technical scope of the present invention.

Claims (10)

1. The utility model provides an automatic pressing equipment of nanofiber thermal insulation material, includes swager constructs, the both sides of swager constructs fixed mounting respectively has feeding mechanism and transport mechanism, transport mechanism keeps away from one side fixed mounting of swager structure has robot mechanism, its characterized in that: the feeding mechanism comprises a device base (101), a material spreading barrel (102) is fixedly connected above the device base (101), raw materials are contained in the spreading barrel (102), the top end of the spreading barrel (102) is communicated with a feeding hopper (103), the bottom of the spreading barrel (102) is open, the top end of the device base (101) is fixedly connected with a horizontal cylinder (105), the output end of the horizontal cylinder (105) is fixedly connected with a spreading grid (106), a plurality of grid holes (108) distributed in a rectangular array are formed in the inner part of one end of the spreading grid (106) far away from the horizontal cylinder (105), the bottom end of the spreading barrel (102) is fixedly connected with a clip-shaped frame (107), the top end of the spreading grid (106) is attached to the bottom end of the clip-shaped frame (107) and is connected with the clip-shaped frame in a sliding way, the bottom end of the spreading grid (106) is attached to the top end of the device base (101) and is in sliding connection with the top end;
the material pressing mechanism comprises a workbench (201), a lower module (202) is fixedly connected to the top end of the workbench (201), four vertical rods (203) distributed in a rectangular array are fixedly connected to the top end of the lower module (202), an upper module (204) is fixedly connected to the top end of each vertical rod (203), four vertical columns (205) distributed in a rectangular array are fixedly connected to the top end of the workbench (201), a hydraulic machine (206) is fixedly connected to the top end of each vertical column (205), a hydraulic rod (207) is fixedly connected to the output end of the hydraulic machine (206), a pressing die head (208) is fixedly connected to the bottom end of each hydraulic rod (207), a die cavity (209) is formed in the middle of the upper module (204), an outer sleeve hose (212) is fixedly connected to the top end of the lower module (202), and a vertical cylinder (210) fixedly connected to the top end of the lower module (202) is arranged in the outer sleeve, the output end of the vertical cylinder (210) is fixedly connected with a die pressing plate (211) matched with the die cavity (209);
transport mechanism includes support frame (301), top fixedly connected with conveyer belt (302), robot mechanism is including snatching robot (401), the output fixedly connected with of snatching robot (401) snatchs tool (402).
2. The apparatus for automatically pressing nanofiber insulation material as claimed in claim 1, wherein: the device is characterized in that two support rods (104) are fixedly connected to the outer walls of two sides of the device base (101) respectively, the support rods (104) are arranged to be C-shaped, one end, far away from the device base (101), of each support rod (104) is fixedly connected with the spreading barrel (102), and the spreading barrel (102) is fixedly connected with the device base (101) through the support rods (104).
3. The apparatus for automatically pressing nanofiber insulation material as claimed in claim 1, wherein: the spreading grid (106) and the square-shaped frame (107) are both made of wear-resistant ceramics, and the surface of the top end of the device base (101) is coated with a smooth wear-resistant coating.
4. The apparatus for automatically pressing nanofiber insulation material as claimed in claim 1, wherein: the upper module (204) is connected with the device base (101) in a seamless mode, and the top end of the upper module (204) is flush with the top end of the device base (101).
5. The apparatus for automatically pressing nanofiber insulation material as claimed in claim 1, wherein: the pressing die head (208) is positioned right above the die pressing plate (211), the pressing die head (208) is matched with the die cavity (209), and the top end of the die pressing plate (211) is flush with the top end of the upper die block (204).
6. The apparatus for automatically pressing nanofiber insulation material as claimed in claim 1, wherein: the two sides of the vertical cylinder (210) are respectively provided with a fixing rod (213) fixedly connected with the top end of the lower module (202), and the top end of the fixing rod (213) is fixedly connected with a supporting plate (214).
7. The apparatus for automatically pressing nanofiber insulation material as claimed in claim 1, wherein: the outer sleeved hose (212) is a corrugated hose, and one end, far away from the lower module (202), of the outer sleeved hose (212) is fixedly connected with the mold pressing plate (211).
8. The apparatus for automatically pressing nanofiber insulation material as claimed in claim 1, wherein: the top end of the conveyor belt (302) is flush with the top end of the upper module (204), and the top end of the grabbing jig (402) is lower than the top end of the conveyor belt (302).
9. The apparatus for automatically pressing nanofiber insulation material as claimed in claim 1, wherein: feeding mechanism's dead ahead fixed mounting has dust removal mechanism, dust removal mechanism includes dust remover (501), dust remover (501) fixed mounting is in the dead ahead of device base (101), the output intercommunication of dust remover (501) has connecting pipe (502), the one end intercommunication of connecting pipe (502) has shunt tubes (503), the bottom intercommunication of shunt tubes (503) has two dust absorption pipes (504), two dust absorption pipes (504) are located the both sides of last module (204) respectively, the bottom fixedly connected with suction hood (505) of dust absorption pipe (504).
10. The automatic pressing method of nanofiber insulation material as claimed in any one of claims 1 to 9, wherein: the method comprises the following steps:
s1, the raw materials in the spreading barrel (102) fall into the grid holes (108) of the spreading grid (106), and the grid holes (108) are fully paved with the raw materials;
s2, starting the horizontal cylinder (105), driving the paving grid (106) to move towards the direction close to the upper module (204) until the paving grid (106) moves above the die pressing plate (211), and enabling the paving grid (106) to convey the raw material to the die pressing plate (211);
s3, starting the vertical cylinder (210), driving the die pressing plate (211) to move downwards until the bottom end of the die pressing plate (211) falls to the top end of the supporting plate (214), so that the raw material falls into the die cavity (209), starting the horizontal cylinder (105), driving the spreading grid (106) to reset, and driving redundant material;
s4, starting a hydraulic machine (206), enabling a hydraulic rod (207) to drive a pressing die head (208) to move downwards and enter a die cavity (209), pressing the raw materials, and pressing the raw materials into a plate-shaped material;
s5, starting a vertical cylinder (210) to drive a mold pressing plate (211) to reset and eject the plate-shaped material, starting a horizontal cylinder (105) to drive a paving grid (106) to convey the material again and eject the plate-shaped material onto a conveyor belt (302);
s6, the conveyor belt (302) is started to convey the plate-shaped material to the grabbing jig (402), and the pressing of the raw material can be completed.
CN202010786452.2A 2020-08-07 2020-08-07 Automatic pressing equipment and method for nanofiber heat insulation material Pending CN112109355A (en)

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CN202010786452.2A CN112109355A (en) 2020-08-07 2020-08-07 Automatic pressing equipment and method for nanofiber heat insulation material

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CN202010786452.2A CN112109355A (en) 2020-08-07 2020-08-07 Automatic pressing equipment and method for nanofiber heat insulation material

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CN112109355A true CN112109355A (en) 2020-12-22

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SU1409468A1 (en) * 1986-06-02 1988-07-15 Предприятие П/Я А-7677 Injection mould for making grinding bars
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Application publication date: 20201222