CN112109196A - Full-automatic skin grafting device of honeycomb ceramics - Google Patents
Full-automatic skin grafting device of honeycomb ceramics Download PDFInfo
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- CN112109196A CN112109196A CN202010920265.9A CN202010920265A CN112109196A CN 112109196 A CN112109196 A CN 112109196A CN 202010920265 A CN202010920265 A CN 202010920265A CN 112109196 A CN112109196 A CN 112109196A
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- skin grafting
- lifting
- plate
- glue supply
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B19/00—Machines or methods for applying the material to surfaces to form a permanent layer thereon
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- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
Abstract
The utility model provides a full-automatic skin grafting device of honeycomb pottery, includes horizontal table, device frame, locating component, lifting unit, rotating assembly and supplies gluey subassembly, horizontal table in be equipped with the electric cabinet, horizontal table's the cabinet body panel on be equipped with electric control button, device rack mount on horizontal table. The lifting platform is lifted through the cylinder element, and the consistency of skin grafting effect in the whole skin grafting process is ensured through the extrusion positioning of the first positioning plate and the second positioning plate, so that the phenomenon that the skins of honeycomb ceramic products deviate due to human factors is avoided.
Description
Technical Field
The invention particularly relates to a full-automatic honeycomb ceramic skin grafting device
Background
The honeycomb ceramic is a novel ceramic product with a structure similar to a honeycomb shape. The method is firstly used in the small automobile exhaust purification and is widely applied to the industries of chemical industry, electric power, metallurgy, petroleum, electronic and electrical appliances, machinery and the like, and the method is more and more extensive and has considerable development prospect.
The honeycomb ceramic structure mainly comprises a carrier, wherein a plurality of regularly arranged porous honeycombs are arranged on the carrier, and outer layer pug, namely skin grafting for short, is coated on the outer side of the carrier. The existing skin grafting method of honeycomb ceramics is that a layer of plastic pug is coated on the outer wall of a ceramic blank in a manual mode, and the blank can be dried and sintered in a high-temperature kiln at the temperature of more than 1300 ℃ to form a final product. The existing process is complex, high in energy consumption and low in efficiency.
Disclosure of Invention
The invention aims to solve the defects of the prior art and provides a full-automatic honeycomb ceramic skin grafting device which comprises a horizontal workbench, a device rack, a positioning assembly, a lifting assembly, a rotating assembly and a glue supply assembly, wherein an electric cabinet is arranged in the horizontal workbench, an electric control button is arranged on a cabinet body panel of the horizontal workbench, and the device rack is arranged on the horizontal workbench.
The positioning assembly comprises a first positioning plate, a second positioning plate, two cylinder connecting rods and fixing blocks, wherein the upper surface of the first positioning plate is provided with two inclined positioning blocks which are bilaterally symmetrical, the side edges of the first positioning plate and the second positioning plate are respectively connected with one cylinder connecting rod, and the cylinder connecting rods are fixedly connected with the horizontal workbench through a plurality of fixing blocks.
The lifting assembly comprises a lifting conveyor belt, a lifting platform, a convex supporting block, a recovery plate and a circular processing platform, the lifting conveyor belt is fixedly connected with the lifting platform, the lower end of the lifting platform is connected with a cylinder element, the convex supporting block is placed between the lifting platform and the recovery plate in an inverted mode, the upper surface of the recovery plate is an inclined surface, a conical funnel is arranged on the side edge of the recovery plate, flash is arranged around the recovery plate, and the circular processing platform is fixedly installed on the recovery plate.
The rotating assembly comprises a rotating motor, a conveying belt and a rotating wheel, the rotating motor is connected with the rotating wheel through the conveying belt, a connecting rod is sleeved at the lower end of the rotating wheel, the connecting rod is fixedly connected with a coating rod in a vertical mode, a coating blade is arranged on the surface of the coating rod, and the rotating wheel is located right above the center of a circular processing table.
The glue supply assembly comprises a glue supply pump, a glue supply barrel, a glue supply pipe and a vertical mounting plate, the glue supply pump is mounted on the vertical mounting plate, a glue supply pipeline is arranged between the vertical mounting plate and the device frame, and the glue supply pipe is arranged in the glue supply pipeline.
In order to ensure the installation stability and firmness of the two cylinder connecting rods, two fixing blocks are arranged between each cylinder connecting rod and the horizontal workbench, and preferably, the number of the two cylinder connecting rods and the number of the fixing blocks of the horizontal workbench are 4.
In order to ensure that the lifting platform can be quickly reset during lifting, the lifting conveyor belt is preferably in a ring shape.
Preferably, an included angle of 5-10 degrees exists between the upper surface and the bottom surface of the recovery plate.
In order to increase the speed of the rubber compound recovery, the funnel mouth of the cone-shaped funnel at the side of the recovery plate is preferably round.
In order to avoid that the rubber material overflows the recovery plate due to too low recovery speed when the rubber material is recovered, the flash height around the recovery plate is preferably 2-3 mm.
Considering that the diameter of the circular processing table is larger than that of the honeycomb ceramic, in order to ensure that the glue on the surface of the coated honeycomb ceramic is uniform and the thickness of the glue meets the requirement, the length of the connecting rod is preferably equal to the radius of the circular processing table.
The lifting of the lifting platform is realized by inflating and exhausting air to the cylinder element, so that the stability and reliability of the lifting platform in the lifting process are ensured.
Has the advantages that: the invention relates to a full-automatic honeycomb ceramic skin grafting device, which realizes the lifting of a lifting table through a cylinder element, ensures the stability and reliability of the lifting process, ensures that a round processing table cannot deviate in the whole coating process through the extrusion positioning of a first positioning plate and a second positioning plate, ensures the consistency of skin grafting effect in the whole skin grafting process, and avoids the phenomenon that the skins of honeycomb ceramic products deviate due to human factors.
Drawings
FIG. 1 is a three-dimensional schematic view of a full-automatic honeycomb ceramic skin grafting device;
FIG. 2 is a front view of the full-automatic honeycomb ceramic skin grafting device in FIG. 1;
FIG. 3 is a schematic view of a portion of the structure of the rotating assembly;
FIG. 4 is a schematic view of the positioning structure after the extrusion positioning is completed;
FIG. 5 is an assembled view of the first retainer plate and male support block of FIG. 4;
in the figure, the device comprises a base 1, a horizontal workbench 11, an electric control button 2, a device frame 3, a positioning assembly 31, a first positioning plate 311, an inclined positioning block 32, a second positioning plate 33, a cylinder connecting rod 34, a fixed block 4, a lifting assembly 41, a lifting conveyor belt 42, a lifting table 43, a cylinder element 44, a convex supporting block 45, a recovery plate 46, a rotary assembly 51 of a circular processing table 5, a rotary motor 52, a conveyor belt 53, a rotary wheel 54, a connecting rod 55, a coating rod 6, a glue supply assembly 61, a glue supply pump 62, a glue supply barrel 63, a glue supply pipe 64, a vertical mounting plate 7, honeycomb ceramics
Detailed description of the preferred embodiments
For the purpose of enhancing the understanding of the present invention, the present invention will be described in further detail with reference to the following examples and the accompanying drawings, which are provided for the purpose of illustration only and are not intended to limit the scope of the present invention.
As shown in figure 1, the full-automatic honeycomb ceramic skin grafting device comprises a horizontal workbench 1, a device rack 2, a positioning component 3, a lifting component 4, a rotating component 5, a glue supply component 6 and honeycomb ceramics 7.
As shown in fig. 2, an electric cabinet (not shown in the figure) is arranged in the horizontal workbench 1, an electric control button 11 is arranged on a cabinet panel of the horizontal workbench 1, and the device frame 2 is installed on the horizontal workbench 1.
As shown in fig. 2 and 4, the positioning assembly 3 includes a first positioning plate 31, a second positioning plate 32, two cylinder connecting rods 33 and fixing blocks 34, two inclined positioning blocks 311 are disposed on the upper surface of the first positioning plate, the two inclined positioning blocks are bilaterally symmetric, the side edges of the first positioning plate 31 and the second positioning plate 32 are respectively connected with one cylinder connecting rod 33, and the cylinder connecting rods 33 are fixedly connected with the horizontal workbench 1 through a plurality of fixing blocks 34. The lifting assembly 4 comprises a lifting conveyor belt 41, a lifting table 42, a convex supporting block 44, a recovery plate 45 and a circular processing table 46, the lifting conveyor belt 41 is fixedly connected with the lifting table 42, the lower end of the lifting table 42 is connected with a cylinder element 43, the convex supporting block 44 is placed between the lifting table 42 and the recovery plate 45 in an inverted mode, the upper surface of the recovery plate 45 is an inclined surface, a conical funnel is arranged on the side edge of the recovery plate, flash is arranged around the recovery plate 45, and the circular processing table 46 is fixedly installed on the recovery plate 45.
As shown in fig. 2 and 3, the rotating assembly 5 includes a rotating motor 51, a conveyor belt 52 and a rotating wheel 53, the rotating motor 51 is connected with the rotating wheel 53 through the conveyor belt 52, a connecting rod 54 is sleeved at the lower end of the rotating wheel 53, the connecting rod 54 is vertically and fixedly connected with a coating rod 55, a coating blade is arranged on the surface of the coating rod, and the rotating wheel 53 is located right above the center of the circular processing table 46.
As shown in fig. 2, the glue supply assembly 6 includes a glue supply pump 61, a glue supply barrel 62, a glue supply pipe 63 and a vertical mounting plate 64, the glue supply pump 61 is mounted on the vertical mounting plate 64, a glue supply pipeline is arranged between the vertical mounting plate 64 and the device frame, and the glue supply pipe 63 is arranged in the glue supply pipeline 64.
The honeycomb ceramics 7 to be processed is fixedly installed on a circular processing table 46, an electric control button 11 on a panel of a cabinet body of a closed horizontal workbench 1 is used for inflating a full-automatic skin grafting device into an air cylinder element 43 and an air cylinder connecting rod 33 at the same time, at the moment, an elevating table 42 ascends to drive a lifting conveyor belt 41 to do annular motion, a first positioning plate 31 and a second positioning plate 32 extrude inwards, when the elevating table 42 reaches a processing position, a feedback signal is transmitted to an electric cabinet through a pressure sensor on the air cylinder element 43, the inflation of the air cylinder element 43 is stopped, at the moment, the inflation is continuously performed into the air cylinder connecting rod 33 until the pressure sensor in the air cylinder connecting rod 33 transmits the feedback signal to the electric cabinet, and the processing device is fixed.
After the processing device is fixed, the electric cabinet starts to supply the glue pump 61, supply the glue pump 61 to begin to inhale the glue, the glue material leaves the one corner of the honeycomb ceramics 7 of treating processing through supplying rubber tube 63, accomplish the supply of glue material, the electric cabinet starts rotating electrical machines 51 this moment, rotating electrical machines 51 drives swiveling wheel 53 rotatory through conveyer belt 52, because the lower pot head of swiveling wheel 53 is equipped with connecting rod 54, connecting rod 54 takes place rotatoryly, connecting rod 54 drives coating pole 55 rotatory, begin the skin grafting process of honeycomb ceramics, in whole skin grafting process, unnecessary glue material leaves on recovery board 45 along the face of cylinder of honeycomb ceramics, because the upper surface of recovery board 45 is the inclined surface, unnecessary glue material finally leaves the recovery chamber (not shown in the figure) that is equipped with back horizontal workstation through the conical funnel of recovery board 45 side, accomplish the recovery of glue material.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents, improvements and the like that fall within the spirit and principle of the present invention are intended to be included therein.
Claims (8)
1. A full-automatic honeycomb ceramic skin grafting device is characterized by comprising a horizontal workbench, a device rack, a positioning assembly, a lifting assembly, a rotating assembly and a glue supply assembly, wherein an electric cabinet is arranged in the horizontal workbench, an electric control button is arranged on a cabinet body panel of the horizontal workbench, and the device rack is arranged on the horizontal workbench;
the positioning assembly comprises a first positioning plate, a second positioning plate, two cylinder connecting rods and fixing blocks, wherein two inclined positioning blocks which are bilaterally symmetrical are arranged on the upper surface of the first positioning plate, the side edges of the first positioning plate and the second positioning plate are respectively connected with one cylinder connecting rod, and the cylinder connecting rods are fixedly connected with the horizontal workbench through a plurality of fixing blocks;
the lifting assembly comprises a lifting conveyor belt, a lifting platform, a convex supporting block, a recovery plate and a circular processing platform, the lifting conveyor belt is fixedly connected with the lifting platform, the lower end of the lifting platform is connected with a cylinder element, the convex supporting block is placed between the lifting platform and the recovery plate in an inverted manner, the upper surface of the recovery plate is an inclined surface, a conical funnel is arranged on the side edge of the recovery plate, flashes are arranged on the periphery of the recovery plate, and the circular processing platform is fixedly mounted on the recovery plate;
the rotating assembly comprises a rotating motor, a rotating conveyor belt and a rotating wheel, the rotating motor is connected with the rotating wheel through the rotating conveyor belt, a connecting rod is sleeved at the lower end of the rotating wheel and is vertically and fixedly connected with a coating rod, a coating blade is arranged on the surface of the coating rod, and the rotating wheel is positioned right above the center of the circular processing table;
the glue supply assembly comprises a glue supply pump, a glue supply barrel, a glue supply pipe and a vertical mounting plate, the glue supply pump is mounted on the vertical mounting plate, a glue supply pipeline is arranged between the vertical mounting plate and the device frame, and the glue supply pipe is arranged in the glue supply pipeline.
2. The honeycomb ceramic full-automatic skin grafting device according to claim 1, wherein the number of the two cylinder connecting rods and the fixed blocks of the horizontal workbench is 4.
3. The honeycomb ceramic full-automatic skin grafting device according to claim 1, wherein the shape of the lifting conveyor belt is a ring shape.
4. The honeycomb ceramic full-automatic skin grafting device according to claim 1, wherein an included angle of 5-10 degrees is formed between the upper surface of the recovery plate and the horizontal bottom surface.
5. The honeycomb ceramic full-automatic skin grafting device according to claim 1, wherein the funnel mouth of the cone-shaped funnel at the side of the recovery plate is round.
6. The honeycomb ceramic full-automatic skin grafting device according to claim 1, wherein the height of the flash around the recovery plate is 2-3 mm.
7. The full-automatic honeycomb ceramic skin grafting device according to claim 1, wherein the length of the connecting rod is equal to the radius of the circular processing table.
8. The honeycomb ceramic full-automatic skin grafting device according to claim 1, wherein the lifting mode of the lifting platform can be realized by controlling the positive and negative rotation of a motor gear through the engagement of the motor gear with a lifting conveyor belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010920265.9A CN112109196A (en) | 2020-09-04 | 2020-09-04 | Full-automatic skin grafting device of honeycomb ceramics |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010920265.9A CN112109196A (en) | 2020-09-04 | 2020-09-04 | Full-automatic skin grafting device of honeycomb ceramics |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112109196A true CN112109196A (en) | 2020-12-22 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010920265.9A Pending CN112109196A (en) | 2020-09-04 | 2020-09-04 | Full-automatic skin grafting device of honeycomb ceramics |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112109196A (en) |
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2020
- 2020-09-04 CN CN202010920265.9A patent/CN112109196A/en active Pending
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