CN112080388B - Fermentation, filtration and purification integrated device - Google Patents
Fermentation, filtration and purification integrated device Download PDFInfo
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- CN112080388B CN112080388B CN202010940306.0A CN202010940306A CN112080388B CN 112080388 B CN112080388 B CN 112080388B CN 202010940306 A CN202010940306 A CN 202010940306A CN 112080388 B CN112080388 B CN 112080388B
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M23/00—Constructional details, e.g. recesses, hinges
- C12M23/02—Form or structure of the vessel
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23P—SHAPING OR WORKING OF FOODSTUFFS, NOT FULLY COVERED BY A SINGLE OTHER SUBCLASS
- A23P30/00—Shaping or working of foodstuffs characterised by the process or apparatus
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M27/00—Means for mixing, agitating or circulating fluids in the vessel
- C12M27/02—Stirrer or mobile mixing elements
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- C—CHEMISTRY; METALLURGY
- C12—BIOCHEMISTRY; BEER; SPIRITS; WINE; VINEGAR; MICROBIOLOGY; ENZYMOLOGY; MUTATION OR GENETIC ENGINEERING
- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M29/00—Means for introduction, extraction or recirculation of materials, e.g. pumps
- C12M29/04—Filters; Permeable or porous membranes or plates, e.g. dialysis
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- C12M—APPARATUS FOR ENZYMOLOGY OR MICROBIOLOGY; APPARATUS FOR CULTURING MICROORGANISMS FOR PRODUCING BIOMASS, FOR GROWING CELLS OR FOR OBTAINING FERMENTATION OR METABOLIC PRODUCTS, i.e. BIOREACTORS OR FERMENTERS
- C12M39/00—Means for cleaning the apparatus or avoiding unwanted deposits of microorganisms
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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Abstract
The invention discloses a fermentation, filtration and purification integrated device, which relates to the technical field of food processing and solves the problems that fermentation, filtration and purification are required to be processed through multi-step procedures in the food processing process, the consumption of time is long, the consumption of cost is high, and raw materials are wasted in the middle transmission process. According to the invention, the stirring mechanism, the auxiliary heating mechanism and the filtering treatment mechanism are arranged, so that fermentation, filtration and purification can be performed on raw materials in food processing and production in a centralized manner, the filtered residues can be conveniently treated in one step, and the filtering performance of the device is not affected.
Description
Technical Field
The invention relates to the technical field of food processing, in particular to a fermentation, filtration and purification integrated device.
Background
With the rapid development of socioeconomic performance, food refers to various finished products and raw materials for human consumption or drinking and articles which are traditionally both food and Chinese medicinal materials, but do not include articles for therapeutic purposes, and the definition of food is as follows: substances for human consumption or drinking, including processed foods, semi-finished and raw foods, excluding tobacco or substances for pharmaceutical use alone, the broad food concept also relates to: the integrated device for fermentation, filtration and purification refers to equipment for processing the food raw materials.
However, the existing fermentation, filtration and purification are required to be processed through multiple steps, so that the time consumption and the cost are long, and raw material waste can be caused in the middle transmission process; therefore, the existing requirements are not met, and an integrated device for fermentation, filtration and purification is provided.
Disclosure of Invention
The invention aims to provide a fermentation, filtration and purification integrated device, which aims to solve the problems that the existing fermentation, filtration and purification in the background technology needs to be processed through multiple steps, and is long in time consumption, high in cost, and capable of causing raw material waste in the middle transmission process.
In order to achieve the above purpose, the present invention provides the following technical solutions: the utility model provides a fermentation filtration purification integrated device, includes fermentation outer bucket, the filter box is installed to the below of fermentation outer bucket, the centre of filter box and fermentation outer bucket is provided with the supporting pad, the internally mounted of fermentation outer bucket has the fermentation inner barrel, the centre of fermentation inner barrel is provided with rabbling mechanism, the outside of fermentation inner barrel is provided with assists hot mechanism, two fluid-discharge tubes are evenly installed to the bottom of fermentation inner barrel, gather the flow funnel is installed to the below of fluid-discharge tube, gather the bottom fixed mounting of flow funnel has the connecting pipe, the connecting pipe runs through the top of filter box and peg graft in the inside of filter box, the inside of filter box is provided with the filter house, the even fixed mounting in centre of filter house has two clean water pipes, the outside of clean water pipe evenly is provided with a plurality of high-pressure shower nozzle, and the below of two high-pressure shower nozzles is provided with filtering mechanism;
the filter treatment mechanism comprises a filter frame, filter frame's centre fixed mounting has the filter screen, the equal fixed mounting in both sides of filter frame has a tilting gear, tilting gear's one end outside fixed mounting has a tilting gear drive pulley, tilting gear drive pulley's the outside is provided with drive belt, drive belt's the other end inboard is provided with the conduction pulley, one side of conduction pulley is provided with a tilting gear, tilting gear's opposite side is provided with tilting power gear, tilting power gear's one end fixed mounting has a tilting motor, tilting power gear's opposite side is provided with translation power gear, translation power gear's opposite side is provided with translation drive gear, translation drive gear's below is provided with the translation conversion gear rather than meshing, translation conversion gear's below fixed mounting has a drive bearing, the outside fixed mounting in bottom of drive bearing has synchronizing gear and bottom activity grafting in the filter box inside, one side of synchronizing gear is provided with the gear strip, the opposite side of synchronizing gear is installed and is supported the connecting plate and is connected with gear strip fixed, two supporting the intermediate slag frame has a plurality of evenly to the filter tube extension of filter tube outside of the filter tube extension of collecting box.
Preferably, the stirring mechanism comprises a rotating plate, a supporting main shaft is installed in the middle of the rotating plate in a penetrating mode, a supporting ring is fixedly installed on the outer surface of the supporting main shaft, a supporting main shaft gear is arranged above the supporting ring, the supporting main shaft gear is fixed on the outer side of the supporting main shaft, a rotating plate gear ring is installed on the outer side of the supporting main shaft gear, the rotating plate gear ring is fixedly installed with the rotating plate, two conversion gears are evenly arranged in the middle of the rotating plate gear ring and the supporting main shaft gear, a power belt pulley is arranged above the conversion gears, a stirring shaft is installed at the bottoms of two ends of the rotating plate in a penetrating mode, a driving belt pulley is fixedly installed on the outer side of the upper end of the stirring shaft, and the driving belt pulley and the power belt pulley are in belt transmission.
Preferably, the stirring mechanism comprises a rotating plate, a supporting main shaft is installed in the middle of the rotating plate in a penetrating mode, a supporting ring is fixedly installed on the outer surface of the supporting main shaft, a supporting main shaft gear is arranged above the supporting ring, the supporting main shaft gear is fixed on the outer side of the supporting main shaft, a rotating plate gear ring is installed on the outer side of the supporting main shaft gear, the rotating plate gear ring is fixedly installed with the rotating plate, two conversion gears are evenly arranged in the middle of the rotating plate gear ring and the supporting main shaft gear, a power belt pulley is arranged above the conversion gears, a stirring shaft is installed at the bottoms of two ends of the rotating plate in a penetrating mode, a driving belt pulley is fixedly installed on the outer side of the upper end of the stirring shaft, and the driving belt pulley and the power belt pulley are in belt transmission.
Preferably, the end part of the high-pressure spray head is completely attached to the outer side of the cleaning water pipe, and the high-pressure spray head and the cleaning water pipe are formed through integral injection molding.
Preferably, the middle of one side of the turnover transmission gear, the middle of the translation power gear and the middle of the translation transmission gear are all provided with connecting bearings, one side of the turnover transmission gear is connected with a bearing penetrating through the transmission belt pulley and one end of the turnover transmission gear is inserted into the filter box body, and ball bearings are arranged between the connecting bearings and the filter box body.
Preferably, one side of the support connecting plate is completely attached to one side of the waste residue collecting frame, and the waste residue collecting frame is fixed with the support connecting plate through welding.
Preferably, a connecting ring is fixedly installed on the inner side of the bottom surface of the rotating plate, the connecting ring is inserted into the supporting ring, and balls are arranged between the upper surface and the lower surface of the connecting ring and the middle of the supporting ring.
Preferably, a connecting shaft pin is fixedly installed in the middle of the power belt pulley in a penetrating manner, and the bottom end of the connecting shaft pin penetrates through the conversion gear to be movably inserted into the rotary plate and fixed with the conversion gear.
Preferably, a supporting ring is arranged below the driving belt pulley, the supporting ring is fixed on the outer side of the end part of the stirring shaft, and balls are arranged between the bottom surface and the middle of the rotating plate.
Preferably, a supporting ring is arranged below the driving belt pulley, the supporting ring is fixed on the outer side of the end part of the stirring shaft, and balls are arranged between the bottom surface and the middle of the rotating plate.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, raw materials to be fermented are added into the fermentation outer barrel, then the fermentation outer barrel is kept sealed for fermentation, after fermentation, the fermented raw materials are injected into the filter box body through the liquid discharge pipe, the flow gathering funnel and the connecting pipe for filtration, fermentation, filtration and purification steps of the raw materials can be completed once, the procedures are reduced, waste and manpower and material resources of raw materials transmitted between the procedures are avoided, a variable speed motor connected with the top end of a supporting main shaft is started to drive the supporting main shaft to rotate, when the supporting main shaft rotates, a gear wheel of the supporting main shaft is driven to rotate, a conversion gear drives a gear ring of a rotary plate and a rotary plate fixed with the gear ring of the rotary plate to rotate integrally around the axis of the supporting main shaft, the rotary plate drives the bottoms of the two ends of the rotary plate to stir the fermented raw materials in the fermentation inner barrel through a stirring shaft and stirring blade arranged outside the stirring shaft, meanwhile, when the conversion gear wheel rotates, a power pulley is driven to rotate on the same connecting shaft pin, the driving belt drives the stirring shaft to rotate by itself, when the stirring mechanism rotates the auxiliary fermentation raw materials in the fermentation inner barrel to rotate, the auxiliary fermentation motor is driven to rotate, the conversion gear is driven to rotate, the auxiliary fermentation gear is driven to rotate, the conversion gear is driven to rotate, and the rotary bevel gear is driven to rotate around the rotation motor is driven to rotate, and the rotary bevel gear is driven to rotate, and the electric heating wire rotates inside the rotary shaft is driven to rotate around the rotary shaft through the rotary shaft, at the moment, the auxiliary heating plate can rotate around the outer wall of the fermentation inner barrel, the stirring shaft and the stirring blades outside the stirring shaft rotate and stir in the fermentation inner barrel, and meanwhile, the electric heating wires in the auxiliary heating plate rotating around the outer wall of the fermentation inner barrel rotate and heat, so that fermentation raw materials in the fermentation inner barrel are uniformly mixed with each other, meanwhile, the fermentation of the raw materials is assisted, the processing of the raw materials is accelerated, the processing time is shortened, and the working efficiency is effectively improved;
2. the invention uses the filter screen to filter the fermented raw material, then the filter screen surface will have a lot of filter residues, at this time, switch on and start the turnover motor, the turnover motor drives the front end to fix with turnover power gear to rotate, the turnover power gear drives the turnover driving gear and translation power gear engaged with both sides to rotate synchronously, the turnover driving gear rotates to drive and fix the transmission belt pulley on the same connecting bearing, the transmission belt drives the turnover bearing driving belt pulley and the turnover bearing fixed with the turnover bearing driving belt pulley to rotate, at this time the turnover bearing drives the filter frame and the filter screen fixed in the middle of the filter frame to turn over, the translation power gear rotates through the translation driving gear on the same connecting bearing fixed with the filter frame when the filter frame starts to turn over, the translation conversion gear engaged with the translation driving gear rotates with the transmission bearing fixed at the bottom of the translation conversion gear, the transmission bearing rotates by driving the synchronous gear, so that the synchronous gear drives the gear strip and the support connecting plates fixed by the gear strip to move, the two support connecting plates can drive the waste residue collecting frame to move from one side to the other side of the inner wall of the filtering box body when moving, one side of the waste residue collecting frame is attached to the other side of the inner wall of the filtering box body when the filtering frame is completely overturned, cleaning water is introduced into the surface of the filter screen after the filter screen is overturned by a cleaning water pipe to be sprayed at a high speed through a high-pressure spray head, the filter screen is intercepted, washed and falls into the waste residue collecting frame when the filter screen is overturned, then the washed solution is discharged into a centralized treatment place through a connecting hose at the outer end of the slag discharging pipe and the slag discharging pipe, can clean the filter residue after filtering, guarantee the filtration performance of filter screen, and be convenient for the centralized processing to the filter residue, can guarantee the filtration performance of equipment, can not appear blocking up.
Drawings
FIG. 1 is a schematic view of the overall structure of the present invention;
FIG. 2 is a cross-sectional view of the entire present invention;
FIG. 3 is a schematic structural view of the stirring mechanism of the present invention;
FIG. 4 is an enlarged view of the structure of FIG. 2A in accordance with the present invention;
FIG. 5 is a schematic diagram of a filtration treatment mechanism according to the present invention;
fig. 6 is a schematic diagram of the structure of fig. 5B according to the present invention.
In the figure: 1. a filtering bin; 2. fermenting an outer barrel; 3. a filter box; 4. supporting cushion blocks; 5. fermenting the inner barrel; 6. a stirring mechanism; 601. a rotating plate; 602. supporting a main shaft; 603. supporting a main shaft gear; 604. a conversion gear; 605. a stirring shaft; 606. a power pulley; 607. a drive pulley; 608. a rotating plate gear ring; 609. a support ring; 7. an auxiliary heating mechanism; 701. an auxiliary hot plate; 702. a storage battery; 703. a rotating base; 704. rotating the base gear ring; 705. a power gear; 706. rotating a transmission bevel gear; 707. a rotary motor bevel gear; 708. a rotating electric machine; 8. a filtering treatment mechanism; 801. a filter frame; 802. a filter screen; 803. a waste residue collection frame; 804. a slag discharge pipe; 805. a turnover bearing; 806. a flip bearing drive pulley; 807. a conductive pulley; 808. overturning the transmission gear; 809. overturning the power gear; 810. a turnover motor; 811. translating the power gear; 812. a translation drive gear; 813. a translation conversion gear; 814. a transmission bearing; 815. a synchronizing gear; 816. a gear strip; 817. a support connection plate; 9. a liquid discharge pipe; 10. a flow-gathering funnel; 11. a connecting pipe; 12. cleaning a water pipe; 13. high pressure spray head.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments.
The rotating electrical machine 708 (model 130 ST-M15025) and the flipping electrical machine 810 (model 100L1-2/3 KW) referred to in the present invention are available commercially or custom made.
Referring to fig. 1 to 6, an embodiment of the present invention provides: the utility model provides a fermentation filtration purification integrated device, including fermentation outer bucket 2, the filter box 3 is installed to the below of fermentation outer bucket 2, the centre of filter box 3 and fermentation outer bucket 2 is provided with supporting pad 4, the internally mounted of fermentation outer bucket 2 has fermentation inner bucket 5, the centre of fermentation inner bucket 5 is provided with rabbling mechanism 6, the outside of fermentation inner bucket 5 is provided with supplementary heat mechanism 7, the inside raw materials of fermentation inner bucket 5 are heated, guarantee that the raw materials fully ferment or accelerate fermentation and shorten process time, the effectual work efficiency that provides, two fluid-discharge tubes 9 are evenly installed to the bottom of fermentation inner bucket 5, gather the flow hopper 10 is installed to the below of fluid-discharge tube 9, gather the bottom fixed mounting of flow hopper 10 and be connected pipe 11, the top that connecting pipe 11 runs through filter box 3 is pegged graft in the inside of filter box 3, the inside of filter box 3 is provided with filter house 1, evenly fixed mounting has two clean water pipes 12 in the centre of filter house 1, evenly be provided with a plurality of high-pressure shower nozzles 13 outside clean water pipe 12, the filter part after the convenience is to the filtration is clear, guarantee to use filter efficiency when two high-pressure shower nozzles 13 are provided with the filter mechanism 8 in the below when being used again;
the filtering treatment mechanism 8 comprises a filtering frame 801, a filter screen 802 is fixedly arranged in the middle of the filtering frame 801, a turnover bearing 805 is fixedly arranged on two sides of the filtering frame 801, a turnover bearing transmission pulley 806 is fixedly arranged on the outer side of one end of the turnover bearing 805, a transmission belt is arranged on the outer side of the turnover bearing transmission pulley 806, a transmission pulley 807 is arranged on the inner side of the other end of the transmission belt, a turnover transmission gear 808 is arranged on one side of the transmission pulley 807, a turnover power gear 809 is arranged on the other side of the turnover transmission gear 808, a turnover motor 810 is fixedly arranged on one end of the turnover power gear 809, a translation power gear 811 is arranged on the other side of the turnover power gear 809, a translation transmission gear 812 is arranged on the other side of the translation power gear 811, a translation conversion gear 813 is meshed with the translation conversion gear 813, a transmission bearing 814 is fixedly arranged on the lower side of the translation conversion gear 813, a synchronizing gear 815 is movably inserted into the inner side of the filtering box 3, a gear bar 816 is arranged on one side of the synchronizing gear 815, a support connection plate 817 is arranged on the other side of the synchronizing gear 815, a slag collection plate is fixedly connected with the gear bar 816, a slag collection frame 803 is fixedly arranged on one side of the middle of the two support connection plates, and a plurality of slag collection frames 803 are fixedly arranged on the inner wall of the filtering box 3, and the inner wall of the filtering box is fixedly arranged on the inner wall of the filtering box 803 is fixedly connected with the inner wall of the filtering box 803, and the filtering box is fixedly arranged on the end of the inner wall of the filtering box 803.
Further, the stirring mechanism 6 comprises a rotating plate 601, a supporting main shaft 602 is installed in the middle of the rotating plate 601 in a penetrating mode, a supporting ring 609 is fixedly installed on the outer surface of the supporting main shaft 602, a supporting main shaft gear 603 is arranged above the supporting ring 609, the supporting main shaft gear 603 is fixed on the outer side of the supporting main shaft 602, a rotating plate gear ring 608 is installed on the outer side of the supporting main shaft gear 603, the rotating plate gear ring 608 is fixedly installed with the rotating plate 601, two conversion gears 604 are evenly arranged in the middle of the rotating plate gear ring 608 and the supporting main shaft gear 603, a power belt pulley 606 is arranged above the conversion gears 604, two ends of the rotating plate 601 are respectively installed with a stirring shaft 605 in a penetrating mode, a transmission belt pulley 607 is fixedly installed on the outer side of the upper end of the stirring shaft 605, and the transmission belt pulley 607 and the power belt pulley 606 are in a belt transmission mode, raw materials with fermentation inside a fermentation inner barrel 5 can be stirred, and auxiliary stirring can be carried out in the fermentation process, and the raw materials can be more evenly mixed, and the fermentation process is more fully achieved.
Further, the auxiliary heating mechanism 7 comprises a rotating base 703, a plurality of auxiliary heating plates 701 are uniformly and fixedly arranged on the upper end face of the rotating base 703, a rotating base gear ring 704 is fixedly arranged on the outer side of the rotating base 703, a power gear 705 is arranged on one side of the rotating base gear ring 704, a supporting shaft pin is fixedly arranged in the middle of the power gear 705 in a penetrating mode, a rotating transmission bevel gear 706 is fixedly arranged on the outer side of the supporting shaft pin, a rotating motor bevel gear 707 is arranged on one side of the rotating transmission bevel gear 706, a rotating motor 708 is fixedly arranged on the other side of the rotating motor bevel gear 707, raw materials in the fermentation process can be heated in an auxiliary mode, and the fermentation process is accelerated or is enabled to be more sufficient.
Further, the auxiliary heating mechanism 7 comprises a rotating base 703, a plurality of auxiliary heating plates 701 are uniformly and fixedly arranged on the upper end face of the rotating base 703, a rotating base gear ring 704 is fixedly arranged on the outer side of the rotating base 703, a power gear 705 is arranged on one side of the rotating base gear ring 704, a supporting shaft pin is fixedly arranged in the middle of the power gear 705 in a penetrating mode, a rotating transmission bevel gear 706 is fixedly arranged on the outer side of the supporting shaft pin, a rotating motor bevel gear 707 is arranged on one side of the rotating transmission bevel gear 706, a rotating motor 708 is fixedly arranged on the other side of the rotating motor bevel gear 707, and the integrated injection molding component is good in integrity, has good mechanical strength and sealing performance and cannot leak.
Further, a connecting bearing is arranged on one side of the overturning transmission gear 808, in the middle of the translation power gear 811 and the translation transmission gear 812, the connecting bearing on one side of the overturning transmission gear 808 penetrates through the transmission belt pulley 807, one end of the connecting bearing is inserted into the filtering box body 3, ball bearings are arranged in the middle of the connecting bearing and the filtering box body 3, the connecting bearings enable parts on the same connecting bearing to synchronously transmit, smooth running of the device is guaranteed, and friction between the connecting bearing and the filtering box body 3 can be reduced by the ball bearings, so that movement is smooth.
Further, one side of the supporting connection plate 817 is completely attached to one side of the waste residue collecting frame 803, the waste residue collecting frame 803 and the supporting connection plate 817 are fixed through welding, the connection performance and stability of the waste residue collecting frame 803 and the supporting connection plate 817 are enhanced through welding, and the waste residue collecting frame has good mechanical strength, so that the waste residue collecting frame 803 cannot be easily broken after being stressed.
Further, the connecting ring is fixedly installed on the inner side of the bottom surface of the rotating plate 601, the connecting ring is inserted into the supporting ring 609, balls are arranged between the upper surface and the lower surface of the connecting ring and the supporting ring 609, the connecting ring ensures that the rotating plate 601 is installed and positioned, and the balls in the middle of the supporting ring 609 are matched with the balls, so that the rotating plate 601 can be free to rotate integrally without obstruction.
Further, a connecting shaft pin is fixedly installed in the middle of the power belt pulley 606 in a penetrating manner, the bottom end of the connecting shaft pin penetrates through the conversion gear 604 to be movably inserted into the rotary plate 601 and is fixed with the conversion gear 604, and the connecting shaft pin is used for fixedly connecting the conversion gear 604 and the power belt pulley 606, so that the power belt pulley 606 and the conversion gear 604 can synchronously move, and the movement is conducted.
Further, the supporting ring is arranged below the driving pulley 607 and fixed on the outer side of the end part of the stirring shaft 605, balls are arranged between the bottom surface of the supporting ring and the rotating plate 601, and the supporting ring supports and hangs the stirring shaft 605, so that the stirring shaft 605 can move well without falling off, and smooth running of the device is ensured.
Further, a storage battery 702 is arranged on one side of the auxiliary heat plate 701, the storage battery 702 is fixed on the surface of the rotating base 703, an electric heating wire is arranged in the auxiliary heat plate 701, the electric heating wire is connected with the auxiliary heat plate 701 through an electric wire, and the storage battery 702 can supply power for the electric heating wire in the auxiliary heat plate 701, so that the auxiliary heat plate 701 does not need to be connected with an external power supply through a circuit, and the safety of the device is ensured.
Working principle: when the fermentation device is used, firstly, raw materials to be fermented are added into the fermentation outer barrel 2, then the fermentation outer barrel 2 is kept sealed for fermentation, at the moment, a variable speed motor connected with the top end of the support main shaft 602 is started to drive the support main shaft 602 to rotate, the support main shaft 602 is driven to rotate through driving the support main shaft gear 603 to enable the conversion gear 604 to synchronously rotate, the conversion gear 604 drives the rotary plate gear ring 608 and the rotary plate 601 fixed with the rotary plate gear ring 608 to integrally rotate around the axis of the support main shaft 602, the rotary plate 601 drives stirring blades penetrating through the stirring shaft 605 and the outer side of the stirring shaft 605 at the two ends of the rotary plate 601 to stir the raw materials in the fermentation inner barrel 5 in the fermentation outer barrel 2, meanwhile, when the conversion gear 604 rotates, the power pulley 606 drives a power pulley 606 on the same connecting shaft pin to rotate, the power pulley 607 drives the stirring shaft 605 to rotate by a belt, when the stirring mechanism 6 stirs the raw materials in the fermentation inner barrel 5, the electric heating wire 702 is started to electrify the inside the hot plate, the auxiliary heat up to enable the auxiliary heat wire 702 to rotate around the stirring motor 5, the inner wall of the fermentation inner barrel 5 rotates around the stirring shaft 605, and the bevel gear 706 rotates around the same rotating shaft axis of the stirring motor 706, and the bevel gear 706 rotates around the stirring shaft 706, and the rotation of the bevel gear 706 rotates around the stirring shaft 706, through the rotation stirring of the stirring shaft 605 and the stirring blades outside the stirring shaft 605 in the fermentation inner barrel 5 and the rotation heating of the electric heating wires in the auxiliary heating plate 701 rotating around the outer wall of the fermentation inner barrel 5, the fermentation raw materials in the fermentation inner barrel 5 are uniformly mixed, the auxiliary heating wire is used for assisting the fermentation of the raw materials, the processing of the raw materials is accelerated, the processing time is shortened, the working efficiency is effectively improved, after the fermentation of the raw materials in the fermentation inner barrel 5 is completed, the fermented raw materials are injected into the flow gathering funnel 10 through the liquid discharge pipe 9 at the bottom end of the fermentation inner barrel 5, then the flow gathering funnel 10 and the connecting pipe 11 are injected into the filter bin 1 in the filter box 3 to fall down to be filtered by the filter screen 802 in the middle of the filter frame 801, and then the pipelines at the bottom end of the filter box 3 are discharged into the next working procedure, after the filter screen 802 filters the fermented raw materials, a large amount of filter residues exist on the surface of the filter screen 802, at the moment, a turnover motor 810 is switched on and started, so that the turnover motor 810 drives a turnover power gear 809 fixedly arranged at the front end of the turnover motor to rotate, the turnover power gear 809 drives a turnover transmission gear 808 engaged with two sides of the turnover power gear 809 to synchronously rotate and a flat power gear 811, when the turnover transmission gear 808 rotates, a transmission belt pulley 807 fixed on the same connecting bearing is driven to rotate, when the transmission belt 807 rotates, a turnover bearing transmission belt 806 and a turnover bearing 805 fixed with the turnover bearing transmission belt 806 are driven to rotate through a transmission belt, at the moment, the turnover bearing 805 drives the filter frame 801 and the filter screen 802 fixed in the middle of the filter frame 801 to turn over, the translation power gear 811 can rotate through the translation transmission gear 812 on the same connecting bearing fixed with the filter frame 801 when the filter frame 801 starts to overturn to enable the translation conversion gear 813 meshed with the translation transmission gear 812 to rotate with the transmission bearing 814 fixed at the bottom end of the translation conversion gear 813, and the transmission bearing 814 can rotate through driving the synchronous gear 815 to enable the synchronous gear 815 to drive the gear rack 816 and the support connecting plate 817 fixed by the gear rack 816 to move, so that the two support connecting plates 817 can drive the waste residue collecting frame 803 to move to the other side from one side of the inner wall of the filter box 3 when moving, one side of the waste residue collecting frame 803 is attached to the other side of the inner wall of the filter box 3 when the filter frame 801 is completely overturned, at this time, clean water is introduced into the surface of the filter box 3 through the high-speed spray head 13, filter residues are blocked and washed to fall into the inside of the waste residue collecting frame when the filter screen 802 is overturned, then the washed solution is intensively treated through the connecting hose 804 and the outer end of the slag discharging tube 804, the filter residues after filtration can be cleaned, the filter residues after filtration can be guaranteed, the filter filtering performance can be guaranteed, and the filter residues after filtration can be conveniently discharged into the filter device can not be blocked.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are, therefore, to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein.
Claims (1)
1. The utility model provides a fermentation filtration purification integrated device, includes fermentation outer bucket, its characterized in that: the fermentation device comprises a fermentation outer barrel, a fermentation inner barrel, a stirring mechanism, a heating assisting mechanism, two liquid discharge pipes, a flow collecting funnel, a connecting pipe, a cleaning water pipe and a filtering treatment mechanism, wherein the lower part of the fermentation outer barrel is provided with the filtering box;
the filtration treatment mechanism comprises a filtration frame, a filter screen is fixedly arranged in the middle of the filtration frame, a turnover bearing is fixedly arranged at both sides of the filtration frame, a turnover bearing transmission belt pulley is fixedly arranged at the outer side of one end of the turnover bearing, a transmission belt is arranged at the outer side of the turnover bearing transmission belt pulley, a transmission belt pulley is arranged at the inner side of the other end of the transmission belt, a turnover transmission gear is arranged at one side of the transmission belt pulley, a turnover power gear is arranged at the other side of the turnover transmission gear, a turnover motor is fixedly arranged at one end of the turnover power gear, a translation power gear is arranged at the other side of the turnover power gear, a translation conversion gear meshed with the translation conversion gear is arranged at the lower side of the translation transmission gear, a transmission bearing is fixedly arranged at the outer side of the bottom end of the transmission bearing, a synchronous gear is movably inserted into the interior of a filtration box body, a support connecting plate is arranged at the other side of the synchronous gear, the support connecting plate is fixedly connected with the gear strip, slag collecting frames in the middle of the two support connecting plates are fixedly connected with the filtration box, slag collecting frames are fixedly connected with the slag collecting frames, and the slag collecting frame is fixedly arranged at one side of the filtration box and fixedly connected with the inner wall of the filtration box through the inner wall of the filtration box, and the slag collecting frame is fixedly arranged at one side of the end of the filtration box and the slag collecting frame is completely;
the auxiliary heating mechanism comprises a rotating base, a plurality of auxiliary heating plates are uniformly and fixedly arranged on the upper end face of the rotating base, a rotating base gear ring is fixedly arranged on the outer side of the rotating base, a power gear is arranged on one side of the rotating base gear ring, a supporting shaft pin is fixedly arranged in the middle of the power gear in a penetrating manner, a rotating transmission bevel gear is fixedly arranged on the outer side of the supporting shaft pin, a rotating motor bevel gear is arranged on one side of the rotating transmission bevel gear, and a rotating motor is fixedly arranged on the other side of the rotating motor bevel gear;
the middle of the connecting bearing and the filtering box body is provided with ball bearings;
the end part of the high-pressure spray head is completely attached to the outer side of the cleaning water pipe, and the high-pressure spray head and the cleaning water pipe are formed through integral injection molding;
a storage battery is arranged on one side of the auxiliary heat plate, the storage battery is fixed on the surface of the rotating base, an electric heating wire is arranged in the auxiliary heat plate, and the electric heating wire is connected with the auxiliary heat plate through an electric wire;
the stirring mechanism comprises a rotating plate, a supporting main shaft is arranged in the middle of the rotating plate in a penetrating manner, a supporting ring is fixedly arranged on the outer surface of the supporting main shaft, a supporting main shaft gear is arranged above the supporting ring, the supporting main shaft gear is fixed on the outer side of the supporting main shaft, a rotating plate gear ring is arranged on the outer side of the supporting main shaft gear, the rotating plate gear ring is fixedly arranged with the rotating plate, two conversion gears are uniformly arranged in the middle of the rotating plate gear ring and the supporting main shaft gear, a power belt pulley is arranged above the conversion gears, stirring shafts are movably arranged at the bottoms of the two ends of the rotating plate in a penetrating manner, a transmission belt pulley is fixedly arranged on the outer side of the upper end of the stirring shaft, and the transmission belt pulley and the power belt pulley are in transmission through a belt;
a connecting ring is fixedly arranged on the inner side of the bottom surface of the rotating plate, the connecting ring is inserted into the supporting ring, and balls are arranged between the upper surface and the lower surface of the connecting ring and the middle of the supporting ring;
a connecting shaft pin is fixedly arranged in the middle of the power belt pulley in a penetrating manner, and the bottom end of the connecting shaft pin penetrates through the conversion gear to be movably inserted into the rotary plate and is fixed with the conversion gear;
a supporting ring is arranged below the driving belt pulley, the supporting ring is fixed on the outer side of the end part of the stirring shaft, and a ball is arranged between the bottom surface and the middle of the rotating plate;
the storage battery is started to electrify the electric heating wire inside the auxiliary heating plate, so that the electric heating wire inside the auxiliary heating plate heats the raw materials inside the fermentation inner barrel through the fermentation inner barrel wall body after electrifying, meanwhile, the rotating motor is started, the rotating motor drives the rotating motor bevel gear to rotate, so that the rotating transmission bevel gear and the power gear fixed on the same supporting shaft pin with the rotating transmission bevel gear rotate, the power gear drives the storage battery to rotate around the axis of the supporting main shaft, at the moment, the auxiliary heating plate rotates around the outer wall of the fermentation inner barrel, the stirring blades outside the stirring shaft rotate and stir inside the fermentation inner barrel, and meanwhile, the electric heating wire inside the auxiliary heating plate rotates around the outer wall of the fermentation inner barrel rotates, so that the fermentation raw materials inside the fermentation inner barrel are uniformly mixed with each other;
when the filter frame is completely overturned, one side of the waste residue collecting frame is attached to the other side of the inner wall of the filter box body, cleaning water is introduced through a cleaning water pipe and is sprayed on the surface of the filter screen after the filter screen is overturned at a high speed, filter residues are intercepted and washed when the filter screen is overturned, the filter residues are washed and fall into the waste residue collecting frame, and then the washed solution is discharged into a centralized treatment place through a deslagging pipe and a connecting hose at the outer end of the deslagging pipe, so that the filtered filter residues are cleaned.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010940306.0A CN112080388B (en) | 2020-09-09 | 2020-09-09 | Fermentation, filtration and purification integrated device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010940306.0A CN112080388B (en) | 2020-09-09 | 2020-09-09 | Fermentation, filtration and purification integrated device |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112080388A CN112080388A (en) | 2020-12-15 |
| CN112080388B true CN112080388B (en) | 2023-05-30 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010940306.0A Active CN112080388B (en) | 2020-09-09 | 2020-09-09 | Fermentation, filtration and purification integrated device |
Country Status (1)
| Country | Link |
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| CN (1) | CN112080388B (en) |
Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203897922U (en) * | 2014-03-07 | 2014-10-29 | 窦怡然 | Portable heating cup |
| CN205295354U (en) * | 2016-01-12 | 2016-06-08 | 段爱云 | Immunity bacteria cultivation of clinical laboratory device |
| CN106345159A (en) * | 2016-08-28 | 2017-01-25 | 丁芹 | Solid and liquid fertilizer separating device |
| CN205961941U (en) * | 2016-08-29 | 2017-02-22 | 高养利 | Domestic fungus liquid culture tank |
| CN106834108A (en) * | 2017-03-16 | 2017-06-13 | 南开大学 | A kind of anaerobic ferment devices and its application |
| CN108641936B (en) * | 2018-02-05 | 2020-07-31 | 中国环境科学研究院 | Integral two-phase anaerobic dry fermentation reactor based on rumen bionic principle |
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2020
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| Publication number | Publication date |
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| CN112080388A (en) | 2020-12-15 |
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Inventor after: Zhang Zengfeng Inventor after: Yang Chuhua Inventor after: Wang Chun Inventor after: Lin Chuangwei Inventor before: Zhang Zengfeng Inventor before: Yang Chuhua Inventor before: Wang Chun Inventor before: Lin Chuangwei |
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