CN1121033A - Transport system with electrostatic substrate retention for printing presses and other apparatus requiring accurate positioning registration - Google Patents
Transport system with electrostatic substrate retention for printing presses and other apparatus requiring accurate positioning registration Download PDFInfo
- Publication number
- CN1121033A CN1121033A CN 95102723 CN95102723A CN1121033A CN 1121033 A CN1121033 A CN 1121033A CN 95102723 CN95102723 CN 95102723 CN 95102723 A CN95102723 A CN 95102723A CN 1121033 A CN1121033 A CN 1121033A
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- China
- Prior art keywords
- cycloconveyor belt
- delivery system
- basic unit
- print head
- load
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F21/00—Devices for conveying sheets through printing apparatus or machines
- B41F21/005—Electrostatic holding down devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H5/00—Feeding articles separated from piles; Feeding articles to machines
- B65H5/004—Feeding articles separated from piles; Feeding articles to machines using electrostatic force
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H2404/00—Parts for transporting or guiding the handled material
- B65H2404/20—Belts
- B65H2404/25—Driving or guiding arrangements
- B65H2404/251—Details of drive roller
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Delivering By Means Of Belts And Rollers (AREA)
- Handling Of Cut Paper (AREA)
- Control Of Conveyors (AREA)
- Color, Gradation (AREA)
- Paper Feeding For Electrophotography (AREA)
- Structure Of Belt Conveyors (AREA)
- Feeding Of Articles By Means Other Than Belts Or Rollers (AREA)
Abstract
A digital positioning system has a carrier in the form of a belt with a work surface and arrays of first and second conductors extending under that surface generally parallel to one another, each second conductor being spaced close to a first conductor to define a narrow gap between them. A voltage source applies a potential difference between the conductors to produce electrostatic fields which can attract and hold a substrate to said carrier work surface. Switch is setup for providing potential difference only in group of conducts choosed in first and second conductors.
Description
The present invention relates to delivery system.Specially refer to delivery system, be used for the needs accurately printer and the miscellaneous equipment of location aligning with static maintenance basic unit.
In mechanical field, have multiple delivery system, need basic unit or article be sent to another station from a station with them, finish continuous handling so that reach these stations.For example in colored printing, make paper basic unit move to next station,, in the printing station that respectively continues, accurately aim at the image of forming by colour point so that on paper, carry out chromaticity printing continuously from a printing station.The accuracy of aiming at is very important, because as multilayer filtering layer mirror, printing ink one deck of different colours is gone up common generation effect attached to another layer, when colored ink overlaps like this, can produce the tone of wide region.Usually, for the printing points of 50 μ m2, the alignment precision scope that requires to keep is ± 5 μ m.
Accurately articles conveyed by continuous processing stations is not only the content that the printshop relates to.For example, in ic manufacturing process, accurately transport semiconductor wafers through continuous exposure, cover, etching and fixing station, thereby produce accurate finished product.The wafer of any dislocation all will cause producing waste product, for the producer causes expensive cost.Accommodation distribution is another kind of useful application.
According to special purpose, for example, printing, accommodation distributions etc., the carrier of basic unit can be load-transfer device or cylinder.Even carrier can be the so-called apron conveyor that moves, and one of them carrier part can move back and forth with respect to stationary part.Backward between moving period, stationary part can prevent to appoint watches articles conveyed sliding backward at movable part.
In traditional mode, solving the requisite measure of accurately carrying basic unit and other article is to adopt expensive and complicated accurate detent mechanism, this mechanism generally includes mechanical gripping means or vacuum fixture, so that guarantee basic unit or other article is fixed on the carrier.Haulage equipment for example, is applied to the paper bowl in the printing industry, not only because they have refining loaded down with trivial details inside clamping mechanism, make equipment complicated and cost an arm and a leg, and because mechanical gripping means has its actuator and the strict restriction of carrying out cycle time of gear.Restricted the running velocity of system.Also have, the shortcoming of these legacy equipments is basic unit or other article that they damage clamping or clamping probably.In addition, mechanically operated maintaining body, and vacuum-operated negative pressure device noise is very big, they may produce harmful effect to the work of the operator the machine near thus.
Therefore, be necessary to carry various basic units safely and reliably, for example, paper, plastic sheet, film and other common plane media adopt very little power and substantially exceed existing running velocity.
And, for colored printing,, do not adopt belt conveyer that paper or other printed substrate are transported to next printing station from a printing station usually owing to require that high-precision accurate positioning is arranged, this is because load-transfer device is easy to produce lateral drift.This just wishes a kind of belt conveyor systems can be provided, and on the printing of being carried by conveyer or other processing stations, can obtain good accurate positioning.
Therefore, the purpose of this invention is to provide a kind of improved system,, can obtain the high fix accuracy so that carry basic unit or other flat objects.
Another object of the present invention provides a kind of delivery system, adopts non-mechanical means that basic unit is remained in such delivery system and carries on the carrier.
A further object of the invention provides a kind of delivery system, can carry various different article safely and reliably with it, comprising thin and frangible basic unit.
Another object of the present invention provides a kind of delivery system, and it is specially adapted to colored printing.
Another object of the present invention provides a kind of delivery system, and its noise is very low, and just is enough to and can effectively moves as long as supply with very a spot of power.
A further object of the invention provides a kind of delivery system, when using driven belt carrier, can articles conveyed processing stations by continuing, and can obtain the high fix accuracy at these stations.
Other purpose of part of the present invention can be from hereinafter obviously finding out.
Therefore the present invention includes the combination of structure, element and the feature that parts are provided with; To describe for example in the detailed description below, and scope of the present invention will be described in claims.
In brief, delivery system of the present invention comprises movably carrier, crosses the processing stations that continues in order to carry link base layer, at described processing stations the select location of basic unit is carried out various process operations.Described a kind of delivery system among the present invention specially, this system be incorporated into printer, so as in basic unit the printing color image, for example, conveyance of sheets passes through printer.But, should be appreciated that this delivery system can be used for many aspects, particularly those need make basic unit or the pinpoint occasion of other flat objects.Also have, the present invention relates generally to the delivery system with belt carrier.But many features of the present invention also can be used to adopt the drum-type carrier or move back and forth the conveyer that (shifting board) formula is moved device.
The belt carrier is flexible annular load-transfer device form, extends between a pair of running roller, by suitable motor driver at least one running roller is rotated.The last expandable part of cycloconveyor belt is by a plurality of processing stations.In printer, it is that the basic unit that is supported on the carrier is carried out the printing of different colours that processing stations is formed the printing station that is provided with by the printing station that continues.
In order to keep the position of basic unit, in cycloconveyor belt, clamp grid in conjunction with static with respect to carrier.Constitute above-mentioned static by the electrode that embeds the alternating expression in the load-transfer device and clamp grid.Electrode in these adjacent electrodes provides difference of potential, forms the energy electrostatic field thus between these electrodes.The line of action of electrostatic field extends to the conveyor belt surface top, and with the electric capacity electric weight mutual action by responding in basic unit, the basic unit to load-transfer device produces the electric power electrostatic attaction successively.
As following detailed description, can take measures, make the electrode outage along the select location of cycloconveyor belt route, so that basic unit no longer attracted on the load-transfer device that is in these positions.For example,, make these electrodes outages, cause basic unit from carrier, to discharge, perhaps be passed on another conveyer, and can not be sent to around the lower side of cycloconveyor belt when electrode during near the exit end of cycloconveyor belt.
As previously described, in printing operation, make coincidence of colored point on another at a plurality of printing stations, accurately the location is very important.For this reason, carry printed substrate by printer without the belt carrier usually, because load-transfer device is easy to generate lateral drift, and the speed of load-transfer device also may be because same reason or other reason change.But, in delivery system of the present invention, when using the belt carrier, can avoid the problems referred to above of existing in the load-transfer device, along electrode recited above, a branch of thin parallel longitudinal line extends around cycloconveyor belt, and preferably it is positioned near the belt edges.With these lines of light sensor probes, the model of these lines is engraved on the running surface of load-transfer device, and interferential filter can detect the side travel of very little load-transfer device, and sends the conveying signal, the cross travel of expression load-transfer device.Also be provided with a series of fixed timing marks of longitudinally arranging in load-transfer device, mark forms regularly track of optics, and this timing track extends along the full annular load-transfer device.By these marks of second light sensor probes, sensor sends the speed that output signal is represented load-transfer device.Have this feature,, can in time accurately determine the lengthwise position of load-transfer device, therefore on a certain position of load-transfer device, begin to drive any action that needs at any point even when delivery speed changes.
Supply with two signals to controller, one extends to certain position by the physical dimension control load-transfer device of the described running roller of even change, its two horizontal and vertical position at each processing stations fine setting operation element, so that, in the basic unit that load-transfer device is carried, all process with accurate tram at these stations.
In other words, firmly be clamped in basic unit on load-transfer device or other carrier by static after, when basic unit arrived the station continue, system of the present invention guaranteed basic unit's high precision is accurately located.For this reason, the motion of system keeps track load-transfer device or other carrier is sent signal to each processing stations, when arriving each processing stations with convenient basic unit, enters with respect to basic unit at the operation element of each station and accurately to be positioned accurate position.Therefore, system of the present invention can provide " desired location ", and the basic unit position is connected with the accurate of operation element position, makes positional precision less than ± 5 μ m (micron).
When this used for conveyer belt in the delivery system of the present invention during in colored printing, produce lateral drift in the load-transfer device operational process, this is because the natural period of control mechanism is adjusted load-transfer device continuously when mechanism kinematic.Because in each processing stations pencil and printing cylinder synthetic operation, adjust the position of pencil in each printing station in advance continuously, make printing points arrive the position that process is adjusted, so that a back printing points always accurately overlap with last printing points from last station.In fact, the continuous small movements of the print head of the printing station in each printer, the result who calculates according to control system, when writing image by print head on printing cylinder separately, these stations change the horizontal position, the result of calculation of control system is associated with the motion of load-transfer device, the position of time gap as required and the print head that continues is periodically adjusted.Adopt this control method of accurately determining the position in advance, the colored overlapping high position precision printing that never must be before can printing out adopted the common accuracy of positioning that obtains of traditional printing process greater than ± 100 μ m in the past.
For complete understanding character of the present invention and purpose, below with reference to accompanying drawings, describe in detail.
Fig. 1 is the block diagram of the chromatic printing machine that combines with the delivery system of manufacturing of the present invention;
Fig. 2 is the amplification partial plan layout of carrier load-transfer device in the system shown in Figure 1;
Fig. 3 is the guiding roller part sectional view of the changed physical dimension used in the system shown in Figure 1;
Fig. 3 A is along cuing open into the cutaway view that line 3A-3A is cut among Fig. 3;
Fig. 4 is the scheme drawing that can carry out the belt conveyor systems of two-face printing;
Fig. 5 is the scheme drawing of the reciprocating type delivery system that combines with the present invention;
Referring now to Fig. 1, it has described the delivery system of the present invention that combines with the three-colour printing machine.But should be appreciated that this same substantially delivery system can be used for four looks or multicolored printer, perhaps is used for other purposes, in these purposes, planar base layer is moved to continuous multistation, in these stations, on planar base layer, carry out multiposition sensitization operation.
This delivery system comprises flexible annular load-transfer device 10, and described cycloconveyor belt 10 adopts the material manufacture that proper strength, elasticity, anti tear are arranged, for example with the rubber of strengthening, or plastic material.Load-transfer device 10 extends between a pair of running roller 12 and 13, one of them running roller, and promptly running roller 13 is rotated by suitable motor 14 under the control of system controller 15.Along cycloconveyor belt 10 separated similar printing station 16a, 16b and 16c are arranged.At these printing stations, can on the S of basic unit, print three kinds of different colors.The described S of basic unit is supported on the last expandable part 10a of cycloconveyor belt.For example, can distinguish basic colors such as printing blue, magenta and yellow at printing station 16a to 16c.
When printer moved, cycloconveyor belt 10 rotated along clockwise direction, shown in arrow A among Fig. 1.By suitable feeder (not shown) with the S of basic unit, as paper be placed on continuously cycloconveyor belt last expandable part 10a.When each S of basic unit of transmission passes through continuous printing station 16a to 16c, different color picturies are printed onto in the basic unit.As mentioned above, in described equipment, these colors are blue, pinkish red and yellow.In fact, this three kinds of printed images are depicted three kinds of color combination, or the file or the image that are separated by primary colors, and therefore, accurately the aligning image that will be printed is very important on each S of basic unit.System of the present invention can guarantee this point, the first, when carrying the continuous excessively printing station 16a to 16c of link base layer, the basic unit of each supply is gripped on the cycloconveyor belt 10; The second, by being controlled at the printing operation that each printing station is carried out, solve any skew or the speed change problem of cycloconveyor belt 10.
For reaching above-mentioned first purpose, cycloconveyor belt 10 clamps grid 32 in conjunction with static, when when the left end of cycloconveyor belt is supplied with basic unit, clamps grid 32 by static and clamps each S of basic unit.When carrying link base layer to cross printer, clamping basic unit concora crush and exports or during the right hand end of cycloconveyor belt, unclamps basic unit when basic unit runs on load-transfer device.
Can be clear that from Fig. 1 and 2 clamp grid 32 and comprise a series of spaced, staggered, finger electrodes 34 and 36, they are along the horizontal expansion of cycloconveyor belt 10.And these a series of electrode retaining collars extend around the full annular load-transfer device.Electrode 34 respective end portions connect public electrode or bus line 34a.Described bus line 34a extends around the full annular load-transfer device, and the horizontal left hand edge of contiguous load-transfer device.Identical therewith, public electrode or bus line 36a connect electrode 36, and described electrode 36 is near the right hand edge of cycloconveyor belt.
Best, electrode is arranged on film 38 belows of great friction coefficient.Described film 38 for example is poly-chloroprene rubber or silaatic, covers the outside face of full annular load-transfer device 10 to this film of major general.This film 38 has not only improved the gripping power of cycloconveyor belt 10 for the S of basic unit, and under certain running environment condition, issuable electrode chemical corrosion or condensation play protective action.Film 38 can also make electrode insulation, prevents these electrodes of people's direct contact.
In equipment running process, power supply 42 provides about 1000 volt potential difference to bus line 34a and 36a.As shown in Figure 1, can power supply be linked to each other with these electrodes, perhaps realize connecting by suitable rolling touch device by brush 44a and 44b.These connect also and can obtain by " electric capacity adaptor union ", thus, by electrode displacement, or are used for the displacement in the hole (not shown) of condenser plate, electric charge are introduced clamping grid.Some that described condenser plate is arranged near the clamping grid makes things convenient for the position, for example is located at the end of cycloconveyor belt.It rotates around running roller 12 or 13 herein.
When to electrode 34 and 36 service voltages,, between electrode, produce electrostatic field force along the whole length of electrode.Electric field line E is to the surface that reaches film 38, and with the S of the basic unit mutual action that is arranged on the cycloconveyor belt 10 so that in the S of basic unit the inductance capacitance electric charge.This has just improved the electrostatic attaction of the S of basic unit of load-transfer device.But this electrostatic attraction is only in generation effect in the very short distance of load-transfer device, and this short range for example is the thickness of basic unit.And, only just generation effect when basic unit and load-transfer device plane closed contact.This feature can be applied, and for example, is applied when follow procedure or type of goods use conveyer.Described article can be the mails in the bookbindery, and signature etc. are because utilize this feature can prevent two parts of files of dual supply.
Therefore, static clamping grid 32 combine with the film 38 of great friction coefficient and firmly are fixedly installed on the position of the S of basic unit on the cycloconveyor belt 10.And, feature generation effect on whole substrate area that static clamps, and in fact this effect is directly proportional with substrate area.Hindering the directed force F of basic unit's slip on cycloconveyor belt 10 can followingly represent:
F=Aeμ。
A is the area of the S of basic unit in the formula, and e is the attractive force on the unit area, μ
0It is coefficient of static friction.
On the other hand, should be noted that and can easily will peel off on basic unit's load-transfer device 10 that because the resistance of antistripping only acts on linear areas, this resistance is less than attractive force e, this is that the width regions area of line is less than unit area because in unit area.Given this, obviously in the end of cycloconveyor belt 10, can at an easy rate the S of basic unit be removed along separating the path, in most of the cases, described separation path and running roller 14 are tangent.Therefore, the enough abilities of the S of basic unit with common plain paper rigidity can not be transferred band and carry and walks around running roller 14, discharge and remain along rectilinear direction from cycloconveyor belt 10 exit end, as shown in Figure 1.
According to the present invention, can turn-off static clamping grid 32 in any zone of landline or along any position of load-transfer device conduct by measure formulating, for example, be convenient to handle very frivolous basic unit or guarantee to pick up or draw off basic unit from conveyer in the relative end of cycloconveyor belt 10.In other words, frivolous basic unit does not have intrinsic rigidity.Therefore, its energy and load-transfer device deliver together walks around running roller 14, may move to the place of not wishing of below, endless belt.Thereby, separate from cycloconveyor belt for helping the S of basic unit, by disconnecting corresponding electrode 34 and/or 36, can close and clamp grid 32.In described equipment, by each electrode 36 and being connected of its bus line 36a realizing above-mentioned purpose.Described electrode 36 was realized with being connected by photoresistor 46 of its bus line 36a.The resistance value of resistor is inversely proportional to the light intensity that projects on the resistor.Therefore, each resistor 46 makes electrode 36 break away from basically with bus line 36a and is connected under the state that lacks light.
In selected position,, make above-mentioned along not existing described static to clamp grid 32 in position selected in the load-transfer device conduct or the zone by shutting out the light to the photoresistor irradiation.For example, as shown in Figure 1, below load-transfer device extendible portion 10a can not have the clamping grid, below load-transfer device and around the end of travel line, do not have light baffle plate 48, thereby can unclamp and pick up the S of basic unit by cycloconveyor belt 10.
When system of the present invention guarantees position on cycloconveyor belt 10 of the fixing S of basic unit, also control the horizontal position of load-transfer device closely, with the image that in basic unit, prints, any residual movement of compensation cycloconveyor belt, this residual movement hinder the correct image of aiming at by printing station 16a to 16c printing in basic unit.For this reason, be provided with the track 52 that clocks in cycloconveyor belt 10, it indicates the mark 52a that clocks to form by a series of light proofs, and described mark 52a separates along cycloconveyor belt, preferably is positioned at the edge of load-transfer device.As clamping grid 32, the track 52 that clocks can be arranged on the cycloconveyor belt 10 as grid 32 simultaneously.Can detect these mark line 52a that clocks by optical detector 54.Produce corresponding output signal by optical detector 54 to controller 15.So clock track 52 and detector 54 constitute the control clock as a whole for system.
In the cycloconveyor belt 10 of track 52 that do not clock, be preferably near the load-transfer device location track 56 that also is provided with the edge of load-transfer device as shown in Figure 2.Track 56 is made up of one group of narrow, separated, parallel, opaque line 56a, and this group line 56a extends along full annular load-transfer device 10.In described system, five line 56a are arranged in track 56.These lines are by being installed on the frame, and just the measurement detector above running roller 12 58 is surveyed.Detector 58 can be the grating type detector, itself and U.S. Pat-3,584, a detector in 015 is identical, wherein content in this article as a reference, the model of image that receives in this detector and track 56 is corresponding, thereby, optical grating construction is wherein also arranged.By suitable acquisition elements, the position of the grating type image of track 56 is sent signal with respect to grating type detector 58 from detector, and this signal indication is with respect to the horizontal position of the load-transfer device of reference position, for example the position of machine center line.The output signal of detector 58 is accurate to less than 1 μ m.Issue a signal to controller 15 from detector 58, not only can reduce the lateral excursion of load-transfer device with this signal, and, as described below, can control the printing on the S of basic unit by printing station 16a to 16c, so that the image in these station printings can accurately be aimed on the S of basic unit, as mentioned above, the S of basic unit is constrained in the expandable part 10a of cycloconveyor belt.
For keeping the horizontal position of load-transfer device, in system of the present invention, be provided with unique running roller 12, the diameter of running roller 12 1 ends can increase, and the diameter of the other end can dwindle, vice versa, changes the horizontal position of load-transfer device 10 thus.Native system can make running roller 12 obtain the taper shape distortion of dwindling, and when load-transfer device is walked around the semicircle of running roller 12, can change the horizontal position of load-transfer device immediately.The lateral excursion of continuous watch load-transfer device, the tapering with Fu adjustment running roller 12 so that load-transfer device is remained on the position that needs, for example, remains on the machine center line position.
Referring now to Fig. 3 and 3A, very at length represented running roller 12 among the figure.In Fig. 3, only represented the left end portion of running roller, because the right end portion of running roller and left end portion are symmetrical.Running roller 12 comprises cylindrical core 62, and it has axle 64, and this axle 64 axially stretches out from the centrosome opposed end.Each diameter end 64a that reduces in 64 is connected in the frame 65 by bearing.And the shaft portion 64b that nestles up frame plate is a threaded portion.The annular element 66 of running roller end is supported on each on 64 slidably.Each annular element 66 has bottom 66a, and it is slidably mounted on the corresponding axle 64, and abuts against the adjacent end portion of adjacent centrosome 62.Ring-shaped cylinder part 66b from bottom 66a extends vertically has neck and dwindles part 66c, and it is adjacent with bottom 66a that described neck dwindles part 66c.Shown in Fig. 3 A is clear, go out groove along vertical cutting of part 66b and form a plurality of fingers 68, each finger 68 can be freely radially has flexibility around the axis at part 66c place.Each end member 66 has identical external diameter with running roller centrosome 62, forms the extendible portion of variable-diameter thus.Use elastomeric material, for example rubber coating 70 covers running roller centrosome 62 and end member 66.
As shown in Figure 3, the inwall 72 of end member part 66b is formed slopely conical surface, and its radius reduces along with the distance of leaving running roller 12 ends.Ring-type wedge 74 is positioned each on 64 slidably, matches with surface 72.Described ring-type wedge 74 has conical external surface 74a, and the cone angle of this conical outer surface 74a is corresponding to the cone angle on surface 72.And spur gear 76 has threaded axially open 78, and described opening 78 matches with each shaft portion 62b by screw thread between wedge 74 and frame 65.So, when gear 76 when direction is rotated, it promotes the end that corresponding wedge 74 further enters adjacent running roller 12.This action causes that relevant end member part 66b radially stretches, and therefore increases the diameter of running roller 12 in the running roller respective end portions.On the other hand, when gear rotated in the opposite direction, it did not apply application force to wedge.Thus, the described wedge 74 of screw thread spring 82 pushings between each wedge 74 and relevant running roller end member part 66a is towards the outer side shifting of corresponding running roller end.The result causes the diameter of running roller 12 ends to reduce.
By engaging gear 86 each gear 76 is rotated on axle 64 towards a direction or other direction.Engaging gear 86 is by the axle 88a driven rotary of synchronizing pulse Dong clothes motor 88 that can positive and negative conversion.Described servomotor 88 is installed on the frame 65.Each motor 88 can make the rotating speed of gear 76 be higher or lower than the rotating speed of gear 12.Thus, mobile corresponding wedge 74 is entered or is come out, thereby adjusts the tapering of running roller 12 respective end.
Should be appreciated that end member 66b moulding and be positioned on the 66a of bottom, thereby, when relevant wedge 64 outwards withdraws from, resilient roller wheel sleeve 70 will shrink so that the diameter of running roller 12 respective end less than diameter in the middle part of the running roller.So by suitably determining can to control the parts of running roller opposed end respectively in the position of wedge 74 on axle 64, thus make end diameter less than, be equal to or greater than running roller middle part diameter.In other words, by determining wedge 64 in the position of running roller opposed end, can be one axial, or another is axial, changes the tapering of running roller as a whole.
In described system, adjust the motor 88 of running roller 12 taperings.According to the signal that detector 58 sends, control by the standard servo circuit in the controller 15 (Fig. 1).Monitor the lateral excursion of load-transfer device expandable part 10a by detector 58.Servo control unit always remains on load-transfer device selected horizontal position, and for example, at the machine center line position, this position is within very little dimension limit.In a single day the lateral excursion of load-transfer device is detected device 58 identifications, signal is sent to controller 15, drive one or two motors 88 by controller 15 and move wedge 74 and enter or come out, thereby adjust running roller 12 taperings, make the distance that load-transfer device moves to be needed, return its center.
As mentioned above, when control load-transfer device 10 only has very little side travel closely, utilize the position servo circuit of load-transfer device, in native system, can also take measures to compensate the residual movement of any load-transfer device.The residual movement of load-transfer device may be because the load-transfer device size is irregular, or has little lost motion or interference to produce.
As mentioned above, printing station 16a to 16c, the ink colors difference that adopts when printing except that them, other are all identical.For example they adopt primary colours printing ink basket, magenta and yellow respectively.Each printing station comprises printing cylinder 92, and it is arranged on the top of load-transfer device expandable part 10a, also comprises anvil cylinder 94, and this anvil cylinder 94 is parallel to cylinder 92, is arranged on the below of load-transfer device expandable part 10a.Supporting all cylinders 92,94 rotationally by frame, they all are parallel to the running roller 12,14 of load-transfer device, so that the last expandable part 10a of cycloconveyor belt 10 is at each printing station and cylinder group rolling touch.
Each printing station also comprises print head 96, supports described print head 96 by screw 98, the cylindrical surface of the very close cylinder 92 of this print head 96.Screw is rotatably installed on the frame, so it is parallel to cylinder 92,94.The stepping motor 102 of screw 98 by can positive and negative conversion is towards a direction, or other direction rotates.Described stepping motor 102 slave controllers 15 receive drive signal.
Print head, printing cylinder and print controller can be the applicant's U.S. Pat-4,792,860 described types (content described in this patent in this article as a reference), or the type that relates in the described in front patent application of the applicant.
During equipment operation, data flow according to input, controller 15 sends printing signal to print head 96, make each print head 96 on relevant printing cylinder 92, write electron image, the difference of the composition of this image and primitive color or grandfather file or image is consistent, when printing cylinder 92 rotated, image was followed a line by a line and is write out.The image that to write on each printing cylinder 92 by the static thermoplastic inks of supplying with develops out at cylinder surface.Described printing ink is from the ink source of supplying with the printing ink station.In described in front patent and the present patent application, only be ink binder to be supplied to surf zone by print head 96 electrically-charged cylinders 92 by print head 96.When the S of basic unit runs into the printing ink part of the cylinder that is rotating 92 by corresponding supply printing ink station, with ink transfer to basic unit.Identical with most of printer, the position consistency of the S of basic unit on the position of writing on each printing cylinder 92 image and the basic unit's carrier consequently is printed on image in the basic unit and is positioned tram in the basic unit.
Referring to Fig. 1, the same when the application that the applicant formerly described again, when adopting electronic printing head 96 to print, print head is in unmodifiable quiescence.。But, according to the present invention, but print head side travel on screw 98, so that solve any residue lateral excursion of cycloconveyor belt 10, this skew is owing to leading in servo circuit control load-transfer device position or hysteresis motion may take place.Particularly, two signals that monitor detector 58 outputs of load-transfer device position are used for changing the position of each print head 96 jointly together with the signal that second identical detector 58a sends, thereby compensate the offset of any load-transfer device.When cycloconveyor belt 10 offsets selected reference position, as, when leaving the machine center position, the signal that controller 15 pick-up probes 58 and 58a send, calculate the vector amount of movement of load-transfer device 10 at throughput direction, send appropriate driving signal to stepping motor 102 then, screw 98 is rotated by stepping motor 102.The rotation of screw is along the position that has laterally changed corresponding print head 96, and the electronic chart image point of consequently being write on printing cylinder 92 restores along horizontal, thereby has compensated the skew of load-transfer device.Simultaneously, adjust the timing position that the figure image point of print head 96 on the cylinder 92 is write, so that the speed that detects cycloconveyor belt 10 when clock track detector 54 compensates when producing any variation.
At the arrival end of cycloconveyor belt 10, the continuous S of basic unit is supplied with to upper conveyor belt expandable part 10a during equipment operation, because high friction film 38 on the load-transfer device and static clamp the effect of grid 32, the S of basic unit is connected on the load-transfer device firmly.Along with carrying out printing operation at printing station 16a to 16c, controller 15 is accurately supplied with each S of basic unit on the cycloconveyor belt, therefore makes image be positioned at central appropriate location in the basic unit.When basic unit when the first printing station 16a, controller 15 is controlled at the print head 96 of station 16a, thereby make print head 96 on the printing cylinder 92 of this station, write electron image, make the electron image on the printing cylinder 92 soak China ink by basket color ink source 106, thereby when the S of basic unit arrives printing station 16a, during passing through between the cylinder 92 and 94 of the S of basic unit at this station, the image of oil-impregnated China ink will be transferred in the basic unit.During this period of time, controller 15 receives lengthwise position and the horizontal position signal of indication load-transfer device expandable part 10a from detector 54,58 and 58a.Use these information, determine by controller, whether write image on printing cylinder 92 must be vertically or circumferencial direction make amendment so that any load-transfer device change in location or velocity variations are compensated.If load-transfer device is along lateral excursion, controller calculates the lengthwise position of side-play amount and load-transfer device, transmits drive signal to stepping motor 102, changes print head 96 positions towards a direction or another direction, thereby the skew of load-transfer device is compensated.
Equally, change if detect the speed of load-transfer device, controller 15 controls are adjusted the circumferential position of printing cylinder 92 last figure image points, thereby the velocity variations of load-transfer device are compensated by the function timing of writing of print head execution.So, when the S of basic unit passes through the first printing station 16a, although basic unit be set on the load-transfer device time and by printing station 16a basic unit printing time between, exist the N/R load-transfer device and move, the basket color picture all will be printed on the appropriate location of the S of basic unit.
With the same manner, when basic unit when printing station 16a advances to printing station 16b, the motion of system's continuous watch load-transfer device, and be adjusted at the position and/or the time of run of print head 96 in one station of back continuously, so that arrive the time of printing station 16b according to special printing points in the basic unit, to adjust the location status and the timing operation state of print head 96 at this station, thereby corresponding pinkish red figure image point be write appropriate location on printing cylinder 72 at station 16b print head.So when printing points arrived printing station 16b, these pinkish red images were named a person for a particular job and are overlapped with basket look printing points on the S of basic unit.
Can predict the side-play amount of load-transfer device when load-transfer device is offset, this is that when load-transfer device was carried, it adjusted load-transfer device continuously because of the intrinsic control cycle of Fu.Therefore, can be adjusted to the desired location that printing points will reach continuously, thereby next point is always accurately overlapped with more preceding with each pencil 96 that relevant printing cylinder 92 together moves.Controller 15 calculates the speed of load-transfer device, the miles of relative movement of each printing points and the position of writing printing points on printing cylinder, thus make the tram polymerization in basic unit simultaneously of two printing points.In other words, according to the calculating of controller, when sending signal to each printing cylinder, pencil is in continuous transverse and changes the trace movement state.
For example, if load-transfer device expandable part 10a will be offset, when load-transfer device transmits the S of basic unit when printing station 16a removes station 16b, detect the skew of load-transfer device and notification controller 15 left by detector 58.According to detector 54,58 and the signal that provides of 58a, controller is learnt the position of load-transfer device expandable part 10a, calculate at printing station 16b by controller, the quantity that print head 96 must be moved to the left, write out corresponding pinkish red figure image point Im so that submit a written statement to a higher authority at cylinder 92, this is named a person for a particular job and overlaps with printing points Pc.Described printing points Pc is printed onto in the basic unit at station 16a.In other words, if there is not this corrective action, will write image point Im ' at printing station 16b on cylinder 92, this Im ' will be printed on the right side that the S of basic unit goes up printing points Pc.But in the present invention, when load-transfer device is offset, print head 96 will change same quantity left, thereby will overlap corresponding to the visual Im of printing points Pc.
When the transmission link base layer is crossed each printing station at printer center, carry out this process continuously, so that when printer left in basic unit, it was through 3 colored printings, all printing points all are positioned in the basic unit suitably aims at.
By utilizing the principle of this " prediction location ", electrostatic delivery of the present invention substantially exceeds existing printing accuracy of positioning, and in the colored printing field, common obtainable printing accuracy of positioning is generally only in ± 100 mu m range scopes.
Above described belt conveyer have static and clamp grid, can also easily print easily with it in the basic unit two sides.For this reason, as shown in Figure 4, can settle two such conveyers in order, make the last expandable part of a pool conveyer and the following expandable part of another pool conveyer be positioned at same plane.Being arranged on the S of basic unit on the cycloconveyor belt 10 of left hand end conveyer is transferred band and carries by first printer.As mentioned above, first printer prints at the upper side of basic unit.At the exit end of this cycloconveyor belt, basic unit is delivered on the conveyer of right hand end, at the cycloconveyor belt 10 of this conveyer ' have with identical static illustrated in figures 1 and 2 clamps grid 32.But, in one conveyer of back, clamp the underside area of grid and work, thereby basic unit will be suspended in the following expandable part of cycloconveyor belt, and be transferred by second printer in the endless belt, print in the another side of basic unit by second printer.In the outlet of right hand end conveyer, basic unit is passed on the suitable swash plate T.
Certainly, also the static of belt switch can be clamped the cylindrical surface of grid, so that adopt the same manner relevant from paper drum or paper roll extracting or relieving basic unit with above-mentioned cycloconveyor belt 10 in conjunction with paper feed drum or paper roll.
Below with reference to Fig. 5, it has represented to clamp the reciprocal or mobil slat conveyor that grid combine with static of the present invention.This conveyer comprises a pair of isolated, be parallel to each other, fixed side 11a and 11b, wherein be provided with static and clamp grid 118a and 118b.What slidably locate between side plate 116a and 116b is to move back and forth plate 122.Also be provided with static on the plate 122 and clamp grid 124 moving back and forth.Make by linear actuator 126 and to move back and forth plate 122 and move back and forth before and after being parallel to side plate 116a and 116b.The armature 126a of linear actuator 126 is connected with an end that moves back and forth plate 122.A terminal by two pole switch 128 makes static clamping grid 118a and 118b be electrically connected to voltage source V abreast
1The other end of switch 128 makes the clamping grid 124 that move back and forth on the plate 122 be connected with same voltage source.Make actuator 126 connect second voltage source V by second switch 129
2, these two switches 128 and 129 control position are by relay coil 130 controls.
When excitation driver 126, the armature slurcam 122 of actuator moves right, and when actuator 126 outages, inner spring (not shown) orders about armature 126a and moves back and forth plate 122 repositions.By Fig. 5 as seen, when field application relay 130, according to the control signal of Fig. 1 middle controller 15, switch 129 closures, excitation driver 126 and promotion move back and forth plate 122 progressive position that moves right thus.Simultaneously, relay 130 driving switch 128 make switch 128 be communicated with clamping grid 124 and the voltage source V that moves back and forth on the plate 122
1, and make clamping grid 118a and 118b off voltage source on adapter plate 116a and the 116b.Thus, the S of the basic unit connection that is arranged on the conveyer moves back and forth plate 122, and causes basic unit and shifting board together to advance.
On the other hand, when relay 130 outage, switch 129 is opened discommect drive thus, makes to move back and forth plate 122 and be moved to the left and return its initial position.Simultaneously, relay 130 moves switch 128 to the another location, clamps grid 129 and voltage source V so will make
1Cut off, clamp grid 118a and 118b and voltage source connection and make.Therefore, when moving back and forth plate 122 when returning, discharge the S of basic unit from shifting board 122, and the S of basic unit is fixed on adapter plate 116a and the 116b, thereby make basic unit rest on its progressive position.Then move back and forth moving back and forth of plate 122 and cooperate, be switched on or switched off mobile and static clamping grid with 180 ° of out-phase switches, make the S of basic unit continuously the right-hand member in Fig. 5 advance.Certainly, can predict, the reciprocating conveyor that moves in small distance can adopt piezoelectric vibrator or bending apparatus that the movable parts on defeated opportunity is moved.
Content can be seen from above, and delivery system of the present invention can follow procedure, makes file or other article location with very high precision.Therefore,, can find many purposes, in any case situation can both successfully be operated at the specific position on a kind of planar object or the another kind of planar object for this system.
Therefore, can see that the equipment of described manufacturing can reach goal of the invention noted earlier effectively above adopting.Because without departing from the present invention, the said equipment structure can have change to a certain extent.Should be understood that all contents that are included in above-mentioned explanation or the accompanying drawing all are that the present invention will be described, rather than limit.
It is also understood that and in claims of the present invention, comprised the general and distinguishing characteristics of inventing described in the specification sheets.
Claims (28)
1. delivery system comprises:
The device of moving with surface;
One group of first conductor extends in described lower face, roughly is arranged parallel to each other;
One group of second conductor extends in described lower face, is roughly parallel to described first conductor, close with interval first conductor of each second conductor, thus between first and second conductors, form narrow gap;
Between described first and second conductors, produce the device of difference of potential, thereby produce electrostatic field, basic unit is attracted and is clamped in the surface of described carrier in described gap; And
Control setup is controlled the device that difference of potential is provided with it, so that only produces difference of potential between the first and second selected conductors, thereby control clamps the zone of the described conveyance surface of basic unit.
2. according to the described delivery system of claim 1, it is characterized in that: carrier is the flexible delivery band.
3. according to the described delivery system of claim 1, it is characterized in that: described carrier is the cylinder that rotates.
4. according to the described delivery system of claim 1, it is characterized in that:
Described carrier comprises first and second elements, and they roughly are parallel to each other mobile on same plane, also comprise the device that described element is relatively moved,
Described first and second elements have the first and second conductor groups respectively; And
Described control setup is controlled, and when a direction relatively moves, provides difference of potential with convenient two elements between first and second electrodes of one of element; Perhaps when two elements relatively moves in the opposite direction, between first and second electrodes of another element, provide difference of potential.
5. according to the described delivery system of claim 1, it is characterized in that: control setup comprises:
Contactor is arranged on the feedway of described difference of potential and at least respectively organizes between one of conductor; And
Actuating device, selectively driving switch.
6. according to the described delivery system of claim 5, it is characterized in that: actuating device is positioned one or more fixed area, and this position when carrier moves to position in the described zone, drives described switch on the described carrier route relative with switch.
7. delivery system comprises:
Support;
A pair of isolated running roller, they are parallel to each other and are installed in rotation on the support;
Cycloconveyor belt, between running roller, cooperate around and extend, form upper conveyor belt extendible portion and following load-transfer device extendible portion, described cycloconveyor belt has outside face;
The device that a running roller is rotated is so that make the upper conveyor belt expandable part move towards selected longitudinal direction;
Static clamps grid, and in conjunction with described cycloconveyor belt, described clamping grid comprise first and second groups of electrodes with it; And
Voltage source provides difference of potential with it between the first and second electrode groups, so that from the outside face of described cycloconveyor belt emission electrostatic field, electric field has enough strong attractive force attraction and clamping to send into basic unit on the cycloconveyor belt outside face.
8. according to the described delivery system of claim 7, it is characterized in that: the intensity of the electrostatic field that produces on cycloconveyor belt is with respect to the weight and the rigidity of the basic unit that supplies to the cycloconveyor belt appearance, be enough to make basic unit to discharge, do not walk around exit end and can not be transferred band delivery from the exit end of cycloconveyor belt.
9. according to the described delivery system of claim 7, it is characterized in that: also comprise the device that makes electrode insulation selected in the voltage source and the first and/or second electrode group, thereby make local attraction and the clamping basic unit that has only selected cycloconveyor belt.
10. according to the described delivery system of claim 9, it is characterized in that: described insulator arrangement comprises:
Switch is connected between each electrode of described voltage source and at least one electrode group; And
Along the route of cycloconveyor belt, when switch is positioned at selected position, open the device of switch.
11. according to the described delivery system of claim 10, it is characterized in that: described switch is the photaesthesia switch, when penetrated by illumination in described position, and switch open.
12., it is characterized in that: the height friction cover that also is included in described cycloconveyor belt outside face according to the described delivery system of claim 7.
13. according to the described delivery system of claim 12, it is characterized in that: topped thing is poly-chloroprene rubber or silaatic.
14., it is characterized in that also comprising according to the described delivery system of claim 7:
With first pair of second pair of running roller that running roller is identical;
Second cycloconveyor belt identical with first cycloconveyor belt, second cycloconveyor belt cooperate around described second pair of running roller; And
Relative positioning is arranged to the device to running roller in order, so that the last extendible portion of a cycloconveyor belt and the lower extension of another cycloconveyor belt branch are in same plane basically, thereby the basic unit that is supported on the outside exposure of one side on the cycloconveyor belt can be passed on another cycloconveyor belt, so come out in the another side of basic unit.
15., it is characterized in that also comprising according to the described delivery system of claim 7:
Monitoring device monitors the horizontal position of described cycloconveyor belt with respect to select location with this device, and sends the output signal of indicating positions;
Displacement device is according to the horizontal position of control signal change cycloconveyor belt; And
Actuating device, according to described output signal, transfer control signal is given displacement device, so displacement device always makes cycloconveyor belt remain on selected position.
16., it is characterized in that according to the described delivery system of claim 15:
Described monitoring device is included in the load-transfer device position indication marker on the cycloconveyor belt; And
Detector near cycloconveyor belt is provided with is used to detect position indication marker, and sends the output signal of cue mark.
17., it is characterized in that according to the described delivery system of claim 16:
Described cue mark comprises the parallel lines of a plurality of tight spacings, and these parallel liness extend longitudinally on cycloconveyor belt; And
Described detector is the grating type detector, sends the flat pattern that relates to according to the position of described parallel lines.
18., it is characterized in that also comprising according to the described delivery system of claim 16:
Print head is write image with it in the basic unit that is clamped on the outside face of cycloconveyor belt;
Registration device makes print head face toward the outside face running fix of described cycloconveyor belt;
Mobile device makes described print head towards the side travel perpendicular to preferential direction according to the print head control signal; And
Second actuating device transmits the print head control signal according to the signal of described output to described mobile device, thereby changes the lateral orientation of print head, so the compensation cycloconveyor belt leaves any side travel of select location.
19., it is characterized in that also comprising according to the described delivery system of claim 18:
Fixed timing mark, this mark is scribed along cycloconveyor belt;
Sensor is surveyed fixed timing mark with it, and sends timing wave according to mark;
Print control, the image that advances or delay to write according to described timing wave by print head, thus the compensation cycloconveyor belt is along any motion change of preferential direction.
20., it is characterized in that according to the described delivery system of claim 19:
Described monitoring device also comprises second detector, and it is opposite to cycloconveyor belt, is in to separate first position of detector, so that survey the horizontal position of described cue mark, and sends second output signal of indicating positions; And
Second actuating device according to second output signal, produces the print head control signal to described running gear.
21. according to the described delivery system of claim 15, it is characterized in that: displacement device comprises the device of the tapering that changes one of running roller.
22. according to the described delivery system of claim 21, it is characterized in that: one of described running roller comprises:
Cylindrical core;
Be provided with a pair of extending element that changes diameter in the relative end of described centrosome;
The resilient cylindrical cover surrounds described centrosome and described extending element;
Change the device of extending element diameter according to control signal.
23. a feedway, it comprises:
Support;
A pair of isolated running roller, they are parallel to each other and are installed in rotation on the support;
Cycloconveyor belt, between running roller, cooperate around and extend, form upper conveyor belt extendible portion and following load-transfer device extendible portion, described cycloconveyor belt has outside face;
The device that a running roller is rotated is so that make the upper conveyor belt expandable part move towards selected longitudinal direction;
The device of the horizontal position of the relative select location of monitoring cycloconveyor belt, and send the signal of its position of indication;
Print head is write image with it in the basic unit of the outside face of clamping cycloconveyor belt,
Registration device makes print head face toward the outside face running fix of described cycloconveyor belt;
Mobile device according to the print head control signal, makes print head towards the side travel perpendicular to described selected longitudinal direction, and
Actuating device according to described output signal, transmits the print head control signal and gives mobile device, so that change the horizontal position of print head, thereby the compensation cycloconveyor belt leaves any side travel of described select location.
24., it is characterized in that also comprising according to the described delivery system of claim 23:
Fixed timing mark is scribed along described cycloconveyor belt;
Sensor is surveyed described fixed timing mark with it, and sends timing wave according to mark; And
Print control advances or extends the image of being write by print head according to described timing wave, thus compensation cycloconveyor belt any motion change in the selected direction.
25., it is characterized in that according to the described delivery system of claim 24:
Described monitoring device also is included in the cue mark and a pair of detector of the load-transfer device position on the load-transfer device, detector is opposed in spaced positions and cycloconveyor belt, so that in the horizontal position of the described cue mark of described position sensing, and send second output signal of output signal and indication load-transfer device position;
Described second actuating device also provides the print head control signal according to the described output signal and second output signal to described mobile device.
26. a delivery system comprises:
Articles conveyed conveyer;
Device along selected longitudinal direction moving conveyor;
Make article be fixed on the device of position on the conveyer;
The first and second isolated stations, they and the opposed arrangement of described conveyer, each station comprises the article processing unit (plant);
Mobile device makes article processing unit (plant) side travel on perpendicular to described selected longitudinal direction according to control signal;
Detector is monitored the horizontal position of described conveyer with respect to selected fixed position with it, and sends output signal according to the position;
Actuating device, according to described output signal to described mobile device transfer control signal, so that change the position of article processing unit (plant) at described first and second stations, thereby after article are fixed on the conveyer, compensate any cross motion that conveyer leaves described select location.
27., it is characterized in that also comprising according to the described delivery system of claim 26:
Be engraved on a series of fixed timing marks longitudinally arranged on the described conveyer;
Sensor is surveyed described fixed timing mark with it, and sends timing wave according to mark;
Control setup advances or delays the operation of described article processing unit (plant) according to described timing wave, after article are fixed on the conveyer, and any variation of moving along described longitudinal compensation conveyer.
28., it is characterized in that according to the described delivery system of claim 26:
Described monitoring device also comprises second detector, and it and conveyer are opposed, is positioned at and the first detector spaced positions, so that survey the horizontal position of conveyer with respect to described fixed position, and sends second output signal of indicating positions;
Described second actuating device also provides control signal according to second output signal to described mobile device.
Applications Claiming Priority (2)
Application Number | Priority Date | Filing Date | Title |
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US19527994A | 1994-02-14 | 1994-02-14 | |
US195,279 | 1994-02-14 |
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CN1121033A true CN1121033A (en) | 1996-04-24 |
CN1071264C CN1071264C (en) | 2001-09-19 |
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CN95102723A Expired - Fee Related CN1071264C (en) | 1994-02-14 | 1995-02-13 | Transport system with electrostatic substrate retention for printing presses and other apparatus requiring accurate positioning registration |
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EP (1) | EP0671263A1 (en) |
JP (1) | JPH07285698A (en) |
CN (1) | CN1071264C (en) |
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SG (1) | SG48706A1 (en) |
TW (1) | TW339028U (en) |
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Also Published As
Publication number | Publication date |
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TW339028U (en) | 1998-08-21 |
CN1071264C (en) | 2001-09-19 |
DE671263T1 (en) | 1996-09-19 |
JPH07285698A (en) | 1995-10-31 |
EP0671263A1 (en) | 1995-09-13 |
SG48706A1 (en) | 1998-05-18 |
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