CN112106912A - Device and process for efficiently extracting abalone juice - Google Patents
Device and process for efficiently extracting abalone juice Download PDFInfo
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- CN112106912A CN112106912A CN202011000836.3A CN202011000836A CN112106912A CN 112106912 A CN112106912 A CN 112106912A CN 202011000836 A CN202011000836 A CN 202011000836A CN 112106912 A CN112106912 A CN 112106912A
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- 235000011389 fruit/vegetable juice Nutrition 0.000 title claims abstract description 65
- 238000000034 method Methods 0.000 title abstract description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 41
- 230000007246 mechanism Effects 0.000 claims description 64
- 238000001125 extrusion Methods 0.000 claims description 56
- 238000005520 cutting process Methods 0.000 claims description 25
- 238000003825 pressing Methods 0.000 claims description 13
- 238000001914 filtration Methods 0.000 claims description 6
- 238000000605 extraction Methods 0.000 claims 9
- 239000007788 liquid Substances 0.000 abstract description 17
- 241000237891 Haliotidae Species 0.000 abstract description 16
- 235000013361 beverage Nutrition 0.000 abstract description 16
- 108090000623 proteins and genes Proteins 0.000 abstract description 14
- 102000004169 proteins and genes Human genes 0.000 abstract description 14
- 108090000765 processed proteins & peptides Proteins 0.000 abstract description 12
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 abstract description 10
- 239000004615 ingredient Substances 0.000 abstract description 7
- 239000012528 membrane Substances 0.000 abstract description 5
- 239000011347 resin Substances 0.000 abstract description 5
- 229920005989 resin Polymers 0.000 abstract description 5
- 238000002791 soaking Methods 0.000 abstract description 5
- 238000001694 spray drying Methods 0.000 abstract description 5
- 230000001954 sterilising effect Effects 0.000 abstract description 5
- 238000000108 ultra-filtration Methods 0.000 abstract description 5
- 238000004519 manufacturing process Methods 0.000 abstract description 4
- 239000002671 adjuvant Substances 0.000 abstract description 3
- 230000006835 compression Effects 0.000 description 8
- 238000007906 compression Methods 0.000 description 8
- 238000007599 discharging Methods 0.000 description 3
- 235000015067 sauces Nutrition 0.000 description 3
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 2
- 235000017491 Bambusa tulda Nutrition 0.000 description 2
- 241001330002 Bambuseae Species 0.000 description 2
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 2
- 239000011425 bamboo Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000007723 transport mechanism Effects 0.000 description 2
- 229920002527 Glycogen Polymers 0.000 description 1
- 239000012267 brine Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 235000013305 food Nutrition 0.000 description 1
- 150000004676 glycans Chemical class 0.000 description 1
- 229940096919 glycogen Drugs 0.000 description 1
- 230000003834 intracellular effect Effects 0.000 description 1
- 150000002632 lipids Chemical class 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 235000015097 nutrients Nutrition 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 229920001282 polysaccharide Polymers 0.000 description 1
- 239000005017 polysaccharide Substances 0.000 description 1
- 150000003839 salts Chemical class 0.000 description 1
- HPALAKNZSZLMCH-UHFFFAOYSA-M sodium;chloride;hydrate Chemical compound O.[Na+].[Cl-] HPALAKNZSZLMCH-UHFFFAOYSA-M 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L2/00—Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
- A23L2/38—Other non-alcoholic beverages
-
- A—HUMAN NECESSITIES
- A22—BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
- A22C—PROCESSING MEAT, POULTRY, OR FISH
- A22C29/00—Processing shellfish or bivalves, e.g. oysters, lobsters; Devices therefor, e.g. claw locks, claw crushers, grading devices; Processing lines
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J1/00—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
- A23J1/04—Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from fish or other sea animals
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/04—Animal proteins
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23J—PROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
- A23J3/00—Working-up of proteins for foodstuffs
- A23J3/30—Working-up of proteins for foodstuffs by hydrolysis
- A23J3/32—Working-up of proteins for foodstuffs by hydrolysis using chemical agents
- A23J3/34—Working-up of proteins for foodstuffs by hydrolysis using chemical agents using enzymes
- A23J3/341—Working-up of proteins for foodstuffs by hydrolysis using chemical agents using enzymes of animal proteins
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/17—Amino acids, peptides or proteins
- A23L33/18—Peptides; Protein hydrolysates
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Health & Medical Sciences (AREA)
- Polymers & Plastics (AREA)
- Nutrition Science (AREA)
- Zoology (AREA)
- Biochemistry (AREA)
- Marine Sciences & Fisheries (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
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Abstract
The invention discloses a device for efficiently extracting abalone juice, which comprises a high-pressure clean water tank, a juicing device for juicing dried abalones, an enzymolysis device for carrying out enzymolysis on the processed dried abalones, and a transportation device for bearing the dried abalones and moving the dried abalones into the high-pressure clean water tank and the juicing device, wherein the production efficiency is greatly improved, and the automation level is high; a process for efficiently extracting abalone juice comprises the following steps: putting the dried abalone into clear water for soaking in a high-pressure environment; chopping and extruding the dried abalone in a vacuum environment; collecting abalone juice; removing fishy smell of abalone juice, and then sterilizing; adding adjuvants and water to make abalone beverage; adding water into abalone residues, and performing enzymolysis to obtain abalone enzymolysis liquid; separating the abalone enzymolysis liquid by using an ultrafiltration membrane to obtain a concentrated liquid and a dialysate; decolorizing the dialysate with activated carbon and resin, and spray drying to obtain abalone protein peptide; the abalone protein peptide is added with ingredients and water to prepare the beverage, and the abalone utilization rate is high.
Description
Technical Field
The invention relates to the field of abalone processing, in particular to a device and a process for efficiently extracting abalone juice.
Background
Abalone is a food which is frequently eaten in daily life, and contains a large amount of protein, glycogen and the like; abalone is very popular because of its high nutritive value, and various abalone products such as abalone sauce, abalone sauce beverage, etc. are correspondingly introduced; the abalone juice beverage is popular among many people, but the abalone beverage preparation steps in the prior art are that abalones are artificially processed and then blended into the beverage, so that the preparation efficiency of the beverage is low, and the demand of the market cannot be met.
In view of the above, the applicant has made an intensive study on the above-mentioned defects in the prior art, and has made this invention.
Disclosure of Invention
The main purpose of the invention is to provide
The device for effectively extracting the abalone juice greatly improves the production efficiency and has high automation level;
the two processes for effectively extracting abalone juice have the advantages of simple steps, high juicing efficiency and high abalone utilization rate.
In order to achieve the above purpose, the solution of the invention is:
the utility model provides a device of high-efficient abalone juice of drawing, includes high-pressure clean water basin, carries out the juicer of juice, the enzymolysis device that the enzymolysis is carried out to the dried abalone after handling and the conveyer that bears dried abalone and portable dried abalone gets into high-pressure clean water basin and juicer.
Further, the juicing device comprises a vacuum smashing device for smashing dried abalone, an extruding device for extruding the dried abalone, and a collecting body for collecting abalone juice flowing down from the vacuum smashing device and the extruding device.
Further, the vacuum breaking device comprises a cutting mechanism and a spiral extrusion mechanism, and the spiral extrusion mechanism is positioned below the cutting mechanism.
Further, a discharge hole of the cutting mechanism is communicated with a feed inlet of the spiral extrusion mechanism.
Further, the cutting mechanism comprises a cutting tool for cutting dried abalone and a containing barrel for bearing and containing the cutting tool.
Further, the spiral extrusion mechanism comprises a screw rod for extruding dried abalone and an accommodating pipe for bearing and accommodating the screw rod.
Further, the device is smashed in vacuum still including the feeder hopper that is located real empty room top and the real empty room that is located the shutdown mechanism top, the feeder hopper with first opening and shutting door has between the real empty room, real empty room with second opening and shutting door has between the shutdown mechanism, the screw extrusion mechanism with third opening and shutting door has between the extrusion device.
Further, extrusion device carries the section of thick bamboo and right including the extrusion and carries the interior abalone of section of thick bamboo and carry out extruded compressor arrangement.
Further, the discharge port of the screw extrusion mechanism is communicated with the extrusion bearing cylinder, and the discharge port of the screw extrusion mechanism is connected to the side wall of the extrusion bearing cylinder.
Further, the bottom of the extrusion bearing cylinder is provided with a plurality of filtering holes for abalone juice to flow out.
Further, the compression device comprises a compression head which can extend into the extrusion bearing cylinder, and a hydraulic cylinder which drives the compression head to stretch and contract.
Further, the collector is located below the crush can.
Further, the conveyer is including the supporting body that bears the weight of the dried abalone to and the transport mechanism of drive supporting body entering high-pressure clean water pond, salt water pond and enzymolysis device.
Further, the supporting body comprises a supporting box for supporting the dried abalone.
Further, the bottom of the bearing box is provided with an opening and closing door for discharging dried abalone through electric control.
Furthermore, the bottom of the bearing box is provided with a gap for liquid to flow in and discharge.
Furthermore, the gap is provided with a filter screen.
Furthermore, the transportation device comprises a telescopic clamping device which clamps the bearing body and drives the bearing body to stretch, a guide rail which is in sliding connection with the telescopic clamping device, and a driving device which drives the telescopic clamping device to slide on the guide rail.
Furthermore, the telescopic clamping device comprises a clamping hand for clamping the bearing body and a lifting cylinder for driving the clamping hand to lift.
A process for efficiently extracting abalone juice comprises the following steps:
(1) putting the dried abalone into clear water for soaking in a high-pressure environment;
(2) chopping and extruding the dried abalone in a vacuum environment;
(3) collecting the squeezed abalone juice;
(4) removing the fishy smell of the abalone juice;
(5) sterilizing the abalone juice;
(6) adding adjuvants and water to make abalone beverage;
(7) adding water into abalone residues, and performing enzymolysis to obtain abalone enzymolysis liquid;
(8) separating the abalone enzymolysis liquid by using an ultrafiltration membrane to obtain a concentrated liquid and a dialysate;
(9) decoloring the dialysate obtained in the step (8) by using activated carbon and resin, and preparing the abalone protein peptide by spray drying;
(10) adding ingredients and water into the abalone protein peptide to prepare a beverage;
the steps (1) - (10) adopt a device for efficiently extracting abalone juice, and the method comprises the following specific steps:
(a) placing the dried abalone in the carrier in the step (1), clamping the carrier by the telescopic clamping mechanism, and placing the dried abalone carried with the carrier in a high-pressure clean water pool;
(b) in the step (2), the telescopic clamping mechanism clamps the supporting body to move above the cutting-off mechanism, the opening and closing door at the bottom of the supporting body is opened, all dried abalones fall into the feed hopper, the first opening and closing door is opened, the dried abalones fall into the vacuum chamber, the first opening and closing door is closed, the vacuum chamber is vacuumized, the second opening and closing door is opened, the dried abalones fall into the cutting-off mechanism to be cut into blocks, the third opening and closing door is opened after the dried abalones slide into the spiral extrusion mechanism to be spirally extruded, abalone residues fall into the extrusion bearing barrel, and the hydraulic cylinder drives the compression head to extrude the abalones;
(c) in the step (3), the collection body collects the abalone juice flowing out of the filtering holes at the bottom of the extrusion bearing cylinder;
(d) removing the fishy smell of the abalone juice in the step (4);
(e) heating and sterilizing the abalone juice in the step (5);
(f) adding the ingredients and water in the step (6) to prepare the abalone beverage;
(g) adding water into the abalone residues in the step (7) and then putting the abalone residues into an enzymolysis device;
(h) separating the abalone enzymolysis liquid by using an ultrafiltration membrane in the step (8) to obtain concentrated liquid and dialysate;
(i) decolorizing the obtained dialysate by using activated carbon and resin in the step (9), and preparing the abalone protein peptide by spray drying;
(j) in the step (10), the abalone protein peptide is added with ingredients and water to prepare the beverage.
After the structure is adopted, the device for efficiently extracting abalone juice provided by the invention has the following beneficial effects:
1. put into high-pressure clear water pond through with dried abalone for dried abalone absorbs water fast, and during conveyer transported dried abalone entered into high-pressure clear water pond and the device of squeezing juice, promoted production efficiency, the abalone residue that produces after the juice is being sent into the enzymolysis device and is being carried out the enzymolysis, improves dried abalone's utilization ratio.
2. During dried abalone enters into the vacuum breaking device, at first enters into the shutdown mechanism, cuts up the abalone with the cutting blade, and the dried abalone that breaks enters into can be better receive the extrusion in the screw extrusion mechanism for it is more abundant to squeeze juice.
The process for efficiently extracting abalone juice provided by the invention has the following beneficial effects: it soaks through the clean water basin of putting into the high pressure environment with dried abalone for dried abalone absorbs water fast, puts into the vacuum environment with dried abalone and carries out the dicing extrusion under, makes that the juice of abalone intracellular can be abundant extruded out, and the abalone residue after having squeezed the juice is carrying out the enzymolysis, fully promotes the abalone utilization ratio.
Drawings
FIG. 1 is a schematic perspective view of an apparatus for efficiently extracting abalone sauce according to the present invention.
Fig. 2 is a schematic sectional view of a juicer according to the present invention.
Figure 3 is a bottom view of the crush can of the present invention.
FIG. 4 is a schematic perspective view of the transportation device of the present invention
Fig. 5 is a bottom view of the carrying case of the present invention.
In the figure: a high-pressure clean water tank 1; an enzymolysis device 2; a juicing device 3; a breaking-up device 31; a cutting mechanism 311; a cutter 3111; a receiving tube 3112; a screw extrusion mechanism 312; a screw 3121; an accommodating tube 3122; a third open door 3123; a feed hopper 313; a first opening and closing door 3131; a vacuum chamber 314; a second opening/closing door 3141; a pressing device 32; the pressing bearing cylinder 321; a filter hole 3211; a compression device 322; a compression head 3221; a hydraulic cylinder 3222; a collector 33; a carrier case 4; opening and closing the door 41; a filter screen 42; a clamping hand 5; a lift cylinder 6; a guide rail 7.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
As shown in fig. 1 to 5, the device for efficiently extracting abalone juice according to the present invention includes a high-pressure clean water tank 1, a juicing device 3 for juicing dried abalone, an enzymolysis device 2 for enzymolysis of the processed dried abalone, and a transportation device for carrying the dried abalone and moving abalone into the high-pressure clean water tank 1 and the juicing device 3. Put into high-pressure clear water pond 1 through with dried abalone for dried abalone absorbs water fast, and during conveyer transportation dried abalone entered into high-pressure clear water pond 1 and juicing device 3, promoted production efficiency, the abalone residue that produces after the juicing carries out the enzymolysis in sending into enzymolysis device 2, improves dried abalone's utilization ratio.
Preferably, the juice extracting device 3 comprises a vacuum crushing device 31 for crushing dried abalone, a squeezing device 32 for squeezing dried abalone, and a collecting body 33 for collecting abalone juice flowing down from the vacuum crushing device 31 and the squeezing device 32. Smash the dried abalone and extrude, be favorable to the juice in the dried abalone to be extruded.
Preferably, the vacuum breaking device 31 comprises a cutting mechanism 311 and a screw extrusion mechanism 312, and the screw extrusion mechanism 312 is positioned below the cutting mechanism 311. Dried abalone enters into vacuum breaking device 31, enters into shutdown mechanism 311 back, cuts off the blade and cuts up the abalone, and the abalone that breaks enters into can be better receive the extrusion in the screw extrusion mechanism 312 for it is more abundant to squeeze juice.
Preferably, the discharge port of the cutting mechanism 311 is communicated with the feed port of the screw extrusion mechanism 312. After being chopped, the dried abalone can enter the spiral extrusion mechanism 312 immediately for extrusion, and the extrusion efficiency is higher.
Preferably, the cutting mechanism 311 includes a cutter 3111 for cutting dried abalone and a receiving tube 3112 for carrying and receiving the cutter 3111. Dried abalone enters the accommodating barrel 3112 and is cut up by the cutting tool 3111, so that subsequent squeezing and juicing are facilitated.
Preferably, the screw pressing mechanism 312 includes a screw 3121 for pressing dried abalone, and a receiving tube 3122 for carrying and receiving the screw 3121. The minced dried abalone enters the accommodating pipe 3122, and the abalone is conveyed forward under the rotation of the screw 3121, and is squeezed to carry out primary juicing.
Preferably, the vacuum breaking device 31 further comprises a feed hopper 313 located above the vacuum chamber 314 and the vacuum chamber 314 located above the cutting mechanism 311, a first opening and closing door 3131 is arranged between the feed hopper 313 and the vacuum chamber 314, a second opening and closing door 3141 is arranged between the vacuum chamber 314 and the cutting mechanism 311, and a third opening and closing door 3123 is arranged between the spiral extrusion mechanism 312 and the extrusion device 32. Dried abalone is transported in feeder hopper 313 by conveyer, first opening and shutting door 3131 is opened, dried abalone falls into vacuum chamber 314, first opening and shutting door 3131 is closed, vacuum chamber 314 has evacuating device and carries out the evacuation to vacuum chamber 314 all the time, second opening and shutting door 3141 is opened, also contain evacuating device and carry out the evacuation all the time in shutdown mechanism 311 and the spiral extrusion mechanism 312, dried abalone falls into to carry out the stripping and slicing in shutdown mechanism 311, second opening and shutting door 3141 is closed, fall into behind the stripping and slicing and extrude in spiral extrusion mechanism 312, dried abalone is all extrudeed in spiral extrusion mechanism 312 after, third opening and shutting door 3123 opens, discharge abalone residue and abalone juice, cut up the extrusion under setting up vacuum environment, can make the abundant quilt of juice in the abalone cell extrude.
Preferably, the pressing device 32 comprises a pressing bearing cylinder 321 and a compressing device 322 for pressing the dried abalone in the pressing bearing cylinder 321. Dried abalone extrudees the juice back in screw extrusion mechanism 312, falls into to extrude and bears a container 321 in, and compressor arrangement 322 extrudes juice to the abalone the second time for the juice in the dried abalone can fully be extruded.
Preferably, the discharge port of the screw extrusion mechanism 312 is communicated with the extrusion bearing cylinder 321, and the discharge port of the screw extrusion mechanism 312 is connected to the side wall of the extrusion bearing cylinder 321. Dried abalone through screw extrusion mechanism 312 can directly fall into extrusion bearing cylinder 321, and compressor arrangement 322 can be directly extrudeed the abalone residue that falls for more reasonable and high-efficient of whole extrusion flow.
Preferably, the bottom of the pressing and carrying cylinder 321 has a plurality of filtering holes 3211 for the abalone juice to flow out. The abalone juice is convenient to leave by arranging a plurality of filtering holes 3211.
Preferably, the compressing device 322 comprises a compressing head 3221 extending into the squeezing carriage 321, and a hydraulic cylinder 3222 driving the compressing head 3221 to stretch and contract. The hydraulic cylinder 3222 is an oil cylinder, and under the driving of the oil cylinder, the compression head 3221 performs secondary squeezing and juicing on the dried abalone at the bottom of the squeezing bearing cylinder 321, so that the juice is left more fully.
Preferably, the collector 33 is located below the press cylinder 321. The collection of the juice is convenient.
Preferably, the transportation device comprises a bearing body for bearing dried abalone and a transportation mechanism for driving the bearing body to enter the high-pressure clean water tank 1, the brine tank and the enzymolysis device 2. Put into the carrier with dried abalone in, prevent that the abalone from when wasing or soaking, in dropping the pond, transport mechanism drive carrier gets into each pond, has realized automatic washing.
Preferably, the carrying body comprises a carrying box 4 for carrying dried abalone. The carrying box 4 can better carry dried abalone.
Preferably, the bottom of the carrying case 4 is provided with a switch door 41 for discharging dried abalone through electric control. Through setting up switch door 41, when the dried abalone soaks the completion, make things convenient for discharging into feeder hopper 313 of abalone. Preferably, the bottom of the carrying box 4 is provided with a gap for liquid to flow in and discharge. Through the breach can make liquid inflow carrier can wash and soak dried abalone, more reasonable.
Preferably, the gap is provided with a filter screen 42. The filter screen 42 is arranged, so that the dropped residues on the dried abalone cannot flow into the pool along with the outflow of the liquid.
Preferably, the transportation device comprises a telescopic clamping device which clamps the carrier body and drives the carrier body to stretch, a guide rail 7 which is in sliding connection with the telescopic clamping device, and a driving device which drives the telescopic clamping device to slide on the guide rail 7. The driving device drives the telescopic clamping device to clamp the bearing body to the upper part of the pool, and the telescopic clamping device stretches out and draws back, so that the bearing body can be immersed in the pool for soaking.
Preferably, the telescopic clamping device comprises a clamping hand 5 for clamping the bearing body and a lifting cylinder 6 for driving the clamping hand 5 to lift. The supporting body is clamped by the clamping hands 5, more stably, the lifting cylinder 6 is a lifting cylinder, and the clamping hands 5 are driven by the lifting cylinder to descend so that the supporting body bears abalones to enter the pond.
A process for efficiently extracting abalone juice comprises the following steps:
(1) putting the dried abalone into clear water for soaking in a high-pressure environment; so that the dried abalone can absorb water quickly;
(2) chopping and extruding the dried abalone in a vacuum environment; so that the juice in the abalone cells can be sufficiently discharged;
(3) collecting the squeezed abalone juice;
(4) removing the fishy smell of the abalone juice;
(5) sterilizing the abalone juice;
(6) adding adjuvants and water to make abalone beverage; abalone beverage prepared from abalone juice contains abalone protein, polysaccharide, lipid and other nutrients;
(7) adding water into abalone residues, and performing enzymolysis to obtain abalone enzymolysis liquid;
(8) separating the abalone enzymolysis liquid by using an ultrafiltration membrane to obtain a concentrated liquid and a dialysate;
(9) decoloring the dialysate obtained in the step (8) by using activated carbon and resin, and preparing the abalone protein peptide by spray drying;
(10) adding ingredients and water into the abalone protein peptide to prepare a beverage; the beverage made from the abalone protein peptide contains only abalone protein peptide.
The steps (1) - (10) adopt a device for efficiently extracting abalone juice, and the method comprises the following specific steps:
(a) placing dried abalone in a bearing body in the step (1), clamping the bearing body by a telescopic clamping mechanism, and placing the dried abalone bearing body in a high-pressure clean water pool 1;
(b) in the step (2), the telescopic clamping mechanism clamps the carrier to move above the cutting mechanism 311, the switch door 41 at the bottom of the carrier is opened, all dried abalones fall into the feed hopper 313, the first switch door 3131 is opened, the dried abalones fall into the vacuum chamber 314, the first switch door 3131 is closed, the vacuum chamber 314 is vacuumized, the second switch door 3141 is opened, the dried abalones fall into the cutting mechanism 311 to be cut into blocks, the third switch door 3123 is opened after the dried abalones slide into the spiral extrusion mechanism 312 to be spirally extruded, abalone residues fall into the extrusion bearing barrel 321, and the hydraulic cylinder 3222 drives the compression head 3221 to extrude the abalones;
(c) in the step (3), the collection body 33 collects the abalone juice flowing out of the filtering holes 3211 at the bottom of the extrusion bearing cylinder 321;
(d) removing the fishy smell of the abalone juice in the step (4);
(e) heating and sterilizing the abalone juice in the step (5);
(f) adding the ingredients and water in the step (6) to prepare the abalone beverage;
(g) adding water into the abalone residues in the step (7) and then putting the abalone residues into an enzymolysis device 2;
(h) separating the abalone enzymolysis liquid by using an ultrafiltration membrane in the step (8) to obtain concentrated liquid and dialysate;
(i) decolorizing the obtained dialysate by using activated carbon and resin in the step (9), and preparing the abalone protein peptide by spray drying;
(j) in the step (10), the abalone protein peptide is added with ingredients and water to prepare the beverage.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.
Claims (10)
1. The utility model provides a device of abalone juice is drawed to high efficiency, its characterized in that, including high-pressure clean water basin, carry out the juicer that the abalone juiced, the enzymolysis device that the enzymolysis is carried out to the dried abalone after handling and bear the weight of abalone and portable abalone gets into high-pressure clean water basin and the conveyer of juicer.
2. An abalone juice extraction apparatus according to claim 1, wherein the juicing means includes a vacuum breaking means for breaking abalone, a squeezing means for squeezing abalone, and a collector for collecting abalone juice flowing down from the vacuum breaking means and the squeezing means.
3. An abalone juice extraction apparatus as claimed in claim 2, wherein the vacuum breaking means includes a cutting mechanism and a screw extrusion mechanism, the screw extrusion mechanism being located below the cutting mechanism.
4. An abalone juice extraction apparatus as claimed in claim 3, wherein the outlet of the cutting mechanism is in communication with the inlet of the screw extrusion mechanism.
5. An abalone juice extraction device as claimed in claim 4, wherein said cutting mechanism includes cutting blades to cut dried abalone and a receiving cartridge to carry and receive the cutting blades.
6. An abalone juice extraction device according to claim 3, characterised in that said screw extrusion mechanism comprises a screw for extruding dried abalone and a housing tube for carrying and housing the screw.
7. An abalone juice extraction apparatus as claimed in claim 3, wherein the vacuum breaking means includes a feed hopper above the vacuum chamber and a vacuum chamber above the cut-off mechanism, a first opening and closing door is provided between the feed hopper and the vacuum chamber, a second opening and closing door is provided between the vacuum chamber and the cut-off mechanism, and a third opening and closing door is provided between the screw extrusion mechanism and the extrusion means.
8. An abalone juice extraction apparatus as claimed in claim 3, wherein said pressing means includes a pressing cylinder and a compressing means for pressing dried abalone in said pressing cylinder.
9. An abalone juice extraction device as claimed in claim 8, wherein the screw extrusion mechanism outlet is connected to the extrusion bearing cylinder, and the screw extrusion mechanism outlet is connected to the side wall of the extrusion bearing cylinder.
10. An abalone juice extraction apparatus as claimed in claim 9, wherein the base of the squeeze carrying canister has a plurality of filtering holes for abalone juice to flow out.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011000836.3A CN112106912A (en) | 2020-09-22 | 2020-09-22 | Device and process for efficiently extracting abalone juice |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
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