CN107962664A - Full-automatic pipe pile forming die cleaning all-in-one machine - Google Patents
Full-automatic pipe pile forming die cleaning all-in-one machine Download PDFInfo
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- CN107962664A CN107962664A CN201711478383.3A CN201711478383A CN107962664A CN 107962664 A CN107962664 A CN 107962664A CN 201711478383 A CN201711478383 A CN 201711478383A CN 107962664 A CN107962664 A CN 107962664A
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- pipe pile
- die
- forming die
- pile forming
- mold cleaning
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- 238000004140 cleaning Methods 0.000 title claims abstract description 179
- 238000012546 transfer Methods 0.000 claims abstract description 90
- 238000003825 pressing Methods 0.000 claims description 22
- 238000007493 shaping process Methods 0.000 claims description 5
- 238000005096 rolling process Methods 0.000 claims description 3
- 230000000116 mitigating effect Effects 0.000 abstract 1
- 239000003795 chemical substances by application Substances 0.000 description 33
- 238000005507 spraying Methods 0.000 description 29
- 238000004519 manufacturing process Methods 0.000 description 11
- 238000010586 diagram Methods 0.000 description 10
- 230000000694 effects Effects 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 238000012544 monitoring process Methods 0.000 description 5
- 229910000831 Steel Inorganic materials 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 239000010959 steel Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 3
- 239000007921 spray Substances 0.000 description 3
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- 230000006978 adaptation Effects 0.000 description 2
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- 238000006073 displacement reaction Methods 0.000 description 1
- 229910001651 emery Inorganic materials 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/384—Treating agents
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacturing Of Tubular Articles Or Embedded Moulded Articles (AREA)
Abstract
The present invention discloses a kind of full-automatic pipe pile forming die cleaning all-in-one machine, including die fixture, mold cleaning device and transfer device；The length of die fixture and the length of pipe pile forming die for clearance match；Mold cleaning device is located at one end of die fixture, and mold cleaning device is located at the top of die fixture；Transfer device is used to drive the both ends of die fixture to move back and forth to the lower section of mold cleaning device, or for driving mold cleaning device to be moved back and forth from one end of die fixture between the other end.Above-mentioned cleaning all-in-one machine can realize the automatic cleaning of pipe pile forming die, avoid, using manually being cleared up, mitigating the labor intensity of the pile pile producer.
Description
Technical field
The present invention relates to a kind of full-automatic pipe pile forming die cleaning all-in-one machine.
Background technology
Pile pile is widely used in the fields such as bridge construction, its production process is specially：Utilize pipe pile die (pile pile shaping mould
Tool) produced, pipe pile die includes upper die and lower die, in the lower die that concrete is poured into pipe pile die first, then covers
Upper mold, upper die and lower die are fixed by bolt, then by series of processes, are finally demoulded, completed the production of pile pile.
When pile pile produces, some concrete are had after the demoulding and are remained in pipe pile die, under remaining concrete is unfavorable for
The production of secondary pile pile, the pile pile quality for being easy to cause production decline, therefore, the remnant in pipe pile die need to be cleared up.
Current method for cleaning is typically manual cleaning, and the method work efficiency is low, labor intensity is big, can not meet the production of automation
It is required that.
The content of the invention
The object of the present invention is to provide a kind of full-automatic pipe pile forming die cleaning all-in-one machine, to solve above-mentioned technical problem
In it is at least one.
According to an aspect of the invention, there is provided a kind of full-automatic pipe pile forming die cleaning all-in-one machine, by this hair
Bright full-automatic pipe pile forming die cleaning all-in-one machine, it can be achieved that the automatic cleaning of pipe pile forming die, avoid using manually into
Row cleaning, mitigates the labor intensity of the pile pile producer.
The full-automatic pipe pile forming die cleaning all-in-one machine includes being used for the mould for placing pipe pile forming die for clearance
The mold cleaning device and transfer device of fixing device, die cavity for clearing up pipe pile forming die.Wherein, die fixture
Length and the length of pipe pile forming die for clearance match；Mold cleaning device is located at one end of die fixture,
And mold cleaning device is located at the top of die fixture；Transfer device is used to drive the both ends of die fixture back and forth to move
Move to the lower section of mold cleaning device, or for driving mold cleaning device from one end of die fixture between the other end
Move back and forth.When using the full-automatic pipe pile forming die cleaning all-in-one machine, mold cleaning device can be in the drive of transfer device
Under dynamic, back and forth moved along between the both ends of pipe pile forming die of the direction of die fixture extension on die fixture
It is dynamic；Or die fixture can be under the driving of transfer device, the direction extended along die fixture fixes mould
The both ends of pipe pile forming die on device are moved back and forth to the lower section of mold cleaning device, since mold cleaning device is in mould
The top of fixing device, therefore, automatically can clear up the pipe pile forming die on die fixture so that pile pile is molded
The die cavity of mould keeps cleaning, avoids the pile pile quality of production from declining；Above-mentioned manner of cleaning up without human intervention, mitigates pile pile life
The labor intensity of production person, realizes the automation of cleaning.
In some embodiments, transfer device through mold cleaning device and is located at the lower section of mold cleaning device, and
The both ends of transfer device to mold cleaning device distance at least above the length of die fixture；Die fixture is set
On transfer device.Thus, die fixture can be under the driving of transfer device, along the direction of die fixture extension
The both ends of the pipe pile forming die on die fixture are made to move back and forth to the lower section of mold cleaning device, due to mold cleaning
Therefore device, automatically can clear up the pipe pile forming die on die fixture, make in the top of die fixture
The die cavity for obtaining pipe pile forming die keeps cleaning, avoids the pile pile quality of production from declining；Above-mentioned manner of cleaning up without human intervention,
Mitigate the labor intensity of the pile pile producer, realize the automation of cleaning.
In some embodiments, transfer device includes drag chain, carrying roller, guide rail, sprocket wheel, motor and mounting bracket, installation
The lower section of mold cleaning device is erected at, two guide rails parallel and that both ends are concordant are at least installed on mounting bracket, the two of drag chain
Side is hinged with multiple carrying rollers being adapted to the guide rail, and the carrying roller of the wherein side of drag chain is fitted with a wherein guide rail
Match somebody with somebody, the carrying roller of the opposite side of drag chain is adapted to another guide rail, and the sprocket wheel being adapted to drag chain is additionally provided with mounting bracket and is used for
The motor that drive sprocket rotates, the length of drag chain are more than the length of die fixture, and guide rail runs through mold cleaning device, and leads
The both ends of rail to mold cleaning device distance at least above the length of drag chain, die fixture is located on the drag chain.
Thus, rotating and reverse by motor-driven drive sprockets, drives drag chain along the direction that guide rail extends under mold cleaning device
Side moves back and forth, so as to drive the pipe pile forming die on the die fixture and die fixture on drag chain
Moved back and forth in the lower section of mold cleaning device, realize that mold cleaning device clears up the mesh of the die cavity of pipe pile forming die automatically
's.
In some embodiments, at least side of die fixture is equipped with transfer device, and transfer device is at least from mould
One end of tool fixing device extends to the other end；Mold cleaning device is located on transfer device.Thus, when the use full-automatic pipe
During forming pile mold cleaning all-in-one machine, mold cleaning device can be under the driving of transfer device, along die fixture extension
Direction moves back and forth, since mold cleaning device is in the top of die fixture, can be automatically on die fixture
Pipe pile forming die cleared up so that the die cavity of pipe pile forming die keeps cleaning, avoids the pile pile quality of production from declining；
Above-mentioned manner of cleaning up without human intervention, mitigates the labor intensity of the pile pile producer, realizes the automation of cleaning.
In some embodiments, die fixture include be used for place pipe pile forming die mould placement platform and
For the hold-down devices being fixed on pipe pile forming die on mould placement platform；Hold-down devices are at least provided with two and set respectively
In the both sides of mould placement platform.Thus, mould is placed by the hold-down devices for the both sides for being respectively provided at mould placement platform
Pipe pile forming die on platform is fixed, and can avoid pipe pile forming die run-off the straight, while can improve pile pile shaping mould
Stability during tool cleaning, avoids mould during cleaning from being moved.
In some embodiments, hold-down devices include mounting bracket, lower air cylinder and pressing plate；Mounting bracket is located at mould
The side of placement platform；Lower air cylinder is installed in mounting bracket and positioned at the top of mould placement platform, the work of lower air cylinder
Stopper rod is directed toward mould placement platform；Pressing plate is installed on the piston rod, and pressing plate is located at the top of mould placement platform, and along level side
To setting.Thus, using the mode of lower air cylinder driving pressing plate, fixation of the pressing unit to pipe pile forming die, this side are realized
Formula is simple and automates.
In some embodiments, the transfer that transfer device includes rack, motor, base station and gear and is mutually adapted is led
Rail and transfer roller；Transfer guide rail is located at the side of die fixture, and rack is set with transfer guide rail parallel and the two is fixed
Connection；Transfer roller is hinged on the bottom of base station, and motor is installed on base station, and the shaft of gear and motor is coaxially connected, rack
Engaged with gear；Mold cleaning device is located on base station.Thus, rotated by motor-driven gear, due to rack fix and with
Gear engages, therefore gear rotates and drives base station to be moved on transfer guide rail, so as to fulfill base station mold cleaning plant from
Dynamic movement.
In some embodiments, mold cleaning device includes frame and wire brush；Frame is installed on base station, wire brush
It is removably mounted on frame and positioned at the top of die fixture.Thus, pipe pile forming die is realized using wire brush
Cleaning, i.e., as the movement of mold cleaning device, wire brush can be purged the residue in pipe pile forming die, and will
The material cleared out of brushes out pipe pile forming die.
In some embodiments, full-automatic pipe pile forming die cleaning all-in-one machine further includes conveying device；Conveying device
Including roller and rack, roller is equally spacedly hinged in rack and is located at same level；Die fixture further includes liter
Falling unit；Mould placement platform is arranged to the rib of equidistantly distributed, and rib is located on lifting gear, and rib and lifting gear are equal
Positioned at the lower section of roller, and rib is interspersed in the gap of roller；Lifting gear is used to drive rib from the conveyor surface of roller
Back and forth transported to the top of the conveyor surface of roller lower section.Thus, the automatic defeated of pipe pile forming die can be realized using conveying device
Send, i.e., the position where pipe pile forming die to be delivered to die fixture is cleared up, after the completion of cleaning, then by pile pile into
Pattern tool output.
In some embodiments, lifting gear includes support cylinder, polished rod, connecting plate, supporting rack and is mutually adapted
Supporting guide and support slipper；Mould placement platform is arranged on connecting plate upper surface；Supporting rack is equipped with support cylinder and branch
Support guide rail, the bottom of support cylinder and supporting guide vertically self-supporting frame extends to the lower section of connecting plate, and the one of polished rod
The piston rod of end and support cylinder is connected with the lower surface of connecting plate, and the other end of polished rod is connected with support slipper.Thus, it is sharp
Drive connecting plate to move with support cylinder, and then drive the mould placement platform on connecting plate to be moved down along the gap between roller
Dynamic, after pipe pile forming die is transported to predeterminated position by roller, support cylinder driving mould placement platform is moved up with back-up roller
Pipe pile forming die on cylinder, makes mould keep stablizing in order to the cleaning of mold cleaning device, after the completion of cleaning, support oil
Cylinder driving mould placement platform is moved down so that pipe pile forming die and cylinder contact, are exported mould by roller.In addition, by polished rod
Connected with support slipper, polished rod can be made to be moved along the direction of guide rail so that mould placement platform vertically moves.Aforesaid way structure
Simply, it is easy to operation, and automate.
In some embodiments, rib is in the shape of the letter V and opening up.Thus, pipe pile forming die is realized using rib
Placement, and V-shaped rib further realize pipe pile forming die stablize placement.
In some embodiments, conveying device further includes sprocket wheel, chain and driving unit, and the quantity of roller and sprocket wheel is equal
Equal for multiple and quantity, sprocket wheel is set on the drum shaft of roller, and chain and sprocket engagement, the drive shaft of driving unit is at least
It is coaxially connected with one of drum shaft.Thus, one of roller is driven to rotate by driving unit, due to being covered on drum shaft
Equipped with sprocket wheel, the sprocket wheel of multiple rollers is connected by chain, and it is all that driving unit drives one of roller rotation to drive
Roller rotates synchronously, to drive the pipe pile forming die on roller to move.
In some embodiments, hold-down devices further include the first horizontal mobile device；First horizontal mobile device is located at
In mounting bracket, the first horizontal mobile device is in the horizontal plane and edge is set perpendicular to the orientation of die fixture；Under
Air cylinder is arranged on the first horizontal mobile device.Thus, lower air cylinder can be made to move in the horizontal direction, and then adjusts and push
The pressing plate of cylinder connection and the contact position of pipe pile forming die, realize being adjusted flexibly for depressed position.
In some embodiments, mold cleaning device further includes release agent spraying device；Release agent spraying device is located at frame
Top upper and positioned at die fixture, release agent spraying device and wire brush are arranged successively along the orientation of die fixture
Cloth.Thus, cleaning, release agent spraying two procedures can be disposably completed, improve production efficiency.
In some embodiments, mold cleaning device further includes clearing apparatus；Clearing apparatus is located on frame and is located at
The top of die fixture, wire brush, clearing apparatus and release agent spraying device along die fixture orientation successively
Arrangement.Thus, further the pipe pile forming die after brushing can be cleared up, releasing agent is preferably attached to
On die cavity, stripping result is improved.
In some embodiments, mold cleaning device further includes multiple vertical shift devices；Vertical shift device is located at
On frame, vertical shift device is vertically set, and which is provided with wire brush, clearing apparatus and/or release agent spraying device.By
This, moving up and down for wire brush, clearing apparatus or release agent spraying device can be realized using vertical shift device.
In some embodiments, mold cleaning device further includes multiple second horizontal mobile devices；Second transverse shifting
Device is located on frame, and the second horizontal mobile device is in the horizontal plane and edge is set perpendicular to the orientation of die fixture
Put；Vertical shift device is located on the second horizontal mobile device.Thus, vertical shift is driven to fill by the second horizontal mobile device
Put mobile, it can be achieved that wire brush, clearing apparatus or release agent spraying device move horizontally.
In some embodiments, the first horizontal mobile device, the second horizontal mobile device and vertical shift device wrap
The moving guide rail and movement sliding block for including Shift cylinder and being mutually adapted；Shift cylinder is located at one end of moving guide rail, Shift cylinder
Piston rod be connected with mobile sliding block；The moving guide rail of first horizontal mobile device is located in mounting bracket and edge in the horizontal plane
Orientation perpendicular to die fixture is set, and lower air cylinder is located on the mobile sliding block of the first horizontal mobile device；The
The moving guide rail of two horizontal mobile devices is located on frame and in the horizontal plane along the orientation perpendicular to die fixture
Setting, the moving guide rail of vertical shift device is located on the mobile sliding block of the second horizontal mobile device and vertically sets,
Wire brush, clearing apparatus or release agent spraying device are connected with the mobile sliding block of vertical shift device.Thus, by Shift cylinder,
Moving guide rail, mobile sliding block can realize moving horizontally for lower air cylinder, are conveniently adjusted the fixed position of pressing unit, pass through movement
Oil cylinder, moving guide rail, mobile sliding block can realize wire brush, clearing apparatus, release agent spraying device up and down, move left and right, be easy to
Adjust wire brush, clearing apparatus, the position of release agent spraying device.
In some embodiments, full-automatic pipe pile forming die cleaning all-in-one machine further includes control device；Control device
The movement of the motor of lower air cylinder, transfer device with hold-down devices, the support cylinder, the first horizontal mobile device of lifting gear
Oil cylinder, the Shift cylinder of the second horizontal mobile device, the Shift cylinder connection of vertical shift device and the driving list of conveying device
Member, to control the job order of connected device, working time and working method.Thus, it can be achieved that full-automatic pile pile into
Full-automation, the intelligence of type mold cleaning all-in-one machine, and it is easy to operation.
In some embodiments, full-automatic pipe pile forming die cleaning all-in-one machine is further included for detection pipe forming pile mould
The sensor of tool or mold cleaning device, the sensor are located at the feed end of the die fixture, the sensor with
The control device is electrically connected.Thus, the position where pipe pile forming die or mold cleaning device is detected by sensor, and
Testing result is delivered to control device, make control device accurately control the lower air cylinder of hold-down devices, transfer device motor,
The support cylinder of lifting gear, the Shift cylinder of the first horizontal mobile device, the Shift cylinder, vertical of the second horizontal mobile device
The working time and job order of the Shift cylinder connection of mobile device and the driving unit of conveying device.
In some embodiments, die fixture is equipped with least two groups of lifting gears and the mould of identical quantity is placed
Platform, each group of mould placement platform are individually located on one group of lifting gear, and the both ends of die fixture are equipped with mould and put
Horizontalization platform.Thus, pipe pile forming die can be preferably made to keep stablizing.
In some embodiments, the both sides of die fixture are respectively provided with a transfer device, two transfer devices its
One of be located at the side of frame, wherein two opposite sides for being located at frame.Thus, can fill the mold cleaning on transfer device
Put stable movement.
Brief description of the drawings
Fig. 1 is that the full-automatic pipe pile forming die of an embodiment of the present invention clears up the structure diagram of all-in-one machine；
Fig. 2 clears up all-in-one machine using state structure diagram for full-automatic pipe pile forming die shown in Fig. 1；
Fig. 3 clears up enlarged structure schematic diagram at all-in-one machine A for full-automatic pipe pile forming die shown in Fig. 1；
Fig. 4 clears up enlarged structure schematic diagram at all-in-one machine B for full-automatic pipe pile forming die shown in Fig. 1；
Fig. 5 clears up enlarged structure schematic diagram at all-in-one machine C for full-automatic pipe pile forming die shown in Fig. 1；
Fig. 6 is structure for amplifying signal at the G of the mold cleaning device shown in Fig. 5；
Fig. 7 is structure for amplifying signal at the H of the mold cleaning device shown in Fig. 5；
Fig. 8 clears up enlarged structure schematic diagram at all-in-one machine D for full-automatic pipe pile forming die shown in Fig. 1；
Fig. 9 clears up enlarged structure schematic diagram at all-in-one machine E for full-automatic pipe pile forming die shown in Fig. 1；
Figure 10 clears up enlarged structure schematic diagram at all-in-one machine F for full-automatic pipe pile forming die shown in Fig. 2；
Figure 11 is the structure diagram of mould placement platform and lifting gear shown in Fig. 1；
Figure 12 is the structure diagram of the transfer device of another embodiment.
Embodiment
The invention will now be described in further detail with reference to the accompanying drawings.
Fig. 1 and Fig. 2 schematically shows the full-automatic pipe pile forming die cleaning one of one embodiment of the present invention
Machine, as depicted in figs. 1 and 2, full-automatic pipe pile forming die cleaning all-in-one machine include die fixture 10, mold cleaning device
20 and transfer device 30.Wherein, die fixture 10 is used to place 50 (pipe pile forming die of pipe pile forming die for clearance
Including upper die and lower die, upper mold or lower die are symmetrical semi-cylindrical shaped, and when pipe pile forming die is used to be molded pile pile, upper mold is with
Mould molds, and forms cylinder；For the ease of the cleaning of pipe pile forming die, every time the upper mold only to pipe pile forming die or lower die into
Row cleaning, the pipe pile forming die 50 mentioned by this paper represent pipe pile forming die in the case where not particularly pointing out
One in upper mold or lower die), mold cleaning device 20 is used for the die cavity 52 for clearing up pipe pile forming die 50.
In order to which pipe pile forming die 50 can be stably placed on die fixture 10, and reduce die fixture
The waste of 10 materials, the length of die fixture 10 and the length of pipe pile forming die 50 for clearance match, i.e. mould
The both ends of tool fixing device 10 are extended respectively to close to the both ends of pipe pile forming die 50.At this time, the length of die fixture 10
Degree can be slightly greater than the length of pipe pile forming die 50 or be slightly less than the length of pipe pile forming die 50, can be with
It is the equal length with pipe pile forming die 50.
Mold cleaning device 20 is located at one end of die fixture 10, meanwhile, mold cleaning device 20 is consolidated positioned at mould
Determine the top of device 10.
In order to realize that cleaning is placed on the pipe pile forming die 50 on die fixture 10 to mold cleaning device 20 automatically
Die cavity 52 purpose, in the present embodiment, can at least side of die fixture 10 set transfer device 30, and
Mold cleaning device 20 is arranged on transfer device 30, transfer device 30 drives mold cleaning device 30 from die fixture
One end of pipe pile forming die 50 on 10 to the other end move back and forth, with clear up automatically the pile pile on die fixture 10 into
The die cavity 52 of pattern tool 50.Specific embodiment is that die fixture 10 includes being used for the mould for placing pipe pile forming die 50
Placement platform, when mould placement platform is provided only with one, the length of mould placement platform and the length of pipe pile forming die 50
Match；When mould placement platform be equipped with it is multiple when, mould placement platform is discharged along straight line, and mould placement platform discharge length
Spend and match with the length of pipe pile forming die 50.As shown in figure 9, die fixture 10 can also include supporting rack 134, mould
Tool placement platform is located on supporting rack 134, and the length and the length of pipe pile forming die 50 of supporting rack 134 match, and work as mould
When placement platform is provided only with one, the length of the length of mould placement platform also with pipe pile forming die 50 matches；Work as mould
When placement platform is equipped with multiple, at least mould placement platform is equipped with the both ends of supporting rack 134.
As depicted in figs. 1 and 2, at least side of die fixture 10 is equipped with transfer device 30, and transfer device 30 to
Few other end that die fixture 10 is extended to from one end of die fixture 10, mold cleaning device 20 are located at transfer dress
Put on 30, and mold cleaning device 20 is located at the top of die fixture, transfer device 30 is used to drive mold cleaning device
20 move along 2 10 linear reciprocations of die fixture.
The embodiment of transfer device 30 is as shown in Figure 1 and Figure 4：With the transfer device of 10 side of die fixture
Exemplified by 30, transfer device 30 includes rack 31, motor 32, transfer guide rail 33, transfer roller 34, base station 35 and gear 36.Transfer
Guide rail 33 is set in the horizontal plane by pedestal and is set along the direction of the extension of die fixture 10, and transfers guide rail 33 at least certainly
One end of die fixture 10 extends to the other end of die fixture 10, meanwhile, transfer guide rail 33 is fixed positioned at mould
The side of device 10；Rack 31 be installed on transfer guide rail 33 side wall on and it is parallel with transfer guide rail 33, the both ends of rack 31 with
It is concordant to transfer guide rail 33；Transfer roller 34 is adapted to transfer guide rail 33；Transfer roller 34 is hinged on the bottom of base station 35；Motor 32
On base station 35；Gear 36 is coaxially connected by shaft coupling with motor 32, and rack 31 is engaged with gear 36, mold cleaning dress
20 are put to be located on base station 35.
As shown in figure 5, mold cleaning device 20 includes frame 21 and wire brush 22, frame 21 is installed on base station 35, steel
Wire brush 22 is installed on frame 21 and positioned at the top of 10 one end of die fixture, and the height of wire brush 22 is molded with pile pile
When mould 50 is placed on die fixture 10, the die cavity and wire brush 22 of pipe pile forming die are contour.Further, steel wire
Brush 22 is removably mounted on frame 21, after wire brush 22 is worn, the wire brush 22 that can more renew.Further,
In order to ensure that wire brush 22 clears up the effect of the die cavity 52 of pipe pile forming die 50, the external form and pipe pile forming die of wire brush 22
The external form adaptation of 50 die cavity 52.
When that need to clear up pipe pile forming die 50, the die ontology 51 of pipe pile forming die 50 is placed on mould
On placement platform, and the die cavity 52 of pipe pile forming die 50 is upward, and then, the motor 32 of transfer device 30 is with 36 turns of moving gear
It is dynamic, fixed due to rack 31 and engaged with gear 36, gear 36 is while rotate the extending direction movement of an edge rack 31, at the same time
Since transfer roller 34 and motor 32 are located on base station 35, and transfer roller 34 and be adapted to transfer guide rail 33, rack 31
It is arranged in parallel with transfer guide rail 33, gear 36 drives transfer roller 34 and base station 35 while being transferred along rack extending direction
Moved together along the extending direction of transfer guide rail 33.For example, when gear 36 rotates forward, gear 36 drives the mould on base station 35 clear
Reason device 20 is moved to the other end of pipe pile forming die 50 by one end of pipe pile forming die 50.As shown in figs. 2 and 10, when
The wire brush 22 of mold cleaning device 20 is moved to mould in the drive of 32 drive gear 36 of motor of transfer device 30 and fixes
During the top for the pipe pile forming die 50 placed on device 10, since the wire brush 22 of mold cleaning device 20 is with contour, steel wire
Brush 22 clears up the cement residue on the die cavity 52 of pipe pile forming die 50.Moreover, it is moved in mold cleaning device 20
When the other end of pipe pile forming die 50, wire brush 22 will clear up the water to get off from the die cavity 52 of pipe pile forming die 50
Mud residue scans out the outside of pipe pile forming die 50, completes the cleaning of pipe pile forming die 50.It is then possible to first mould is placed
Pipe pile forming die 50 on platform is taken away, can also first control gear 36 to invert, and gear 36 is driven the mould on base station 35
Cleaning plant 20 sets back, and then, sets back in mold cleaning device 20 and the pile pile on mould placement platform is molded
After mould 50 is removed, repeat above operation, carry out the cleaning of next pipe pile forming die 50, driven by transfer device 30
Moving mold cleaning plant 20 clears up pipe pile forming die 50, without manual hand manipulation, mitigates the labor intensity of operator.It is above-mentioned
Operation can be by the opening and closing of the motor 32 of manual control transfer device 30, and the rotating forward of control motor 32 and anti-
Turn, to realize that the direction for driving mold cleaning device 20 to extend along die fixture 10 transfer device 30 moves back and forth, with
The pipe pile forming die 50 placed on cleaning die fixture 10；It can also be equipped with die fixture 10 and be used to detect
Whether have on die fixture 10 and place pipe pile forming die 50 and be that convergence mould is consolidated for detecting mold cleaning device 20
Determine device or away from mould control apparatus, and these sensors and motor are connected with control device, when sensor detects
When being placed with pipe pile forming die 50 on die fixture 10, control device control motor rotates, and is cleared up and filled with driven mold
20 convergence die fixtures 10 are put, when sensor detects mold cleaning device 20 away from die fixture 10, control
Device control motor rotates backward, so that mold cleaning device 20 moves back to original position.
The present embodiment is respectively provided with a transfer device to make transfer device 30 stablize movement in the both sides of die fixture 10
30, one of mobile device 30 is connected with the side of frame 21, another mobile device 30 is connected with the opposite side of frame 21.
In order to realize that cleaning is placed on the pipe pile forming die 50 on die fixture 10 to mold cleaning device 20 automatically
Die cavity 52 purpose, in other embodiments, as shown in figure 12, can the lower section of mold cleaning device 20 set transfer dress
Put 30, transfer device 30 runs through mold cleaning device 20, and the distance at the both ends of transfer device 30 to mold cleaning device 20 is extremely
It is more than the length of die fixture 10 less, and die fixture 10 is arranged on transfer device 30.Filled by transferring
Put 30 and the pipe pile forming die 50 placed on die fixture 10 is transported to the lower section of mold cleaning device 20, and make mould
The one end for having the pipe pile forming die 50 in fixing device 10 is moved back and forth to the other end in the lower section of mold cleaning device 20, mould
Tool cleaning plant 20 clears up the die cavity 52 for the pipe pile forming die 50 being disposed below automatically.Specific embodiment is, such as Figure 12 institutes
Show, transfer device includes drag chain 301, carrying roller 302, guide rail 303, sprocket wheel, motor and mounting bracket 304, and mounting bracket 304 is located at mould
Have the lower section of cleaning plant, two guide rails parallel and that both ends are concordant are at least installed on mounting bracket, the both sides of drag chain are hinged
There are multiple carrying rollers being adapted to the guide rail, and the carrying roller of the wherein side of drag chain is adapted to a wherein guide rail, drag chain
The carrying roller of opposite side be adapted to another guide rail, the sprocket wheel that is adapted to drag chain is additionally provided with mounting bracket and for drive sprocket
The motor of rotation, the length of drag chain are more than the length of die fixture 10, and guide rail runs through mold cleaning device, and the two of guide rail
The distance to mold cleaning device 20 is held to be located at least above the length of drag chain, die fixture 10 on the drag chain.It is logical
Rotating and reverse for motor-driven drive sprockets is crossed, drives drag chain reciprocal in the lower section of mold cleaning device 20 along the direction that guide rail extends
Movement, so as to drive the pipe pile forming die 50 on the die fixture 10 and die fixture 10 on drag chain
Moved back and forth in the lower section of mold cleaning device 20, realize that mold cleaning device clears up the die cavity 52 of pipe pile forming die 50 automatically
Purpose.
In other embodiments, transfer device 30 includes guide rail, sliding block, screw and motor, guide rail and the alignment of screw both ends,
The extending direction of guide rail along mould placement platform sets and at least extends to mould placement platform from one end of mould placement platform
The other end, one end of screw, which is hinged on, to be installed on the shelf of guide rail one end, and the other end of guide rail is provided with motor, motor with
The other end of screw is coaxially connected by shaft coupling, and guide rail is parallel to each other with screw, and sliding block is adapted to guide rail, and also one on sliding block
Body formed to have the screw hole being adapted to screw, the frame 21 of mold cleaning device 20 is installed on sliding block.Motor driving screw rotates forward
Or reversion is moved back and forth with the direction extended with the mold cleaning device 20 on movable slider along guide rail.
In other embodiments, the wire brush 22 on mold cleaning device 20 can also use the mould with pipe pile forming die 50
The emery wheel substitution of the external form adaptation of chamber 52.
Further, in order to avoid mold cleaning device 20 on cleaning die fixture 10 the pile pile shaping mould placed
During the die cavity 52 of tool 50, pipe pile forming die 50 is moved, and causes mold cleaning device 20 to the clear of pipe pile forming die 50
It is unstable to manage effect, as shown in figures 1 and 3, which further includes hold-down devices 12, and hold-down devices 12 are used for will pipe
Forming pile mould 50 is fixed on mould placement platform.In order to avoid pipe pile forming die 50 is fixed on mould by hold-down devices 12
When on placement platform, pipe pile forming die 50 deflects, and hold-down devices 12 are at least provided with two, and mould placement platform
Both sides are equipped with least one hold-down devices 12.By taking the hold-down devices 12 of side as an example, hold-down devices 12 include mounting bracket
121st, lower air cylinder 122 and pressing plate 123, mounting bracket 121 are located at the side of mould placement platform, also, mounting bracket 121
Between mould placement platform and transfer guide rail 33, lower air cylinder 122 is installed in mounting bracket 121, and pressing plate 123, which is installed on, lives
On stopper rod, lower air cylinder 122 and pressing plate 123 are respectively positioned on the mould side 53 for the pipe pile forming die 50 placed on mould placement platform
Top, the piston rod of lower air cylinder 122 are directed toward mould placement platform；To make pressing plate 123 that there is larger force area, pressing plate
123 is horizontally disposed.
When pipe pile forming die 50 is placed on mould placement platform, the piston rod of lower air cylinder 122 moves down, pressure
Plate 123 presses to the mould side 53 of pipe pile forming die 50 with the movement of piston rod, the compression of pipe pile forming die 50 is realized, in pipe
When the both sides of forming pile mould 50 are compacted, 50 run-off the straight of pipe pile forming die can be prevented, ensure mold cleaning device 20
Cleaning effect；When pipe pile forming die 50 cleaning after the completion of, the piston rod of lower air cylinder 122 moves up, can by pile pile into
Pattern tool 50 is removed from mould placement platform.
In other embodiments, the lower air cylinder 122 in hold-down devices 12 can also be substituted with oil cylinder.
Further, in order to enable hold-down devices 12 that pipe pile forming die 50 stably is pressed on mould placement platform
On, hold-down devices 12 are provided with multiple, and hold-down devices 12 are symmetricly set on the both sides of mould placement platform, meanwhile, mould is put
The both ends of horizontalization platform are equipped with hold-down devices 12.To make pipe pile forming die 50 to be automatically moved into where die fixture 10
Position cleared up, as shown in figure 8, the present embodiment full-automatic pipe pile forming die cleaning all-in-one machine be additionally provided with conveying device
40, multiple rollers 41 of conveying device 40 are equally spacedly hinged in rack 42 and are located at same level, each roller 41
A sprocket wheel 43 is arranged on drum shaft, all sprocket wheels 43 being arranged are engaged with chain, the drive shaft of driving unit and one of rolling
Cylinder axis connection, driving unit can use motor.When that need to be transported to pipe pile forming die 50, driving unit drives one
Roller 41 rotates, and since the roller 41 of the rotation is arranged with sprocket wheel 43, and the sprocket wheel 43 is engaged with chain, therefore, all rollings
Cylinder 41, which is driven, to be rotated, and realizes the transport of pipe pile forming die 50.
During in order to make conveying device 40 that pipe pile forming die 50 to be transported to the top of die fixture 10, mould is fixed
Device can fix pipe pile forming die 50, then, mold cleaning device 20 is transplanted on mould by transfer device 30 and is consolidated
The die cavity 52 of the pipe pile forming die 50 on die fixture 10 is cleared up in position where determining device 10, when mould is clear
When reason device 20 completes the cleaning to the die cavity 52 of pipe pile forming die 50, die fixture 10 is no longer to pipe pile forming die
50 are fixed, and at this time, conveying device 40 continues the pipe pile forming die 50 for completing cleaning being transported to next manufacturing procedure.For
Die fixture 10 is set discontinuously to support the pipe pile forming die 50 in conveying device 40, such as Fig. 9 and Figure 11 institutes
Show, the present embodiment die fixture 10 is additionally provided with lifting gear 13, and mould placement platform is arranged to the rib of equidistantly distributed
11, rib 11 is located on lifting gear 13, and rib 11 and lifting gear 13 are respectively positioned on the lower section of roller 41, and rib 11 is interspersed in
In the gap of roller 41, lifting gear 13 is used to drive rib 11 to move up and down along the gap between roller 41, so that rib 11
Supporting surface is moved back and forth from the lower section of the conveyor surface of roller 41 to the top of the conveyor surface of roller 41.Lifting gear 13 drives
The embodiment of rib 11 is as shown in Figure 9：Lifting gear 13 includes support cylinder 131, polished rod 132, connecting plate 133, branch
Support 134 and the supporting guide 135 and support slipper 136 being mutually adapted.Mould placement platform is installed on the upper of connecting plate 133
Surface, is provided with support cylinder 131 and supporting guide 135 on supporting rack 134, and support cylinder 131 and supporting guide 135 are along vertical
The bottom of direction self-supporting frame 134 extends to the lower section of connecting plate 133, one end of polished rod 132 and the piston rod of support cylinder 131
Lower surface with connecting plate 133 is connected, and the other end of polished rod 132 is connected with support slipper 136.
When the position where pipe pile forming die 50 is moved to die fixture 10, the piston rod of support cylinder 131
Move up, and then drive the connecting plate 133 being connected with piston rod to move up, connecting plate 133 is moved upwardly so as to be connected with it
The rib 11 connect is moved up along the gap between roller 41, and rib 11, which moves up, can drive connected polished rod 132 along branch
The direction of support guide rail 135 moves up, and is moved in rib 11 above the conveyor surface of roller 41 after certain distance, rib 11 is realized
The height of support to pipe pile forming die 50, then 131 support rod 11 of support cylinder holding support pipe pile forming die 50,
At this time, pipe pile forming die remains stationary；After the completion of the cleaning of pipe pile forming die 50, the piston rod of support cylinder 131 is downward
It is mobile, and then drive the connecting plate 133 being connected with piston rod to move down, connecting plate 133 is moved down so that connected
Rib 11 is moved down along the gap between roller 41, and rib 11 moves down so that connected polished rod 132 is along supporting guide
135 direction moves down, and behind the lower section for the conveyor surface that roller 41 is moved in rib 11, pipe pile forming die 50 can be by conveying
Device 40 transports；Further, since polished rod 132 is moved along supporting guide 135 so that the displacement distance of connecting plate 133 and movement side
To being limited.
In order to reduce the material utilization amount of mould placement platform, while mould placement platform is kept to pipe pile forming die 50
Support effect, die fixture 10 are equipped with least two groups of lifting gears 13 and the mould placement platform of identical quantity, at least exist
The both ends of supporting rack 134 are equipped with lifting gear 13, and each group of mould placement platform is individually located on one group of lifting gear 13.
The mould placement platform of the present embodiment is (as shown in figure 11) to include multigroup rib 11, and rib 11 is in the shape of the letter V and is open
Upward, multigroup rib 11 arranges form supporter successively.In the present embodiment, since mould placement platform is an entirety,
Mould placement platform further includes a square frame (figure is not marked) and two horizontal stripes (figure is not marked), and the end of each 11 top the same side of rib is consolidated
Due on a horizontal stripe, two ends of each lower section of rib 11 are each attached on square frame.It is pointed out that in no conveying device 40
In the case of, mould placement platform is alternatively the supporting table of the composition of rib 11.When rib 11 is " V "-shaped, and hold-down devices 12
Lower air cylinder 122 on pressing plate 123 when being pressed on the mould side 53 of pipe pile forming die 50, the both sides of pipe pile forming die 50
Mould side is located in same level, and at this time, the intersection of " V " font of a plurality of rib is with the axis of pipe pile forming die 50 positioned at same
On one vertical plane, therefore, using the mould mounting table of " V " font rib and there are hold-down devices 12 to compress pipe pile forming die
In the case of, pipe pile forming die 50 is placed on the position of the axis direction perpendicular to pipe pile forming die 50 on mould mounting table
It is to determine, at this point it is possible to the position without adjusting mold cleaning device 20 repeatedly.
Support cylinder support cylinder support cylinder support cylinder support cylinder is that pressing unit pressing plate 123 is adjusted flexibly in pipe
Depressed position on forming pile mould 50, as shown in figures 1 and 3, the present embodiment pressing unit further include the first transverse shifting dress
124 are put, the first horizontal mobile device 124 is located in mounting bracket 121, and the first horizontal mobile device 124 is in the horizontal plane and edge
Orientation perpendicular to die fixture 10 is set, and lower air cylinder 122 is arranged on the first horizontal mobile device 124.
To make pipe pile forming die 50 preferably demould, as shown in Figure 1 and Figure 5, the present embodiment mold cleaning device 20 is also
Including release agent spraying device 23, release agent spraying device 23 is installed on frame 21 and positioned at the top of die fixture 10, spray
Releasing agent device 23 and wire brush 22 are arranged successively along the orientation of die fixture 10.
To make the cleaning effect of pipe pile forming die 50 more preferable, as shown in Figure 1 and Figure 5, the present embodiment mold cleaning device
20 further include clearing apparatus 24, and clearing apparatus 24 is installed on frame 21 and positioned at the top of die fixture 10, wire brush
22nd, clearing apparatus 24, release agent spraying device 23 are arranged successively along the orientation of die fixture 10.
When clearing up pipe pile forming die 50, with the movement of mold cleaning device 20, wire brush 22 is first cleared up, clearly
Sweeping device 24 (such as hairbrush, glue brush) then carries out secondary cleaning, and release agent spraying device 23 finally sprays the die cavity 52 after cleaning
Releasing agent.
In cleaning, wire brush 22, clearing apparatus 24, release agent spraying device 23 need to be moved to rational position, to make
Wire brush 22, clearing apparatus 24, release agent spraying device 23 drop to rational position, and as shown in Fig. 1, Fig. 5 and Fig. 7, mould is clear
Reason device 20 further includes vertical shift device 25.Vertical shift device 25 is installed on frame 21, and is vertically set, steel
Wire brush 22, clearing apparatus 24 or release agent spraying device 23 are located on vertical shift device 25.Can be by wire brush 22, clearing apparatus
24 and release agent spraying device 23 be each provided on same vertical shift device 25, adjusted together by adjusting vertical shift device 25
Wire brush 22, clearing apparatus 24 and release agent spraying device 23 are relatively high with the pipe pile forming die 50 on die fixture 10
Degree, has reached optimal mold cleaning effect.Due to the use of during, the abrasion condition of wire brush 22 and clearing apparatus 24 is not
Together, for the ease of individually adjusting wire brush 22, clearing apparatus 24 and release agent spraying device 23 relative on die fixture 10
Pipe pile forming die 50 height, on frame 21 being equipped with three vertical shifts along the extending direction of die fixture 10 fills
25 are put, wire brush 22, clearing apparatus 24 and release agent spraying device 23 are individually located on a vertical shift device 25.
To make wire brush 22, clearing apparatus 24, release agent spraying device 23 to move in the horizontal direction, such as Fig. 1, Fig. 5 and
Shown in Fig. 6, the present embodiment mold cleaning device 20 further includes the second horizontal mobile device 26.Second horizontal mobile device 26 is located at
On frame 21, the second horizontal mobile device 26 is in the horizontal plane and edge is set perpendicular to the orientation of die fixture 10,
Vertical shift device 25 is located on the second horizontal mobile device 26.In other embodiments, if wire brush 22 need not be made, clean dress
Put 24, release agent spraying device 23 to move horizontally, the second horizontal mobile device 26 can be not provided with.Filled when being provided only with a vertical shift
When putting 25, second horizontal mobile device 26 can be provided only with, the second horizontal mobile device 26 is located on frame 21 at this time, is erected
Straight mobile device 25 is located on the second horizontal mobile device 26., can be as needed when equipped with multiple vertical shift devices 25
One of vertical shift device 25 is individually connected with second horizontal mobile device 26；Can also set with it is multiple vertical
The second equal horizontal mobile device 26 of 25 quantity of mobile device, each vertical shift device 25 and second transverse shifting
Device 26 individually connects, and the second horizontal mobile device 26 is located on frame 21, so as to individually adjust wire brush 22, clean dress
Put 24 or release agent spraying device 23 in the horizontal plane along the direction of the axis of vertical pipe pile forming die 50 with pile pile shaping mould
The relative position of tool 50.
For above-mentioned first horizontal mobile device 124, the second horizontal mobile device 26 and vertical shift device 25, include
Shift cylinder 251 and the moving guide rail 252 being mutually adapted and mobile sliding block 253.Wherein, Shift cylinder 251 is installed on movement and leads
One end of rail 252, the piston rod of Shift cylinder 251 are connected with mobile sliding block 253.
The moving guide rail 252 of first horizontal mobile device 124 is installed in mounting bracket 121 and in the horizontal plane along vertical
Set in the orientation of die fixture 10, lower air cylinder 122 is installed on the mobile sliding block of the first horizontal mobile device 124
On 253.When the pressing plate 123 of hold-down devices 12 need to move horizontally, the work of the Shift cylinder 251 of the first horizontal mobile device 124
The mobile sliding block 253 of stopper rod driving moves horizontally, the movement of mobile sliding block 253 and then connected 122 water of lower air cylinder of drive
Translation is dynamic, since the piston rod of lower air cylinder 122 is connected with pressing plate 123, finally realizes moving horizontally for pressing plate 123.
Since mold cleaning device 20 includes wire brush 22, clearing apparatus 24, release agent spraying device 23, to make wire brush
22nd, clearing apparatus 24, release agent spraying device 23 can each up and down, move left and right, set 3 groups of mobile devices, every group of mobile device
Including one second horizontal mobile device 26 and a vertical shift device 25.By taking wire brush 22 as an example：Second horizontal mobile device 26
Moving guide rail 252 be installed on frame 21 on and in the horizontal plane along perpendicular to die fixture 10 orientation set,
The moving guide rail 252 of vertical shift device 25 is installed on the mobile sliding block 253 of the second horizontal mobile device 26 and along vertical side
To setting, wire brush 22 is connected with the mobile sliding block 253 of vertical shift device 25.When need to clear up pipe pile forming die 50
When, wire brush 22 need to be moved to rational position, including vertically move and move horizontally, for vertically moving, vertical shift
The mobile sliding block 253 of the piston rod driving vertical shift device 25 of the Shift cylinder 251 of device 25 moves down, mobile sliding block 253
Move down and drive connected wire brush 22 to move down, realize vertically moving for wire brush 22, for moving horizontally, second laterally moves
The piston rod of the Shift cylinder 251 of dynamic device 26 drives the mobile sliding block 253 of the second horizontal mobile device 26 to move horizontally, mobile
Moving horizontally for sliding block 253 drives the moving guide rail 252 of connected vertical shift device 25 to move horizontally, vertical shift dress
The moving horizontally so that mobile sliding block 253 thereon moves horizontally of 25 moving guide rail 252 is put, finally realizes the water of wire brush 22
Translation is dynamic；After the completion of the cleaning of pipe pile forming die 50, laterally moved using the Shift cylinder 251, second of vertical shift device 25
The Shift cylinder 251 of dynamic device 26 is so that wire brush 22 resets, easy to the output of pipe pile forming die 50.Clearing apparatus 24 and spray
Releasing agent device 23 and the connection mode and mobile device of mobile device drive clearing apparatus 24 and release agent spraying device 23 to move
Dynamic mode is consistent with the move mode of connection mode and mobile device the driving wire brush 22 of mobile device with wire brush 22,
This is repeated no more.
Full-automatic cleaning can be realized to make the full-automatic pipe pile forming die of the present embodiment clear up all-in-one machine, cleaning one
Machine is equipped with lower air cylinder 122, motor 32, the lifting gear of transfer device 30 of control device, control device and hold-down devices 12
13 support cylinder 131, the Shift cylinder 251 of the first horizontal mobile device 124, the Shift cylinder of the second horizontal mobile device 26
251st, the Shift cylinder 251 of vertical shift device 25 is connected with the driving unit of conveying device 40, to control connected device
Job order, working time and the working method of part.
In other embodiments, it is more intelligent to make full-automatic pipe pile forming die clear up all-in-one machine, sensor can be set,
Sensor is electrically connected with control device.Whether predeterminated position is moved to by Sensor monitoring pipe pile forming die 50, works as pile pile
When molding die 50 is moved to predeterminated position, monitoring information is sent to control device, control device control mould and put by sensor
Horizontalization platform moves up, to realize the support to pipe pile forming die 50.Sensor (such as photoelectric sensor, infrared sensor) monitors
Specially：2 sensors are set in the rack 42 of conveying device 40, which is located at top and the difference of roller 41
Corresponding with 2 mould placement platforms, i.e., each mould placement platform corresponds to a sensor, and sensor is used to monitor its monitoring range
With the presence or absence of pipe pile forming die 50；When two sensors monitor that its monitoring range there are during pipe pile forming die 50, is said
Bright pipe pile forming die 50 is moved to predeterminated position, and sensor sends monitoring information to control device, control device control
Mould placement platform moves up, and realizes the support of pipe pile forming die 50.
When the full-automatic pipe pile forming die cleaning all-in-one machine is equipped with control device and sensor at the same time, control device control
The driving unit driving drum 41 of conveying device 40 processed drives pipe pile forming die 50 to move, when positioned at die fixture 10 1
When the sensor at end detects that pipe pile forming die 50 is transported to the top of die fixture 10 by conveying device 40, control dress
The top for the conveyor surface that the support cylinder 131 for putting control lifting gear 13 drives the supporting surface of rib 11 to rise to roller 41 and guarantor
The state is held, at this time, rib 11 supports pipe pile forming die 50；Then, control device controls the first horizontal mobile device 124
After Shift cylinder 251 drives lower air cylinder 122 to be moved to the top on mould side 53 of pipe pile forming die 50, under control device control
Air cylinder 122 drives briquetting 123 that pipe pile forming die 50 is pressed on rib 11；Then, control device control second is horizontal
The action of the Shift cylinder 251 of mobile device 26 and vertical shift device 25, in the second horizontal mobile device 26 and vertical shift
Under the collective effect of device 25, by wire brush 22, clearing apparatus 24 and release agent spraying device 23 is moved to and pipe pile forming die
After 50 axis is located on same vertical plane, motor 32 drive gear, 36 driven molds of control device control transfer device 30 are clear
Reason device 20 is moved along the direction that rack 31 extends；When sensor detects mold cleaning device 20 from die fixture 10
When one end is moved to the other end of die fixture 10, the support cylinder 131 of control device control lifting gear 13 drives muscle
The supporting surface of bar 11 drops to the lower section of the conveyor surface of roller 41 and keeps the state, and roller 41 conveys pipe pile forming die 50
To subsequent processing；Finally, 32 drive gear 36 of the motor reversion driven mold cleaning plant of control device control transfer device 30
20 set back, and complete the cleaning of a pipe pile forming die 50.In order to ensure full-automatic pipe pile forming die cleaning all-in-one machine
When clearing up pipe pile forming die 50, next pipe pile forming die 50 will not move to the position where die fixture 50,
It can determine to be placed on according to the time cycle of pipe pile forming die 50 of cleaning and the conveying speed of conveying device 40 defeated
Send the distance of the pipe pile forming die 50 on device 40.
When the full-automatic pipe pile forming die cleaning all-in-one machine is not provided with sensor equipped with control device, can pass through
The control device control lower air cylinder 122 of hold-down devices 12, the motor 32 of transfer device 30, the support cylinder of lifting gear 13
131st, the Shift cylinder 251 of the first horizontal mobile device 124, the Shift cylinder 251 of the second horizontal mobile device 26 and conveying dress
Put job order and the working time of 40 driving unit, and the forward or reverse of control motor 32.
For lower air cylinder 122 in other embodiments, it also can be oil cylinder.In the present invention, the mode installed or connected
Can use it is commonly used in the prior art be detachably connected or non-dismountable connection, it for example can be to use screw to be detachably connected
Connection, key connection or the connection mode commonly used in the prior art such as be connected together, non-dismountable connection for example can be using weldering
Connect or the connection mode commonly used in the prior art such as gluing, as long as rigidly connected function can be realized, the present invention is to peace
Dress or the specific implementation of connection do not limit.
Above-described is only some embodiments of the present invention.For those of ordinary skill in the art, not
On the premise of departing from the invention design, various modifications and improvements can be made, these belong to the protection model of the present invention
Enclose.
Claims (10)
1. full-automatic pipe pile forming die clears up all-in-one machine, it is characterised in that including for placing pile pile shaping mould for clearance
The mold cleaning device (20) of the die fixture (10) of tool (50), the die cavity (52) for clearing up pipe pile forming die (50)
With transfer device (30)；
The length of the length of the die fixture (10) pipe pile forming die (50) for clearance matches；
The mold cleaning device (20) is located at one end of the die fixture (10), and the mold cleaning device (20)
Positioned at the top of the die fixture (10)；
The transfer device (30) is used to drive the both ends of the die fixture (10) to move back and forth to the mold cleaning
The lower section of device (20), or for driving the mold cleaning device (20) from one end of the die fixture (10) to another
Moved back and forth between one end.
2. full-automatic pipe pile forming die cleaning all-in-one machine according to claim 1, it is characterised in that the transfer device
(30) run through the mold cleaning device (20) and be located at the lower section of the mold cleaning device (20), and the transfer device
(30) both ends to the mold cleaning device (20) distance at least above the length of the die fixture (10)；
The die fixture (10) is located on the transfer device (30).
3. full-automatic pipe pile forming die cleaning all-in-one machine according to claim 2, it is characterised in that the transfer device
(30) drag chain (301), carrying roller (302), guide rail (303), sprocket wheel, motor and mounting bracket (304) are included；
The mounting bracket (304) is located at the lower section of the mold cleaning device (20)；
At least provided with two guide rails (303) parallel and that both ends are concordant on the mounting bracket (304), the two of the drag chain (301)
Side is hinged with multiple carrying rollers (302) being adapted to the guide rail (303), and the wherein side of the drag chain (301) is held
Roller (302) is adapted to a wherein guide rail (303), and the carrying roller (302) of the opposite side of the drag chain (301) is led with another
Rail (303) is adapted to；
It is additionally provided with the sprocket wheel that is adapted to the drag chain (301) on the mounting bracket (304) and is rotated for driving the sprocket wheel
Motor；
The length of the drag chain (301) is more than the length of the die fixture (10)；
The guide rail (303) runs through the mold cleaning device (20), and the both ends of the guide rail (303) are to the mold cleaning
The distance of device (20) is at least above the length of the drag chain (301)；
The die fixture (10) is located on the drag chain (301).
4. full-automatic pipe pile forming die cleaning all-in-one machine according to claim 1, it is characterised in that the mould is fixed
At least side of device (10) is equipped with the transfer device (30), and the transfer device (30) is at least from the die fixture
(10) one end extends to the other end；
The mold cleaning device (20) is located on the transfer device (30).
5. full-automatic pipe pile forming die cleaning all-in-one machine according to claim 4, it is characterised in that the mould is fixed
Device (10) includes being used for the mould placement platform for placing pipe pile forming die and described for pipe pile forming die to be fixed on
Hold-down devices (12) on mould placement platform；
The hold-down devices (12) are at least provided with two and are respectively provided at the both sides of mould placement platform.
6. full-automatic pipe pile forming die cleaning all-in-one machine according to claim 5, it is characterised in that the hold-down devices
(12) mounting bracket (121), lower air cylinder (122) and pressing plate (123) are included；
The mounting bracket (121) is located at the side of the mould placement platform；
The lower air cylinder (122) is located in the mounting bracket (121) and positioned at the top of the mould placement platform, described
The piston rod of lower air cylinder (122) is directed toward the mould placement platform；
The pressing plate (123) is installed on the piston rod, and the pressing plate (123) is located at the top of the mould placement platform,
It is and horizontally disposed.
7. the full-automatic pipe pile forming die cleaning all-in-one machine according to claim 4 to 6 any one, it is characterised in that
The transfer that the transfer device (30) includes rack (31), motor (32), base station (35) and gear (36) and is mutually adapted is led
Rail (33) and transfer roller (34)；
The transfer guide rail (33) is located at the side of the die fixture (10), the rack (31) and the transfer guide rail
(33) it is arranged in parallel and the two is fixedly connected；
The transfer roller (34) is hinged on the bottom of the base station (35), and the motor (32) is installed on the base station (35)
On, the gear (36) and the shaft of the motor (32) are coaxially connected, and the rack (31) is engaged with the gear (36)；
The mold cleaning device (20) is located on the base station (35).
8. full-automatic pipe pile forming die cleaning all-in-one machine according to claim 7, it is characterised in that the mold cleaning
Device (20) includes frame (21) and wire brush (22)；
The frame (21) is installed on the base station (35), and the wire brush (22) is removably mounted on the frame (21)
Top upper and positioned at the die fixture (10).
9. full-automatic pipe pile forming die cleaning all-in-one machine according to claim 8, it is characterised in that further include conveying dress
Put (40)；
The conveying device (40) includes roller (41) and rack (42), and the roller (41) is equally spacedly hinged on the rack
(42) on and it is located at same level；
The die fixture (10) further includes lifting gear (13)；
The mould placement platform is arranged to the rib (11) of equidistantly distributed, and the rib (11) is located at the lifting gear
(13) on, the rib (11) and the lifting gear (13) are respectively positioned on the lower section of the roller (41), and the rib (11)
It is interspersed in the gap of the roller (41)；
The lifting gear (13) is used to drive the lower section of conveyor surface of the rib (11) from the roller (41) to the rolling
Back and forth transport the top of the conveyor surface of cylinder (41).
10. full-automatic pipe pile forming die cleaning all-in-one machine according to claim 9, it is characterised in that the lifting dress
Put (13) and include support cylinder (131), polished rod (132), connecting plate (133), supporting rack (134) and the support that is mutually adapted and lead
Rail (135) and support slipper (136)；
The mould placement platform is arranged on the connecting plate (133) upper surface；
Support frame as described above (134) is equipped with support cylinder (131) and supporting guide (135), support cylinder (131) and supporting guide
(135) lower section of the connecting plate (133), the polished rod are vertically extended to from the bottom of support frame as described above (134)
(132) the lower surface of one end and the piston rod of the support cylinder (131) with the connecting plate (133) is connected, the light
The other end of bar (132) is connected with the support slipper (136).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711478383.3A CN107962664B (en) | 2017-12-29 | 2017-12-29 | Full-automatic tubular pile forming die cleaning all-in-one machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201711478383.3A CN107962664B (en) | 2017-12-29 | 2017-12-29 | Full-automatic tubular pile forming die cleaning all-in-one machine |
Publications (2)
| Publication Number | Publication Date |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN108772942A (en) * | 2018-07-13 | 2018-11-09 | 中铁三局集团有限公司 | Cleaning plant and method are automated to the prefabricated mould of I type double-block type sleepers of CRTS |
| CN109279305A (en) * | 2018-08-27 | 2019-01-29 | 河北卓达建材研究院有限公司 | A kind of turning machine for the conveying of wallboard production line mold |
| CN110142853A (en) * | 2019-06-06 | 2019-08-20 | 广州德亚机械制造有限公司 | A kind of pipe die cleaning system |
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| CN110142853A (en) * | 2019-06-06 | 2019-08-20 | 广州德亚机械制造有限公司 | A kind of pipe die cleaning system |
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| CN107962664B (en) | 2024-01-09 |
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