CN112058843A - An energy-saving and environment-friendly repairing device for diamond drill bits - Google Patents
An energy-saving and environment-friendly repairing device for diamond drill bits Download PDFInfo
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- CN112058843A CN112058843A CN202010809855.4A CN202010809855A CN112058843A CN 112058843 A CN112058843 A CN 112058843A CN 202010809855 A CN202010809855 A CN 202010809855A CN 112058843 A CN112058843 A CN 112058843A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
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Abstract
Description
技术领域technical field
本发明涉及金刚石钻头修复技术领域,具体是一种金刚石钻头用的节能环保型修复装置。The invention relates to the technical field of diamond drill bit repairing, in particular to an energy-saving and environment-friendly repairing device for diamond drill bits.
背景技术Background technique
做切削刃的钻头称为金刚石钻头。该钻头属一体式钻头,整个钻头没有活动的零部件,结构比较简单,具有高强度、高耐磨和抗冲击的能力,是20世纪80年代世界钻井三大新技术之一。现场使用证明,金刚石钻头在软-中硬地层中钻进时,有速度快、进尺多、寿命长、工作平稳、井下事故少、井身质量好等优点,金刚石钻头在使用后,需要对其进行修复。。The drill bit that makes the cutting edge is called a diamond bit. The drill bit is an integrated drill bit, the whole drill bit has no moving parts, the structure is relatively simple, and it has the ability of high strength, high wear resistance and impact resistance. Field use has proved that diamond drill bits have the advantages of high speed, long footage, long life, stable operation, few downhole accidents, and good wellbore quality when drilling in soft-to-medium-hard formations. make a repair. .
但是现有的修复装置难以对金刚石钻头进行快速清洗,而且在修复过程中,难以对金刚石钻头进行快速夹紧,同时清洗过程中产生的废水不仅难以收集利用,而且会污染周围环境,难以起到节能环保的目的。因此,本领域技术人员提供了一种金刚石钻头用的节能环保型修复装置,以解决上述背景技术中提出的问题。However, it is difficult for the existing repair device to quickly clean the diamond bit, and it is difficult to quickly clamp the diamond bit during the repair process. At the same time, the waste water generated during the cleaning process is not only difficult to collect and utilize, but also pollutes the surrounding environment, which is difficult to play. The purpose of energy saving and environmental protection. Therefore, those skilled in the art provide an energy-saving and environment-friendly repairing device for a diamond drill bit to solve the above-mentioned problems in the background art.
发明内容SUMMARY OF THE INVENTION
本发明的目的在于提供一种金刚石钻头用的节能环保型修复装置,以解决上述背景技术中提出的问题。The purpose of the present invention is to provide an energy-saving and environment-friendly repairing device for a diamond drill bit, so as to solve the problems raised in the above-mentioned background art.
为实现上述目的,本发明提供如下技术方案:To achieve the above object, the present invention provides the following technical solutions:
一种金刚石钻头用的节能环保型修复装置,包括修复箱以及安装在修复箱内的金刚石钻头,所述修复箱的上表面中心处固接有第一注水口,且修复箱的底部连接有集水组件,所述修复箱的内部固接有支撑滤板,所述修复箱的外侧还固接有控制器,且修复箱的前表面上铰接有箱门箱门,所述支撑滤板的上表面安装有夹持组件,所述夹持组件包括第一电动推杆、限位块、第一夹持板、限位槽、连接座、第二夹持板和第二电动推杆,所述连接座固接在支撑滤板的上表面,且连接座的上表面开设有限位槽,所述连接座的上表面两侧边缘处分别固接有第一电动推杆和第二电动推杆,所述第一电动推杆的一端固接有第一夹持板,所述第二电动推杆的一端固接有第二夹持板,所述第一夹持板和第二夹持板的下表面均固接有限位块,且第一夹持板和第二夹持板的内壁均固接有防滑块,所述金刚石钻头的上方还安装有清洁组件,所述清洁组件包括第一金属环、喷头、支架、螺纹杆、安装座、伺服电机和第二金属环,所述伺服电机固接在修复箱的外侧,且伺服电机的驱动端贯穿修复箱并连接有螺纹杆,所述螺纹杆的外部由左至右依次螺纹套接有第一金属环和第二金属环,所述第一金属环和第二金属环的上表面均固接有安装座,且第一金属环和第二金属环的下表面均固接有喷头,两个所述安装座的内部均贯穿有与其自身活动连接的支架。An energy-saving and environmentally friendly repairing device for a diamond drill bit, comprising a repairing box and a diamond bit installed in the repairing box, a first water injection port is fixedly connected to the center of the upper surface of the repairing box, and a collector is connected to the bottom of the repairing box. A water assembly, a support filter plate is fixed inside the repair box, a controller is also fixed on the outside of the repair box, and a box door is hinged on the front surface of the repair box, and the upper part of the support filter plate is A clamping assembly is mounted on the surface, and the clamping assembly includes a first electric push rod, a limit block, a first clamping plate, a limit groove, a connecting seat, a second clamping plate and a second electric push rod. The connecting seat is fixed on the upper surface of the support filter plate, and the upper surface of the connecting seat is provided with a limiting groove, and the first electric push rod and the second electric push rod are respectively fixed at the two edges of the upper surface of the connecting seat, One end of the first electric push rod is fixed with a first clamping plate, and one end of the second electric push rod is fixed with a second clamping plate. Limit blocks are fixed on the lower surface, and anti-skid blocks are fixed on the inner walls of the first clamping plate and the second clamping plate, and a cleaning assembly is also installed above the diamond bit, and the cleaning assembly includes a first metal A ring, a spray head, a bracket, a threaded rod, a mounting seat, a servo motor and a second metal ring, the servo motor is fixed on the outside of the repair box, and the drive end of the servo motor penetrates the repair box and is connected with a threaded rod, the thread A first metal ring and a second metal ring are threadedly sleeved on the outside of the rod in sequence from left to right, the upper surfaces of the first metal ring and the second metal ring are fixed with mounting seats, and the first metal ring and the second metal ring are fixed with mounting seats. The lower surfaces of the two metal rings are fixedly connected with a spray head, and a bracket movably connected with itself runs through the inside of the two mounting seats.
作为本发明再进一步的方案:所述集水组件包括集水漏斗、金属滤网、集水箱和微型水泵,所述集水箱固接在修复箱的底部,且集水箱的内部固接有集水漏斗,所述集水箱的外侧固接有微型水泵,所述集水漏斗的内部固接有金属滤网。As a further solution of the present invention: the water collecting assembly includes a water collecting funnel, a metal filter screen, a water collecting tank and a miniature water pump, the water collecting tank is fixedly connected to the bottom of the repair box, and the water collecting tank is fixedly connected to the inside of the water collecting tank A funnel, a micro water pump is fixedly connected to the outside of the water collecting tank, and a metal filter screen is fixedly connected to the inside of the water collecting funnel.
作为本发明再进一步的方案:所述微型水泵的进水端通过管道与集水箱相连,且微型水泵的出水端通过管道连接在第一注水口上。As a further solution of the present invention, the water inlet end of the micro water pump is connected to the water collecting tank through a pipeline, and the water outlet end of the micro water pump is connected to the first water injection port through a pipeline.
作为本发明再进一步的方案:所述支撑滤板位于集水漏斗的上方,且支撑滤板的内部均匀开设有滤孔。As a further solution of the present invention, the support filter plate is located above the water collecting funnel, and the inside of the support filter plate is evenly provided with filter holes.
作为本发明再进一步的方案:所述支架的两端均固接在修复箱的内部,两个所述喷头均为倾斜分布,且两个所述喷头均以螺纹杆的中心点为基准呈对称分布,两个所述喷头均通过软管与第一注水口密封连接。As a further solution of the present invention: both ends of the bracket are fixed inside the repair box, the two nozzles are distributed obliquely, and the two nozzles are symmetrical based on the center point of the threaded rod distribution, both of the two spray heads are connected with the first water injection port through a hose in a sealed manner.
作为本发明再进一步的方案:所述第一金属环的内壁开设有与螺纹杆相适配的第一螺纹槽,所述第二金属环的内壁开设有与螺纹杆相适配的第二螺纹槽,第一螺纹槽和第二螺纹槽的方向相反。As a further solution of the present invention: the inner wall of the first metal ring is provided with a first threaded groove matching the threaded rod, and the inner wall of the second metal ring is provided with a second thread matching the threaded rod The grooves, the first threaded groove and the second threaded groove are in opposite directions.
作为本发明再进一步的方案:所述第一电动推杆的固定端固接在连接座的上表面一侧边缘处,且第一电动推杆的伸缩端固接在第一夹持板上,所述第二电动推杆的固定端固接在连接座的上表面另一侧边缘处,且第二电动推杆的伸缩端固接在第二夹持板上。As a further solution of the present invention: the fixed end of the first electric push rod is fixed on one side edge of the upper surface of the connecting seat, and the telescopic end of the first electric push rod is fixed on the first clamping plate, The fixed end of the second electric push rod is fixedly connected to the other side edge of the upper surface of the connecting seat, and the telescopic end of the second electric push rod is fixedly connected to the second clamping plate.
作为本发明再进一步的方案:所述第一夹持板和第二夹持板均为半圆形结构,且第一夹持板和第二夹持板呈相对分布,所述第一夹持板和第二夹持板的直径均大于金刚石钻头的直径,所述金刚石钻头位于第一夹持板和第二夹持板之间。As a further solution of the present invention: the first clamping plate and the second clamping plate are both semi-circular structures, and the first clamping plate and the second clamping plate are relatively distributed, and the first clamping plate and the second clamping plate are relatively distributed. The diameters of the plate and the second clamping plate are both larger than the diameter of the diamond bit located between the first clamping plate and the second clamping plate.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
1、本发明通过集水组件可以对清洗过程中的废水进行收集和过滤后,再通过微型水泵将水源注入第一注水口和喷头中进行喷洒,使其形成一个循环过程,降低了水资源的浪费,起到了节能的目的,而且整个清洗过程水源不会向外部喷溅,起到了环保的目的;1. The present invention can collect and filter the waste water in the cleaning process through the water collecting assembly, and then inject the water source into the first water injection port and the nozzle through the micro water pump for spraying, so as to form a cycle process and reduce the consumption of water resources. Waste is achieved for the purpose of energy saving, and the water source will not be splashed to the outside during the entire cleaning process, which achieves the purpose of environmental protection;
2、通过夹持组件可以对金刚石钻头进行快速夹紧,增加了金刚石钻头清洗以及修复过程中的稳定性,防止其出现倾倒现象,而且采用自动夹持可以降低人工夹持时的难度,省时省力;2. The diamond bit can be quickly clamped through the clamping component, which increases the stability of the diamond bit during cleaning and repair, and prevents it from tipping over. Moreover, the use of automatic clamping can reduce the difficulty of manual clamping and save time. labor saving;
3、通过清洁组件可以带动两组喷头相向和相反移动,而通过两组喷头的相向和相反移动则可以对金刚石钻头上的不同位置进行清洁,大大提高了金刚石钻头的清洁效率。3. The cleaning components can drive the two groups of nozzles to move in opposite and opposite directions, and through the opposite and opposite movements of the two groups of nozzles, different positions on the diamond bit can be cleaned, which greatly improves the cleaning efficiency of the diamond bit.
附图说明Description of drawings
图1为一种金刚石钻头用的节能环保型修复装置的结构示意图;Fig. 1 is the structural representation of a kind of energy-saving and environment-friendly repairing device for diamond drill bit;
图2为一种金刚石钻头用的节能环保型修复装置中集水组件的结构示意图;Fig. 2 is a kind of structural representation of the water collecting component in the energy-saving and environment-friendly repairing device for diamond drill bit;
图3为一种金刚石钻头用的节能环保型修复装置中清洁组件的结构示意图;3 is a schematic structural diagram of a cleaning component in an energy-saving and environment-friendly repairing device for a diamond drill;
图4为一种金刚石钻头用的节能环保型修复装置中夹持组件的结构示意图;4 is a schematic structural diagram of a clamping assembly in an energy-saving and environment-friendly repairing device for a diamond drill;
图5为一种金刚石钻头用的节能环保型修复装置中防滑块的结构示意图;Fig. 5 is a kind of structural representation of the anti-skid block in the energy-saving and environment-friendly repairing device for diamond drill;
图6为一种金刚石钻头用的节能环保型修复装置中金属滤网的结构示意图。FIG. 6 is a schematic structural diagram of a metal filter screen in an energy-saving and environment-friendly repairing device for a diamond drill.
图中:1、集水箱;2、控制器;3、修复箱;4、第一注水口;5、箱门;6、清洁组件;7、金刚石钻头;8、夹持组件;9、支撑滤板;10、集水漏斗;11、金属滤网;12、第二金属环;13、微型水泵;14、集水组件;15、第一金属环;16、喷头;17、支架;18、螺纹杆;19、安装座;20、伺服电机;21、第一电动推杆;22、限位块;23、第一夹持板;24、限位槽;25、连接座;26、第二夹持板;27、第二电动推杆;28、防滑块。In the figure: 1. Water collection tank; 2. Controller; 3. Repair box; 4. First water injection port; 5. Box door; 6. Cleaning component; 7. Diamond drill bit; 8. Clamping component; 9. Support filter plate; 10, water collecting funnel; 11, metal filter screen; 12, second metal ring; 13, micro water pump; 14, water collecting assembly; 15, first metal ring; 16, spray head; 17, bracket; 18, thread rod; 19, mounting seat; 20, servo motor; 21, the first electric push rod; 22, limit block; 23, the first clamping plate; 24, limit groove; 25, connecting seat; 26, the second clamp Hold the plate; 27, the second electric push rod; 28, the anti-skid block.
具体实施方式Detailed ways
请参阅图1~6,本发明实施例中,一种金刚石钻头用的节能环保型修复装置,包括修复箱3以及安装在修复箱3内的金刚石钻头7,修复箱3的上表面中心处固接有第一注水口4,且修复箱3的底部连接有集水组件14,修复箱3的内部固接有支撑滤板9,集水组件14包括集水漏斗10、金属滤网11、集水箱1和微型水泵13,集水箱1固接在修复箱3的底部,且集水箱1的内部固接有集水漏斗10,集水箱1的外侧还固接有第二注水口,集水箱1的外侧固接有微型水泵13,集水漏斗10的内部固接有金属滤网11,微型水泵13的进水端通过管道与集水箱1相连,且微型水泵13的出水端通过管道连接在第一注水口4上,支撑滤板9位于集水漏斗10的上方,且支撑滤板9的内部均匀开设有滤孔,通过集水组件14可以对清洗过程中的废水进行收集和过滤后,再通过微型水泵13将水源注入第一注水口4和喷头16中进行喷洒,使其形成一个循环过程,降低了水资源的浪费,起到了节能的目的,而且整个清洗过程水源不会向外部喷溅,起到了环保的目的。Please refer to FIGS. 1 to 6. In the embodiment of the present invention, an energy-saving and environmentally friendly repairing device for a diamond drill bit includes a
在图1、图2、图4和图5中:修复箱3的外侧还固接有控制器2,且修复箱3的前表面上铰接有箱门箱门5,控制器2的型号为DKC-Y110,支撑滤板9的上表面安装有夹持组件8,夹持组件8包括第一电动推杆21、限位块22、第一夹持板23、限位槽24、连接座25、第二夹持板26和第二电动推杆27,连接座25固接在支撑滤板9的上表面,且连接座25的上表面开设有限位槽24,连接座25的上表面两侧边缘处分别固接有第一电动推杆21和第二电动推杆27,第一电动推杆21的一端固接有第一夹持板23,第二电动推杆27的一端固接有第二夹持板26,第一夹持板23和第二夹持板26的下表面均固接有限位块22,且第一夹持板23和第二夹持板26的内壁均固接有防滑块28,第一电动推杆21的固定端固接在连接座25的上表面一侧边缘处,且第一电动推杆21的伸缩端固接在第一夹持板23上,第二电动推杆27的固定端固接在连接座25的上表面另一侧边缘处,且第二电动推杆27的伸缩端固接在第二夹持板26上,第一夹持板23和第二夹持板26均为半圆形结构,且第一夹持板23和第二夹持板26呈相对分布,第一夹持板23和第二夹持板26的直径均大于金刚石钻头7的直径,金刚石钻头7位于第一夹持板23和第二夹持板26之间,通过夹持组件8可以对金刚石钻头7进行快速夹紧,增加了金刚石钻头7清洗以及修复过程中的稳定性,防止其出现倾倒现象,而且采用自动夹持可以降低人工夹持时的难度,省时省力。In Fig. 1, Fig. 2, Fig. 4 and Fig. 5: a
在图2和图3中:金刚石钻头7的上方还安装有清洁组件6,清洁组件6包括第一金属环15、喷头16、支架17、螺纹杆18、安装座19、伺服电机20和第二金属环12,伺服电机20固接在修复箱3的外侧,且伺服电机20的驱动端贯穿修复箱3并连接有螺纹杆18,伺服电机20的型号为J163v,螺纹杆18的外部由左至右依次螺纹套接有第一金属环15和第二金属环12,第一金属环15和第二金属环12的上表面均固接有安装座19,且第一金属环15和第二金属环12的下表面均固接有喷头16,两个安装座19的内部均贯穿有与其自身活动连接的支架17,支架17的两端均固接在修复箱3的内部,两个喷头16均为倾斜分布,且两个喷头16均以螺纹杆18的中心点为基准呈对称分布,两个喷头16均通过软管与第一注水口4密封连接,第一金属环15的内壁开设有与螺纹杆18相适配的第一螺纹槽,第二金属环12的内壁开设有与螺纹杆18相适配的第二螺纹槽,第一螺纹槽和第二螺纹槽的方向相反,通过清洁组件6可以带动两组喷头16相向和相反移动,而通过两组喷头16的相向和相反移动则可以对金刚石钻头7上的不同位置进行清洁,大大提高了金刚石钻头7的清洁效率。In Figures 2 and 3: a cleaning
本发明的工作原理是:使用者先通过第二注水口向集水箱1内注入清水,然后将箱门5打开,将金刚石钻头7放在第一夹持板23和第二夹持板26之间,此时通过控制器2控制第一电动推杆21和第二电动推杆27伸长,此时通过第一电动推杆21和第二电动推杆27伸长后,从而带动第一夹持板23和第二夹持板26相向移动,从而对金刚石钻头7进行夹紧,与此同时,防滑块28与金刚石钻头7接触后还可以增加相应的摩擦力,防止金刚石钻头7出现滑动现象,所以通过夹持组件8可以对金刚石钻头7进行快速夹紧,增加了金刚石钻头7清洗以及修复过程中的稳定性,防止其出现倾倒现象,而且采用自动夹持可以降低人工夹持时的难度,省时省力,然后使用者即可对金刚石钻头7进行日常的修复,随后使用者通过控制器2控制微型水泵13开始工作,微型水泵13通电后可以将集水箱1内的清水通过管道注入第一注水口4内,此时再通过软管分别注入两组喷头16内,从而对下方的金刚石钻头7进行清洁,清洁后的污水通过支撑滤板9流入下方的集水箱1内,在经过金属滤网11时得到了再次的过滤,最后的水源则通过微型水泵13再次抽至上方的喷头16内进行喷洒,所以通过集水组件14可以对清洗过程中的废水进行收集和过滤后,再通过微型水泵13将水源注入第一注水口4和喷头16中进行喷洒,使其形成一个循环过程,降低了水资源的浪费,起到了节能的目的,而且整个清洗过程水源不会向外部喷溅,起到了环保的目的,然后通过控制器2控制伺服电机20开始工作,伺服电机20正转后带动螺纹杆18正转,此时在支架17和安装座19的作用下,可以带动第一金属环15和第二金属环12相向移动,进而带动下方的两组喷头16相向移动,同理,伺服电机20反转后,可以带动两组喷头16相反移动,通过两组喷头16的相向和相反移动,从而完成对下方金刚石钻头7上不同位置的清洁,所以通过清洁组件6可以带动两组喷头16相向和相反移动,而通过两组喷头16的相向和相反移动则可以对金刚石钻头7上的不同位置进行清洁,大大提高了金刚石钻头7的清洁效率。The working principle of the present invention is as follows: the user first injects clean water into the
以上所述的,仅为本发明较佳的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,根据本发明的技术方案及其发明构思加以等同替换或改变,都应涵盖在本发明的保护范围之内。The above are only preferred specific embodiments of the present invention, but the protection scope of the present invention is not limited thereto. The equivalent replacement or modification of the solution and its inventive concept shall be included within the protection scope of the present invention.
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Denomination of invention: A energy-saving and environment-friendly repair device for a diamond drill bit Granted publication date: 20211231 Pledgee: Hunan Qidong rural commercial bank Co.,Ltd. Pledgor: QIDONG FENGSU DRILLING TOOL CO.,LTD. Registration number: Y2025980036929 |