CN112077283A - Dust fall shakeout machine - Google Patents
Dust fall shakeout machine Download PDFInfo
- Publication number
- CN112077283A CN112077283A CN202010776544.2A CN202010776544A CN112077283A CN 112077283 A CN112077283 A CN 112077283A CN 202010776544 A CN202010776544 A CN 202010776544A CN 112077283 A CN112077283 A CN 112077283A
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- CN
- China
- Prior art keywords
- sand
- machine body
- shakeout
- circulating
- dust fall
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D29/00—Removing castings from moulds, not restricted to casting processes covered by a single main group; Removing cores; Handling ingots
- B22D29/02—Vibratory apparatus specially designed for shaking out flasks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/04—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by grinding, blending, mixing, kneading, or stirring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/06—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sieving or magnetic separating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C5/00—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose
- B22C5/08—Machines or devices specially designed for dressing or handling the mould material so far as specially adapted for that purpose by sprinkling, cooling, or drying
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Disintegrating Or Milling (AREA)
Abstract
The invention discloses a dust-settling shakeout machine, which comprises a machine body and a sand and stone circulating assembly arranged on the machine body; a coarse sand filter screen is obliquely arranged in the machine body, and a coarse sand outlet is formed in the lower end of the coarse sand filter screen of the machine body; the top of the sand and stone circulating component is communicated with a sand inlet at the top of the machine body, and the bottom of the sand and stone circulating component is communicated with a coarse sand outlet; the sand and stone circulating assembly comprises a conveying platform and a plurality of circulating material lifting plates which are vertically arranged; a plurality of bosses are arranged on the conveying platform at equal intervals; each circulating material lifting plate is hinged to one boss through a torsion spring, and the object placing surface of each circulating material lifting plate is perpendicular to the surface of the conveying platform at the installation position. The secondary fine crushing of the sandstone still not meeting the use standard after the first fine crushing is realized, manual screening is not needed for pouring again, and time and labor are saved.
Description
Technical Field
The invention belongs to the field of casting, and particularly relates to a dust fall shakeout machine.
Background
A shakeout machine is a casting apparatus that separates molding sand and a cast from a mold by vibration and impact. The vibration source of the shakeout machine is divided into three types, namely mechanical, electromagnetic and pneumatic, and the mechanical inertia shakeout machine is widely applied.
The invention patent of publication No. CN106362518A in the prior art discloses a shakeout spray dust-settling device and a method thereof, the technical scheme comprises a shakeout cover, a shakeout machine and a sand box, the sand box is arranged in the shakeout cover, the sand box is connected with the shakeout machine, and the invention is characterized in that: the high-pressure fog-making device comprises a high-pressure pump, a pipeline and a high-pressure nozzle, wherein the high-pressure nozzle faces the sand shakeout cover.
However, the above "one kind of shakeout spray dust-settling device and method" still has the following disadvantages in the actual use process:
in the daily production of foundry, the grit that drops through the vibration often differs in size, if not through finely crushing and filtration, then can not be fine unified use, if can't carry out secondary filter with the grit that does not conform to the service standard when first finely crushing can't be in a small crack all grit to usable degree, need the manual work to sieve and pour into again in a small crack, waste time and energy.
Based on this, the applicant considers to design a dust fall shakeout machine capable of screening and secondarily finely crushing the sand after vibration fall.
Disclosure of Invention
The invention aims to provide a dust fall shakeout machine aiming at the defects of the prior art.
In order to solve the technical problems, the invention adopts the following technical scheme:
a dust fall shakeout machine comprises a machine body and a sand and stone circulating assembly arranged on the machine body; a coarse sand filter screen is obliquely arranged in the machine body, and a coarse sand outlet is formed in the lower end of the coarse sand filter screen of the machine body; the top of the sand and stone circulating component is communicated with a sand inlet at the top of the machine body, and the bottom of the sand and stone circulating component is communicated with a coarse sand outlet;
the sand and stone circulating assembly comprises a conveying platform and a plurality of circulating material lifting plates which are vertically arranged; a plurality of bosses are arranged on the conveying platform at equal intervals; each circulating material lifting plate is hinged to one boss through a torsion spring, and the object placing surface of each circulating material lifting plate is perpendicular to the surface of the conveying platform at the installation position.
Compared with the prior art, the dust-settling and sand-falling machine has the advantages that:
the sand and stone circulating component arranged on the machine body realizes secondary fine crushing of sand and stone which still does not meet the use standard after primary fine crushing; when the relatively coarse sand and stone after the first fine crushing fall into the circulating material lifting plate along the coarse sand filter screen, the circulating material lifting plate can pour the coarse sand and stone into the machine body again from the top; the manual sieving is not needed for pouring again, so that the time and the labor are saved.
Above-mentioned dust fall shakeout machine has simple structure, easy to carry out's advantage, is fit for installing and using at current foundry, and the cost of operation use is lower, can improve and make the benefit that rises.
Drawings
FIG. 1 is a schematic view of the external structure of the present invention;
FIG. 2 is a schematic view of the internal structure of the present invention;
FIG. 3 is an enlarged view of a portion of FIG. 2;
FIG. 4 is a partial enlarged view of B in FIG. 2;
FIG. 5 is an enlarged view of the structure of the sand grinding roll of the present invention;
fig. 6 is a cross-sectional view of CC in fig. 5.
Description of the reference numerals
Machine body 1
Coarse sand filter screen 11
Circulation material lifting plate 22
The boss 21a
First convex line 41
Second raised line 42
Drive shaft 51
Liquid guiding hole 62
One-way liquid guide film 63
Water pump 7
Shakeout room 8
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
In the specific implementation: as shown in fig. 1 to 6, a dust fall shakeout machine comprises a machine body 1 and a sand circulation assembly mounted on the machine body 1; a coarse sand filter screen 11 is obliquely arranged in the machine body 1, and a coarse sand outlet is formed in the machine body 1 at the low end of the coarse sand filter screen 11; the top of the sand and stone circulating component is communicated with a sand inlet at the top of the machine body 1, and the bottom of the sand and stone circulating component is communicated with a coarse sand outlet;
the sand and stone circulating assembly comprises a conveying platform 21 and a plurality of circulating material lifting plates 22 which are vertically arranged; a plurality of bosses 21a are arranged on the conveying platform 21 at equal intervals; each of the circulating material lifting plates 22 is hinged to one of the bosses 21a through a torsion spring, and the storage surface of each circulating material lifting plate 22 is perpendicular to the surface of the conveying platform 21 at the respective installation position.
In practice, the transfer platform 21 consists of two driving rollers and a conveying belt; the circulating material lifting plate 22 is driven by the conveying platform 21 to pass through the coarse sand outlet and reach the sand inlet at the top of the machine body 1.
In this way, the circulating material lifting plate 22 can receive coarse sand leaked from the coarse sand outlet and convey the coarse sand to a sand inlet at the top of the machine for secondary fine crushing.
Compared with the prior art, the dust-settling and sand-falling machine has the advantages that:
the sand and stone circulating component arranged on the machine body 1 can be used for carrying out secondary fine crushing on sand and stone which still do not meet the use standard after primary fine crushing; when the relatively coarse sand and stone after the first fine crushing fall into the circulating material lifting plate 22 along the coarse sand filter screen 11, the circulating material lifting plate 22 pours the coarse sand and stone into the machine body 1 again from the top of the machine; the manual sieving is not needed for pouring again, so that the time and the labor are saved.
Above-mentioned dust fall shakeout machine has simple structure, easy to carry out's advantage, is fit for installing and using at current foundry, and the cost of operation use is lower, can improve and make the benefit that rises.
Wherein, the top edge of the machine body 1 is fixedly connected with a feeding component communicated with a sand inlet;
the feeding assembly comprises a feeding plate 31 and a feeding roller 32; one end of the feeding plate 31 is fixedly connected with the top edge of the machine body 1 at a position corresponding to the circulating material lifting plate 22; the feed roller 32 is horizontally and rotatably connected to the other end of the feed plate 31, and the position of the feed roller 32 is in the ascending track of the circulating material lifting plate 22.
In practice, the feeding plate 31 is communicated with the sand inlet, and the sand brought by the feeding roller 32 can be guided into the machine body 1 by the feeding plate 31.
Therefore, when the circulating material lifting plate 22 reaches the sand inlet in the lifting process, the circulating material lifting plate 22 is in contact with the feeding roller 32, and at the moment, if the circulating material lifting plate 22 continues to ascend, the circulating material lifting plate 22 rotates and inclines clockwise around the boss 21a under the blocking of the feeding roller 32, and the sand on the circulating material lifting plate 22 slides to the feeding roller 32 due to the inclination; because of the action of the torsion spring, a certain positive pressure and friction force exist between the circulating material lifting plate 22 and the feeding roller 32, and the feeding roller 32 is a rotatable component, so that the circulating material lifting plate 22 can drive the feeding roller 32 to rotate through the friction force when ascending, and the feeding roller 32 rotates to carry the sliding sand to the feeding plate 31.
Compared with the method of directly blocking the blanking by using the feeding plate 31, the method for blocking the blanking by using the feeding roller 32 has the advantages that:
if only the feeding plate 31 is adopted, the feeding plate 31 needs to be an inclined plate, so that the falling gravels can enter the machine body 1 along the feeding plate 31, the circulating material lifting plate 22 rises in a parallel posture, so that the circulating material lifting plate 22 and the feeding plate 31 can form a blanking dead angle when the circulating material lifting plate and the feeding plate start to contact, the gravels falling into the blanking dead angle cannot enter the feeding plate 31, although the blanking dead angle can be reduced along with the lifting of the circulating material lifting plate 22, the gravels falling into the blanking dead angle can also form a certain thickness between the circulating material lifting plate 22 and the feeding plate 31, and the blanking dead angle is closed after delay, so that the blanking efficiency is low;
if the feeding roller 32 is adopted, the sand which is originally positioned at the blanking dead angle can be driven to the feeding plate 31 by the rotation of the feeding roller 32, and the blanking efficiency is improved.
A plurality of first convex lines 41 are arranged on the feeding surface of the feeding roller 32 at intervals along the circumferential direction of the feeding roller 32.
Thus, the lifting force of the feeding roller 32 to the sand in the blanking dead space during feeding is enhanced, and the friction force between the feeding roller 32 and the circulating material lifting plate 22 is increased.
A plurality of second convex lines 42 are arranged on the object placing surface of the circulating material lifting plate 22 at intervals corresponding to the position of the feeding roller 32.
Thus, the probability of sand falling from the blanking dead angle is reduced, and the friction force between the feeding roller 32 and the circulating material lifting plate 22 is further increased
The first convex lines 41 and the second convex lines 42 have the same structure; the first convex line strips 41 and the second convex line strips 42 are both straight line strips.
In practice, the second convex line 42 and the first convex line 41 are arranged in parallel with each other.
Thus, the mutually matched transmission between the first convex line 41 and the second convex line 42 can more easily transmit sand to the material conveying plate 31, and the stability of transmitting sand is improved.
Wherein, also include drive shaft 51 and sand roller 52; the transmission shaft 51 is penetratingly arranged on the side wall of the machine body 1; one end of the transmission shaft 51 outside the machine body 1 is in transmission connection with a driving motor arranged outside the machine body 1 through a transmission belt, the sand grinding roller 52 is rotatably installed in the machine body 1, and the sand grinding roller 52 is in transmission connection with one end of the transmission shaft 51 inside the machine body 1.
In practice, the sand roller 52 is used for finely crushing the sand by cooperating with a grinding table fixedly connected to the inner side wall of the machine body 1, and the distance between the surface of the sand roller 52 and the surface of the grinding table is not more than 3 mm.
Wherein, a liquid channel 61 is arranged in the sand grinding roller 52; the grinding surface of the sand grinding roller 52 is provided with a plurality of liquid guide holes 62, and each liquid guide hole 62 is communicated with the liquid channel 61.
Thus, the sand grinding roller 52 can humidify the sand by injecting water to the sand during grinding, thereby reducing dust generated during discharging of the sand.
The liquid channel 61 is connected with an output port of the water pump 7 through a water delivery pipe, and an input port of the water pump 7 is connected with a water source filled with reclaimed water through a pipeline.
In this way, the liquid passage 61 can obtain a continuous supply of water, and the degree of humidification can be adjusted by controlling the water pump 7.
Wherein, a single liquid guide film 63 is arranged at the outlet of each liquid guide hole 62.
In this way, sand is only present on the surface of the sand roller 52 and does not enter the drain hole 62 to cause blockage, and the sand on the surface of the sand roller 52 is better cleaned.
Wherein, also comprises a shakeout room 8; a sand outlet is formed in the bottom of the machine body 1 and penetrates into the shakeout room 8; a plurality of water sprinklers 81 are arranged on the inner wall of the shakeout room 8; each sprinkler 81 is connected with the output port of the water pump 7 through a water delivery pipe.
In implementation, the machine body 1 is installed in a wall body in a penetrating mode, and the shakeout room 8 is arranged at the lowest part of the wall body.
In this way, after the sand is discharged from the sand falling room 8, the second humidification and dust fall can be carried out, and the dust generated when the sand is discharged is further reduced; if under the occasion that has the humidity demand in the aspect of using the grit, can also control grit secondary use's humidity, convenient and fast.
The above is only a preferred embodiment of the present invention, and it should be noted that several modifications and improvements made by those skilled in the art without departing from the technical solution should also be considered as falling within the scope of the claims.
Claims (10)
1. The utility model provides a dust fall shakeout machine which characterized in that: comprises a machine body and a sand and stone circulating component arranged on the machine body; a coarse sand filter screen is obliquely arranged in the machine body, and a coarse sand outlet is formed in the lower end of the coarse sand filter screen of the machine body; the top of the sand and stone circulating component is communicated with a sand inlet at the top of the machine body, and the bottom of the sand and stone circulating component is communicated with a coarse sand outlet;
the sand and stone circulating assembly comprises a conveying platform and a plurality of circulating material lifting plates which are vertically arranged; a plurality of bosses are arranged on the conveying platform at equal intervals; each circulating material lifting plate is hinged to one boss through a torsion spring, and the object placing surface of each circulating material lifting plate is perpendicular to the surface of the conveying platform at the installation position.
2. The dust fall shakeout machine according to claim 1, characterized in that: the edge of the top of the machine body is fixedly connected with a feeding component communicated with the sand inlet;
the feeding assembly comprises a feeding plate and a feeding roller; one end of the feeding plate is fixedly connected with the top edge of the machine body at a position corresponding to the circulating material lifting plate; the feeding roller is horizontally and rotatably connected to the other end of the feeding plate, and the feeding roller is positioned in the rising track of the circulating material lifting plate.
3. The dust fall shakeout machine according to claim 2, characterized in that: a plurality of first convex lines are arranged on the feeding surface of the feeding roller at intervals along the circumferential direction of the feeding roller.
4. A dust fall shakeout machine according to claim 3, characterized in that: and a plurality of second convex lines are arranged on the object placing surface of the circulating material lifting plate at intervals corresponding to the position of the feeding roller.
5. The dust fall shakeout machine according to claim 4, characterized in that: the first convex line and the second convex line have the same structure; the first convex line and the second convex line are both straight lines.
6. The dust fall shakeout machine according to claim 1, characterized in that: the device also comprises a transmission shaft and a sand grinding roller; the transmission shaft is penetratingly arranged on the side wall of the machine body; the transmission shaft passes through the drive belt in the outside one end of organism and is connected with the driving motor transmission of locating the organism outside, the roller that grinds rotates and installs in the organism to the roller that grinds is connected with the transmission shaft in the inside one end transmission of organism.
7. The dust fall shakeout machine according to claim 6, characterized in that: a liquid channel is arranged in the sand grinding roller; and the grinding surface of the sand grinding roller is provided with a plurality of liquid guide holes, and each liquid guide hole is communicated with the liquid channel.
8. The dust fall shakeout machine according to claim 7, characterized in that: the liquid pipeline is connected with an output port of the water pump through a water delivery pipe, and an input port of the water pump is connected with a water source filled with reclaimed water through a pipeline.
9. The dust fall shakeout machine according to claim 7, characterized in that: and a one-way liquid guide film is arranged at the outlet of each liquid guide hole.
10. The dust fall shakeout machine according to claim 8, characterized in that: also comprises a shakeout room; a sand outlet is formed in the bottom of the machine body and penetrates into the shakeout room; a plurality of sprinklers are arranged on the inner wall of the shakeout room; each sprinkler is connected with the output port of the water pump through a water delivery pipe.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010776544.2A CN112077283B (en) | 2020-08-05 | 2020-08-05 | Dust fall shakeout machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010776544.2A CN112077283B (en) | 2020-08-05 | 2020-08-05 | Dust fall shakeout machine |
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| Publication Number | Publication Date |
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| CN112077283A true CN112077283A (en) | 2020-12-15 |
| CN112077283B CN112077283B (en) | 2021-12-10 |
Family
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010776544.2A Active CN112077283B (en) | 2020-08-05 | 2020-08-05 | Dust fall shakeout machine |
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