CN112050855A - Insulation tensile integration detecting system based on production of electric power safety rope - Google Patents
Insulation tensile integration detecting system based on production of electric power safety rope Download PDFInfo
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- CN112050855A CN112050855A CN202010927832.3A CN202010927832A CN112050855A CN 112050855 A CN112050855 A CN 112050855A CN 202010927832 A CN202010927832 A CN 202010927832A CN 112050855 A CN112050855 A CN 112050855A
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- safety rope
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01D—MEASURING NOT SPECIALLY ADAPTED FOR A SPECIFIC VARIABLE; ARRANGEMENTS FOR MEASURING TWO OR MORE VARIABLES NOT COVERED IN A SINGLE OTHER SUBCLASS; TARIFF METERING APPARATUS; MEASURING OR TESTING NOT OTHERWISE PROVIDED FOR
- G01D21/00—Measuring or testing not otherwise provided for
- G01D21/02—Measuring two or more variables by means not covered by a single other subclass
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/08—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length using a roller or other rotating member which contacts the work along a generating line
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C1/00—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
- B05C1/04—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
- B05C1/16—Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length only at particular parts of the work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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Abstract
The invention discloses an insulation tensile integrated detection system based on electric power safety rope production, which comprises a bottom box, wherein a workbench and a back box are respectively fixedly arranged at the top of the bottom box, a partition plate is fixedly arranged between two sides of the inner wall of the back box, a hydraulic assembly is fixedly arranged at the top of the partition plate, three sets of paying-off mechanisms are arranged in the back box and positioned at the top of the partition plate, and a winding assembly is arranged in the back box and positioned at the bottom of the partition plate. This insulating tensile integration detecting system based on production of electric power safety rope can realize detecting the tensile of safety rope and insulating integrated design that detects, improves the detection efficiency of safety rope, fine having reached through carrying out tensile and insulating detection simultaneously, make things convenient for the producer to carry out the purpose that detects, can realize not only fast but also the efficient carry out safety rope tensile and insulating detection, has simplified the detection process greatly.
Description
Technical Field
The invention relates to the technical field of production of electric power safety accessories, in particular to an insulation tensile integrated detection system based on production of an electric power safety rope.
Background
The rope for protecting the safety of personnel and articles during high-altitude operation is generally a synthetic fiber rope, a hemp rope or a steel wire rope, is suitable for similar workers such as outside line electricians, construction workers, telecommunication workers, electric wire maintenance and the like during high-altitude operation such as construction, installation, maintenance and the like, and is characterized in that the insulating rope is high in strength, wear-resistant, durable, mildew-resistant, rot-resistant, acid-base-resistant, simple, easy and portable, the electric power safety rope needs to be comprehensively checked in the production process, and a tensile test and an insulating test need to be respectively carried out to ensure that the tensile property and the insulating property of the produced electric power safety rope can meet the required requirements.
Referring to Chinese patent publication No. CN110530720A, a safety rope static tension test device for high-altitude operation and a test method thereof, the device comprises a support body, the support body is of a square frame structure, one end in the support body is connected with a telescopic device, the other end of the telescopic device is fixedly connected with a first clamp holder fixer, the first clamp holder fixer is fixedly connected with a first clamp holder through a sensor, the other end in the support body is fixedly connected with a second clamp holder, the second clamp holder fixer is fixedly connected with a second clamp holder through a connecting rod, the safety rope static tension test experiment for high-altitude operation of various specifications can be realized, the detection process is simple, the automation degree is high, the safety characteristic of the load-holding time of the safety rope under the action of certain static tension in high-altitude operation is simulated to test, a computer control mode is adopted, the automation degree is high.
According to the above referenced patents, the following drawbacks can be derived:
1) the existing electric power safety rope detection equipment is mainly used for directly detecting the static tension of a safety rope and separately detecting the static tension of the safety rope and the insulation, is complex in detection, cannot realize the integrated design of tensile detection and insulation detection of the safety rope, improves the detection efficiency of the safety rope, cannot achieve the purpose of facilitating production personnel to detect by simultaneously carrying out tensile detection and insulation detection, and cannot realize the rapid and efficient tensile detection and insulation detection of the safety rope.
2) The existing electric power safety rope detection equipment cannot continuously perform static tension detection, needs detection personnel to manually pull the rope length after detection is completed after one section of rope length detection is performed, switches and installs the rope length to the next section of rope length for tension detection, has low automation degree, and cannot realize whole-process non-stop tension and insulation detection
3) Present electric power safety rope detecting system is when troubleshooting the bad rope segment that detects, need the manual work to carry out rope segment detection troubleshooting one by one, detection efficiency is low, can not realize through not shutting down the detection time measuring to the safety rope, mark every rope segment, and correspond the record with the testing result of mark rope segment, after whole safety rope detection accomplishes, only need the test data of every rope segment of contrast, can find the tensile or the insulating not up to standard of which rope segment fast, can't reach not only fast but also the efficient purpose of carrying out the screening of bad rope segment, thereby bring very big inconvenience for detection personnel's safety rope detection achievement.
Disclosure of Invention
Technical problem to be solved
Aiming at the defects of the prior art, the invention provides an insulation tensile integrated detection system based on the production of an electric power safety rope, which solves the problems that the existing electric power safety rope detection equipment is complex in detection, cannot realize the integrated design of tensile detection and insulation detection of the safety rope, improves the detection efficiency of the safety rope, cannot achieve the aim of facilitating the detection of production personnel by simultaneously carrying out tensile detection and insulation detection, cannot realize the rapid and efficient tensile and insulation detection of the safety rope, has low automation degree, cannot realize the tensile and insulation detection without stopping in the whole process, has low detection efficiency, cannot realize the purpose of marking each rope section when the safety rope is detected without stopping, correspondingly records the detection result of the marked rope section, only needs to compare the detection data of each rope section after all safety rope detection is finished, can find the tensile or insulating not up to standard of which rope segment fast, can't reach not only quick but also the efficient and carry out bad rope segment screening purpose problem.
(II) technical scheme
In order to achieve the purpose, the invention is realized by the following technical scheme: the utility model provides an insulating tensile integration detecting system based on production of electric power safety rope, includes under casing and under casing top difference fixed mounting has workstation and back of the body case, fixed mounting has the division board between the both sides of back of the body incasement wall, and the top fixed mounting of division board has hydraulic assembly, the inside of the back of the body case and the top that is located the division board are provided with three sets of paying out machine structures, the inside of the back of the body case and the bottom that is located the division board are provided with the spiral subassembly, and the front of the back of the body case is provided with tensile mark subassembly, the inside of under casing is provided with receives the line subassembly, and the top fixed mounting of workstation has three sets.
Pay off mechanism includes to rotate through the bearing and connects and rolls the roller with the positive unwrapping wire of back of the body case, the one end that the roller was rolled in the unwrapping wire runs through back of the body case and extends to the inside of back of the body case, and fixed mounting has the angle displacement sensor between the front of back of the body incasement wall and the surface that the roller was rolled in the unwrapping wire, the back of the body case has the stroke pneumatic cylinder of pushing away through mounting bracket fixed mounting, and pushes away and is provided with spacing subassembly between the end that stretches out of stroke pneumatic cylinder.
The stretching marking assembly comprises a stretching hydraulic cylinder fixedly installed on the front side of the back box, a movable plate is fixedly connected to the stretching end of the stretching hydraulic cylinder, a chute is formed in one side of the movable plate, a coating roller is rotatably connected to one side of the movable plate through a bearing, a storage tank is fixedly installed at the top of the movable plate, and the bottom of the storage tank is communicated with the top of the chute through a material leakage pipe.
Insulating detection mechanism includes the detection case of fixed mounting on the workstation, the equal fixed mounting in both sides of detection case inner wall has detecting element, and the top fixed mounting of detection case inner wall has insulating detector, insulating detector's wiring end passes through the wire and is connected with two detecting element's wiring end respectively.
Preferably, the limiting assembly comprises a disc fixedly arranged at the extending end of the pushing hydraulic cylinder and a clamping disc fixedly arranged on the pay-off rolling roller, a clamping groove is formed in one side of the clamping disc, and a groove is formed in one side of the disc.
Preferably, one side fixed mounting of recess inner wall has fixed frame, and the inside marble through activity spring fixedly connected with and draw-in groove looks adaptation of fixed frame, the surface movable mounting that just is located fixed frame of one side of recess inner wall has the diving board.
Preferably, the wire winding assembly comprises transmission rods which are rotatably connected to two sides of the inner wall of the back box through bearings and a wire winding roller which is rotatably connected to the front face of the back box through bearings, a worm sleeve and a first bevel gear are fixedly mounted on the outer surface of the transmission rods from left to right in sequence, and one end of the wire winding roller penetrates through the back box and extends into the back box.
Preferably, one end of the coiling roller extending into the back box is fixedly provided with a worm wheel matched with the worm sleeve, the bottom of the inner wall of the back box is fixedly provided with an upper driving motor through an L-shaped mounting frame, and the output end of the upper driving motor is fixedly provided with a second bevel gear matched with the first bevel gear.
Preferably, the detecting component includes fixed ring of fixed mounting on the detection case inner wall, the dashpot has all been seted up to the top and the bottom of fixed ring inner wall, and the inside of dashpot has T shape pole through spring fixed mounting, the one end of T shape pole runs through fixed ring and extends to fixed ring's inside, and the one end fixed mounting that T shape pole extended to fixed ring inside has the arc conducting strip.
Preferably, receive the line subassembly and include that to rotate the three rotation axis of connecting in the under casing inner wall back, every through the bearing the equal fixed mounting in surface of rotation axis has drive pulley, and under casing inner wall's bottom has drive motor through connecting plate fixed mounting down, the outer fixed surface of lower drive motor output shaft has drive pulley, and drive pulley's surface passes through the belt and is connected with drive pulley's surface transmission, the bottom of under casing inner wall rotates through the support frame to be connected with receives the line and rolls the roller, and receives the one end of line and roll the one end joint of roller through bullet knot subassembly and rotation axis.
Preferably, the elastic buckle assembly comprises a spline cylinder fixedly installed at one end of the rotating shaft and a spline transmission rod fixedly installed on the take-up roller, a movable spline sleeve is fixedly installed inside the spline cylinder through a spring, the outer surface of the movable spline sleeve is in transmission connection with an inner spline groove of the spline cylinder, and an inner spline hole of the movable spline sleeve is matched with the spline transmission rod.
Preferably, the guide pulleys are fixedly mounted at the edge of the bottom box, and the protective cover is fixedly mounted between the top of the bottom box and the front of the back box.
Preferably, the inside of the bottom case is respectively and fixedly provided with a central processing unit, a data comparator and a time relay, and the front of the bottom case is fixedly provided with a control panel.
(III) advantageous effects
The invention provides an insulation tensile integrated detection system based on electric power safety rope production. Compared with the prior art, the method has the following beneficial effects:
(1) the insulating tensile integrated detection system based on the production of the electric power safety rope is characterized in that a partition plate is fixedly arranged between two sides of the inner wall of a back box, a hydraulic component is fixedly arranged at the top of the partition plate, three sets of paying-off mechanisms are arranged in the back box and positioned at the top of the partition plate, a winding component is arranged in the back box and positioned at the bottom of the partition plate, a tensile marking component is arranged on the front side of the back box, a winding-up component is arranged in the bottom box, three sets of insulating detection mechanisms are fixedly arranged at the top of a workbench, the integrated design of tensile detection and insulating detection of the safety rope can be realized, the detection efficiency of the safety rope is improved, the aim of facilitating the detection of production personnel by simultaneously carrying out tensile detection and insulating detection is well achieved, the tensile detection and the insulating detection of the safety rope can be rapidly and efficiently carried out, is very beneficial to the use of the detection personnel.
(2) This insulating tensile integration detecting system based on electric power safety rope production, through include at paying out machine structure and rotate the roller with the positive unwrapping wire of back of the body case of being connected through the bearing, the one end of unwrapping wire roller runs through back of the body case and extends to the inside of back of the body case, and fixed mounting has angle displacement sensor between the front of back of the body case inner wall and the surface of unwrapping wire roller, the back of the body case has the stroke of pushing away pneumatic cylinder through mounting bracket fixed mounting, and be provided with spacing subassembly between the end of stretching out of stroke pneumatic cylinder and the unwrapping wire roller, can realize whole incessant and carry out pulling force and insulating detection, realize carrying out quiet pulling force in succession and detect, need not the manual length of rope of drawing after detecting the completion of testing personnel, switch installation is to next section length of.
(3) The insulating tensile integrated detection system based on the production of the electric power safety rope comprises a tensile marking component, a stretching hydraulic cylinder fixedly arranged on the front surface of a back box is arranged on the tensile marking component, a movable plate is fixedly connected to the stretching end of the stretching hydraulic cylinder, a chute is arranged on one side of the movable plate, a coating roller is rotatably connected to one side of the movable plate through a bearing, a storage tank is fixedly arranged on the top of the movable plate, and the bottom of the storage tank is communicated with the top of the chute through a leakage pipe, so that when the safety rope is detected without stopping, each rope section can be marked, the detection result of the marked rope section is correspondingly recorded, when all safety rope detection is completed, the tensile or insulating of the rope section can be quickly found out to be not up to the standard only by contrasting the detection data of each rope section, and the purpose of quickly and efficiently screening bad rope sections is, when troubleshooting is carried out on bad rope sections, the manual labor is not needed to carry out the rope section detection and troubleshooting one by one, the detection efficiency is high, and therefore the safety rope detection work of detection personnel is greatly facilitated.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the present invention with the protective cover removed;
FIG. 3 is an enlarged view of a portion of the invention at A in FIG. 2;
FIG. 4 is a rear view of the interior of the back box of the present invention;
FIG. 5 is a side view of the interior of the back box of the present invention;
FIG. 6 is a schematic structural view of a stop assembly according to the present invention;
FIG. 7 is a top view of the interior of the base box of the present invention;
FIG. 8 is a schematic view of the construction of the snap assembly of the present invention;
FIG. 9 is a top view of the stretch marking assembly of the present invention;
FIG. 10 is a cross-sectional view of a movable plate structure of the present invention;
FIG. 11 is a top view of the insulation detection mechanism of the present invention;
fig. 12 is a partial enlarged view of the invention at B in fig. 11.
In the figure, 1 bottom box, 2 workbench, 3 back box, 4 splitter plate, 5 hydraulic assembly, 6 paying out mechanism, 61 paying out roller, 62 angular displacement sensor, 63 push hydraulic cylinder, 64 limit assembly, 641 circular disc, 642 clamping disc, 643 clamping groove, 644 groove, 645 fixing frame, 646 marble, 647 marble plate, 7 coiling assembly, 71 transmission rod, 72 coiling roller, 73 worm sleeve, 74 first bevel gear, 75 worm gear, 76 upper driving motor, 77 second bevel gear, 8 stretching marking assembly, 81 extending hydraulic cylinder, 82 movable plate, 83 chute, 84 coating roller, 85 storage tank, 9 take-up assembly, 91 rotating shaft, 92 transmission pulley, 93 lower driving motor, 94 driving pulley, 95 take-up roller, 96 snapping assembly, 961 spline cylinder, transmission rod spline 962, 963 movable spline sleeve, 10 insulation detecting mechanism, 101 detecting box, 102 detecting assembly, 1021 fixing ring, 962 fixing ring, 95 take-up roller, 96 snapping assembly, 961 spline cylinder, 10 insulation detecting mechanism, 101 detecting mechanism, 1022 buffer slot, 1023T-shaped rod, 1024 arc conducting strips, 103 insulation detector, 11 guide pulleys, 12 protective cover, 13 central processor, 14 data comparator, 15 time relay, 16 control panel.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-12, an embodiment of the present invention provides a technical solution: an insulation tensile integrated detection system based on electric power safety rope production comprises a bottom case 1 and a workbench 2 and a back case 3 fixedly mounted at the top of the bottom case 1 respectively, a partition plate 4 fixedly mounted between two sides of the inner wall of the back case 3, a hydraulic assembly 5 fixedly mounted at the top of the partition plate 4, three sets of paying-off mechanisms 6 arranged in the back case 3 and at the top of the partition plate 4, a winding assembly 7 arranged in the back case 3 and at the bottom of the partition plate 4, a stretching marking assembly 8 arranged on the front side of the back case 3, a winding assembly 9 arranged in the bottom case 1, three sets of insulation detection mechanisms 10 fixedly mounted at the top of the workbench 2, guide pulleys 11 fixedly mounted at the edge of the bottom case 1, the guide pulleys 11 play a good guiding role, can guide a safety rope pulled out from the winding assembly 7 into the bottom case 1 and cannot affect the surface of the safety rope, and fixed mounting has protection casing 12 between the top of under casing 1 and the front of back of the body case 3, protection casing 12 can play ground protection's effect, avoid the direct potential safety hazard that causes with detecting the safety rope of inspector, the inside of under casing 1 is fixed mounting respectively has central processing unit 13, data comparator 14 and time relay 15, the model of central processing unit 13 is ARM9, the model of data comparator 14 is LM211D, the model of time relay 15 is DS-31, and the front fixed mounting of under casing 1 has control panel 16.
As shown in fig. 5, the paying-off mechanism 6 includes a paying-off roller 61 rotatably connected with the front surface of the back box 3 through a bearing, one end of the paying-off roller 61 penetrates through the back box 3 and extends to the inside of the back box 3, an angular displacement sensor 62 is fixedly mounted between the front surface of the inner wall of the back box 3 and the outer surface of the paying-off roller 61, the angular displacement sensor 62 is of an RVDT type, a pushing hydraulic cylinder 63 is fixedly mounted on the back surface of the back box 3 through a mounting frame, and a limiting component 64 is arranged between the extending end of the pushing hydraulic cylinder 63 and the paying-off roller 61.
As shown in fig. 6, the limiting assembly 64 includes a circular disc 641 fixedly mounted on the extending end of the pushing hydraulic cylinder 63 and a clamping disc 642 fixedly mounted on the paying-off roller 61, a clamping groove 643 is formed on one side of the clamping disc 642, a groove 644 is formed on one side of the circular disc 641, a fixing frame 645 is fixedly mounted on one side of the inner wall of the groove 644, a marble 646 matched with the clamping groove 643 is fixedly connected inside the fixing frame 645 through a movable spring, and a spring plate 647 is movably mounted on one side of the inner wall of the groove 644 and located on the outer surface of the fixing frame 645.
As shown in fig. 4 and 5, the winding assembly 7 includes a transmission rod 71 rotatably connected to two sides of the inner wall of the back box 3 through a bearing and a winding roller 72 rotatably connected to the front surface of the back box 3 through a bearing, a worm sleeve 73 and a first bevel gear 74 are fixedly installed on the outer surface of the transmission rod 71 from left to right in sequence, one end of the winding roller 72 penetrates through the back box 3 and extends into the back box 3, a worm gear 75 adapted to the worm sleeve 73 is fixedly installed at one end of the winding roller 72 extending into the back box 3, an upper driving motor 76 is fixedly installed at the bottom of the inner wall of the back box 3 through an L-shaped mounting bracket, and a second bevel gear 77 adapted to the first bevel gear 74 is fixedly installed at the output end of the upper driving motor 76.
As shown in fig. 3, 9 and 10, the stretch marking module 8 includes a stretching hydraulic cylinder 81 fixedly installed on the front surface of the back box 3, a movable plate 82 fixedly connected to a stretching end of the stretching hydraulic cylinder 81, and one side of the movable plate 82 is provided with a chute 83, one side of the movable plate 82 is rotatably connected with a coating roller 84 through a bearing, and the top of the movable plate 84 is fixedly provided with a storage tank 85, the bottom of the storage tank 85 is communicated with the top of the chute 83 through a material leaking pipe, the storage tank 85 can introduce the marked powder into the chute 83, the hydraulic assembly 5 comprises a hydraulic oil tank and a hydraulic pump communicated with the hydraulic oil tank, the liquid outlet of the hydraulic pump is respectively communicated with the oil through ports of the stroke pushing hydraulic cylinder 63 and the extending hydraulic cylinder 81 to provide a power source for the hydraulic cylinders, and the stroke pushing hydraulic cylinder 63 and the extending hydraulic cylinder 81 are both electromagnetic hydraulic cylinders with the model number of Y-HG 1-E.
As shown in fig. 7, the wire take-up assembly 9 includes three rotating shafts 91 rotatably connected to the back surface of the inner wall of the bottom case 1 through bearings, a transmission belt pulley 92 is fixedly mounted on the outer surface of each rotating shaft 91, a lower driving motor 93 is fixedly mounted at the bottom of the inner wall of the bottom case 1 through a connecting plate, the lower driving motor 93 and the upper driving motor 76 are servo motors of MR-J2S-500A, a driving belt pulley 94 is fixedly mounted on the outer surface of an output shaft of the lower driving motor 93, the outer surface of the driving belt pulley 94 is in transmission connection with the outer surface of the transmission belt pulley 92 through a belt, the bottom of the inner wall of the bottom case 1 is rotatably connected with a wire take-up roller 95 through a support frame, and one end of the wire take-up roller 95.
As shown in fig. 8, the elastic buckle assembly 96 includes a spline barrel 961 fixedly mounted at one end of the rotating shaft 91 and a spline transmission rod 962 fixedly mounted on the take-up roller 95, a movable spline sleeve 963 is fixedly mounted inside the spline barrel 961 through a spring, an outer surface of the movable spline sleeve 963 is in transmission connection with an inner spline groove of the spline barrel 961, and an inner spline hole of the movable spline sleeve 963 is matched with the spline transmission rod 962.
As shown in fig. 11, the insulation detection mechanism 10 includes a detection box 101 fixedly mounted on the workbench 2, detection components 102 are fixedly mounted on both sides of the inner wall of the detection box 101, an insulation detector 103 is fixedly mounted on the top of the inner wall of the detection box 101, the insulation detector 103 is an insulation monitor using a touch screen, and has high detection precision, and terminals of the insulation detector 103 are connected to terminals of the two detection components 102 through wires.
As shown in fig. 12, the detecting component 102 includes a fixing ring 1021 fixedly installed on the inner wall of the detecting box 101, a buffering groove 1022 is disposed at the top and the bottom of the inner wall of the fixing ring 1021, a T-shaped rod 1023 is fixedly installed inside the buffering groove 1022 through a spring, one end of the T-shaped rod 1023 penetrates through the fixing ring 1021 and extends to the inside of the fixing ring 1021, and an arc-shaped conducting strip 1024 is fixedly installed at one end of the T-shaped rod 1023 extending to the inside of the fixing ring 1021.
Before use, the whole detection system is firstly connected with an external power supply through a wire, so that the whole equipment is powered on, and then a control program is recorded into the central processing unit 13 through the control panel 16, wherein the control program comprises angular displacement of one rotation detected by the angular displacement sensor 62, a standard tensile test angular displacement value, one-time extending time of the stroke pushing hydraulic cylinder 63, working time of the upper driving motor 76 and working time of the lower driving motor 93.
Stretching, detecting and feeding: firstly, a paying-off rolling roller 61 wound with a safety rope to be detected is installed on a paying-off mechanism 6 at the top of a back box 3, then a winding rolling roller 72 is installed on a winding assembly 7, then a bottom box 1 is opened, a movable spline sleeve 963 is pressed down, an empty spline transmission rod 962 at one end of a winding rolling roller 95 is inserted into an inner hole of the movable spline sleeve 963, the winding rolling roller 95 is erected on a support frame, then the safety rope to be detected is pulled out of the paying-off rolling roller 61 and wound on the winding rolling roller 72, and at the moment, only one strand is wound to play a fixing role.
And (3) stretching detection: operating the control panel 16, making the central processing unit 13 firstly control the hydraulic assembly 5 and the electromagnetic valves in the pipelines communicating the hydraulic assembly 5 and the push stroke hydraulic cylinder 63 to work, making the push stroke hydraulic cylinder 63 extend, pushing the disc 641 to move towards the clamping disc 642, making the fixing frame 645 and the marble 646 clamped in the clamping groove 643 and the groove 644 to limit the position of the pay-off roller 61, at this time, the central processing unit 13 controls the hydraulic assembly 5 and the electromagnetic valves in the pipelines communicating the hydraulic assembly 5 and the extension hydraulic cylinder 81 to start working, making the extension hydraulic cylinder 81 push out the coating roller 84 through the movable plate 82, making the coating on the coating roller 84 be stained on the safety rope at this time to finish marking, after marking, the central processing unit 13 controls the hydraulic assembly 5 and the electromagnetic valves in the pipelines communicating the hydraulic assembly 5 and the extension hydraulic cylinder 81 to reset, and then the central processing unit 13 controls the, the upper driving motor 76 drives the worm sleeve 73 to rotate through the first bevel gear 74, the second bevel gear 77 and the transmission rod 71 respectively, the worm sleeve 73 drives the wire winding roller 72 to rotate through the worm gear 75, the wire winding roller 72 starts to rotate, the safety rope at the section is stretched as the wire unwinding roller 61 is limited, the angular displacement sensor 62 detects the angular displacement value of the wire unwinding roller 61 rotating in the stretching test process and transmits the detected value to the data comparator 14 and the control panel 16, the data comparator 14 compares the detected data with the recorded standard stretching extreme angular displacement data, if the detected data is less than or equal to the standard stretching elongation, if the detected data is greater than the standard angular displacement value, the tensile property of the section of the safety rope is unqualified and exceeds the stretching deformation elongation, and the central processing unit 13 records the rope section serial number and the unqualified angular displacement value detected by the safety rope at the moment, make things convenient for later stage testing personnel to screen and verify, later according to same tensile test operation with unwrapping wire roller 61 rotatory round as the tensile detection of a rope segment test length every section rope segment of carrying out to mark and record, can accomplish the tensile detection of whole safety rope.
And (3) insulating property detection: the safety rope after tensile detection is pulled out from the winding roller 72, the detection box 101 is opened, the safety rope passes through the left fixing ring 1021 and the right fixing ring 1021, at the moment, the arc-shaped conducting strip 1024 is tightly extruded on the surface of the safety rope under the action of the T-shaped rod 1023 and the spring respectively, then the safety rope is pulled out and pulled into the winding roller 95 in the bottom box 1 through the guide pulley 11 to be wound, after the safety rope is installed, the bottom box 1 and the detection box 101 are closed, then the control panel 16 is operated, the central processing unit 13 controls the insulation detector 103 to start to electrify the rope section between the two fixing rings 1021 for insulation detection, and the detection result is transmitted to the central processing unit 13, it needs to be explained that in the process of electrifying insulation detection of the safety rope, the non-detection ends of the safety rope are all grounded, thus, the potential safety hazard is avoided, the accuracy of the detection result is ensured, and after one rope section, the control panel 16 is operated to enable the central processing unit 13 to control the lower driving motor 93 to start working, the lower driving motor 93 drives the take-up roller 95 to rotate and wind through the driving belt pulley 94, the transmission belt pulley 92 and the rotating shaft 91 respectively, after the set primary winding length is reached, the lower driving motor 93 stops working, meanwhile, the safety rope in the detection box 101 is pulled out of a detection rope section, the detection of the next rope section can be carried out, the detection is completed until all the detection is completed, and after the detection is completed, a detection person only needs to read the detection result of each rope section on the control panel 16 to conveniently screen.
And finally, after the tensile strength and the insulativity are detected, the take-up roller 95 is directly taken down from the mounting frame, so that the whole detection process of the insulation tensile strength integrated detection system based on the electric power safety rope production is completed.
And those not described in detail in this specification are well within the skill of those in the art.
It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an insulating tensile integration detecting system based on production of electric power safety rope, includes that bottom case (1) and bottom case (1) top respectively fixed mounting have workstation (2) and back of the body case (3), fixed mounting has division board (4) between the both sides of back of the body case (3) inner wall, and the top fixed mounting of division board (4) has hydraulic component (5), its characterized in that: three sets of paying-off mechanisms (6) are arranged inside the back box (3) and at the top of the partition plate (4), a winding assembly (7) is arranged inside the back box (3) and at the bottom of the partition plate (4), a drawing mark assembly (8) is arranged on the front surface of the back box (3), a winding assembly (9) is arranged inside the bottom box (1), and three sets of insulation detection mechanisms (10) are fixedly arranged at the top of the workbench (2);
the paying-off mechanism (6) comprises a paying-off roller (61) which is rotatably connected with the front surface of the back box (3) through a bearing, one end of the paying-off roller (61) penetrates through the back box (3) and extends to the inside of the back box (3), an angular displacement sensor (62) is fixedly arranged between the front surface of the inner wall of the back box (3) and the outer surface of the paying-off roller (61), a pushing hydraulic cylinder (63) is fixedly arranged on the back surface of the back box (3) through an installation frame, and a limiting assembly (64) is arranged between the extending end of the pushing hydraulic cylinder (63) and the paying-off roller (61);
the stretching marking assembly (8) comprises a stretching hydraulic cylinder (81) fixedly mounted on the front surface of the back box (3), a movable plate (82) is fixedly connected to the stretching end of the stretching hydraulic cylinder (81), a chute (83) is formed in one side of the movable plate (82), a coating roller (84) is rotatably connected to one side of the movable plate (82) through a bearing, a storage tank (85) is fixedly mounted at the top of the movable plate (84), and the bottom of the storage tank (85) is communicated with the top of the chute (83) through a material leakage pipe;
insulating detection mechanism (10) are including detection case (101) of fixed mounting on workstation (2), the equal fixed mounting in both sides of detection case (101) inner wall has detecting element (102), and the top fixed mounting of detection case (101) inner wall has insulating detector (103), the wiring end of insulating detector (103) passes through the wire and is connected with the wiring end of two detecting element (102) respectively.
2. The insulation tensile integrated detection system based on electric power safety rope production according to claim 1, characterized in that: the limiting assembly (64) comprises a disc (641) fixedly mounted on the extending end of the pushing hydraulic cylinder (63) and a clamping disc (642) fixedly mounted on the pay-off roller (61), wherein a clamping groove (643) is formed in one side of the clamping disc (642), and a groove (644) is formed in one side of the disc (641).
3. The insulation tensile integrated detection system based on electric power safety rope production according to claim 2, characterized in that: one side of the inner wall of the groove (644) is fixedly provided with a fixing frame (645), the inside of the fixing frame (645) is fixedly connected with a marble (646) matched with the clamping groove (643) through a movable spring, and an elastic plate (647) is movably arranged on one side of the inner wall of the groove (644) and positioned on the outer surface of the fixing frame (645).
4. The insulation tensile integrated detection system based on electric power safety rope production according to claim 1, characterized in that: spiral subassembly (7) include rotate through the bearing connect in back of the body case (3) inner wall both sides drive rod (71) and rotate through the bearing connect in the positive spiral roller (72) of back of the body case (3), the surface of drive rod (71) from a left side to the right side fixed mounting in proper order has worm sleeve (73) and first bevel gear (74), the one end of spiral roller (72) runs through back of the body case (3) and extends to the inside of back of the body case (3).
5. The insulation tensile integrated detection system based on electric power safety rope production according to claim 4, characterized in that: spiral roller (72) extend to the inside one end fixed mounting of back of the body case (3) have with worm sleeve (73) looks adaptation worm wheel (75), and the bottom of back of the body case (3) inner wall has last driving motor (76) through L shape mounting bracket fixed mounting, the output fixed mounting of going up driving motor (76) has second bevel gear (77) with first bevel gear (74) looks adaptation.
6. The insulation tensile integrated detection system based on electric power safety rope production according to claim 1, characterized in that: detection component (102) including fixed ring (1021) of fixed mounting on detection case (101) inner wall, buffer slot (1022) have all been seted up to the top and the bottom of fixed ring (1021) inner wall, and there is T shape pole (1023) inside of buffer slot (1022) through spring fixed mounting, the one end of T shape pole (1023) runs through fixed ring (1021) and extends to the inside of fixed ring (1021), and T shape pole (1023) extend to the inside one end fixed mounting of fixed ring (1021) have arc conducting strip (1024).
7. The insulation tensile integrated detection system based on electric power safety rope production according to claim 1, characterized in that: receive line subassembly (9) and include to rotate through the bearing and connect in three rotation axis (91) at the bottom case (1) inner wall back, every the equal fixed mounting in surface of rotation axis (91) has drive pulley (92), and the bottom of bottom case (1) inner wall has drive motor (93) down through connecting plate fixed mounting, the fixed surface of lower drive motor (93) output shaft installs drive pulley (94), and the surface of drive pulley (94) passes through the belt and is connected with the surface transmission of drive pulley (92), the bottom of bottom case (1) inner wall rotates through the support frame and is connected with receipts line roller (95), and receives the one end of line roller (95) and pass through the one end joint of bullet knot subassembly (96) and rotation axis (91).
8. The insulation tensile integrated detection system based on electric power safety rope production according to claim 7, characterized in that: the elastic buckle assembly (96) comprises a spline barrel (961) fixedly mounted at one end of the rotating shaft (91) and a spline transmission rod (962) fixedly mounted on the take-up roller (95), a movable spline sleeve (963) is fixedly mounted inside the spline barrel (961) through a spring, the outer surface of the movable spline sleeve (963) is in transmission connection with an inner spline groove of the spline barrel (961), and an inner spline hole of the movable spline sleeve (963) is matched with the spline transmission rod (962).
9. The insulation tensile integrated detection system based on electric power safety rope production according to claim 1, characterized in that: the edge of the bottom box (1) is fixedly provided with a guide pulley (11), and a protective cover (12) is fixedly arranged between the top of the bottom box (1) and the front of the back box (3).
10. The insulation tensile integrated detection system based on electric power safety rope production according to claim 1, characterized in that: the inside of the bottom case (1) is respectively and fixedly provided with a central processing unit (13), a data comparator (14) and a time relay (15), and the front surface of the bottom case (1) is fixedly provided with a control panel (16).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010927832.3A CN112050855A (en) | 2020-09-07 | 2020-09-07 | Insulation tensile integration detecting system based on production of electric power safety rope |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010927832.3A CN112050855A (en) | 2020-09-07 | 2020-09-07 | Insulation tensile integration detecting system based on production of electric power safety rope |
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| CN112050855A true CN112050855A (en) | 2020-12-08 |
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| CN202010927832.3A Withdrawn CN112050855A (en) | 2020-09-07 | 2020-09-07 | Insulation tensile integration detecting system based on production of electric power safety rope |
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