CN112108636B - Sand casting device and method - Google Patents

Sand casting device and method Download PDF

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Publication number
CN112108636B
CN112108636B CN202011054081.5A CN202011054081A CN112108636B CN 112108636 B CN112108636 B CN 112108636B CN 202011054081 A CN202011054081 A CN 202011054081A CN 112108636 B CN112108636 B CN 112108636B
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sand
plate
impeller
groove
rectangular
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CN112108636A (en
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陈秀兰
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Shandong Tianyuan Heavy Industry Co.,Ltd.
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Shandong Tianyuan Heavy Industry Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22DCASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
    • B22D31/00Cutting-off surplus material, e.g. gates; Cleaning and working on castings
    • B22D31/002Cleaning, working on castings

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  • Mechanical Engineering (AREA)
  • Cleaning In General (AREA)

Abstract

The invention relates to a sand casting method, which uses a sand casting device, the sand casting device comprises a sand removing box, a placing plate, a fan, a scraping mechanism and an air supply mechanism, the middle part of the opened upper end surface of the sand removing box is rectangular hollow, the middle part of the inner wall of the sand removing box is provided with the placing plate, the middle part of the lower end surface of the sand removing box is provided with a rectangular stepped groove, the lower step of the rectangular stepped groove is internally provided with the fan, and the inside of the sand removing box is provided with the air supply mechanism.

Description

Sand casting device and method
Technical Field
The invention relates to the technical field of casting processing, in particular to a sand casting method.
Background
Sand casting refers to a casting method for producing castings in sand mold, steel, iron and most nonferrous alloy castings can be obtained by the sand casting method, because the molding materials used for sand casting are cheap and easy to obtain, the casting mold is simple and convenient to manufacture, and the casting mold can be suitable for single-piece production, batch production and mass production of castings, and has long been a basic process in casting production, the casting mold used for sand casting is generally formed by combining an external sand mold and a core, in order to improve the surface quality of the castings, a layer of coating is often brushed on the surfaces of the sand mold and the core, the coating mainly comprises powdery materials with high refractoriness and good high-temperature chemical stability and a binder, in addition, carriers (water or other solvents) and various additives which are convenient to apply are added, a plurality of sand-casting formed workpieces are provided, wherein the impeller is near-sand-casting formed workpieces, and grits are easy to remain on the surfaces of the impellers after sand casting, further, the removal of the grit from the impeller surface is required, but the following problems occur during the sand casting shakeout:
1. the common impeller is subjected to shakeout treatment, which is to brush away the gravels accumulated in the blades in a manual mode, and the gravel at the corners of the blades can not be effectively treated in such a shakeout mode, so that residual sand still remains at the corners of the blades of the impeller, and the gravel on the surface of the impeller can cause certain influence on the operation of the impeller when the impeller is used at a later stage;
2. when the impeller surface is subjected to shakeout treatment, the gravel remained on the impeller is easy to cling to the impeller surface sometimes, so that the brush cannot remove the surface gravel.
Disclosure of Invention
Technical scheme (I)
In order to achieve the above object, the present invention adopts the following technical solutions, wherein a sand casting device is used in the sand casting method, the sand casting device comprises a sand removing box, a placing plate, a fan, a sand scraping mechanism and an air feeding mechanism, and the specific sand casting method when the sand casting device is used for sand casting is as follows:
s1, impeller placement: opening the desanding box, inversely placing the impeller cast and molded by the sand mold on a placing plate in the desanding box, and closing the desanding box to desand the impeller in a closed state;
s2, upper end desanding: after the step S1 is finished, the fan is opened, and the sand scraping mechanism drives the air outlet of the fan to move on the upper surface of the impeller, so that gravel on the upper surface of the impeller is removed;
s3, rotation of the impeller: after the step of S2 is finished, the impeller is driven to rotate by clamping the air supply mechanism and the circular through hole in the middle of the impeller;
s4, sand removal at the lower end: and when the step S3 is carried out, the fan is used for carrying out sand removing and cleaning on the blades at the lower end of the impeller, so that the gravel in the blades is effectively removed.
The degritting case set up the up end middle part and be the hollow form of rectangle, the inner wall middle part that removes the sand box is provided with places the board, removes the lower terminal surface middle part of sand box and has seted up rectangle ladder groove, is provided with the fan in the lower ladder in rectangle ladder groove, the inside that removes the sand box is provided with air feed mechanism.
The placing plate comprises rectangular frame plates, rectangular grooves, annular limiting frames, sponge layers and brushes, wherein the rectangular frame plates are provided with four groups, the rectangular frame plates are arranged at four corners of the sand removing box close to the inner wall of the upper end, distances exist among the four groups of rectangular frame plates, the rectangular frame plates and the inner wall of the sand removing box form a cross-shaped through groove, triangular sand leakage through grooves are formed in the four corners of the top of the rectangular frame plates close to the sand removing box, the opposite surfaces of each row of rectangular frame plates are provided with the rectangular grooves, the upper end surfaces of the rectangular frame plates are provided with the annular limiting frames, the circle centers of the annular limiting frames correspond to the centers of the cross-shaped through grooves, the upper end surfaces of the rectangular frame plates are provided with air outlet holes which are distributed annularly, the air outlet holes are all positioned in the annular limiting frames, the inner walls of the, the brush is upper end confined hollow post, the gas hole has been seted up along circumference to the outer wall of brush, the gas hole is seted up along brush axial equidistance, the desanding case is opened, put the impeller in the spacing of annular on the rectangular frame plate, place the position to the impeller and carry out approximate location, when the impeller rotates, the sponge layer brushes the sand to the lateral wall of impeller, the brush can brush the sand to the blade of impeller, the gas hole on the brush can blow the sand to the blade again, play dual desanding effect, the gravel of having guaranteed in the blade is effectively got rid of.
The sand scraping mechanism comprises a cover plate, a pipe arranging groove, air blowing pipes, a first telescopic pipe, a triangular scraper blade, an electric push rod, a connecting plate and a clamping plate, wherein the cover plate is arranged on an air outlet of a fan and is a hollow plate with an open lower end, the cover plate is positioned in an upper end ladder of the rectangular ladder groove, an air outlet is formed in the upper end face, close to the left end, of the cover plate, the air outlet is formed in the front-to-back equidistant mode, a pipe arranging groove is formed in the left end, close to the left end, of the rectangular ladder groove, the pipe arranging groove positions correspond to the air outlet positions one by one, the air blowing pipes are arranged at the upper ends of the air outlet, the width of the air blowing pipes is gradually increased from bottom to top, the first telescopic pipe is arranged on the right end face of the upper air blowing pipe, the first telescopic pipe is communicated with the air blowing pipes, the first telescopic pipe inclines to, the right-angle surface of the triangular scraper blade is connected with the telescopic end of the electric push rod, the electric push rods are symmetrically arranged on the inner wall of the left side of the sand removing box in the front-back direction, the upper ends of the outer walls of the telescopic ends of the two groups of electric push rods are provided with a connecting plate, the left end surface of the connecting plate is provided with a clamping plate, the inner wall of the left side of the sand removing box is provided with a rectangular through groove, the rectangular through groove is communicated with the pipe arranging groove, the clamping plate slides in the rectangular through groove, the fan runs, the electric push rod drives the connecting plate to move rightwards, the connecting plate drives the clamping plate to move rightwards, the clamping plate does not clamp the air blowing pipe, so that air in the fan enters the first telescopic pipe, the first telescopic pipe blows air to the upper surface of the impeller when the electric push rod drives the triangular scraper blade to move rightwards, gravel on, the electric push rod is withdrawn, and the electric push rod drives the clamping plate to clamp the air blowing pipe, so that the upper end of the air blowing pipe is not blown, and the air in the fan is concentrated to the lower end.
As a preferred technical scheme of the invention, the air supply mechanism comprises a cross hollow plate, an electric slide block, a second telescopic pipe, a motor, a rotating shaft and an arc-shaped block, wherein the middle part of the inner wall of the desanding box is provided with the cross hollow plate matched with the cross through groove, the electric slide block is arranged on the longitudinal front and rear end surfaces of the cross hollow plate, the front and rear end surfaces of the inner wall of the desanding box are provided with sliding grooves, the electric slide block is connected with the sliding grooves in a sliding matching way, the upper end surface of the cross hollow plate is provided with exhaust holes which are arranged in a cross shape, the lower end surface of the cross hollow plate is provided with a circular connecting through hole which is arranged in a cross shape, the lower end surface of the desanding box is provided with an air supply through hole, the air supply through hole corresponds to the circular connecting through hole, the air supply through, the standing groove has been seted up at the inner chamber bottom center of cross hollow plate, install the motor in the standing groove, the axis of rotation is installed to the output axle head of motor, the up end of cross hollow plate is worn to establish by the axis of rotation, the exhaust hole around the axis of rotation is the annular distribution, the up end mid-mounting of axis of rotation has the arc piece, electronic slider drives the hollow plate up-motion of cross, the hollow plate card of cross is gone into between four groups of rectangular frame plates, the rectangle through-hole has been seted up to the position that corresponds the rectangle recess on the outer edge of hollow plate of cross, the hollow portion of cross hollow plate is linked together with rectangular frame plate's rectangle recess this moment, the motor drives the impeller and rotates, No. two flexible pipes carry out the air feed to the hollow plate of cross, the brush on the.
As a preferred technical scheme of the invention, a circular groove is formed in one end, opposite to the triangular sand leakage through groove, of the top of the rectangular frame plate, an annular baffle is arranged in the circular groove in a sliding fit mode, a sand blowing column is arranged on the upper end face of the annular baffle, the interior of the sand blowing column is hollow, a telescopic rod is arranged on the upper end face of the inner wall of the sand blowing column, a boss column is arranged on the lower end face of the telescopic rod and consists of a circular table and a cylinder arranged at the bottom of the circular table, the diameter of the bottom of the circular table is the same as that of the cylinder, the diameter of the top of the circular table is smaller than that of the bottom of the circular table, sliding holes are uniformly formed in the circumferential direction of the sand blowing column, clamping columns are arranged in the sliding holes, telescopic springs are sleeved on the clamping columns, one ends of the telescopic springs are connected with the inner wall of the sand blowing column, the other, in the arc recess of boss post lower extreme is gone into to arc piece card, drive boss post upward movement, the boss post drives sand-blowing column upward movement, sand-blowing column moves in the circular through-hole of impeller, sand-blowing column drives the ring baffle upward movement simultaneously, the card is in circular recess when ring baffle moves the upper end, the arc piece just continues the upward movement, make the boss post outwards release the card post, the telescopic link shrink simultaneously, card post and impeller chucking, make the motor move the time band moving impeller rotate in step, it handles to carry out the shakeout.
As a preferred technical scheme of the invention, a pushing groove is formed in the inner wall of the right end of the cover plate close to the upper end face, the pushing groove penetrates through the right end face of the sand removing box, a rectangular plate is arranged in the pushing groove, a v-shaped hanging plate and a v-shaped 74are arranged on the cover plate close to the lower end face of the left end, the v-shaped hanging plate is an Contraband-shaped plate with an upward opening, a limiting block is arranged on the lower end face of the rectangular plate close to the left end, a v-shaped pull plate, a v-shaped 74and a v-shaped pull plate are arranged on the upper end face of the right end of the rectangular plate, the v-shaped pull plate is a Contraband-shaped plate with a downward opening, the v-shaped 21274is pulled, the rectangular plate is pulled out to enable the rectangular plate not to be closed at the upper end, when air is not fed at the upper end, the rectangular plate is pushed to move leftwards, the rectangular plate is.
As a preferable technical scheme of the invention, one of the outer side vertex angles of the upper end surface of the desanding box is hinged with a closed plate, the upper end surface of the closed plate is provided with a clip-shaped pulling plate, the clip-shaped pulling plate is pulled to pull up the closed plate, so that the desanding box is opened, and after the impeller is put in, the closed plate is covered, so that the desanding box is in a closed state in the desanding process.
(II) advantageous effects
1. According to the sand casting method, the sand scraping mechanism adopted by the sand casting method can blow sand on gravel on the upper surface of the impeller and can scrape the gravel, so that a double sand removing effect is achieved, and meanwhile, the impeller is rotated by matching of the placing plate and the air supply mechanism, and sand blowing and brushing are performed on blades at the lower end of the impeller, so that the gravel at the corners of the blades of the impeller is effectively removed;
2. the triangular scraper blade provided by the invention can be used for scraping the upper surface of the impeller while the electric push rod drives the first telescopic pipe to blow sand, so that gravel on the upper surface of the impeller can be effectively removed;
3. the arc-shaped block is connected with the boss column in a clamping mode, so that the motor drives the impeller to rotate while rotating, and the impeller brushes gravel under the action of the brush.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of the present invention;
FIG. 2 is a schematic perspective view of the impeller of the present invention;
FIG. 3 is a front cross-sectional view of the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 3 in accordance with the present invention;
FIG. 5 is an enlarged view of the portion of FIG. 3 of the present invention taken along line B;
FIG. 6 is an enlarged view of the invention taken along line C of FIG. 3;
FIG. 7 is an enlarged view of the invention taken from the D-side of FIG. 3;
FIG. 8 is a right sectional view of the bracket, cover plate, rectangular plate and limiting block of the invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 8, a sand casting method using a sand casting apparatus including a sand removing box 1, a placing plate 2, a fan 3, a scraping mechanism 4, and an air supply mechanism 5 includes the following concrete sand casting methods when sand casting is performed using the sand casting apparatus:
s1, impeller placement: opening the sand removing box 1, inversely placing the impeller after sand casting molding on the placing plate 2 in the sand removing box 1, and closing the sand removing box 1 to remove sand under the condition that the impeller is closed again;
s2, upper end desanding: after the step of S1 is finished, the fan 3 is turned on, and the sand scraping mechanism 4 drives the air outlet of the fan 3 to move on the upper surface of the impeller, so that the gravel on the upper surface of the impeller is removed;
s3, rotation of the impeller: after the step of S2 is finished, the impeller is driven to rotate by clamping the air supply mechanism 5 with the circular through hole in the middle of the impeller;
s4, sand removal at the lower end: and when the step S3 is carried out, the fan 3 is used for carrying out sand removing and cleaning on the blades at the lower end of the impeller, so that the gravel in the blades is effectively removed.
The sand removing box 1 set up the up end middle part and be the hollow form of rectangle, the inner wall middle part that removes sand box 1 is provided with places board 2, remove the lower terminal surface middle part of sand box 1 and set up rectangle ladder groove, be provided with fan 3 in the lower ladder of rectangle ladder groove, the inside that removes sand box 1 is provided with air feed mechanism 5.
One of the outer side vertex angles of the upper end surface of the desanding box 1 is hinged with a closing plate 10, the upper end surface of the closing plate 10 is provided with a clip-shaped pulling plate 11, the clip-shaped pulling plate 11 is pulled to pull up the closing plate 10, so that the desanding box 1 is opened, and after the impeller is placed in, the closing plate 10 is covered, so that the desanding box 1 is in a closed state in the desanding process.
The placing plate 2 comprises a rectangular frame plate 20, rectangular grooves 21, annular limiting frames 22, sponge layers 23 and brushes 24, wherein the rectangular frame plate 20 is provided with four groups, the rectangular frame plate 20 is arranged at four corners of the sand removing box 1 close to the inner wall of the upper end, distances exist among the four groups of rectangular frame plates 20, the rectangular frame plate 20 and the inner wall of the sand removing box 1 form a cross-shaped through groove, triangular sand leakage through grooves are respectively formed at the top of the rectangular frame plate 20 close to the four corners of the sand removing box 1, the rectangular grooves 21 are formed on the opposite surfaces of each row of the rectangular frame plates 20, the annular limiting frames 22 are arranged on the upper end surfaces of the rectangular frame plates 20, the circle centers of the annular limiting frames 22 correspond to the centers of the cross-shaped through grooves, air outlet holes are formed in the upper end surfaces of the rectangular frame plates 20 and are distributed in an annular shape, the air, all install brush 24 on the venthole, brush 24 is the rubber material, brush 24 is the hollow post of upper end confined, the gas hole has been seted up along circumference to brush 24 outer wall of brush, the gas hole is seted up along brush 24 axial equidistance, it opens to remove sand box 1, in putting the annular spacing 22 on the rectangle frame plate 20 with the impeller, place the position to the impeller and carry out approximate location, when the impeller rotates, sponge layer 23 brushes the sand to the lateral wall of impeller, brush 24 can brush the sand to the blade of impeller, the gas hole on brush 24 can blow the sand to the blade again, play dual sand removal effect, the grit in the blade has been guaranteed and has effectively been got rid of.
The sand scraping mechanism 4 comprises a cover plate 40, a pipe arranging groove 41, an air blowing pipe 42, a first telescopic pipe 43, a triangular scraper 44, an electric push rod 45, a connecting plate 46 and a clamping plate 47, wherein the cover plate 40 is arranged on an air outlet of the fan 3, the cover plate 40 is a hollow plate with an open lower end, the cover plate 40 is positioned in an upper end ladder of the rectangular ladder groove, an air outlet is formed in the upper end face of the cover plate 40 close to the left end, the air outlet is formed in the front-to-back equidistant manner, the pipe arranging groove 41 is formed in the rectangular ladder groove close to the left end, the positions of the pipe arranging groove 41 and the air outlet correspond one by one, the air blowing pipe 42 is arranged at the upper end of the air outlet, the width of the air blowing pipe 42 is gradually increased from bottom to top, the first telescopic pipe 43 is arranged on the right end face of the upper end 42, the first telescopic pipe 43 is communicated with the air blowing pipe, the triangular scraper 44 is arranged on the outer wall of the lower end of the first telescopic pipe 43, the inclined plane of the triangular scraper 44 inclines downwards to the right, the right-angle surface of the triangular scraper 44 is connected with the telescopic end of the electric push rod 45, the electric push rods 45 are symmetrically arranged on the front and back of the inner wall of the left side of the sand removing box 1, the upper ends of the outer walls of the telescopic ends of the two groups of electric push rods 45 are provided with the connecting plate 46, the left end surface of the connecting plate 46 is provided with the clamping plate 47, the inner wall of the left side of the sand removing box 1 is provided with a rectangular through groove which is communicated with the pipe arranging groove 41, the clamping plate 47 slides in the rectangular through groove, the fan 3 runs, the electric push rod 45 drives the connecting plate 46 to move rightwards, the connecting plate 46 drives the clamping plate 47 to move rightwards, the clamping plate 47 does not clamp the air blowing pipe, blow away the grit of impeller upper surface, the triangle scraper blade 44 scrapes sand to the impeller upper surface simultaneously, plays the effect of dual degritting to the impeller upper surface, and when triangle scraper blade 44 moved the right-hand member, electric putter 45 withdraws, and electric putter 45 drives cardboard 47 and carries out the chucking with gas blow pipe 42 for the upper end of gas blow pipe 42 is not blowing, makes the gas in the fan 3 concentrate on the lower extreme.
The inner wall of the right end of the cover plate 40 is provided with a pushing groove close to the upper end face, the pushing groove penetrates through the right end face of the sand removing box 1, a rectangular plate 401 is arranged in the pushing groove, a v-21274is arranged on the lower end face of the cover plate 40 close to the left end, a v-shaped hanging plate 402 and a v-shaped 21274are arranged on the lower end face of the cover plate 40 close to the left end, the v-shaped hanging plate 402 is a Contraband-shaped plate with an upward opening, a limiting block 403 is arranged on the lower end face of the rectangular plate 401 close to the left end, a v-shaped pulling plate 404 and a v-shaped pulling plate 21274are arranged on the upper end face of the right end of the rectangular plate 401, the upper end of the rectangular plate 401 is not sealed, when air is not fed to the upper end, the rectangular plate 401 is pushed to move leftwards, the upper end of the rectangular plate 401 is closed, meanwhile, the left end of the rectangular plate 401 slides into the v-shaped hanging plate 402, the left end of.
The air supply mechanism 5 comprises a cross hollow plate 50, an electric slide block 51, a second telescopic pipe 52, a motor 53, a rotating shaft 54 and an arc-shaped block 55, wherein the middle part of the inner wall of the sand removing box 1 is provided with the cross hollow plate 50 matched with the cross through groove, the electric slide block 51 is arranged on the longitudinal front and rear end surfaces of the cross hollow plate 50, the front and rear end surfaces of the inner wall of the sand removing box 1 are provided with sliding grooves, the electric slide block 51 is connected with the sliding grooves in a sliding fit manner, the upper end surface of the cross hollow plate 50 is provided with exhaust holes which are arranged in a cross shape, the lower end surface of the cross hollow plate 50 is provided with a circular connecting through hole which is arranged in a cross shape, the lower end surface of the sand removing box 1 is provided with an air supply through hole, the air supply through hole penetrates through the cover plate 40, the air supply through hole corresponds, the standing groove has been seted up at cross hollow plate 50's inner chamber bottom center, install motor 53 in the standing groove, axis of rotation 54 is installed to motor 53's output shaft, axis of rotation 54 wears to establish cross hollow plate 50's up end, the exhaust hole around the axis of rotation 54 is the annular distribution, the up end mid-mounting of axis of rotation 54 has arc piece 55, electronic slider 51 drives cross hollow plate 50 upward movement, cross hollow plate 50 card is gone into between four groups of rectangle frame plates 20, the rectangle through-hole has been seted up to the outer position that corresponds rectangle recess 21 of edge of cross hollow plate 50, the hollow portion of cross hollow plate 50 is linked together with rectangle recess 21 of rectangle frame plate 20 this moment, motor 53 drives the impeller and rotates, No. two flexible pipe 52 supplies air to cross hollow plate 50, brush 24 on the rectangle frame plate 20 blows the brush when the impeller pivoted, make the grit on the impeller get rid of.
The sand-blasting sand-leakage-prevention device is characterized in that a circular groove 201 is formed in one end, opposite to the triangular sand-leakage through groove, of the top of the rectangular frame plate 20, an annular baffle plate 202 is installed in the circular groove 201 in a sliding fit mode, a sand-blasting column 203 is installed on the upper end face of the annular baffle plate 202, the interior of the sand-blasting column 203 is hollow, a telescopic rod 204 is installed on the upper end face of the inner wall of the sand-blasting column 203, a boss column 205 is installed on the lower end face of the telescopic rod 204, the boss column 205 is composed of a circular table and a cylinder arranged at the bottom of the circular table, the diameter of the bottom of the circular table is the same as that of the cylinder, the diameter of the top of the circular table is smaller than that of the bottom of the circular table, sliding holes are evenly formed in the circumferential direction of the sand-blasting column 203, a clamping column 207 is arranged in each sliding hole, a telescopic spring 206 is sleeved on the clamping column, arc piece 55 card is gone into in the arc recess of boss post 205 lower extreme, drive boss post 205 upward movement, boss post 205 drives sand blowing column 203 upward movement, sand blowing column 203 moves in the circular through-hole of impeller, sand blowing column 203 drives ring baffle 202 upward movement simultaneously, ring baffle 202 blocks in circular recess 201 when moving the upper end, arc piece 55 just continues the upward movement, make boss post 205 outwards release card post 207, the shrink of telescopic link 204 simultaneously, card post 207 and impeller chucking, make motor 53 drive the impeller and rotate in step when moving, carry out the shakeout and handle it.
When the sand removing device works specifically, the paper-clip-shaped pulling plate 11 is pulled to pull up the closing plate 10, so that the sand removing box 1 is opened, the impeller is placed in the annular limiting frame 22 on the rectangular frame plate 20, the impeller placing position is roughly positioned, then the closing plate 10 is covered, so that the sand removing box 1 is in a closed state in the sand removing process, then the fan 3 runs, the electric push rod 45 drives the connecting plate 46 to move rightwards, the connecting plate 46 drives the clamping plate 47 to move rightwards, the clamping plate 47 does not clamp the air blowing pipe 42, so that air in the fan 3 enters the first telescopic pipe 43, the first telescopic pipe 43 blows air to the upper surface of the impeller when the electric push rod 45 drives the triangular scraping plate 44 to move rightwards, so that gravel on the upper surface of the impeller is blown away, meanwhile, the triangular scraping plate 44 scrapes the upper surface of the impeller, a double-sand removing effect is achieved on the upper surface of the impeller, when the triangular scraping, the electric push rod 45 is retracted, the electric push rod 45 drives the clamping plate 47 to clamp the air blowing pipe 42, so that the upper end of the air blowing pipe 42 is not blown, so that the air in the fan 3 is concentrated at the lower end, after the upper end surface is subjected to sand removal, the electric slide block 51 drives the cross-shaped hollow plate 50 to move upwards, the arc-shaped block 55 is clamped in the arc-shaped groove at the lower end of the boss column 205 to drive the boss column 205 to move upwards, the boss column 205 drives the sand blowing column 203 to move upwards, the sand blowing column 203 moves into the circular through hole of the impeller, the sand blowing column 203 simultaneously drives the annular baffle 202 to move upwards, the annular baffle 202 is clamped in the circular groove 201 when moving to the upper end, the arc-shaped block 55 continues to move upwards, so that the clamping column 207 is pushed out by the boss column 205, the telescopic rod 204 is contracted, the clamping column 207 and the impeller are driven to synchronously rotate when the motor 53 moves, at the moment, the hollow part of the cross-shaped hollow, motor 53 drives the impeller and rotates, pulling v 21274, shape arm-tie 404 pulls out rectangular plate 401, make rectangular plate 401 not seal the upper end, flexible pipe 52 does not feed air to cross hollow plate 50 this moment, brush 24 on the rectangular frame board 20 blows the brush to the blade when the impeller pivoted, make the grit on the impeller get rid of, the grit falls down from the triangle hourglass sand logical inslot of rectangular frame board 20, when the impeller rotates, sponge layer 23 brushes the sand to the lateral wall of impeller, brush 24 can brush the sand to the blade of impeller, the blowhole on the brush 24 can blow the sand to the blade again, play dual sand removal effect, the grit in the blade has been guaranteed to effectively get rid of.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.

Claims (7)

1. The utility model provides a sand casting device, includes except that sand box (1), place board (2), fan (3), sand scraping mechanism (4) and air feed mechanism (5), its characterized in that: the middle part of the upper end surface of the sand removing box (1) is rectangular hollow, the middle part of the inner wall of the sand removing box (1) is provided with a placing plate (2), the middle part of the lower end surface of the sand removing box (1) is provided with a rectangular stepped groove, a fan (3) is arranged in the lower step of the rectangular stepped groove, and an air supply mechanism (5) is arranged in the sand removing box (1);
the placing plate (2) comprises rectangular frame plates (20), rectangular grooves (21), annular limiting frames (22), sponge layers (23) and brushes (24), wherein four groups of rectangular frame plates (20) are arranged, the rectangular frame plates (20) are arranged at four corners of the sand removing box (1) close to the inner wall of the upper end, distances exist between the four groups of rectangular frame plates (20), the rectangular frame plates (20) and the inner wall of the sand removing box (1) form a cross-shaped through groove, triangular sand leakage through grooves are formed in the four corners of the top of the rectangular frame plates (20) close to the sand removing box (1), the opposite surfaces of each row of rectangular frame plates (20) are provided with the rectangular grooves (21), the annular limiting frames (22) are arranged on the upper end surfaces of the rectangular frame plates (20), the circle centers of the annular limiting frames (22) correspond to the centers of the cross-shaped through grooves, and air outlet holes are formed in, the venthole is that the annular distributes, and the venthole all is located spacing (22) of annular, and sponge layer (23) are installed to the upper end inner wall of spacing (22) of annular, all installs brush (24) on the venthole, and brush (24) are the rubber material, and brush (24) are upper end confined hollow column, and the hole of blowing has been seted up along circumference to the outer wall of brush (24), and the hole of blowing is seted up along brush (24) axial equidistance.
2. A sand casting apparatus according to claim 1, characterized in that: the sand scraping mechanism (4) comprises a cover plate (40), a pipe arranging groove (41), an air blowing pipe (42), a first telescopic pipe (43), a triangular scraper (44), an electric push rod (45), a connecting plate (46) and a clamping plate (47), wherein the cover plate (40) is installed on an air outlet of the fan (3), the cover plate (40) is a hollow plate with an open lower end, the cover plate (40) is positioned in an upper end ladder of the rectangular ladder groove, an air outlet is formed in the upper end face, close to the left end, of the cover plate (40), the air outlet is formed at equal distance from the front to the back, the pipe arranging groove (41) is formed in the left end, the positions of the pipe arranging groove (41) and the air outlet are in one-to-one correspondence, the air blowing pipe (42) is installed at the upper end of the air outlet, the width of the air blowing pipe (42) is gradually increased from the bottom to the top, the right end face of the air blowing pipe (42) is, no. one flexible pipe (43) inclines down right, multiunit flexible pipe (43) lower extreme is connected with triangle scraper blade (44) jointly, the lower extreme outer wall at a flexible pipe (43) is installed in triangle scraper blade (44), the inclined plane of triangle scraper blade (44) inclines down right, the right-angle side of triangle scraper blade (44) is connected with electric putter's (45) flexible end, electric putter (45) longitudinal symmetry is installed at the left side inner wall that removes sand box (1), connecting plate (46) are installed to the flexible end outer wall upper end of two sets of electric putter (45), cardboard (47) are installed to the left end face of connecting plate (46), it leads to the groove to remove the rectangle to have seted up to the left side inner wall of sand box (1), the rectangle leads to the groove and is linked together with calandria groove (41), cardboard.
3. A sand casting apparatus according to claim 1, characterized in that: the air supply mechanism (5) comprises a cross hollow plate (50), an electric slider (51), a second telescopic pipe (52), a motor (53), a rotating shaft (54) and an arc-shaped block (55), wherein the middle part of the inner wall of the sand box (1) is provided with the cross hollow plate (50) matched with the cross through groove, the electric slider (51) is arranged on the longitudinal front end surface and the longitudinal rear end surface of the cross hollow plate (50), the front end surface and the rear end surface of the inner wall of the sand box (1) are provided with sliding grooves, the electric slider (51) is connected with the sliding grooves in a sliding matching manner, the upper end surface of the cross hollow plate (50) is provided with exhaust holes which are arranged in a cross shape, the lower end surface of the cross hollow plate (50) is provided with circular connecting through holes which are arranged in a cross shape, the lower end surface of the sand box (1) is provided with, the air feed through hole runs through the cover plate (40), a second telescopic pipe (52) is fixedly installed between the circular connecting through hole and the air feed through hole, a placing groove is formed in the center of the bottom of an inner cavity of the cross hollow plate (50), a motor (53) is installed in the placing groove, a rotating shaft (54) is installed at the output shaft end of the motor (53), the rotating shaft (54) penetrates through the upper end face of the cross hollow plate (50), exhaust holes around the rotating shaft (54) are distributed in an annular mode, and an arc-shaped block (55) is installed in the middle of the upper end face of the rotating shaft (.
4. A sand casting apparatus according to claim 1, characterized in that: the sand-leakage-prevention sand-blasting sand, the other end of the extension spring (206) is arranged on the clamping column (207), and the lower end surface of the boss column (205) is provided with an arc-shaped groove corresponding to the arc-shaped block (55).
5. A sand casting apparatus according to claim 2, characterized in that: the inner wall of the right end of the cover plate (40) is close to the upper end face, a pushing groove is formed in the position, close to the upper end face, of the inner wall of the right end of the cover plate (40), the pushing groove penetrates through the right end face of the sand removing box (1), a rectangular plate (401) is arranged in the pushing groove, a v-21274is arranged on the position, close to the left end, of the cover plate (40), a v-shaped hanging plate (402) and a v-21274are arranged on the position, close to the left end, of the lower end face of the rectangular plate (401), a limiting block (403) is arranged on the position, close to the left end, of the upper end face of the right end of the rectangular plate (401), a.
6. A sand casting apparatus according to claim 1, characterized in that: one of the outer side vertex angles of the upper end surfaces of the sand removing boxes (1) is hinged with a closed plate (10), and the upper end surface of the closed plate (10) is provided with a clip-shaped pulling plate (11).
7. A sand casting method using the sand casting apparatus according to any one of claims 1 to 6, characterized in that: the specific sand casting method for sand casting by adopting the sand casting device is as follows:
s1, impeller placement: opening the sand removing box (1), inversely placing the impeller after sand casting molding on a placing plate (2) in the sand removing box (1), and closing the sand removing box (1) to remove sand under the condition that the impeller is closed again;
s2, upper end desanding: after the step S1 is finished, the fan (3) is opened, and the sand scraping mechanism (4) drives the air outlet of the fan (3) to move on the upper surface of the impeller, so that gravel on the upper surface of the impeller is removed;
s3, rotation of the impeller: after the step S2 is finished, the impeller is driven to rotate by clamping the air supply mechanism (5) with the circular through hole in the middle of the impeller;
s4, sand removal at the lower end: and when the step S3 is carried out, the fan (3) is used for carrying out sand removing and cleaning on the blades at the lower end of the impeller, so that the gravel in the blades is effectively removed.
CN202011054081.5A 2020-09-29 2020-09-29 Sand casting device and method Active CN112108636B (en)

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Publication number Priority date Publication date Assignee Title
JP2005088013A (en) * 2003-09-12 2005-04-07 Daihatsu Motor Co Ltd System for separating and recovering molding sand
CN107745095B (en) * 2017-09-29 2019-06-04 中国航发北京航空材料研究院 A kind of integral wheel resin sand and metal mold composite mould and preparation method
CN108746515B (en) * 2018-05-31 2020-04-07 黄斌 Sand casting system convenient to sand mould finished product clearance
CN110722115B (en) * 2019-12-05 2021-04-27 江西省力速数控机械有限公司 Sand casting can dismantle sand box

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