CN112081552A - Shale gas well cement sheath crushing form grading device and method under shearing load - Google Patents

Shale gas well cement sheath crushing form grading device and method under shearing load Download PDF

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CN112081552A
CN112081552A CN202010997904.1A CN202010997904A CN112081552A CN 112081552 A CN112081552 A CN 112081552A CN 202010997904 A CN202010997904 A CN 202010997904A CN 112081552 A CN112081552 A CN 112081552A
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radial
hose
hydraulic power
power system
load
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CN112081552B (en
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杨尚谕
韩礼红
王建军
潘志勇
路彩虹
王航
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China National Petroleum Corp
Pipeline Research Institute of CNPC
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Pipeline Research Institute of CNPC
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    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B33/00Sealing or packing boreholes or wells
    • E21B33/10Sealing or packing boreholes or wells in the borehole
    • E21B33/13Methods or devices for cementing, for plugging holes, crevices or the like
    • EFIXED CONSTRUCTIONS
    • E21EARTH OR ROCK DRILLING; MINING
    • E21BEARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
    • E21B47/00Survey of boreholes or wells
    • GPHYSICS
    • G09EDUCATION; CRYPTOGRAPHY; DISPLAY; ADVERTISING; SEALS
    • G09BEDUCATIONAL OR DEMONSTRATION APPLIANCES; APPLIANCES FOR TEACHING, OR COMMUNICATING WITH, THE BLIND, DEAF OR MUTE; MODELS; PLANETARIA; GLOBES; MAPS; DIAGRAMS
    • G09B25/00Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes
    • G09B25/02Models for purposes not provided for in G09B23/00, e.g. full-sized devices for demonstration purposes of industrial processes; of machinery
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/91Use of waste materials as fillers for mortars or concrete

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  • Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)

Abstract

The invention discloses a shale gas well cement sheath crushing form grading device and method under shear load, the device of the invention fills cement between a casing and a hose to form a cement sheath, axial load hydraulic power systems on two sides of the cement sheath can apply axial load to the cement sheath, and a first radial load hydraulic power system and a second radial load hydraulic power system on the upper side and the lower side of the cement sheath can apply radial load to the cement sheath, thereby realizing controllable casing deformation in a complex fracturing process, ensuring the integrity of a shaft, providing technical support for a crushing test under the shear load of the shale gas well cement sheath, and filling the blank of the existing device.

Description

Shale gas well cement sheath crushing form grading device and method under shearing load
Technical Field
The invention belongs to the field of petroleum pipe physical test detection technology and equipment, and particularly relates to a shale gas well cement sheath crushing form grading device and method under a shearing load.
Background
By 2019, the deformation rate of shale gas wells in oil and gas fields in southwest of China is close to 50%, and various practices and researches show that deformation failure of a large number of casings is caused by relative dislocation of shale reservoirs due to high-parameter hydraulic fracturing, so that a cement sheath-casing system deforms under the shearing action, bridge plugs, perforation snatching and the like cannot enter the system, and capacity construction of medium petroleum group companies is seriously influenced. The traditional anti-deformation measures at present comprise the steps of running high steel grade (>140ksi), large wall thickness (>16mm), rotating a casing, reducing hydraulic fracturing process parameters and the like. The invention patent CN201611183431.1 proposes a multi-layer high-strength combined casing, and according to the field high-strength casing downhole test and well logging data, the result shows that the method can not resist the load generated by stratum slippage.
Disclosure of Invention
The invention aims to overcome the defects and provides a shale gas well cement sheath crushing form grading device and method under a shearing load.
In order to achieve the purpose, the shale gas well cement sheath crushing form grading device under the shearing load comprises a sleeve, wherein a hose is sleeved outside the sleeve, a gap for filling cement is reserved between the hose and the sleeve, baffle plates are arranged on two end faces of the hose and connected with an axial load hydraulic power system, and a first radial load hydraulic power system and a second radial load hydraulic power system are respectively arranged on the upper side and the lower side of the hose.
The baffle is connected with the hose and sealed.
The baffle comprises a left baffle and a right baffle, the left baffle is connected with the first axial load hydraulic power system, and the right baffle is connected with the second axial load hydraulic power system.
The left baffle and the right baffle are coaxially arranged, and the first axial load hydraulic power system and the second axial load hydraulic power system are coaxially arranged.
The hose is fixed between the first radial load hydraulic power system and the second radial load hydraulic power system through the first radial shearing clamp, the second radial shearing clamp and the third radial shearing clamp, the first radial shearing clamp is fixed on the upper portion of the hose, and the second radial shearing clamp and the third radial shearing clamp are fixed on the lower portion of the hose.
The second radial shear clamp and the third radial shear clamp have a gap therebetween.
The hose is a resin hose.
A grading method of a shale gas well cement sheath crushing form grading device under a shear load comprises the following steps:
s1, connecting the two ends of the sleeve with the baffle, and placing the sleeve in the middle of the hose;
s2, pouring cement into the annular gap between the sleeve and the hose after uniformly stirring the cement according to the required proportion, and enabling the liquid level of the cement to be flush with the baffle;
s3, connecting and sealing the hose and the baffle, and standing to solidify the cement;
s4, fixing the hose on the test frame and connecting the axial load hydraulic power system and the first radial load hydraulic power system and the second radial load hydraulic power system;
s5, applying a radial shear load to the outer surface of the hose through the axial load hydraulic power system, the first radial load hydraulic power system and the second radial load hydraulic power system, and stopping the test when an obvious inflection point appears on a loading curve;
s6, cutting the hose, taking out the cement rock debris and the deformed casing pipe, measuring the radial variable of the deformed casing pipe, determining the crushing degree of the cement ring under the working condition of the external shearing load, screening through a vibrating screen test, realizing the crushing and grading of the cement rock debris, and establishing the corresponding relation between the crushing and grading of the rock debris and the variable of the shearing deformation inner diameter of the casing pipe.
In step S4, the hose is fixed on the test stand by the first radial shear jig, the second radial shear jig, and the third radial shear jig, with a distance of 1-2mm between the second radial shear jig and the third radial shear jig.
Compared with the prior art, the device disclosed by the invention has the advantages that the cement sheath is formed by filling cement between the casing and the hose, the axial load hydraulic power systems on the two sides of the cement sheath can apply axial loads to the cement sheath, and the first radial load hydraulic power system and the second radial load hydraulic power system on the upper side and the lower side of the cement sheath can apply radial loads to the cement sheath, so that the deformation of the casing in the complex fracturing process is controllable, the integrity of a shaft is ensured, technical support is provided for a fracture test of the cement sheath of the shale gas well under the shear load, and the blank of the existing device is filled.
The method of the invention establishes the corresponding relation between the crushing degree of the cement sheath and the variable of the radial deformation of the casing by applying the radial shearing load to the outer surface of the hose and crushing and grading the cement sheath, optimizes the performance of the cement sheath, optimizes the well cementation process and the fracturing process, and ensures that tools such as bridge plugs, perforation snatching and the like are smoothly put in. The method can simulate the actual service working condition of the casing under the complex fracturing working condition of the shale gas well more truly.
Drawings
FIG. 1 is a schematic diagram of the apparatus of the present invention;
FIG. 2 is a schematic cross-sectional view of the apparatus of the present invention;
wherein: the hydraulic shearing device comprises a hose 1, a cement 2, a sleeve 3, a left baffle 4, a right baffle 5, a first axial load hydraulic power system 6, a second axial load hydraulic power system 7, a first radial load hydraulic power system 8, a second radial load hydraulic power system 9, a first radial shearing clamp 12, a second radial shearing clamp 13 and a third radial shearing clamp 14.
Detailed Description
The invention is further described below with reference to the accompanying drawings.
Referring to fig. 1 and 2, the shale gas well cement sheath crushing form grading device under shear load comprises a casing 3, a hose 1 is sleeved outside the casing 3, a gap for filling cement 2 is reserved between the hose 1 and the casing 3, baffles are arranged on two end faces of the hose 1 and connected with an axial load hydraulic power system, and a first radial load hydraulic power system 8 and a second radial load hydraulic power system 9 are respectively arranged on the upper side and the lower side of the hose 1. The shield is connected to the hose 1 and sealed. The baffle comprises a left baffle 4 and a right baffle 5, the left baffle 4 is connected with a first axial load hydraulic power system 6, and the right baffle 5 is connected with a second axial load hydraulic power system 7. The left baffle plate 4 and the right baffle plate 5 are coaxially arranged, and the first axial load hydraulic power system 6 and the second axial load hydraulic power system 7 are coaxially arranged. The hose 1 is fixed between the first radial load hydraulic power system 8 and the second radial load hydraulic power system 9 through a first radial shear clamp 12, a second radial shear clamp 13 and a third radial shear clamp 14, the first radial shear clamp 12 is fixed at the upper part of the hose 1, and the second radial shear clamp 13 and the third radial shear clamp 14 are fixed at the lower part of the hose 1. A gap is provided between the second radial shear clamp 13 and the third radial shear clamp 14.
Preferably, the hose 1 is a resin hose.
A grading method of a shale gas well cement sheath crushing form grading device under a shear load comprises the following steps:
s1, connecting the two ends of the sleeve 3 with the baffle, and placing the sleeve 3 in the middle of the hose 1;
s2, pouring the cement 2 into the annular gap between the sleeve 3 and the hose 1 after uniformly stirring according to the required proportion, so that the liquid level of the cement 2 is flush with the baffle;
s3, connecting and sealing the hose 1 and the baffle, and standing to solidify the cement 2;
s4, fixing the hose 1 on a test frame and connecting the axial load hydraulic power system and the first radial load hydraulic power system 8 and the second radial load hydraulic power system 9;
s5, applying radial shear load to the outer surface of the hose 1 through the axial load hydraulic power system, the first radial load hydraulic power system 8 and the second radial load hydraulic power system 9, and stopping the test when an obvious inflection point appears on a loading curve;
s6, cutting the hose 1, taking out the cement rock debris and the deformed casing 3, measuring the radial variable of the deformed casing 3, determining the crushing degree of a cement ring under the working condition of an external shearing load, screening through a vibrating screen test, realizing the crushing and grading of the cement rock debris, and establishing the corresponding relation between the crushing and grading of the rock debris and the variable of the shearing deformation inner diameter of the casing.
Example (b):
the testing device is suitable for all specifications of sleeves specified in API Spec 5CT sleeves and oil pipe specifications, and the wall thickness of the cement sheath is the distance between the inner diameter of the high-elasticity resin hose and the outer diameter of the sleeve. The test apparatus has dimensions of 1500mm × 250mm × 250 mm; the size of the hydraulic power system is phi 8000mm multiplied by 600 mm; the inner diameter of the radial shearing clamp is equal to the outer diameter of the high-elasticity resin hose, and the width of the radial shearing clamp is 300 mm.
When the test is carried out, the two ends of the sleeve are connected with the baffle and placed in the middle of the high-elasticity resin hose to enable the two to be coaxial, and the baffle is connected with the high-elasticity resin hose and kept sealed; secondly, uniformly stirring the cement according to the site proportion, pouring the cement into the annular space between the sleeve and the high-elasticity resin hose, and enabling the cement liquid level to be flush with the baffle on the top surface of the sleeve; then connecting and sealing the other end of the high-elasticity hose with a baffle, and standing to solidify cement; finally, the high-elasticity resin hose is fixed on the test frame through an axial load hydraulic power system, and a radial load hydraulic power system is connected, wherein the radial shear clamp distance setting x of the second radial shear clamp 13 and the third radial shear clamp 14 is set to be 1-2 mm. The installed casing-cement sheath system is shown in cross-section in figure 2.
And applying a radial shearing load to the outer surface of the high-elasticity resin hose through a shearing clamp, and stopping the test when an obvious inflection point appears on a loading curve. And simulating the action of stratum slippage on a casing-cement ring system under the complex fracturing working condition of the shale gas well. And collecting the load of the radial load hydraulic power system and the displacement of the radial shearing clamp in real time through a data acquisition device.
Cutting the corresponding part of a radial shearing clamp in a sleeve-cement sheath system in a linear cutting mode, taking out cement rock debris and a deformed sleeve, measuring the radial variable of the deformed sleeve, determining the crushing degree of the cement sheath under the working condition of external shearing load, screening by a vibrating screen test, realizing the crushing and grading of the cement rock debris, and establishing the corresponding relation between the crushing and grading of the rock debris and the variable of the shearing deformation inner diameter of the sleeve.
Grading the broken degree of the rock debris according to the maximum broken diameter
Figure BDA0002693242320000051
To be determined.
Grade I crushing:
Figure BDA0002693242320000052
II-grade crushing:
Figure BDA0002693242320000053
grade III crushing:
Figure BDA0002693242320000054
grade IV crushing:
Figure BDA0002693242320000055
v-grade crushing:
Figure BDA0002693242320000056
inner diameter deformation of sleeve under shearing load working condition
Figure BDA0002693242320000061
Strip is judged to downhole tool trafficability characteristic under complicated fracturing operating mode of shale gas wellThe parts are as follows:
Figure BDA0002693242320000062
wherein: (cr) is the inner diameter variation of the sleeve under the shear load working condition;
Figure BDA0002693242320000063
the inner diameter of the casing pipe deforms under the working conditions of shearing load F and cement sheath elastic modulus E;
(s) casing inside diameter-downhole tool outside diameter.

Claims (9)

1. The utility model provides a shale gas well cement sheath is broken form grading plant under shear load which characterized in that, including sleeve pipe (3), sleeve pipe (3) overcoat is equipped with hose (1), leaves the clearance that is used for filling cement (2) between hose (1) and sleeve pipe (3), all is provided with the baffle on the both ends face of hose (1), axial load hydraulic power system is connected to the baffle, the upper and lower both sides of hose (1) are provided with first radial load hydraulic power system (8) and second radial load hydraulic power system (9) respectively.
2. The shale gas well cement sheath shattering morphology grading device under shear load as claimed in claim 1, wherein the baffle is connected and sealed with the hose (1).
3. The shale gas well cement sheath crushing form grading device under shear load as claimed in claim 1, wherein the baffle comprises a left baffle (4) and a right baffle (5), the left baffle (4) is connected with the first axial load hydraulic power system (6), and the right baffle (5) is connected with the second axial load hydraulic power system (7).
4. The shale gas well cement sheath crushing form grading device under shear load as claimed in claim 3, wherein the left baffle (4) and the right baffle (5) are coaxially arranged, and the first axial load hydraulic power system (6) and the second axial load hydraulic power system (7) are coaxially arranged.
5. The shale gas well cement sheath crushing morphology grading device under shear load as claimed in claim 1, wherein the hose (1) is fixed between the first radial load hydraulic power system (8) and the second radial load hydraulic power system (9) through a first radial shear clamp (12), a second radial shear clamp (13) and a third radial shear clamp (14), the first radial shear clamp (12) is fixed on the upper portion of the hose (1), and the second radial shear clamp (13) and the third radial shear clamp (14) are fixed on the lower portion of the hose (1).
6. The shale gas well cement sheath fracture morphology grading device under shear load as claimed in claim 5, wherein a gap is provided between the second radial shear clamp (13) and the third radial shear clamp (14).
7. The shale gas well cement sheath crushing morphology grading device under shear load as claimed in claim 1, characterized in that the hose (1) is a resin hose.
8. The grading method of the shale gas well cement sheath fracture morphology grading device under shear load as claimed in claim 1, comprising the steps of:
s1, connecting the two ends of the sleeve (3) with the baffle, and placing the sleeve (3) in the middle of the hose (1);
s2, uniformly stirring the cement (2) according to the required proportion, and pouring the mixture into an annular gap between the sleeve (3) and the hose (1) to enable the liquid level of the cement (2) to be flush with the baffle;
s3, connecting and sealing the hose (1) and the baffle, and standing to solidify the cement (2);
s4, fixing the hose (1) on a test frame and connecting the axial load hydraulic power system and the first radial load hydraulic power system (8) and the second radial load hydraulic power system (9);
s5, applying radial shear load to the outer surface of the hose (1) through an axial load hydraulic power system, a first radial load hydraulic power system (8) and a second radial load hydraulic power system (9), and stopping the test when an obvious inflection point appears on a loading curve;
s6, cutting the hose (1), taking out the cement rock debris and the deformed casing (3), measuring the radial variable of the deformed casing (3), determining the crushing degree of a cement ring under the working condition of an external shearing load, screening through a vibrating screen test, realizing the crushing and grading of the cement rock debris, and establishing the corresponding relation between the crushing and grading of the rock debris and the variable of the shearing deformation inner diameter of the casing.
9. The grading method of the shale gas well cement sheath fracture morphology grading device under shear load as claimed in claim 8, wherein in step S4, the hose (1) is fixed on the test rack by a first radial shear clamp (12), a second radial shear clamp (13) and a third radial shear clamp (14), and the second radial shear clamp (13) and the third radial shear clamp (14) are spaced at a distance of 1-2 mm.
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CN115450570A (en) * 2022-08-12 2022-12-09 东北大学 Oil gas acquisition system for unconventional oil and gas wells

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