CN112064166A - Silk-like elastic chiffon fabric and manufacturing method thereof - Google Patents
Silk-like elastic chiffon fabric and manufacturing method thereof Download PDFInfo
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- CN112064166A CN112064166A CN202010913303.8A CN202010913303A CN112064166A CN 112064166 A CN112064166 A CN 112064166A CN 202010913303 A CN202010913303 A CN 202010913303A CN 112064166 A CN112064166 A CN 112064166A
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D10/00—Physical treatment of artificial filaments or the like during manufacture, i.e. during a continuous production process before the filaments have been collected
- D01D10/02—Heat treatment
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/08—Melt spinning methods
- D01D5/088—Cooling filaments, threads or the like, leaving the spinnerettes
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D5/00—Formation of filaments, threads, or the like
- D01D5/12—Stretch-spinning methods
- D01D5/16—Stretch-spinning methods using rollers, or like mechanical devices, e.g. snubbing pins
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01D—MECHANICAL METHODS OR APPARATUS IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS
- D01D7/00—Collecting the newly-spun products
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/12—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyamide as constituent
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- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F8/00—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof
- D01F8/04—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers
- D01F8/14—Conjugated, i.e. bi- or multicomponent, artificial filaments or the like; Manufacture thereof from synthetic polymers with at least one polyester as constituent
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- D—TEXTILES; PAPER
- D02—YARNS; MECHANICAL FINISHING OF YARNS OR ROPES; WARPING OR BEAMING
- D02G—CRIMPING OR CURLING FIBRES, FILAMENTS, THREADS, OR YARNS; YARNS OR THREADS
- D02G3/00—Yarns or threads, e.g. fancy yarns; Processes or apparatus for the production thereof, not otherwise provided for
- D02G3/02—Yarns or threads characterised by the material or by the materials from which they are made
- D02G3/04—Blended or other yarns or threads containing components made from different materials
- D02G3/045—Blended or other yarns or threads containing components made from different materials all components being made from artificial or synthetic material
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/02—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyamides
-
- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The invention discloses a silk-like elastic chiffon fabric, which comprises warps and wefts, wherein the warps comprise polyester superfine denier fibers and superfine denier nylon, and the wefts comprise fully drawn yarns and pre-oriented yarns compounded with polyester yarns. Preparing the warp yarns; preparing the weft; weaving the prepared warp and the weft into a fabric; the manufacturing method of the silk-like elastic chiffon fabric is provided, the preparation means of the warp and the weft is improved, the warp and the weft have good wrinkle resistance, and the situation of yarn stretching breakage is avoided.
Description
Technical Field
The invention relates to the technical field of textile fabrics, in particular to a silk-like elastic chiffon fabric and a manufacturing method thereof.
Background
Chiffon is a yarn product in silk products, means a light, thin and transparent fabric, and has the characteristics of light, thin, transparent, soft and elegant fabric. The prior chiffon fabric clothes are easy to tear due to the characteristics of the fabric, and particularly, the phenomenon of breakage and deformation at the sewing position of the clothes due to the fact that the yarns are stretched is easy to occur.
Disclosure of Invention
The invention provides a silk-like elastic chiffon fabric and a manufacturing method thereof, aiming at solving the problem that the chiffon fabric is easy to break and deform due to the fact that silks are drawn and tightened in the prior art.
The silk-like elastic chiffon fabric comprises warp yarns and weft yarns, wherein the warp yarns comprise polyester superfine denier fibers and superfine denier nylon, the weft yarns comprise fully drawn yarns and pre-oriented yarns composite polyester yarns, the polyester superfine denier fibers and the superfine denier nylon are 10-15D in specification, and the fully drawn yarns and the pre-oriented yarns are 5-10D in specification.
The invention also provides a manufacturing method of the silk-like elastic chiffon fabric, which comprises the silk-like elastic chiffon fabric and also comprises the following steps:
preparing the warp yarns;
preparing the weft;
weaving the prepared warp and the weft into a fabric;
and (3) steaming, drying and untwisting the prepared fabric to obtain the silk-like elastic chiffon fabric.
Wherein, the warp thread configuration comprises the following steps:
respectively placing the two raw materials in two spinning boxes, and after the two raw materials are melted at a preset temperature, respectively sending the two raw materials to a first screw extruder and a second screw extruder;
extruding the two raw materials by a screw extruder and cooling by corresponding side air blowing, and then sending the two raw materials into a drafting and winding machine;
the two raw materials are subjected to hot roller drafting and network plying in a drafting winder and then are wound into a bundle of filaments;
and (4) sending the prepared bundle of wires to an oil tanker for oiling, and then preparing the warp.
Wherein the two raw materials are polyethylene terephthalate semi-dull high-shrinkage slices and chinlon 6 slices respectively.
The preset temperatures of the two spinning boxes are 275-285 ℃ and 260-270 ℃ respectively.
Wherein the configuring the weft comprises the steps of:
drying the polyester chips, conveying the polyester chips into a spinning screw extruder, heating and melting the polyester chips by the spinning screw extruder, extruding the polyester chips, and conveying the polyester chips to a spinning box;
the molten polyester in the spinning box body is uniformly distributed into two drawing rollers, and after pretreatment, fully drawn crude yarn and pre-oriented crude yarn are prepared;
and carrying out hot drawing treatment on the prepared fully-drawn crude yarn to prepare fully-drawn yarn, carrying out treatment on the pre-oriented crude yarn by a yarn guide disc to prepare pre-oriented yarn, conveying the pre-oriented yarn to a yarn doubling device, and carrying out composite nozzle and winding forming to prepare the weft.
The pretreatment is to control the temperature of the two stretching rollers to be 288-290 ℃, cool the stretching rollers by side blowing at 20-22 ℃ and oil the stretching rollers by an oil tanker.
Wherein the hot stretching treatment is to stretch the fully-stretched crude yarn by a stretching roller with the speed of 12-13 m/min at the temperature of 90-120 ℃.
The godet treatment is to send the pre-oriented crude yarn to a cold godet with the rotating speed of 35-36 m/min for winding.
The invention has the beneficial effects that: on the basis of the prior art, the chiffon fabric is improved in composition, warp yarns are prepared by compounding terylene and chinlon, and weft yarns are prepared by compounding fully drawn yarns and pre-oriented yarns, so that the chiffon fabric has excellent elasticity to avoid the situation that the drawn yarns are stretched and broken.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic view of the process flow structure of the manufacturing method of the silk-like elastic chiffon fabric and the manufacturing method thereof.
FIG. 2 is a schematic view of the technological process for manufacturing warp threads of the silk-like elastic chiffon fabric and the manufacturing method thereof.
FIG. 3 is a schematic view of the process flow structure of the weft thread manufacturing of the silk-like elastic chiffon fabric and the manufacturing method thereof.
FIG. 4 is a schematic view of the technological process of steaming, drying and untwisting the silk-like elastic chiffon fabric and the manufacturing method thereof.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 to 4, the present invention provides a technical solution:
the silk-like elastic chiffon fabric comprises warp yarns and weft yarns, wherein the warp yarns comprise polyester superfine denier fibers and superfine denier nylon, the weft yarns comprise fully drawn yarns and pre-oriented yarns composite polyester yarns, the polyester superfine denier fibers and the superfine denier nylon are 10-15D in specification, and the fully drawn yarns and the pre-oriented yarns are 5-10D in specification.
The invention also provides a manufacturing method of the silk-like elastic chiffon fabric, which comprises the silk-like elastic chiffon fabric and also comprises the following steps:
s101, preparing the warp;
s102, preparing the weft;
s103, weaving the prepared warp and the prepared weft into a fabric;
s104, steaming, drying and untwisting the prepared fabric to obtain the silk-like elastic chiffon fabric.
Further, the configuring step comprises the following steps:
s201, respectively placing polyethylene terephthalate semi-dull high-shrinkage chips and chinlon 6 chips into two spinning boxes, respectively melting the polyethylene terephthalate semi-dull high-shrinkage chips and the chinlon 6 chips at 275-285 ℃ and 260-270 ℃, and respectively sending the polyethylene terephthalate and the chinlon 6 into a first screw extruder and a second screw extruder;
s202, extruding polyethylene terephthalate and chinlon 6 by a screw extruder, cooling by corresponding side air blowing, and conveying to a drafting and winding machine;
s203, after the polyethylene terephthalate and the chinlon 6 are drawn by a hot roller in a drawing winder and are plied by a network, winding the mixture into a bundle of yarns;
s204, the prepared bundle of wires is sent to an oil tanker for oiling, and then the warp can be prepared.
Further, the step of configuring the weft comprises the following steps:
s301, drying the polyester chips, conveying the polyester chips to a spinning screw extruder, heating and melting the polyester chips by the spinning screw extruder, extruding the polyester chips, and conveying the polyester chips to a spinning manifold;
s302, uniformly distributing molten polyester in a spinning box into two drawing rollers, controlling the temperature of the two drawing rollers to be 288-290 ℃, cooling by cross air blow at 20-22 ℃, and oiling by an oil tanker to prepare fully-drawn crude yarn and pre-oriented crude yarn;
and S303, drawing the fully-drawn crude yarn at 90-120 ℃ by a drawing roller at the speed of 12-13 m/min to obtain fully-drawn yarn, winding the pre-oriented crude yarn on a cold godet at 35-36 m/min to obtain pre-oriented yarn, conveying the pre-oriented yarn to a yarn doubling device, and performing composite nozzle and winding forming to obtain the weft.
Further, the steaming, drying and untwisting of the prepared fabric comprises the following steps:
s401, soaking the fabric in a mixed solution of glacial acetic acid and hydrogen peroxide in a mass ratio of 1:1 for 30-60 min;
s402, taking out, washing with water at 40-45 ℃ for 2 times, washing with water at 20-25 ℃ for 2 times, and air drying.
Specific example 1:
preparing the warp, respectively placing polyethylene terephthalate semi-dull high-shrinkage chips and nylon 6 chips into two spinning boxes, respectively melting the polyethylene terephthalate semi-dull high-shrinkage chips and the nylon 6 chips at 275 ℃ and 260 ℃, and respectively conveying the polyethylene terephthalate and the nylon 6 into a first screw extruder and a second screw extruder;
extruding polyethylene terephthalate and nylon 6 by a screw extruder, cooling by cross air blowing at the temperature of 23 ℃ and 18 ℃ respectively, and then conveying to a drafting winder;
after the polyethylene terephthalate and the chinlon 6 are drafted by a hot roller in a drafting winder and are plied by a network, the polyethylene terephthalate and the chinlon are wound into a bundle of filaments;
and (4) conveying the obtained bundle of filaments to an oil tanker, and oiling by using F-1048 oiling agent to obtain the warp.
Preparing the weft, drying the polyester chip, conveying the polyester chip into a spinning screw extruder, heating and melting the polyester chip by the spinning screw extruder, extruding the polyester chip, and conveying the polyester chip into a spinning box;
the molten polyester in the spinning beam is evenly distributed into two drawing rollers, the temperature of the two drawing rollers is controlled at 288 ℃, the two drawing rollers are cooled by side air blow at 20 ℃ and are both oiled by an oil tanker, and fully drawn crude yarn and pre-oriented crude yarn are prepared;
and drawing the prepared fully-drawn crude yarn at the temperature of 90 ℃ by a drawing roller with the speed of 12m/min to prepare fully-drawn yarn with the specification of 10D, winding the pre-oriented crude yarn on a cold godet with the speed of 35m/min to prepare pre-oriented yarn with the specification of 5D, conveying the pre-oriented yarn to a yarn doubling device, and preparing the weft yarn after a composite nozzle and winding forming.
Weaving the prepared warp and the weft into a fabric;
steaming, drying and untwisting the prepared fabric to obtain a silk-like elastic chiffon fabric, and soaking the fabric in a mixed solution of glacial acetic acid and hydrogen peroxide in a mass ratio of 1:1 for 30 min;
and taking out, washing with water at 40 ℃ for 2 times, washing with water at 20 ℃ for 2 times, and drying to obtain the silk-like elastic chiffon fabric.
Specific example 2:
preparing the warp, respectively placing polyethylene terephthalate semi-dull high-shrinkage chips and nylon 6 chips into two spinning boxes, respectively melting the polyethylene terephthalate semi-dull high-shrinkage chips and the nylon 6 chips at 285 ℃ and 270 ℃, and respectively conveying the polyethylene terephthalate and the nylon 6 into a first screw extruder and a second screw extruder;
extruding polyethylene terephthalate and nylon 6 by a screw extruder, cooling by cross air blowing at the temperature of 25 ℃ and 20 ℃ respectively, and then conveying to a drafting winder;
after the polyethylene terephthalate and the chinlon 6 are drafted by a hot roller in a drafting winder and are plied by a network, the polyethylene terephthalate and the chinlon are wound into a bundle of filaments;
and (4) conveying the obtained bundle of filaments to an oil tanker, and oiling by using F-1048 oiling agent to obtain the warp.
Preparing the weft, drying the polyester chip, conveying the polyester chip into a spinning screw extruder, heating and melting the polyester chip by the spinning screw extruder, extruding the polyester chip, and conveying the polyester chip into a spinning box;
the molten polyester in the spinning box is uniformly distributed into two drawing rollers, the temperature of the two drawing rollers is controlled at 290 ℃, the two drawing rollers are cooled by side air blowing at 22 ℃, and both are oiled by an oil tanker to prepare fully drawn crude yarn and pre-oriented crude yarn;
and drawing the prepared fully-drawn crude yarn at the temperature of 120 ℃ by a drawing roller with the speed of 13m/min to prepare fully-drawn yarn with the specification of 15D, winding the pre-oriented crude yarn on a cold godet with the speed of 35m/min to prepare pre-oriented yarn with the specification of 15D, conveying the pre-oriented yarn to a yarn doubling device, and preparing the weft yarn after a composite nozzle and winding forming.
Weaving the prepared warp and the weft into a fabric;
steaming, drying and untwisting the prepared fabric to obtain a silk-like elastic chiffon fabric, and soaking the fabric in a mixed solution of glacial acetic acid and hydrogen peroxide in a mass ratio of 1:1 for 60 min;
and taking out, washing with water at the temperature of 45 ℃ for 2 times, washing with water at the temperature of 25 ℃ for 2 times, and drying to obtain the silk-like elastic chiffon fabric.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The silk-like elastic chiffon fabric is characterized by comprising warp yarns and weft yarns, wherein the warp yarns comprise polyester superfine denier fibers and superfine denier nylon, the weft yarns comprise fully drawn yarns and pre-oriented yarns combined with the polyester yarns, the polyester superfine denier fibers and the superfine denier nylon are 10-15D in specification, and the fully drawn yarns and the pre-oriented yarns are 5-10D in specification.
2. A method for manufacturing silk-like elastic chiffon fabric, comprising the silk-like elastic chiffon fabric of claim 1, and further comprising the following steps:
preparing the warp yarns;
preparing the weft;
weaving the prepared warp and the weft into a fabric;
and (3) steaming, drying and untwisting the prepared fabric to obtain the silk-like elastic chiffon fabric.
3. The manufacturing method of the silk-like elastic chiffon fabric according to claim 2, wherein the step of arranging the warp comprises the following steps:
respectively placing the two raw materials in two spinning boxes, and after the two raw materials are melted at a preset temperature, respectively sending the two raw materials to a first screw extruder and a second screw extruder;
extruding the two raw materials by a screw extruder and cooling by corresponding side air blowing, and then sending the two raw materials into a drafting and winding machine;
the two raw materials are subjected to hot roller drafting and network plying in a drafting winder and then are wound into a bundle of filaments;
and (4) sending the prepared bundle of wires to an oil tanker for oiling, and then preparing the warp.
4. The manufacturing method of the silk-like elastic chiffon fabric as claimed in claim 3, wherein the two raw materials are polyethylene terephthalate semi-dull high shrinkage slices and nylon 6 slices respectively.
5. The manufacturing method of the silk-like elastic chiffon fabric as claimed in claim 4, wherein the preset temperatures of the two spinning boxes are 275-285 ℃ and 260-270 ℃ respectively.
6. The method for manufacturing silk-like elastic chiffon fabric according to claim 5, wherein the step of configuring the weft comprises the following steps:
drying the polyester chips, conveying the polyester chips into a spinning screw extruder, heating and melting the polyester chips by the spinning screw extruder, extruding the polyester chips, and conveying the polyester chips to a spinning box;
the molten polyester in the spinning box body is uniformly distributed into two drawing rollers, and after pretreatment, fully drawn crude yarn and pre-oriented crude yarn are prepared;
and carrying out hot drawing treatment on the prepared fully-drawn crude yarn to prepare fully-drawn yarn, carrying out treatment on the pre-oriented crude yarn by a yarn guide disc to prepare pre-oriented yarn, conveying the pre-oriented yarn to a yarn doubling device, and carrying out composite nozzle and winding forming to prepare the weft.
7. The manufacturing method of the silk-like elastic chiffon fabric as claimed in claim 6, wherein the pretreatment is to control the temperature of the two stretching rollers to be 288-290 ℃, cool the two stretching rollers by side blowing at 20-22 ℃, and oil the two stretching rollers by an oil tanker.
8. The method for manufacturing silk-like elastic chiffon fabric according to claim 7, wherein the hot stretching treatment is to stretch the fully-stretched crude silk at a temperature of 90-120 ℃ by a stretching roller with a speed of 12-13 m/min.
9. The method for manufacturing the silk-like elastic chiffon fabric as claimed in claim 8, wherein the godet treatment is to send the pre-oriented crude silk to a cold godet with a rotation speed of 35-36 m/min for winding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010913303.8A CN112064166A (en) | 2020-09-03 | 2020-09-03 | Silk-like elastic chiffon fabric and manufacturing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010913303.8A CN112064166A (en) | 2020-09-03 | 2020-09-03 | Silk-like elastic chiffon fabric and manufacturing method thereof |
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| CN112064166A true CN112064166A (en) | 2020-12-11 |
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