CN112102992A - Impact-resistant armored military cable - Google Patents
Impact-resistant armored military cable Download PDFInfo
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- CN112102992A CN112102992A CN202010964113.9A CN202010964113A CN112102992A CN 112102992 A CN112102992 A CN 112102992A CN 202010964113 A CN202010964113 A CN 202010964113A CN 112102992 A CN112102992 A CN 112102992A
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- 239000000463 material Substances 0.000 claims abstract description 21
- 239000004033 plastic Substances 0.000 claims abstract description 16
- 229920003023 plastic Polymers 0.000 claims abstract description 16
- 239000000835 fiber Substances 0.000 claims abstract description 12
- 239000007788 liquid Substances 0.000 claims description 20
- 230000008961 swelling Effects 0.000 claims description 12
- 230000000670 limiting effect Effects 0.000 claims description 10
- -1 polytetrafluoroethylene Polymers 0.000 claims description 6
- 229920001343 polytetrafluoroethylene Polymers 0.000 claims description 6
- 239000004810 polytetrafluoroethylene Substances 0.000 claims description 6
- 229920002748 Basalt fiber Polymers 0.000 claims description 4
- 229920003225 polyurethane elastomer Polymers 0.000 claims description 2
- 239000002131 composite material Substances 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 5
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Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/04—Flexible cables, conductors, or cords, e.g. trailing cables
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/185—Sheaths comprising internal cavities or channels
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/18—Protection against damage caused by wear, mechanical force or pressure; Sheaths; Armouring
- H01B7/1875—Multi-layer sheaths
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/17—Protection against damage caused by external factors, e.g. sheaths or armouring
- H01B7/28—Protection against damage caused by moisture, corrosion, chemical attack or weather
- H01B7/282—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable
- H01B7/285—Preventing penetration of fluid, e.g. water or humidity, into conductor or cable by completely or partially filling interstices in the cable
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A30/00—Adapting or protecting infrastructure or their operation
- Y02A30/14—Extreme weather resilient electric power supply systems, e.g. strengthening power lines or underground power cables
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- Insulated Conductors (AREA)
Abstract
The invention relates to the technical field of cables, in particular to an impact-resistant armored military cable, which has good impact resistance and protection capability as well as good flexibility through a unique structure of an armor layer, can be bent, and can solve the problem that a ship cable has the phenomenon of contradictory flexibility and protection capability; the non-Newtonian fluid layer of the plastic expansion nature that is separated by each cavity can also play impact-resistant effect, prevents that the cable is inside impaired because of the impact, and when the outside impaired fracture of cable, hydraulic material layer can carry out the shutoff to the crack, has practical meaning and spreading value, expects to produce good economic benefits, and its structure includes the sinle silk and by interior toward outer skake weaving layer, hydraulic material layer, high temperature resistant fibre weaving layer, elastic rubber layer and the armor layer that sets gradually.
Description
Technical Field
The invention relates to the technical field of cables, in particular to an impact-resistant armored military cable.
Background
The cable is a device for transmitting electric energy or signal transmission, has a simple structure, is generally made of several or several groups of wires wrapped by insulating layers, and can be divided into a power cable, a control cable, a compensation cable, a shielding cable, a high-temperature cable, a computer cable, a signal cable, a coaxial cable, a fire-resistant cable, a marine cable, a mining cable and the like according to the application of the cable.
The submarine cable protection device has the advantages that the phenomena of submarine landslide, collapse and the like can occur under the sea level except for ocean current, in order to prevent the submarine cable from being damaged, a steel pipe with a protection effect is usually additionally arranged on the surface of the submarine cable or is used for reinforcing the submarine cable, the cable is prevented from being damaged, the protection capability of the submarine cable for resisting impact can be obviously improved, the flexibility of the cable is sharply reduced due to the fact that the cable is fixed, and the flexibility and the protection capability of the submarine cable are in inverse proportion to a certain degree.
The cable is an indispensable conveying device on the ship, the cable on the ship is easy to be damaged due to instantaneous impact caused by explosion and building collapse during fighting, the cable is also subjected to heavy pressure caused by the building collapse, the cable is different from a submarine cable, the cable on the ship needs to perform power transmission operation, and cannot be protected by sleeving a steel pipe like the submarine cable for keeping the flexibility of the operation, so that the cable on the ship is easy to be damaged due to impact.
Disclosure of Invention
The invention aims to provide an impact-resistant armored military cable to solve the problems mentioned in the background technology.
The wire core is provided with an insulating layer on the surface of the wire core, a plurality of cavities are equidistantly arranged in the elastic rubber layer, a swelling plastic non-Newtonian fluid layer is filled in the cavities, a polytetrafluoroethylene layer is arranged on the outer surface of the elastic rubber layer, and the armor layer is sleeved outside the elastic rubber layer.
Preferably, the armor layer comprises guard ring, go-between and the combination of elasticity liquid bag, both ends all are equipped with annular baffle about the guard ring, both ends all are equipped with and are annular limiting plate about the go-between, the go-between with the opening at baffle center constitutes the sliding pair, elasticity liquid bag intussuseption is filled with the non-Newtonian fluid layer of plastic expansion, the elasticity liquid bag left and right sides respectively with the baffle the limiting plate links to each other.
Preferably, the baffle and the guard ring are of an integrated structure.
Preferably, the limiting plate and the connecting ring are of an integrated structure.
Preferably, the high-temperature resistant fiber braided layer is specifically basalt fiber.
Preferably, the elastic rubber layer is specifically polyurethane rubber.
Preferably, the cross section of the cavity is in a regular hexagonal shape.
From the above description of the structure of the present invention, compared with the prior art, the present invention has the following advantages:
according to the impact-resistant armored military cable provided by the invention, the expansion-plasticity non-Newtonian fluid layer filled in the elastic liquid bag can flow in a normal state, and the elastic liquid bag generates elastic deformation along with the flow of the expansion-plasticity non-Newtonian fluid by extruding the elastic liquid bag, so that the angles of the protection ring and the connecting ring can be changed, and the armored layer has better flexibility in the normal state; when the shock absorber is subjected to instantaneous shock, the viscosity of the swelling plastic non-Newtonian fluid layer in the elastic liquid bag can be increased sharply, the hardened swelling plastic non-Newtonian fluid layer can play a good shock-resistant effect in cooperation with the protective ring and the connecting ring, the inner part of the cable is prevented from being damaged, the connecting ring and the protective ring can play a supporting role in reducing the stress of a building on the cable, and the protective effect is good.
The swelling plastic non-Newtonian fluid layer in the cavity of the elastic rubber layer can flow in a normal state, the bending of the cable cannot be influenced, when the cable is subjected to instantaneous impact, the viscosity of the swelling plastic non-Newtonian fluid layer can be increased rapidly, and the cable can be protected; the swelling plastic non-Newtonian fluid layers filled in the independent cavities are independent from each other, and when the partial cavities are damaged, the swelling plastic non-Newtonian fluid layers in the rest cavities can not be influenced to play a role.
When the elastic rubber layer is broken due to impact, the hydraulic layer material is contacted with water to be hardened, the hydraulic layer material can be solidified to block cracks and prevent seawater from permeating, the high-temperature resistant fiber woven layer and the stark woven layer which are positioned on two sides of the hydraulic layer material can block the hydraulic layer material and prevent the hydraulic layer material from being flushed out by water flow when not solidified, and meanwhile, the high-temperature resistant fiber woven layer and the stark woven layer can play a reinforcing effect on the hardened hydraulic layer material.
According to the invention, through the unique structure of the armor layer, the cable has good impact resistance and protection capability and good flexibility, can be bent, and can solve the phenomenon that the flexibility and the protection capability of the ship cable are contradictory; the non-Newtonian fluid layer of plastic expansion nature that is separated by each cavity can also play impact-resistant effect, prevents that the cable is inside because of assaulting impaired, and when the cable outside is impaired when breaking, hydraulic material layer can carry out the shutoff to the crack, has practical meaning and spreading value, expects to produce good economic benefits.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 is a schematic cross-sectional configuration of the present invention;
FIG. 2 is a schematic cross-sectional view of the assembled layer;
FIG. 3 is an enlarged view of portion A of FIG. 1;
FIG. 4 is an enlarged view of the portion B in FIG. 2;
in the figure: the cable comprises a cable core 1, an insulating layer 11, a starbucks braided layer 2, a hydraulic material layer 3, a high-temperature resistant fiber braided layer 4, an elastic rubber layer 5, a cavity 51, a polytetrafluoroethylene layer 52, an armor layer 6, a protective ring 61, a connecting ring 62, an elastic liquid bag 63, a baffle 64 and a limiting plate 65.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Examples
With reference to fig. 1-4, an impact-resistant armored military cable comprises a wire core 1, and a starbucks braid 2, a hydraulic material layer 3, a high-temperature-resistant fiber braid 4, an elastic rubber layer 5 and an armor layer 6 which are sequentially arranged from inside to outside, wherein an insulating layer 11 is arranged on the surface of the wire core 1, a plurality of cavities 51 with regular hexagonal cross sections are equidistantly arranged in the elastic rubber layer 5, an expansion-plastic non-newton fluid layer is filled in the cavities 51, a polytetrafluoroethylene layer 52 is arranged on the outer surface of the elastic rubber layer 5, the armor layer 6 is sleeved outside the elastic rubber layer 5, the armor layer 6 is formed by combining a protective ring 61, a connecting ring 62 and an elastic liquid bag 63, annular baffles 64 are uniformly arranged at the left end and the right end of the protective ring 61, annular limiting plates 65 are uniformly arranged at the left end and the right end of the connecting ring 62, the connecting ring 62 and the opening in the center of the baffle plate 64 form a moving pair, a swelling plastic non-Newtonian fluid layer is filled in the elastic liquid bag 63, and the left side and the right side of the elastic liquid bag 63 are respectively connected with the baffle plate 64 and the limiting plate 65.
The core 1 refers to an inner core in the cable for transmitting power or communication signals.
The relation orientation of the shear stress and the shear rate of the dilatant non-Newtonian fluid passes through a far point, the apparent viscosity is gradually increased along with the increase of the shear stress or the shear rate, and when the dilatant non-Newtonian fluid is subjected to great instantaneous impact, the instantaneous viscosity of the dilatant non-Newtonian fluid becomes great and approaches to a solid, so that the dilatant non-Newtonian fluid plays a role in protection.
The Stark braided layer 2 is a cross-linked network formed by weaving Stark wires, and the Stark wires are high in strength, difficult to fluff and extremely high in corrosion resistance.
The layer of hydraulic material 3 refers to a layer of material having hydraulic properties, which is capable of setting and hardening rapidly on contact with water, in particular embodiments a fast hardening sulphoaluminate cement is used.
The high-temperature resistant fiber braided layer 4 specifically adopts basalt fibers, and the basalt fibers have excellent performances of electrical insulation, corrosion resistance, high temperature resistance and the like.
The polytetrafluoroethylene layer 52 has good high temperature resistance and chemical corrosion resistance, and the surface friction coefficient is extremely low, can play the lubrication action to the armor layer, reduces the frictional force of go-between 62 and cable inner structure, and difficult adhesion alga, the vegetation in the sea water of polytetrafluoroethylene layer surface in addition.
The guard ring 61 is an annular component with a protective function, and is intended to protect the internal structure of the cable, the connection ring 62 is an annular component with a function of connecting the guard ring 61, the guard rings 61 are connected through the connection ring 62, and in a specific implementation, the guard ring 61 and the connection ring 62 may be made of a fiber reinforced ceramic material or a metal.
The working principle of the invention is as follows: the expansion-plasticity non-Newtonian fluid layer filled in the elastic liquid bag 63 can flow in a normal state, and the elastic liquid bag 63 can generate elastic deformation along with the flow of the expansion-plasticity non-Newtonian fluid by extruding the elastic liquid bag 63, so that the angles of the protective ring 61 and the connecting ring 62 can be changed, and the armor layer 6 has better flexibility in a normal state; when the cable is subjected to instantaneous impact, the viscosity of the dilatancy non-Newtonian fluid layer in the elastic liquid bag 63 will be increased rapidly, the hardened dilatancy non-Newtonian fluid layer can play a good impact-resistant effect in cooperation with the protective ring 61 and the connecting ring 62, the inner part of the cable is prevented from being damaged, the connecting ring 62 and the protective ring 61 can play a role in supporting and blocking, the stress of the building on the cable is reduced, and the protective effect is good.
In a normal state, the swelling plastic non-Newtonian fluid layer in the cavity 51 of the elastic rubber layer 5 can flow, the bending of the cable is not influenced, when the cable is subjected to instantaneous impact, the viscosity of the swelling plastic non-Newtonian fluid layer can be increased rapidly, and the cable can be protected; the dilatant non-newtonian fluid layers filled in each of the independent cavities 51 are independent from each other, and when the partial cavity 51 is damaged, the dilatant non-newtonian fluid layers in the remaining cavities 51 are not affected to function.
When the elastic rubber layer 5 is broken by impact, the hydraulic layer material 3 is hardened by contact with water, and after being solidified, the hydraulic layer material 3 can block cracks and prevent seawater from permeating, the high-temperature resistant fiber woven layers 4 and the stark woven layers 2 on both sides of the hydraulic layer material 3 can block the hydraulic layer material 3 and prevent the hydraulic layer material 3 from being flushed out by water flow when not solidified, and the high-temperature resistant fiber woven layers 4 and the stark woven layers 2 can play a reinforcing effect on the hardened hydraulic layer material 3.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. The utility model provides an impact-resistant armor military cable, includes sinle silk (1), sinle silk (1) surface is provided with insulating layer (11), its characterized in that:
the waterproof and heat-insulating composite material also comprises a Stark woven layer (2), a hydraulic material layer (3), a high-temperature resistant fiber woven layer (4), an elastic rubber layer (5) and an armor layer (6) which are sequentially arranged from inside to outside;
a plurality of cavities (51) are equidistantly arranged in the elastic rubber layer (5), and the cavities (51) are filled with a swelling plastic non-Newtonian fluid layer;
a polytetrafluoroethylene layer (52) is arranged on the outer surface of the elastic rubber layer (5);
the armor layer (6) is sleeved outside the elastic rubber layer (5).
2. An impact resistant armored military cable according to claim 1, wherein: armor layer (6) constitute by guard ring (61), go-between (62) and elasticity liquid bag (63) combination, both ends all are equipped with annular baffle (64) about guard ring (61), both ends all are equipped with about go-between (62) and are annular limiting plate (65), go-between (62) with the opening at baffle (64) center constitutes the sliding pair, elasticity liquid bag (63) intussuseption is filled with plastic swelling non-Newtonian fluid layer, elasticity liquid bag (63) the left and right sides respectively with baffle (64) limiting plate (65) link to each other.
3. An impact resistant armored military cable according to claim 2, wherein: the baffle plate (64) and the guard ring (61) are of an integrated structure.
4. An impact resistant armored military cable according to claim 2, wherein: the limiting plate (65) and the connecting ring (62) are of an integrated structure.
5. An impact resistant armored military cable according to claim 1, wherein: the high-temperature resistant fiber braided layer (4) is specifically basalt fiber.
6. An impact resistant armored military cable according to claim 1, wherein: the elastic rubber layer (5) is specifically polyurethane rubber.
7. An impact resistant armored military cable according to claim 1, wherein: the cross section of the cavity (51) is in a regular hexagonal shape.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010964113.9A CN112102992B (en) | 2020-09-15 | 2020-09-15 | Impact-resistant armored military cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010964113.9A CN112102992B (en) | 2020-09-15 | 2020-09-15 | Impact-resistant armored military cable |
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| Publication Number | Publication Date |
|---|---|
| CN112102992A true CN112102992A (en) | 2020-12-18 |
| CN112102992B CN112102992B (en) | 2021-12-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010964113.9A Active CN112102992B (en) | 2020-09-15 | 2020-09-15 | Impact-resistant armored military cable |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113421703A (en) * | 2021-07-30 | 2021-09-21 | 湖北联上化工科技有限公司 | High-low temperature resistant aviation wire harness material and preparation method thereof |
| CN113715442A (en) * | 2021-09-01 | 2021-11-30 | 子城(厦门)新材料科技有限公司 | Multifunctional spun-melt non-woven fabric and preparation method thereof |
| CN114974683A (en) * | 2022-06-10 | 2022-08-30 | 江苏全兴电缆有限公司 | Anti-explosion power cable and maintenance method thereof |
| CN117637240A (en) * | 2024-01-24 | 2024-03-01 | 广州市新兴电缆实业有限公司 | Compression-resistant and impact-resistant cable based on track |
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| US5350885A (en) * | 1992-04-08 | 1994-09-27 | Monogram Industries, Inc. | Armored cable |
| US6392151B1 (en) * | 1998-01-23 | 2002-05-21 | Baker Hughes Incorporated | Fiber optic well logging cable |
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| CN209708693U (en) * | 2019-05-12 | 2019-11-29 | 湘潭市电线电缆有限公司 | The resistance to flexion coal mine digging electric cable of low-smoke non-halogen flame-retardant |
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| US5350885A (en) * | 1992-04-08 | 1994-09-27 | Monogram Industries, Inc. | Armored cable |
| US6392151B1 (en) * | 1998-01-23 | 2002-05-21 | Baker Hughes Incorporated | Fiber optic well logging cable |
| US6906264B1 (en) * | 2004-06-17 | 2005-06-14 | Southwire Company | Color-coded armored cable |
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Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113421703A (en) * | 2021-07-30 | 2021-09-21 | 湖北联上化工科技有限公司 | High-low temperature resistant aviation wire harness material and preparation method thereof |
| CN113715442A (en) * | 2021-09-01 | 2021-11-30 | 子城(厦门)新材料科技有限公司 | Multifunctional spun-melt non-woven fabric and preparation method thereof |
| CN114974683A (en) * | 2022-06-10 | 2022-08-30 | 江苏全兴电缆有限公司 | Anti-explosion power cable and maintenance method thereof |
| CN114974683B (en) * | 2022-06-10 | 2023-10-20 | 江苏全兴电缆有限公司 | Antiknock power cable and maintenance method thereof |
| CN117637240A (en) * | 2024-01-24 | 2024-03-01 | 广州市新兴电缆实业有限公司 | Compression-resistant and impact-resistant cable based on track |
| CN117637240B (en) * | 2024-01-24 | 2024-05-17 | 广州市新兴电缆实业有限公司 | Compression-resistant and impact-resistant cable based on track |
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| CN112102992B (en) | 2021-12-28 |
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