CN112077502A - A fixture applied to skeleton welding processing - Google Patents
A fixture applied to skeleton welding processing Download PDFInfo
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- CN112077502A CN112077502A CN201910507392.3A CN201910507392A CN112077502A CN 112077502 A CN112077502 A CN 112077502A CN 201910507392 A CN201910507392 A CN 201910507392A CN 112077502 A CN112077502 A CN 112077502A
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- guide blocks
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- 238000003466 welding Methods 0.000 title claims abstract description 36
- 238000000034 method Methods 0.000 claims description 4
- 230000004308 accommodation Effects 0.000 description 6
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000006073 displacement reaction Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass
- B23K37/04—Auxiliary devices or processes, not specially adapted for a procedure covered by only one of the other main groups of this subclass for holding or positioning work
- B23K37/0426—Fixtures for other work
- B23K37/0435—Clamps
- B23K37/0443—Jigs
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Wire Processing (AREA)
Abstract
Description
技术领域technical field
本发明涉及焊接加工领域,特别是涉及一种应用于骨架焊接加工的夹具。The invention relates to the field of welding processing, in particular to a fixture applied to the welding processing of skeletons.
背景技术Background technique
目前,加工支撑骨架的技术有两种:①一体式浇铸型支撑骨架,但这种方法加工出来的支撑骨架较为笨重,不够灵活多变,不能较好应对现场的各种情况;②组合式支撑骨架,这种方法实用性更为广泛,组合式支撑骨架包括水平骨架和竖直骨架,水平骨架和竖直骨架互相垂直焊接构成网型支撑骨架。但在对水平骨架和竖直骨架进行焊接时容易移位使焊接角度不为90°,这会导致其它焊接处的焊接角度错误并造成支撑骨架的受力集中,减少支撑骨架的使用寿命。本发明提供一种应用于骨架焊接加工的夹具,可以辅助水平骨架和竖直骨架进行焊接并使焊接角度为90°。At present, there are two technologies for processing the support frame: ① One-piece cast support frame, but the support frame processed by this method is cumbersome and not flexible enough to cope with various situations on site; ② Combined support The skeleton, this method is more practical, the combined support skeleton includes a horizontal skeleton and a vertical skeleton, and the horizontal skeleton and the vertical skeleton are vertically welded to each other to form a mesh-type support skeleton. However, when welding the horizontal frame and the vertical frame, it is easy to shift so that the welding angle is not 90°, which will lead to the wrong welding angle of other welding places and cause the force concentration of the support frame, reducing the service life of the support frame. The invention provides a jig applied to skeleton welding processing, which can assist the horizontal skeleton and the vertical skeleton to weld and make the welding angle be 90°.
发明内容SUMMARY OF THE INVENTION
为实现上述目的,本发明采用如下技术方案:一种应用于骨架焊接加工的夹具,包括工作台、导位块和压合机构,工作台上设置有方形焊接区,导位块和压合机构均设置在方形焊接区内。In order to achieve the above purpose, the present invention adopts the following technical scheme: a fixture applied to skeleton welding processing, including a workbench, a guide block and a pressing mechanism, and a square welding area, a guide block and a pressing mechanism are arranged on the worktable. All are set in the square welding area.
导位块包括边导位块和线导位块。边导位块设置在方形焊接区的四个边角处,每个边角处设置有两个互相垂直设置的边导位块,边导位块用于水平骨架和竖直骨架的端部垂直焊接并且边导位块的用于限定网型支撑骨架的边界。线导位块设置在平行于方形焊接区边线方向的两侧,线导位块之间的间隙构成骨架的容纳空间,水平骨架和竖直骨架放置在容纳空间内,线导位块可放置水平骨架和竖直骨架移位。The guide blocks include edge guide blocks and line guide blocks. The side guide blocks are arranged at the four corners of the square welding area, and each corner is provided with two side guide blocks arranged perpendicular to each other. The side guide blocks are used for the ends of the horizontal frame and the vertical frame to be vertical. Welding and edge guide blocks are used to define the boundaries of the mesh support frame. The wire guide blocks are arranged on both sides parallel to the direction of the edge of the square welding area. The gap between the wire guide blocks constitutes the accommodation space of the frame. The horizontal frame and the vertical frame are placed in the accommodation space. The wire guide blocks can be placed horizontally. Skeleton and vertical skeleton displacement.
压合机构设置在骨架的垂直连接处,压合机构包括固定块、连接杆和压合杆,压合杆通过连接杆连接固定块,压合杆可沿竖直方向移动,压合杆向工作台方向移动其两端可分别接触互相垂直连接的骨架。压合机构的动力来源可采用如下方式:在工作台的下端面设置气缸,气缸的自由端垂直贯穿工作台和固定块连接,气缸的自由端可沿竖直方向移动并驱动固定块同步移动,而固定块可通过连接杆带动压合杆同步移动。The pressing mechanism is arranged at the vertical connection of the skeleton. The pressing mechanism includes a fixed block, a connecting rod and a pressing rod. The pressing rod is connected to the fixed block through the connecting rod. The pressing rod can move in the vertical direction, and the pressing rod works When the table moves in the direction, its two ends can respectively contact the skeletons that are vertically connected to each other. The power source of the pressing mechanism can be as follows: a cylinder is arranged on the lower end face of the worktable, the free end of the cylinder runs vertically through the worktable and is connected to the fixed block, and the free end of the cylinder can move in the vertical direction and drive the fixed block to move synchronously, The fixing block can drive the pressing rod to move synchronously through the connecting rod.
进一步的,导位块均焊接连接在工作台上。Further, the guide blocks are all welded and connected on the workbench.
本发明的工作原理为:导位块间的间隙用于放置水平骨架和竖直骨架,将待焊接的水平骨架和竖直骨架放置在导位块固定好的路径上,确保水平骨架和竖直骨架互相垂直,水平骨架和竖直骨架的垂直连接处进行焊接时,压合机构的压合杆会下压,同时固定水平骨架和竖直骨架放置移位。The working principle of the invention is as follows: the gap between the guide blocks is used to place the horizontal frame and the vertical frame, and the horizontal frame and the vertical frame to be welded are placed on the fixed path of the guide block to ensure that the horizontal frame and the vertical frame are The frames are perpendicular to each other. When the vertical connection between the horizontal frame and the vertical frame is welded, the pressing rod of the pressing mechanism will be pressed down, and the horizontal frame and the vertical frame will be fixed and displaced at the same time.
本发明的有益效果为:本发明提供的一种应用于骨架焊接加工的夹具,结构简单,适用于组合式支撑骨架的焊接加工,尤其适用于水平骨架和竖直骨架互相垂直焊接构成网型支撑骨架,水平骨架和竖直骨架进行焊接的焊接角度为90°。The beneficial effects of the present invention are as follows: a fixture applied to frame welding processing provided by the present invention has a simple structure, is suitable for welding processing of combined support frames, and is especially suitable for horizontal frame and vertical frame welded vertically to each other to form mesh support The welding angle of the frame, the horizontal frame and the vertical frame is 90°.
附图说明Description of drawings
附图对本发明作进一步说明,但附图中的实施例不构成对本发明的任何限制。The accompanying drawings further illustrate the present invention, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention.
图1为本发明一实施例提供的一种应用于骨架焊接加工的夹具的结构示意图。FIG. 1 is a schematic structural diagram of a fixture applied to skeleton welding processing according to an embodiment of the present invention.
其中附图标记为:1.工作台;21. 边导位块;22. 线导位块;3.压合机构;31.固定块;32.连接杆;33.压合杆;4. 支撑骨架;41.第一水平骨架;42. 第二水平骨架;43. 第一竖直骨架;44. 第二竖直骨架;45. 第三竖直骨架;46. 第三水平骨架;47第四水平骨架;5.方形焊接区。The reference signs are: 1. workbench; 21. side guide block; 22. wire guide block; 3. pressing mechanism; 31. fixing block; 32. connecting rod; 33. pressing rod; 4.
具体实施方式Detailed ways
应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
如图1中所示,本发明一实施例提供的一种应用于骨架焊接加工的夹具,包括工作台1、导位块和压合机构4,工作台1上设置有方形焊接区5,导位块和压合机构4均设置在方形焊接区5内,该夹具用于焊接加工支撑骨架4。支撑骨架4为四行三列的网型支撑骨架。As shown in FIG. 1 , an embodiment of the present invention provides a fixture applied to skeleton welding processing, including a
导位块均焊接连接在工作,1上,导位块包括边导位块21和线导位块22,边导位块21设置在方形焊接区5的四个边角处,每个边角处设置有两个互相垂直设置的边导位块21,线导位块22设置在平行于方形焊接区5边线方向的两侧,线导位块22之间的间隙构成骨架的容纳空间。The guide blocks are welded and connected to the
压合机构3设置在骨架的垂直连接处,压合机构3包括固定块31、连接杆32和压合杆33,压合杆33通过连接杆32连接固定块31,压合杆33可沿竖直方向移动,压合杆33向工作台方向移动其两端可分别接触互相垂直连接的骨架。The
本实施例中,通过以下步骤完成网型支撑骨架的焊接:In this embodiment, the welding of the mesh support frame is completed through the following steps:
步骤一,将第三水平骨架46和第四水平骨架47分别放置在方形焊接区5内的第二行和第三行内,第二行和第三行均由两侧的三个线导位块22构成放置骨架的容纳空间;
步骤二,将第一竖直骨架43、第二竖直骨架44和第三竖直骨架45分别放置在方形焊接区5内的第一列、第二列和第三列并层叠在第三水平骨架46和第四水平骨架47上方,第一列、第二列和第三列均由两侧的两个线导位块22构成放置骨架的容纳空间,第一竖直骨架43和第三竖直骨架45的两端均接触水平设置的边导位块21;Step 2, place the first
步骤三,将第一水平骨架41和第二水平骨架42分别放置在放置在方形焊接区5内的第一行和第四行并层叠在第一竖直骨架43、第二竖直骨架44和第三竖直骨架45上方,第一行和第四行均由两侧的线导位块22构成放置骨架的容纳空间,第一水平骨架41和第二水平骨架42的两端均接触竖直设置的边导位块21;
步骤四,压合机构3的压合杆33下压并同时压住水平骨架和竖直骨架;Step 4, the pressing
步骤五,将水平骨架和竖直骨架的接触部分进行焊接加工完成四行三列的网型支撑骨架;Step 5: Weld the contact part of the horizontal frame and the vertical frame to complete the mesh-shaped support frame with four rows and three columns;
步骤六,压合机构3的压合杆33向远离工作台1方向移动,取出焊接好的网型支撑骨架。In step 6, the pressing
以上所述实施例的各技术特征可以进行任意的组合,为使描述简洁,未对上述实施例中的各个技术特征所有可能的组合都进行描述,然而,只要这些技术特征的组合不存在矛盾,都应当认为是本说明书记载的范围。The technical features of the above-described embodiments can be combined arbitrarily. For the sake of brevity, all possible combinations of the technical features in the above-described embodiments are not described. However, as long as there is no contradiction between the combinations of these technical features, All should be regarded as the scope described in this specification.
以上所述实施例仅表达了本发明的几种实施方式,其描述较为具体和详细,但并不能因此而理解为对发明专利范围的限制。应当指出的是,对于本领域的普通技术人员来说,在不脱离本发明构思的前提下,还可以做出若干变形和改进,这些都属于本发明的保护范围。因此,本发明专利的保护范围应以所附权利要求为准。The above-mentioned embodiments only represent several embodiments of the present invention, and the descriptions thereof are specific and detailed, but should not be construed as a limitation on the scope of the invention patent. It should be pointed out that for those skilled in the art, without departing from the concept of the present invention, several modifications and improvements can be made, which all belong to the protection scope of the present invention. Therefore, the protection scope of the patent of the present invention shall be subject to the appended claims.
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