CN112071729A - Light-emitting backlight source with asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure - Google Patents

Light-emitting backlight source with asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure Download PDF

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CN112071729A
CN112071729A CN202010984488.1A CN202010984488A CN112071729A CN 112071729 A CN112071729 A CN 112071729A CN 202010984488 A CN202010984488 A CN 202010984488A CN 112071729 A CN112071729 A CN 112071729A
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layer
cathode
asymmetric
gate
electrode
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李玉魁
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Jinling Institute of Technology
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Jinling Institute of Technology
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J17/00Gas-filled discharge tubes with solid cathode
    • H01J17/38Cold-cathode tubes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J17/00Gas-filled discharge tubes with solid cathode
    • H01J17/02Details
    • H01J17/04Electrodes; Screens
    • H01J17/06Cathodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J17/00Gas-filled discharge tubes with solid cathode
    • H01J17/02Details
    • H01J17/04Electrodes; Screens
    • H01J17/06Cathodes
    • H01J17/066Cold cathodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J17/00Gas-filled discharge tubes with solid cathode
    • H01J17/02Details
    • H01J17/04Electrodes; Screens
    • H01J17/12Control electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J17/00Gas-filled discharge tubes with solid cathode
    • H01J17/38Cold-cathode tubes
    • H01J17/48Cold-cathode tubes with more than one cathode or anode, e.g. sequence-discharge tube, counting tube, dekatron
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/02Manufacture of electrodes or electrode systems
    • H01J9/022Manufacture of electrodes or electrode systems of cold cathodes
    • H01J9/025Manufacture of electrodes or electrode systems of cold cathodes of field emission cathodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/02Manufacture of electrodes or electrode systems
    • H01J9/14Manufacture of electrodes or electrode systems of non-emitting electrodes
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/20Manufacture of screens on or from which an image or pattern is formed, picked up, converted or stored; Applying coatings to the vessel

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Abstract

The invention discloses a light-emitting backlight source with an asymmetric opposite hollow-faced cathode inclined hook top arc gating structure, which comprises a vacuum enclosure and an auxiliary getter element positioned in the vacuum enclosure, wherein the vacuum enclosure consists of a front hard transparent glass plate, a rear hard transparent glass plate and a glass narrow frame strip; the front hard transparent glass plate is provided with an anode object film base layer, an anode gathering surface silver layer and a thin luminescent layer, the anode object film base layer is connected with the anode gathering surface silver layer, and the thin luminescent layer is manufactured on the anode object film base layer; and an asymmetric opposite concave surface cathode inclined hook top arc gate control structure is arranged on the rear hard transparent glass plate. The backlight has the advantage of excellent capability of adjusting the light-emitting gray scale of the light-emitting backlight.

Description

Light-emitting backlight source with asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure
Technical Field
The invention belongs to the field of intercrossing of integrated circuit science and technology, nano science and technology, plane display technology, microelectronic science and technology, vacuum science and technology, semiconductor science and technology and photoelectron science and technology, and relates to the manufacture of plane light-emitting backlight sources, in particular to the manufacture of a plane light-emitting backlight source of a carbon nano tube cathode, in particular to a light-emitting backlight source of an asymmetric opposite concave surface cathode inclined hook top arc gate control structure and a manufacture process thereof.
Background
The planar light-emitting backlight source is a vacuum component, and has been applied to various large-scale scientific research equipment, and the cathode material thereof can be made of carbon nanotubes. Therefore, the carbon nanotube cathode is an important component of the light-emitting backlight source component, because the carbon nanotube cathode can provide cathode current for the light-emitting backlight source. With the forward research on the carbon nanotube cathode, the light emitting quality of the light emitting backlight source can be promoted to be greatly developed. However, there are some technical difficulties to be overcome in the light emitting backlight of the three-pole structure. First, the carbon nanotube cathode provides a relatively small number of cathode electrons. In the carbon nanotube layer, not all the carbon nanotubes can provide cathode electrons to the light-emitting backlight, and a small part of the carbon nanotubes can normally emit electrons, but the number of the cathode electrons provided by the carbon nanotubes is not too large, and a large part of the carbon nanotubes do not emit electrons, which certainly cannot contribute to a large cathode current of the light-emitting backlight. Most of the carbon nanotubes occupy the area for making the carbon nanotubes and do not emit cathode electrons, and may interfere with other carbon nanotubes to emit electrons, so that the existence of the ineffective carbon nanotube cathode should be eliminated as much as possible. Second, the controlled performance of carbon nanotube cathodes is weak. The gate voltage is responsible for controlling the electron emission of the carbon nanotube, but after the gate voltage is applied, high electric field intensity cannot be effectively formed on the surface of the carbon nanotube cathode, so that the carbon nanotube cathode cannot emit electrons naturally. If the applied gate voltage is too high, it may also cause an electrical breakdown between the gate and the cathode. These technical difficulties also need to be considered.
Disclosure of Invention
The purpose of the invention is as follows: the invention aims to overcome the defects and shortcomings in the light-emitting backlight source and provide the light-emitting backlight source with the asymmetric opposite concave surface cathode inclined hook top arc gate control structure, which has excellent light-emitting gray scale adjustability and high light-emitting brightness of the light-emitting backlight source, and the manufacturing process thereof.
The technical scheme is as follows: the invention relates to a light-emitting backlight source with an asymmetric opposite hollow cathode inclined hook top arc gating structure, which comprises a vacuum enclosure and an auxiliary element of a getter in the vacuum enclosure, wherein the vacuum enclosure consists of a front hard transparent glass plate, a rear hard transparent glass plate and a glass narrow frame strip; the front hard transparent glass plate is provided with an anode object film base layer, an anode gathering surface silver layer and a thin luminescent layer, the anode object film base layer is connected with the anode gathering surface silver layer, and the thin luminescent layer is manufactured on the anode object film base layer; and an asymmetric opposite concave surface cathode inclined hook top arc gate control structure is arranged on the rear hard transparent glass plate.
Specifically, the substrate of the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure is a rear hard transparent glass plate; forming a soot-containing layer on the rear hard glass plate through the printed insulating paste layer; the printed silver paste layer on the gray-black stopping layer forms a cathode closing surface silver layer; forming a cathode asymmetrical lower layer by the printed insulating slurry layer on the cathode silver layer; the lower surface of the cathode asymmetric lower layer is a circular plane and is positioned on the cathode collecting surface silver layer, the upper surface of the cathode asymmetric lower layer is a circular plane, the upper surface and the lower surface of the cathode asymmetric lower layer are parallel to each other, the central vertical line of the upper surface and the central vertical line of the lower surface of the cathode asymmetric lower layer are superposed with each other, the diameter of the upper surface of the cathode asymmetric lower layer is equal to that of the lower surface, and the outer side surface of the cathode asymmetric lower layer is a cylindrical surface; square holes exist in the non-symmetrical lower layer of the cathode, and a silver paste layer printed in the square holes forms a cathode interpenetrating line layer; the cathode interpenetration line layer and the cathode collecting surface silver layer are communicated with each other; the printed silver paste layer on the upper surface of the non-symmetrical lower layer of the cathode forms a cathode mutual threading two layer; the cathode interpenetration line layer and the cathode interpenetration line layer are communicated with each other; the printed insulating slurry layer on the upper surface of the cathode asymmetric lower layer forms a cathode asymmetric middle layer; the lower surface of the cathode asymmetric middle layer is a hollow circular ring surface and is positioned on the upper surface of the cathode asymmetric lower layer, the central vertical line of the lower surface of the cathode asymmetric middle layer and the central vertical line of the upper surface of the cathode asymmetric lower layer are superposed with each other, the diameter of the outer ring of the lower surface of the cathode asymmetric middle layer is equal to the diameter of the upper surface of the cathode asymmetric lower layer, the upper surface of the cathode asymmetric middle layer is a hollow circular ring surface, the upper surface and the lower surface of the cathode asymmetric middle layer are parallel to each other, the central vertical line of the upper surface and the central vertical line of the lower surface of the cathode asymmetric middle layer are coincident to each other, the diameter of the outer ring of the upper surface of the cathode asymmetric middle layer is equal to the diameter of the outer ring of the lower surface of the cathode asymmetric middle layer, the diameter of the inner ring of the upper surface of the cathode asymmetric middle layer is equal to the diameter of the inner ring of the lower surface of the cathode asymmetric middle layer, the outer side surface of the cathode asymmetric middle layer is a cylindrical surface, the inner side surface of the cathode asymmetric middle layer is a cylindrical; a square hole is formed in the cathode non-symmetric middle position layer, and a cathode interpenetrating line three layer is formed by a silver paste layer printed in the square hole; the cathode interpenetrating lines are connected with the cathode interpenetrating lines in three layers and the cathode interpenetrating lines in two layers; the printed silver paste layer on the upper surface of the cathode non-symmetric middle layer forms four layers of cathode mutual threading; the four layers of the cathode interpenetration lines and the three layers of the cathode interpenetration lines are communicated with each other; the printed insulating slurry layer on the upper surface of the cathode asymmetric middle layer forms a cathode asymmetric ring position layer; the lower surface of the cathode asymmetric ring position layer is a hollow ring surface and is positioned on the upper surface of the cathode asymmetric middle layer, the central vertical line of the lower surface of the cathode asymmetric ring position layer and the central vertical line of the upper surface of the cathode asymmetric middle layer are superposed, the outer ring edge of the lower surface of the cathode asymmetric ring position layer is flush with the outer ring edge of the upper surface of the cathode asymmetric middle layer, the inner ring edge of the lower surface of the cathode asymmetric ring position layer is flush with the inner ring edge of the upper surface of the cathode asymmetric middle layer, the outer side surface of the cathode asymmetric ring position layer is a sunken depressed surface, the concave direction is towards the direction of a vertical line at the center of the lower surface of the cathode asymmetric ring position layer, the inner side surface of the cathode asymmetric ring position layer is a concave surface, the concave radian of the concave surface of the inner side surface of the cathode asymmetric ring position layer is different from that of the concave surface of the outer side surface, and the upper edge of the inner side surface of the cathode asymmetric ring position layer is flush with the upper edge of the outer side surface; the printed silver paste layer on the outer side surface of the cathode asymmetric ring position layer forms a cathode back concave outer electrode; the cathode external electrode in the back depression is positioned on the outer side surface of the cathode asymmetric ring position layer, the upper edge of the cathode external electrode in the back depression is flush with the upper edge of the outer side surface of the cathode asymmetric ring position layer, and the lower edge of the cathode external electrode in the back depression is flush with the lower edge of the outer side surface of the cathode asymmetric ring position layer; the outer electrode on the bottom of the cathode and the cathode are mutually threaded, and four layers are mutually communicated; a cathode back depression inner electrode is formed by the printed silver paste layer on the inner side surface of the cathode asymmetric ring position layer; the cathode back hollow inner electrode is positioned on the inner side face of the cathode asymmetric ring position layer, the upper edge of the cathode back hollow inner electrode is flush with the upper edge of the inner side face of the cathode asymmetric ring position layer, and the lower edge of the cathode back hollow inner electrode is flush with the lower edge of the inner side face of the cathode asymmetric ring position layer; the four layers of the cathode back depression inner electrode and the cathode mutual threading are mutually communicated; the printed insulating slurry layer on the upper surface of the cathode asymmetric lower layer forms a cathode asymmetric inner layer; the lower surface of the cathode asymmetric inner layer is a circular plane and is positioned on the upper surface of the cathode asymmetric lower layer, and the central vertical line of the lower surface of the cathode asymmetric inner layer and the central vertical line of the upper surface of the cathode asymmetric lower layer are superposed with each other; the layer of printed insulating paste on the soot-black suppressing layer forms the bottom layer of the top arc of the gate electrode; the lower surface of the first layer of the top arc bottom of the gate pole is a plane and is positioned on the gray and black suppressing layer, a circular hole is formed in the first layer of the top arc bottom of the gate pole, the gray and black suppressing layer, the cathode gathering surface silver layer, the cathode asymmetric lower layer, the cathode interpenetrating line layer, the cathode mutual threading two layers, the cathode asymmetric middle layer, the cathode interpenetrating line three layers, the cathode mutual threading four layers, the cathode asymmetric annular layer, the cathode back concave outer electrode, the cathode back concave inner electrode and the cathode asymmetric inner layer are exposed in the circular hole, and the inner side surface of the circular hole in the first layer of the top arc bottom of the gate pole is an upright cylindrical surface; a printed silver paste layer on the upper surface of the layer at the arc bottom of the top of the gate pole forms a gate pole top hooking lower electrode; the lower gate hook top electrode is in an inclined concave arc shape and is positioned on the upper surface of the bottom layer of the gate top arc, the front tail end of the lower gate hook top electrode faces the inner side surface of the bottom layer of the circular hole of the gate top arc, the rear tail end of the lower gate hook top electrode faces the inner side surface of the bottom layer of the circular hole far away from the gate top arc, and the front tail end of the lower gate hook top electrode is flush with the inner side surface of the bottom layer of the circular hole of the gate top; the printed insulating slurry layer on the bottom layer of the top arc of the gate pole forms a top arc bottom layer of the gate pole; the printed insulating slurry layer on the gate hook top lower electrode forms three layers at the bottom of the gate top arc; the gate electrode top arc bottom two layers and the gate electrode top arc bottom three layers are printed with silver paste layers to form a gate electrode top hooking upper electrode; the top electrode of the gate hook is in a concave arc shape, the front tail end of the top electrode of the gate hook faces the inner side surface of a layer of circular hole at the bottom of the top arc of the gate hook, the rear tail end of the top electrode of the gate hook faces the inner side surface of a layer of circular hole far away from the bottom of the top arc of the gate hook, and the rear tail end of the bottom electrode of the gate hook is connected with the middle part of the top electrode; the upper electrode and the lower electrode of the top of the gate hook are mutually communicated; the printed insulating paste layer on the gray and black resisting layer forms four layers of the top arc bottom of the door pole; the printed silver paste layers on the four layers of the top arc bottom of the gate electrode form a gate closing surface silver layer; the front tail end of the gate closing surface silver layer is connected with the rear tail end of the electrode on the top of the gate hook; the gate closing surface silver layer is communicated with the top electrode of the gate hook; the second layer of the top arc bottom of the gate pole, the third layer of the top arc bottom of the gate pole and the insulating slurry layer printed on the upper electrode on the top of the gate pole hook form the fifth layer of the top arc bottom of the gate pole; the carbon nanotube layer is arranged on the outer electrode and the inner electrode of the cathode in the back depression.
Specifically, the fixed position of the asymmetric opposite hollow-faced cathode inclined hook top arc gating structure is a rear hard transparent glass plate.
Specifically, the rear hard transparent glass plate is made of borosilicate glass or soda-lime glass.
The invention also provides a manufacturing process of the light-emitting backlight source with the asymmetric opposite hollow-faced cathode inclined hook top arc gating structure, which comprises the following steps:
1) manufacturing a rear hard transparent glass plate: and (4) scribing the plane soda-lime glass to form the rear hard transparent glass plate.
2) Manufacturing a gray and black inhibition layer: printing insulating slurry on the rear hard transparent glass plate, and baking and sintering to form a gray-black inhibiting layer.
3) And (3) manufacturing a cathode contact surface silver layer: silver paste is printed on the gray and black blocking layer, and a cathode silver layer is formed after baking and sintering processes.
4) And (3) preparing an asymmetric lower layer of the cathode: and printing insulating slurry on the cathode contact surface silver layer, and baking and sintering to form the cathode asymmetric lower layer.
5) Preparing a cathode interpenetrating line layer: and printing silver paste in the square holes in the non-symmetrical lower layer of the cathode, and baking and sintering to form a cathode interpenetrating line layer.
6) And (3) manufacturing two layers of cathode mutual threading: silver paste is printed on the upper surface of the non-symmetrical lower layer of the cathode, and two layers of cathode mutual threading are formed after baking and sintering processes.
7) And (3) preparing a cathode asymmetric meso-position layer: and printing insulating slurry on the upper surface of the non-symmetrical lower cathode layer, and baking and sintering to form a non-symmetrical middle cathode layer.
8) And (3) preparing three layers of cathode interpenetrating polymer lines: and printing silver paste in the square holes of the non-symmetric middle-position layer of the cathode, and baking and sintering to form three layers of cathode interpenetrating lines.
9) And (3) manufacturing four layers of cathode mutual threading: and printing silver paste on the upper surface of the cathode asymmetric median layer, and baking and sintering to form four layers of cathode mutual threading.
10) And (3) preparing a cathode asymmetric ring position layer: and printing insulating slurry on the upper surface of the cathode asymmetric intermediate layer, and baking and sintering to form the cathode asymmetric ring layer.
11) Manufacturing an external electrode on the back depression of the cathode: and printing silver paste on the outer side surface of the asymmetric ring position layer of the cathode, and baking and sintering to form an outer electrode of the cathode in a back depression.
12) Manufacturing a cathode back depression inner electrode: and printing silver paste on the inner side surface of the asymmetric ring position layer of the cathode, and baking and sintering to form the cathode back depression inner electrode.
13) And (3) preparing a cathode asymmetric internal layer: and printing insulating slurry on the upper surface of the cathode asymmetric lower layer, and baking and sintering to form the cathode asymmetric inner layer.
14) Manufacturing a bottom layer of a top arc of a gate: printing insulating slurry on the gray-black suppressing layer, baking, and sintering to form a bottom layer of the top arc of the gate electrode.
15) Manufacturing a gate hook top lower electrode: and printing silver paste on the upper surface of the bottom layer of the top arc of the gate pole, and baking and sintering to form the gate pole top hook lower electrode.
16) Manufacturing a door pole top arc bottom layer: and printing insulating slurry on the top arc bottom layer of the gate pole, and baking and sintering to form a top arc bottom layer of the gate pole.
17) Manufacturing three layers of top arc bottom of a gate: and printing insulating slurry on the gate hook top lower electrode, and baking and sintering to form three layers of gate top arc bottom.
18) Manufacturing an upper electrode on the top of the gate hook: silver paste is printed on the second layer of the top arc bottom of the gate pole and the third layer of the top arc bottom of the gate pole, and the top electrode of the gate pole hook is formed after baking and sintering processes.
19) Manufacturing four layers of the top arc bottom of the gate pole: printing insulating slurry on the grey and black resisting layer, baking and sintering to form four layers of top and bottom arc layers.
20) Manufacturing a gate close junction silver layer: silver paste is printed on the four layers of the top arc bottom of the gate pole, and the gate pole close junction silver layer is formed after baking and sintering processes.
21) Manufacturing five layers of the top arc bottom of the gate: and printing insulating slurry on the second layer at the top of the gate pole, the third layer at the bottom of the gate pole and the electrode at the top of the gate pole hook, and baking and sintering to form the fifth layer at the top of the gate pole.
22) The asymmetric hollow cathode inclined hook top arc gate control structure is cleaned: and cleaning the surface of the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure to remove impurities and dust.
23) Manufacturing a carbon nanotube layer: and manufacturing the carbon nano tube on the cathode external electrode and the cathode internal electrode in the back depression.
24) Manufacturing a front hard transparent glass plate: and scribing the plane soda-lime glass to form a front hard transparent glass plate.
25) Manufacturing an anode object film base layer: and etching the tin-indium oxide film layer covered on the surface of the front hard transparent glass plate to form an anode object film substrate layer.
26) And (3) manufacturing an anode close-contact silver layer: printing silver paste on the front hard transparent glass plate, and forming an anode close-contact silver layer after baking and sintering processes.
27) Manufacturing a thin light-emitting layer: and printing fluorescent powder on the anode object film base layer, and forming a thin luminous layer after a baking process.
28) Assembling the light-emitting backlight source device: mounting a getter to a non-display area of the front hard transparent glass plate; and then assembling the front hard transparent glass plate, the rear hard transparent glass plate and the glass narrow frame strip together and fixing the glass narrow frame strip by using a clamp.
29) Packaging the light-emitting backlight source device: and carrying out packaging process on the assembled light-emitting backlight source device to form a finished product.
Specifically, in the step 26, silver paste is printed on the non-display area of the front hard-transparent glass plate, and after the baking process, the maximum baking temperature is: 192 ℃, maximum baking temperature holding time: 7.5 minutes; placing the mixture in a sintering furnace for sintering, wherein the maximum sintering temperature is as follows: 532 ℃, maximum sintering temperature holding time: 9.5 minutes.
Specifically, in step 27, the anode object film base layer is printed with the fluorescent powder, and then placed in an oven for a baking process, where the maximum baking temperature is: 152 ℃, maximum baking temperature hold time: 7.5 minutes.
Specifically, in step 29, the packaging process includes sequentially placing the light-emitting backlight devices into an oven for baking; sintering in a sintering furnace; exhausting and sealing off on an exhaust table; baking the getter on a baking machine; and finally, additionally installing pins to form a finished product.
Has the advantages that: the invention has the following remarkable progress:
firstly, in the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure, a cathode back hollow outer electrode and a cathode back hollow inner electrode are manufactured. The cathode back-hollow outer electrode and the cathode back-hollow inner electrode both have large surface areas, and the carbon nanotube layer is manufactured on the cathode back-hollow outer electrode and the cathode back-hollow inner electrode, so that the manufacturing area of the carbon nanotube cathode is directly expanded, the number of the carbon nanotubes is effectively increased, the light emitting brightness of the light emitting backlight source is further improved, and the light emitting gray scale adjustability of the light emitting backlight source is also beneficial to enhancing.
Secondly, in the asymmetric opposite-depression-surface cathode inclined hook top arc gate control structure, the carbon nanotube layer is manufactured on a cathode back depression outer electrode and a cathode back depression inner electrode. The cathode external electrode and the cathode internal electrode are both made of sintered silver layers, have good conductivity and can smoothly transfer cathode potential to the carbon nano tube. On the other hand, the large cathode edge of the cathode external electrode and the cathode internal electrode in the back depression also contributes to further increasing the electron emission quantity of the carbon nanotube cathode. This is helpful to further improve the luminance grayscale tunability of the luminance backlight.
Thirdly, a gate pole hooking top lower electrode and a gate pole hooking top upper electrode are manufactured in the asymmetric opposite hollow-faced cathode inclined hooking top arc gate control structure. The lower electrode and the upper electrode act together to form high electric field on the surface of the carbon nanotube cathode, so that the electron emission of the carbon nanotube cathode is controlled, and the essential effect of the gate is reflected. Meanwhile, the simple manufacturing structures of the gate hook top lower electrode and the gate hook top upper electrode are beneficial to improving the manufacturing success rate of the light-emitting backlight source.
In addition, no special manufacturing material is adopted in the light-emitting backlight source with the asymmetric opposite hollow-faced cathode inclined hook top arc gating structure, so that the manufacturing cost of the whole light-emitting backlight source is reduced.
Drawings
Fig. 1 shows a longitudinal structure schematic diagram of an asymmetric opposite concave cathode oblique hook top arc gate control structure.
Fig. 2 shows a schematic lateral structure diagram of an asymmetric opposite concave cathode slanted overhead arc gated structure.
Fig. 3 shows a schematic structural diagram of a light-emitting backlight source with an asymmetric opposite-concave cathode slanted-hook top arc gate control structure.
In the figure, a rear hard transparent glass plate 1, a gray-black resistance layer 2, a cathode closing interface silver layer 3, a cathode asymmetrical lower layer 4, a cathode mutual threading layer 5, a cathode mutual threading layer 6, a cathode asymmetrical middle layer 7, a cathode mutual threading layer three 8, a cathode mutual threading four layer 9, a cathode asymmetrical ring position layer 10, a cathode back outer electrode 11, a cathode back inner electrode 12, a cathode asymmetrical inner position layer 13, a gate top arc bottom layer 14, a gate top lower electrode 15, a gate top arc bottom two layer 16, a gate top arc bottom three layer 17, a gate top hooking electrode 18, a gate top arc bottom four layer 19, a gate closing interface silver layer 20, a top arc bottom five layer 21, a carbon nanotube layer 22, a front hard transparent glass plate 23, an anode film base layer 24, an anode closing interface silver layer 25, a thin light-emitting layer 26, a getter 27 and a glass narrow frame strip 28.
Detailed Description
The present invention will be further described with reference to the drawings and examples, but the present invention is not limited to the examples.
The light-emitting backlight source of the asymmetric opposite-hollow-surface cathode oblique-hook top-arc gated structure of the embodiment is as shown in fig. 1, fig. 2 and fig. 3, and comprises a vacuum enclosure and an auxiliary element 27 located in the vacuum enclosure, wherein the vacuum enclosure is composed of a front hard transparent glass plate 23, a rear hard transparent glass plate 1 and a glass narrow frame strip 28; an anode object film base layer 24, an anode gathering surface silver layer 25 and a thin luminescent layer 26 are arranged on the front hard transparent glass plate, the anode object film base layer is connected with the anode gathering surface silver layer, and the thin luminescent layer is manufactured on the anode object film base layer; and an asymmetric opposite concave surface cathode inclined hook top arc gate control structure is arranged on the rear hard transparent glass plate.
The asymmetric opposite depressed-surface cathode inclined hooked top arc gate control structure comprises a rear hard transparent glass plate 1, a gray-black blocking layer 2, a cathode closed-surface silver layer 3, a cathode non-symmetric lower layer 4, a cathode mutual threading layer 5, a cathode mutual threading layer 6, a cathode non-symmetric middle layer 7, a cathode mutual threading layer 8, a cathode mutual threading layer 9, a cathode non-symmetric ring layer 10, a cathode back depressed outer electrode 11, a cathode back depressed inner electrode 12, a cathode non-symmetric inner layer 13, a gate top arc bottom layer 14, a gate hooked top lower electrode 15, a gate top arc bottom layer 16, a gate top arc bottom layer 17, a gate hooked top electrode 18, a gate top arc bottom layer 19, a gate closed-surface silver layer 20 and a gate top arc bottom layer 21.
The substrate of the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure is a rear hard transparent glass plate; forming a soot-containing layer on the rear hard glass plate through the printed insulating paste layer; the printed silver paste layer on the gray-black stopping layer forms a cathode closing surface silver layer; forming a cathode asymmetrical lower layer by the printed insulating slurry layer on the cathode silver layer; the lower surface of the cathode asymmetric lower layer is a circular plane and is positioned on the cathode collecting surface silver layer, the upper surface of the cathode asymmetric lower layer is a circular plane, the upper surface and the lower surface of the cathode asymmetric lower layer are parallel to each other, the central vertical line of the upper surface and the central vertical line of the lower surface of the cathode asymmetric lower layer are superposed with each other, the diameter of the upper surface of the cathode asymmetric lower layer is equal to that of the lower surface, and the outer side surface of the cathode asymmetric lower layer is a cylindrical surface; square holes exist in the non-symmetrical lower layer of the cathode, and a silver paste layer printed in the square holes forms a cathode interpenetrating line layer; the cathode interpenetration line layer and the cathode collecting surface silver layer are communicated with each other; the printed silver paste layer on the upper surface of the non-symmetrical lower layer of the cathode forms a cathode mutual threading two layer; the cathode interpenetration line layer and the cathode interpenetration line layer are communicated with each other; the printed insulating slurry layer on the upper surface of the cathode asymmetric lower layer forms a cathode asymmetric middle layer; the lower surface of the cathode asymmetric middle layer is a hollow circular ring surface and is positioned on the upper surface of the cathode asymmetric lower layer, the central vertical line of the lower surface of the cathode asymmetric middle layer and the central vertical line of the upper surface of the cathode asymmetric lower layer are superposed with each other, the diameter of the outer ring of the lower surface of the cathode asymmetric middle layer is equal to the diameter of the upper surface of the cathode asymmetric lower layer, the upper surface of the cathode asymmetric middle layer is a hollow circular ring surface, the upper surface and the lower surface of the cathode asymmetric middle layer are parallel to each other, the central vertical line of the upper surface and the central vertical line of the lower surface of the cathode asymmetric middle layer are coincident to each other, the diameter of the outer ring of the upper surface of the cathode asymmetric middle layer is equal to the diameter of the outer ring of the lower surface of the cathode asymmetric middle layer, the diameter of the inner ring of the upper surface of the cathode asymmetric middle layer is equal to the diameter of the inner ring of the lower surface of the cathode asymmetric middle layer, the outer side surface of the cathode asymmetric middle layer is a cylindrical surface, the inner side surface of the cathode asymmetric middle layer is a cylindrical; a square hole is formed in the cathode non-symmetric middle position layer, and a cathode interpenetrating line three layer is formed by a silver paste layer printed in the square hole; the cathode interpenetrating lines are connected with the cathode interpenetrating lines in three layers and the cathode interpenetrating lines in two layers; the printed silver paste layer on the upper surface of the cathode non-symmetric middle layer forms four layers of cathode mutual threading; the four layers of the cathode interpenetration lines and the three layers of the cathode interpenetration lines are communicated with each other; the printed insulating slurry layer on the upper surface of the cathode asymmetric middle layer forms a cathode asymmetric ring position layer; the lower surface of the cathode asymmetric ring position layer is a hollow ring surface and is positioned on the upper surface of the cathode asymmetric middle layer, the central vertical line of the lower surface of the cathode asymmetric ring position layer and the central vertical line of the upper surface of the cathode asymmetric middle layer are superposed, the outer ring edge of the lower surface of the cathode asymmetric ring position layer is flush with the outer ring edge of the upper surface of the cathode asymmetric middle layer, the inner ring edge of the lower surface of the cathode asymmetric ring position layer is flush with the inner ring edge of the upper surface of the cathode asymmetric middle layer, the outer side surface of the cathode asymmetric ring position layer is a sunken depressed surface, the concave direction is towards the direction of a vertical line at the center of the lower surface of the cathode asymmetric ring position layer, the inner side surface of the cathode asymmetric ring position layer is a concave surface, the concave radian of the concave surface of the inner side surface of the cathode asymmetric ring position layer is different from that of the concave surface of the outer side surface, and the upper edge of the inner side surface of the cathode asymmetric ring position layer is flush with the upper edge of the outer side surface; the printed silver paste layer on the outer side surface of the cathode asymmetric ring position layer forms a cathode back concave outer electrode; the cathode external electrode in the back depression is positioned on the outer side surface of the cathode asymmetric ring position layer, the upper edge of the cathode external electrode in the back depression is flush with the upper edge of the outer side surface of the cathode asymmetric ring position layer, and the lower edge of the cathode external electrode in the back depression is flush with the lower edge of the outer side surface of the cathode asymmetric ring position layer; the outer electrode on the bottom of the cathode and the cathode are mutually threaded, and four layers are mutually communicated; a cathode back depression inner electrode is formed by the printed silver paste layer on the inner side surface of the cathode asymmetric ring position layer; the cathode back hollow inner electrode is positioned on the inner side face of the cathode asymmetric ring position layer, the upper edge of the cathode back hollow inner electrode is flush with the upper edge of the inner side face of the cathode asymmetric ring position layer, and the lower edge of the cathode back hollow inner electrode is flush with the lower edge of the inner side face of the cathode asymmetric ring position layer; the four layers of the cathode back depression inner electrode and the cathode mutual threading are mutually communicated; the printed insulating slurry layer on the upper surface of the cathode asymmetric lower layer forms a cathode asymmetric inner layer; the lower surface of the cathode asymmetric inner layer is a circular plane and is positioned on the upper surface of the cathode asymmetric lower layer, and the central vertical line of the lower surface of the cathode asymmetric inner layer and the central vertical line of the upper surface of the cathode asymmetric lower layer are superposed with each other; the layer of printed insulating paste on the soot-black suppressing layer forms the bottom layer of the top arc of the gate electrode; the lower surface of the first layer of the top arc bottom of the gate pole is a plane and is positioned on the gray and black suppressing layer, a circular hole is formed in the first layer of the top arc bottom of the gate pole, the gray and black suppressing layer, the cathode gathering surface silver layer, the cathode asymmetric lower layer, the cathode interpenetrating line layer, the cathode mutual threading two layers, the cathode asymmetric middle layer, the cathode interpenetrating line three layers, the cathode mutual threading four layers, the cathode asymmetric annular layer, the cathode back concave outer electrode, the cathode back concave inner electrode and the cathode asymmetric inner layer are exposed in the circular hole, and the inner side surface of the circular hole in the first layer of the top arc bottom of the gate pole is an upright cylindrical surface; a printed silver paste layer on the upper surface of the layer at the arc bottom of the top of the gate pole forms a gate pole top hooking lower electrode; the lower gate hook top electrode is in an inclined concave arc shape and is positioned on the upper surface of the bottom layer of the gate top arc, the front tail end of the lower gate hook top electrode faces the inner side surface of the bottom layer of the circular hole of the gate top arc, the rear tail end of the lower gate hook top electrode faces the inner side surface of the bottom layer of the circular hole far away from the gate top arc, and the front tail end of the lower gate hook top electrode is flush with the inner side surface of the bottom layer of the circular hole of the gate top; the printed insulating slurry layer on the bottom layer of the top arc of the gate pole forms a top arc bottom layer of the gate pole; the printed insulating slurry layer on the gate hook top lower electrode forms three layers at the bottom of the gate top arc; the gate electrode top arc bottom two layers and the gate electrode top arc bottom three layers are printed with silver paste layers to form a gate electrode top hooking upper electrode; the top electrode of the gate hook is in a concave arc shape, the front tail end of the top electrode of the gate hook faces the inner side surface of a layer of circular hole at the bottom of the top arc of the gate hook, the rear tail end of the top electrode of the gate hook faces the inner side surface of a layer of circular hole far away from the bottom of the top arc of the gate hook, and the rear tail end of the bottom electrode of the gate hook is connected with the middle part of the top electrode; the upper electrode and the lower electrode of the top of the gate hook are mutually communicated; the printed insulating paste layer on the gray and black resisting layer forms four layers of the top arc bottom of the door pole; the printed silver paste layers on the four layers of the top arc bottom of the gate electrode form a gate closing surface silver layer; the front tail end of the gate closing surface silver layer is connected with the rear tail end of the electrode on the top of the gate hook; the gate closing surface silver layer is communicated with the top electrode of the gate hook; the second layer of the top arc bottom of the gate pole, the third layer of the top arc bottom of the gate pole and the insulating slurry layer printed on the upper electrode on the top of the gate pole hook form the fifth layer of the top arc bottom of the gate pole; the carbon nanotube layer is arranged on the outer electrode and the inner electrode of the cathode in the back depression.
The fixed position of the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure is a rear hard transparent glass plate.
The rear hard transparent glass plate is made of borosilicate glass or soda-lime glass.
The manufacturing process of the light-emitting backlight source with the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure comprises the following steps:
1) manufacturing a rear hard transparent glass plate: and (4) scribing the plane soda-lime glass to form the rear hard transparent glass plate.
2) Manufacturing a gray and black inhibition layer: printing insulating slurry on the rear hard transparent glass plate, and baking and sintering to form a gray-black inhibiting layer.
3) And (3) manufacturing a cathode contact surface silver layer: silver paste is printed on the gray and black blocking layer, and a cathode silver layer is formed after baking and sintering processes.
4) And (3) preparing an asymmetric lower layer of the cathode: and printing insulating slurry on the cathode contact surface silver layer, and baking and sintering to form the cathode asymmetric lower layer.
5) Preparing a cathode interpenetrating line layer: and printing silver paste in the square holes in the non-symmetrical lower layer of the cathode, and baking and sintering to form a cathode interpenetrating line layer.
6) And (3) manufacturing two layers of cathode mutual threading: silver paste is printed on the upper surface of the non-symmetrical lower layer of the cathode, and two layers of cathode mutual threading are formed after baking and sintering processes.
7) And (3) preparing a cathode asymmetric meso-position layer: and printing insulating slurry on the upper surface of the non-symmetrical lower cathode layer, and baking and sintering to form a non-symmetrical middle cathode layer.
8) And (3) preparing three layers of cathode interpenetrating polymer lines: and printing silver paste in the square holes of the non-symmetric middle-position layer of the cathode, and baking and sintering to form three layers of cathode interpenetrating lines.
9) And (3) manufacturing four layers of cathode mutual threading: and printing silver paste on the upper surface of the cathode asymmetric median layer, and baking and sintering to form four layers of cathode mutual threading.
10) And (3) preparing a cathode asymmetric ring position layer: and printing insulating slurry on the upper surface of the cathode asymmetric intermediate layer, and baking and sintering to form the cathode asymmetric ring layer.
11) Manufacturing an external electrode on the back depression of the cathode: and printing silver paste on the outer side surface of the asymmetric ring position layer of the cathode, and baking and sintering to form an outer electrode of the cathode in a back depression.
12) Manufacturing a cathode back depression inner electrode: and printing silver paste on the inner side surface of the asymmetric ring position layer of the cathode, and baking and sintering to form the cathode back depression inner electrode.
13) And (3) preparing a cathode asymmetric internal layer: and printing insulating slurry on the upper surface of the cathode asymmetric lower layer, and baking and sintering to form the cathode asymmetric inner layer.
14) Manufacturing a bottom layer of a top arc of a gate: printing insulating slurry on the gray-black suppressing layer, baking, and sintering to form a bottom layer of the top arc of the gate electrode.
15) Manufacturing a gate hook top lower electrode: and printing silver paste on the upper surface of the bottom layer of the top arc of the gate pole, and baking and sintering to form the gate pole top hook lower electrode.
16) Manufacturing a door pole top arc bottom layer: and printing insulating slurry on the top arc bottom layer of the gate pole, and baking and sintering to form a top arc bottom layer of the gate pole.
17) Manufacturing three layers of top arc bottom of a gate: and printing insulating slurry on the gate hook top lower electrode, and baking and sintering to form three layers of gate top arc bottom.
18) Manufacturing an upper electrode on the top of the gate hook: silver paste is printed on the second layer of the top arc bottom of the gate pole and the third layer of the top arc bottom of the gate pole, and the top electrode of the gate pole hook is formed after baking and sintering processes.
19) Manufacturing four layers of the top arc bottom of the gate pole: printing insulating slurry on the grey and black resisting layer, baking and sintering to form four layers of top and bottom arc layers.
20) Manufacturing a gate close junction silver layer: silver paste is printed on the four layers of the top arc bottom of the gate pole, and the gate pole close junction silver layer is formed after baking and sintering processes.
21) Manufacturing five layers of the top arc bottom of the gate: and printing insulating slurry on the second layer at the top of the gate pole, the third layer at the bottom of the gate pole and the electrode at the top of the gate pole hook, and baking and sintering to form the fifth layer at the top of the gate pole.
22) The asymmetric hollow cathode inclined hook top arc gate control structure is cleaned: and cleaning the surface of the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure to remove impurities and dust.
23) Manufacturing a carbon nanotube layer: and manufacturing the carbon nano tube on the cathode external electrode and the cathode internal electrode in the back depression.
24) Manufacturing a front hard transparent glass plate: and scribing the plane soda-lime glass to form a front hard transparent glass plate.
25) Manufacturing an anode object film base layer: and etching the tin-indium oxide film layer covered on the surface of the front hard transparent glass plate to form an anode object film substrate layer.
26) And (3) manufacturing an anode close-contact silver layer: printing silver paste on the non-display area of the front hard transparent glass plate, baking at 192 ℃ for 7.5 minutes, placing the glass plate in a sintering furnace, and sintering at 532 ℃ for 9.5 minutes to form the anode silver gathering surface layer.
27) Manufacturing a thin light-emitting layer: the phosphor was printed on the anode object film base layer, and then placed in an oven to be baked at 152 ℃ for 7.5 minutes to form a thin light-emitting layer.
28) Assembling the light-emitting backlight source device: mounting a getter to a non-display area of the front hard transparent glass plate; and then assembling the front hard transparent glass plate, the rear hard transparent glass plate and the glass narrow frame strip together and fixing the glass narrow frame strip by using a clamp.
29) Packaging the light-emitting backlight source device: packaging the assembled light-emitting backlight source device to form a finished product; the packaging process comprises sequentially placing the light-emitting backlight source devices into an oven for baking; sintering in a sintering furnace; exhausting and sealing off on an exhaust table; baking the getter on a baking machine; and finally, additionally installing pins to form a finished product.
The present invention provides a method and a concept for a light emitting backlight source with an asymmetric opposite hollow cathode slanted overhead arc gated structure, and a method and a way for implementing the technical solution are many, and the above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention. All the components not specified in the present embodiment can be realized by the prior art.

Claims (8)

1. The utility model provides a luminous backlight of oblique overhead arc gate control structure of unsymmetric opposite hollow face negative pole which characterized in that: the vacuum sealing body consists of a front hard transparent glass plate, a rear hard transparent glass plate and a glass narrow frame strip; the front hard transparent glass plate is provided with an anode object film base layer, an anode gathering surface silver layer and a thin luminescent layer, the anode object film base layer is connected with the anode gathering surface silver layer, and the thin luminescent layer is manufactured on the anode object film base layer; and an asymmetric opposite concave surface cathode inclined hook top arc gate control structure is arranged on the rear hard transparent glass plate.
2. The asymmetric inverted hollow-faced cathode slanted overhead arc gated structured lighting backlight of claim 1, wherein: the substrate of the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure is a rear hard transparent glass plate; forming a soot-containing layer on the rear hard glass plate through the printed insulating paste layer; the printed silver paste layer on the gray-black stopping layer forms a cathode closing surface silver layer; forming a cathode asymmetrical lower layer by the printed insulating slurry layer on the cathode silver layer; the lower surface of the cathode asymmetric lower layer is a circular plane and is positioned on the cathode collecting surface silver layer, the upper surface of the cathode asymmetric lower layer is a circular plane, the upper surface and the lower surface of the cathode asymmetric lower layer are parallel to each other, the central vertical line of the upper surface and the central vertical line of the lower surface of the cathode asymmetric lower layer are superposed with each other, the diameter of the upper surface of the cathode asymmetric lower layer is equal to that of the lower surface, and the outer side surface of the cathode asymmetric lower layer is a cylindrical surface; square holes exist in the non-symmetrical lower layer of the cathode, and a silver paste layer printed in the square holes forms a cathode interpenetrating line layer; the cathode interpenetration line layer and the cathode collecting surface silver layer are communicated with each other; the printed silver paste layer on the upper surface of the non-symmetrical lower layer of the cathode forms a cathode mutual threading two layer; the cathode interpenetration line layer and the cathode interpenetration line layer are communicated with each other; the printed insulating slurry layer on the upper surface of the cathode asymmetric lower layer forms a cathode asymmetric middle layer; the lower surface of the cathode asymmetric middle layer is a hollow circular ring surface and is positioned on the upper surface of the cathode asymmetric lower layer, the central vertical line of the lower surface of the cathode asymmetric middle layer and the central vertical line of the upper surface of the cathode asymmetric lower layer are superposed with each other, the diameter of the outer ring of the lower surface of the cathode asymmetric middle layer is equal to the diameter of the upper surface of the cathode asymmetric lower layer, the upper surface of the cathode asymmetric middle layer is a hollow circular ring surface, the upper surface and the lower surface of the cathode asymmetric middle layer are parallel to each other, the central vertical line of the upper surface and the central vertical line of the lower surface of the cathode asymmetric middle layer are coincident to each other, the diameter of the outer ring of the upper surface of the cathode asymmetric middle layer is equal to the diameter of the outer ring of the lower surface of the cathode asymmetric middle layer, the diameter of the inner ring of the upper surface of the cathode asymmetric middle layer is equal to the diameter of the inner ring of the lower surface of the cathode asymmetric middle layer, the outer side surface of the cathode asymmetric middle layer is a cylindrical surface, the inner side surface of the cathode asymmetric middle layer is a cylindrical; a square hole is formed in the cathode non-symmetric middle position layer, and a cathode interpenetrating line three layer is formed by a silver paste layer printed in the square hole; the cathode interpenetrating lines are connected with the cathode interpenetrating lines in three layers and the cathode interpenetrating lines in two layers; the printed silver paste layer on the upper surface of the cathode non-symmetric middle layer forms four layers of cathode mutual threading; the four layers of the cathode interpenetration lines and the three layers of the cathode interpenetration lines are communicated with each other; the printed insulating slurry layer on the upper surface of the cathode asymmetric middle layer forms a cathode asymmetric ring position layer; the lower surface of the cathode asymmetric ring position layer is a hollow ring surface and is positioned on the upper surface of the cathode asymmetric middle layer, the central vertical line of the lower surface of the cathode asymmetric ring position layer and the central vertical line of the upper surface of the cathode asymmetric middle layer are superposed, the outer ring edge of the lower surface of the cathode asymmetric ring position layer is flush with the outer ring edge of the upper surface of the cathode asymmetric middle layer, the inner ring edge of the lower surface of the cathode asymmetric ring position layer is flush with the inner ring edge of the upper surface of the cathode asymmetric middle layer, the outer side surface of the cathode asymmetric ring position layer is a sunken depressed surface, the concave direction is towards the direction of a vertical line at the center of the lower surface of the cathode asymmetric ring position layer, the inner side surface of the cathode asymmetric ring position layer is a concave surface, the concave radian of the concave surface of the inner side surface of the cathode asymmetric ring position layer is different from that of the concave surface of the outer side surface, and the upper edge of the inner side surface of the cathode asymmetric ring position layer is flush with the upper edge of the outer side surface; the printed silver paste layer on the outer side surface of the cathode asymmetric ring position layer forms a cathode back concave outer electrode; the cathode external electrode in the back depression is positioned on the outer side surface of the cathode asymmetric ring position layer, the upper edge of the cathode external electrode in the back depression is flush with the upper edge of the outer side surface of the cathode asymmetric ring position layer, and the lower edge of the cathode external electrode in the back depression is flush with the lower edge of the outer side surface of the cathode asymmetric ring position layer; the outer electrode on the bottom of the cathode and the cathode are mutually threaded, and four layers are mutually communicated; a cathode back depression inner electrode is formed by the printed silver paste layer on the inner side surface of the cathode asymmetric ring position layer; the cathode back hollow inner electrode is positioned on the inner side face of the cathode asymmetric ring position layer, the upper edge of the cathode back hollow inner electrode is flush with the upper edge of the inner side face of the cathode asymmetric ring position layer, and the lower edge of the cathode back hollow inner electrode is flush with the lower edge of the inner side face of the cathode asymmetric ring position layer; the four layers of the cathode back depression inner electrode and the cathode mutual threading are mutually communicated; the printed insulating slurry layer on the upper surface of the cathode asymmetric lower layer forms a cathode asymmetric inner layer; the lower surface of the cathode asymmetric inner layer is a circular plane and is positioned on the upper surface of the cathode asymmetric lower layer, and the central vertical line of the lower surface of the cathode asymmetric inner layer and the central vertical line of the upper surface of the cathode asymmetric lower layer are superposed with each other; the layer of printed insulating paste on the soot-black suppressing layer forms the bottom layer of the top arc of the gate electrode; the lower surface of the first layer of the top arc bottom of the gate pole is a plane and is positioned on the gray and black suppressing layer, a circular hole is formed in the first layer of the top arc bottom of the gate pole, the gray and black suppressing layer, the cathode gathering surface silver layer, the cathode asymmetric lower layer, the cathode interpenetrating line layer, the cathode mutual threading two layers, the cathode asymmetric middle layer, the cathode interpenetrating line three layers, the cathode mutual threading four layers, the cathode asymmetric annular layer, the cathode back concave outer electrode, the cathode back concave inner electrode and the cathode asymmetric inner layer are exposed in the circular hole, and the inner side surface of the circular hole in the first layer of the top arc bottom of the gate pole is an upright cylindrical surface; a printed silver paste layer on the upper surface of the layer at the arc bottom of the top of the gate pole forms a gate pole top hooking lower electrode; the lower gate hook top electrode is in an inclined concave arc shape and is positioned on the upper surface of the bottom layer of the gate top arc, the front tail end of the lower gate hook top electrode faces the inner side surface of the bottom layer of the circular hole of the gate top arc, the rear tail end of the lower gate hook top electrode faces the inner side surface of the bottom layer of the circular hole far away from the gate top arc, and the front tail end of the lower gate hook top electrode is flush with the inner side surface of the bottom layer of the circular hole of the gate top; the printed insulating slurry layer on the bottom layer of the top arc of the gate pole forms a top arc bottom layer of the gate pole; the printed insulating slurry layer on the gate hook top lower electrode forms three layers at the bottom of the gate top arc; the gate electrode top arc bottom two layers and the gate electrode top arc bottom three layers are printed with silver paste layers to form a gate electrode top hooking upper electrode; the top electrode of the gate hook is in a concave arc shape, the front tail end of the top electrode of the gate hook faces the inner side surface of a layer of circular hole at the bottom of the top arc of the gate hook, the rear tail end of the top electrode of the gate hook faces the inner side surface of a layer of circular hole far away from the bottom of the top arc of the gate hook, and the rear tail end of the bottom electrode of the gate hook is connected with the middle part of the top electrode; the upper electrode and the lower electrode of the top of the gate hook are mutually communicated; the printed insulating paste layer on the gray and black resisting layer forms four layers of the top arc bottom of the door pole; the printed silver paste layers on the four layers of the top arc bottom of the gate electrode form a gate closing surface silver layer; the front tail end of the gate closing surface silver layer is connected with the rear tail end of the electrode on the top of the gate hook; the gate closing surface silver layer is communicated with the top electrode of the gate hook; the second layer of the top arc bottom of the gate pole, the third layer of the top arc bottom of the gate pole and the insulating slurry layer printed on the upper electrode on the top of the gate pole hook form the fifth layer of the top arc bottom of the gate pole; the carbon nanotube layer is arranged on the outer electrode and the inner electrode of the cathode in the back depression.
3. The asymmetric inverted hollow-faced cathode slanted overhead arc gated structured lighting backlight of claim 2, wherein: the fixed position of the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure is a rear hard transparent glass plate.
4. The asymmetric inverted hollow-faced cathode slanted overhead arc gated structured lighting backlight of claim 2, wherein: the rear hard transparent glass plate is made of borosilicate glass or soda-lime glass.
5. The process for manufacturing a light-emitting backlight source with an asymmetric opposite-concave cathode slanted overhead arc gated structure as in claim 1, comprising the steps of:
1) manufacturing a rear hard transparent glass plate: scribing the planar soda-lime glass to form a rear hard transparent glass plate;
2) manufacturing a gray and black inhibition layer: printing insulating slurry on the rear hard transparent glass plate, and forming a gray-black inhibition layer after baking and sintering processes;
3) and (3) manufacturing a cathode contact surface silver layer: printing silver paste on the gray and black blocking layer, and baking and sintering to form a cathode silver layer;
4) and (3) preparing an asymmetric lower layer of the cathode: printing insulating slurry on the cathode contact surface silver layer, and forming a cathode asymmetrical lower layer after baking and sintering processes;
5) preparing a cathode interpenetrating line layer: printing silver paste in the square holes in the non-symmetrical lower layer of the cathode, and forming a cathode interpenetrating line layer after baking and sintering processes;
6) and (3) manufacturing two layers of cathode mutual threading: printing silver paste on the upper surface of the non-symmetrical lower layer of the cathode, and forming two layers of cathode mutual threading after baking and sintering processes;
7) and (3) preparing a cathode asymmetric meso-position layer: printing insulating slurry on the upper surface of the non-symmetrical lower cathode layer, and baking and sintering to form a non-symmetrical middle cathode layer;
8) and (3) preparing three layers of cathode interpenetrating polymer lines: printing silver paste in the square hole of the cathode non-symmetric middle layer, and forming a cathode interpenetrating line three-layer after baking and sintering processes;
9) and (3) manufacturing four layers of cathode mutual threading: printing silver paste on the upper surface of the cathode non-symmetric middle layer, and forming four layers of cathode mutual threading after baking and sintering processes;
10) and (3) preparing a cathode asymmetric ring position layer: printing insulating slurry on the upper surface of the cathode asymmetric middle layer, and forming a cathode asymmetric ring position layer after baking and sintering processes;
11) manufacturing an external electrode on the back depression of the cathode: printing silver paste on the outer side surface of the cathode asymmetric ring position layer, and forming a cathode back depression outer electrode after baking and sintering processes;
12) manufacturing a cathode back depression inner electrode: printing silver paste on the inner side surface of the cathode asymmetric ring position layer, and forming a cathode back depression inner electrode after baking and sintering processes;
13) and (3) preparing a cathode asymmetric internal layer: printing insulating slurry on the upper surface of the cathode asymmetric lower layer, and forming a cathode asymmetric inner layer after baking and sintering processes;
14) manufacturing a bottom layer of a top arc of a gate: printing insulating slurry on the gray and black suppressing layer, and baking and sintering to form a bottom layer of the top arc of the gate electrode;
15) manufacturing a gate hook top lower electrode: printing silver paste on the upper surface of the bottom layer of the top arc of the gate pole, and forming a gate pole top hook lower electrode after baking and sintering processes;
16) manufacturing a door pole top arc bottom layer: printing insulating slurry on the top arc bottom layer of the gate pole, and baking and sintering to form a top arc bottom layer of the gate pole;
17) manufacturing three layers of top arc bottom of a gate: printing insulating slurry on the gate hook top lower electrode, and forming three layers of gate top arc bottom after baking and sintering processes;
18) manufacturing an upper electrode on the top of the gate hook: printing silver paste on the second layer of the top arc bottom of the gate pole and the third layer of the top arc bottom of the gate pole, and forming a top electrode of the gate pole hook after baking and sintering processes;
19) manufacturing four layers of the top arc bottom of the gate pole: printing insulating slurry on the gray and black suppressing layer, and baking and sintering to form four layers of top arc bottom of the door electrode;
20) manufacturing a gate close junction silver layer: printing silver paste on the four layers of the top arc bottom of the gate pole, and forming a gate pole close junction silver layer after baking and sintering processes;
21) manufacturing five layers of the top arc bottom of the gate: printing insulating slurry on the second layer of the top arc bottom of the gate pole, the third layer of the top arc bottom of the gate pole and the top electrode of the gate pole hook, and forming the fifth layer of the top arc bottom of the gate pole after baking and sintering processes;
22) the asymmetric hollow cathode inclined hook top arc gate control structure is cleaned: cleaning the surface of the asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure to remove impurities and dust;
23) manufacturing a carbon nanotube layer: manufacturing carbon nanotubes on an outer electrode and an inner electrode of the cathode in the back depression;
24) manufacturing a front hard transparent glass plate: scribing the planar soda-lime glass to form a front hard transparent glass plate;
25) manufacturing an anode object film base layer: etching the tin-indium oxide film layer covering the surface of the front hard transparent glass plate to form an anode object film substrate layer;
26) and (3) manufacturing an anode close-contact silver layer: printing silver paste on the front hard transparent glass plate, and forming an anode close-contact silver layer after baking and sintering processes;
27) manufacturing a thin light-emitting layer: printing fluorescent powder on the anode object film base layer, and forming a thin luminous layer after a baking process;
28) assembling the light-emitting backlight source device: mounting a getter to a non-display area of the front hard transparent glass plate; then, assembling the front hard transparent glass plate, the rear hard transparent glass plate and the glass narrow frame strip together, and fixing by using a clamp;
29) packaging the light-emitting backlight source device: and carrying out packaging process on the assembled light-emitting backlight source device to form a finished product.
6. The manufacturing process of the light-emitting backlight source with the asymmetric opposite hollow-faced cathode obliquely hooked top arc gated structure as claimed in claim 5, wherein the manufacturing process comprises the following steps: in step 26, printing silver paste on the non-display area of the front hard transparent glass plate, and after the baking process, performing a baking process at a maximum baking temperature: 192 ℃, maximum baking temperature holding time: 7.5 minutes; placing the mixture in a sintering furnace for sintering, wherein the maximum sintering temperature is as follows: 532 ℃, maximum sintering temperature holding time: 9.5 minutes.
7. The manufacturing process of the light-emitting backlight source with the asymmetric opposite hollow-faced cathode obliquely hooked top arc gated structure as claimed in claim 5, wherein the manufacturing process comprises the following steps: in step 27, printing fluorescent powder on the anode object film base layer, and then placing the anode object film base layer in an oven for baking, wherein the maximum baking temperature is as follows: 152 ℃, maximum baking temperature hold time: 7.5 minutes.
8. The manufacturing process of the light-emitting backlight source with the asymmetric opposite hollow-faced cathode obliquely hooked top arc gated structure as claimed in claim 5, wherein the manufacturing process comprises the following steps: in step 29, the packaging process includes sequentially placing the light-emitting backlight source devices into an oven for baking; sintering in a sintering furnace; exhausting and sealing off on an exhaust table; baking the getter on a baking machine; and finally, additionally installing pins to form a finished product.
CN202010984488.1A 2020-09-18 2020-09-18 Light-emitting backlight source with asymmetric opposite hollow-faced cathode inclined hook top arc gate control structure Withdrawn CN112071729A (en)

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Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1708236A1 (en) * 2005-03-31 2006-10-04 Samsung SDI Co., Ltd. Electron emission device
CN110676141A (en) * 2019-10-18 2020-01-10 金陵科技学院 Light-emitting backlight source with corner thorn, circumferential double-connection-surface cathode and alternate oblique bow gate control structure
CN110828264A (en) * 2019-11-14 2020-02-21 金陵科技学院 Light-emitting backlight source with annular-column convex-concave continuous surface cathode double-homonymous arc gate control structure

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
EP1708236A1 (en) * 2005-03-31 2006-10-04 Samsung SDI Co., Ltd. Electron emission device
CN110676141A (en) * 2019-10-18 2020-01-10 金陵科技学院 Light-emitting backlight source with corner thorn, circumferential double-connection-surface cathode and alternate oblique bow gate control structure
CN110828264A (en) * 2019-11-14 2020-02-21 金陵科技学院 Light-emitting backlight source with annular-column convex-concave continuous surface cathode double-homonymous arc gate control structure

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Application publication date: 20201211