CN212542181U - A fully automatic winding machine - Google Patents
A fully automatic winding machine Download PDFInfo
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- CN212542181U CN212542181U CN202021590570.8U CN202021590570U CN212542181U CN 212542181 U CN212542181 U CN 212542181U CN 202021590570 U CN202021590570 U CN 202021590570U CN 212542181 U CN212542181 U CN 212542181U
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- 238000004804 winding Methods 0.000 title claims abstract description 130
- 238000013519 translation Methods 0.000 claims description 92
- 230000007123 defense Effects 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 abstract description 19
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000009530 blood pressure measurement Methods 0.000 description 12
- 238000000034 method Methods 0.000 description 10
- 238000009434 installation Methods 0.000 description 6
- 235000017166 Bambusa arundinacea Nutrition 0.000 description 5
- 235000017491 Bambusa tulda Nutrition 0.000 description 5
- 241001330002 Bambuseae Species 0.000 description 5
- 235000015334 Phyllostachys viridis Nutrition 0.000 description 5
- 239000011425 bamboo Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 2
- 230000001788 irregular Effects 0.000 description 2
- 238000012544 monitoring process Methods 0.000 description 2
- 230000006698 induction Effects 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Abstract
The utility model provides a full-automatic coiling machine of receiving and releasing line, including base, pay-off, winding displacement device, winding device and control system, pay-off and winding device are fixed respectively and install in the left and right both sides of base, and winding displacement device includes main winding displacement mechanism and supplementary winding displacement mechanism, and main winding displacement mechanism installs in the base top, and supplementary winding displacement mechanism installs on the wire-protecting device, and is corresponding with the unwrapping wire end, and control system links to each other with pay-off, winding displacement device, winding device respectively, controls accurate wire winding. The utility model discloses the structure is compacter, and the production efficiency and the quality of product are higher, and degree of automation is high.
Description
Technical Field
The utility model belongs to the technical field of the coiling machine of production transformer coil, especially, relate to a coiling machine of full-automatic receipts unwrapping wire.
Background
A winding machine is an apparatus for winding a linear object onto a specific work, and is generally used for winding a coil. Generally all can use the transformer coil by enameled wire coiling among the electrical apparatus product, the coiling machine just is used for accomplishing the whole process on making the wire barrel with enameled wire winding, and winding mechanism is then an indispensable part in the coiling machine, and simultaneously, winding mechanism's efficiency is higher, then production efficiency also can be higher. However, most of the winding machines currently put into the market are semi-automatic winding machines, the participation of workers is very high, and only the enameled coil paying-off and wire rolling winding machines and the manual wire pulling machine prevent the insulation layer from being scratched due to interference between wires or the distance between the wires is too large to cause the induction coil to be irregular. Moreover, even a skilled worker is prone to make mistakes in the manual winding process, in addition, because the use range of the coil is different from the work requirement, the specifications and requirements of the coil produced by the winding machine are also different, and due to the factors of manual participation, the processing efficiency of the winding machine is low, and the existing winding mechanism is generally fixed in production specification, so that different winding machines are required to be selected for production according to different winding specifications and winding requirements, and therefore, not only is the universality poor, but also when products are required too many, the production efficiency of the product is too low due to the fact that the production line is too single, the production cost is not saved for a winding machine production enterprise, and the use requirement of the winding machine by a coil manufacturer cannot be met.
Disclosure of Invention
The utility model aims to solve the technical problem that the problem to the aforesaid exists provides a coiling machine of full-automatic receipts and releases line, utilizes mechanical structure to replace manual operation's part, can practice thrift space resources and can raise the efficiency again to guarantee wire-wound quality better, realize accurate wire winding.
The utility model provides a technical scheme that above-mentioned technical problem adopted is: the utility model provides a coiling machine of full-automatic receipts line which characterized in that: including base, pay-off, winding displacement device, winding device and control system, pay-off and winding device are fixed respectively and are installed in the left and right both sides of base, the winding displacement device includes main winding displacement mechanism and supplementary winding displacement mechanism, main winding displacement mechanism installs in the base top, supplementary winding displacement mechanism installs on preventing the traditional thread binding putting, and is corresponding with the unwrapping wire end, control system links to each other with pay-off, winding displacement device, winding device respectively, controls accurate wire winding.
According to the scheme, the pay-off device comprises a pay-off drum, a pay-off motor and a pay-off translation mechanism, the pay-off drum is fixed on the pay-off translation mechanism, and the pay-off motor is connected with the pay-off drum to drive the pay-off drum to rotate.
According to the scheme, the paying-off translation mechanism comprises a paying-off translation lead screw, a paying-off translation slide rail, a paying-off translation slide block and a paying-off translation motor which are arranged in parallel, the paying-off translation slide block is connected with a nut of the paying-off translation lead screw, two sides of the bottom of the paying-off translation slide rail are respectively configured with the paying-off translation slide rail, and the paying-off drum is fixed on the paying-off translation slide block.
According to the scheme, the main wire arrangement mechanism comprises a wire arrangement translation mechanism and a wire arrangement guide wheel, the wire arrangement translation mechanism comprises a wire arrangement translation lead screw, a wire arrangement translation slide rail, a wire arrangement translation slide block and a wire arrangement translation motor which are arranged in parallel, the wire arrangement translation slide block is connected with a nut of the wire arrangement translation lead screw, two sides of the bottom of the wire arrangement translation slide rail are respectively configured with the wire arrangement translation slide rail, the wire arrangement guide wheel is fixed on two sides of the wire arrangement translation slide block, and the wire arrangement translation motor is connected with the wire arrangement translation lead screw to drive the wire arrangement translation.
According to the scheme, the auxiliary wire arranging mechanism comprises a first auxiliary wire barrel, a second auxiliary wire barrel and an auxiliary air cylinder, the first auxiliary wire barrel and the second auxiliary wire barrel are arranged on the paying-off translation sliding block at intervals and correspond to the paying-off end of the paying-off barrel, the second auxiliary wire barrel is hinged to the paying-off translation sliding block, the auxiliary air cylinder is fixed on the first auxiliary wire barrel, the end of a piston rod is connected with the second auxiliary wire barrel, and the second auxiliary wire barrel is pushed to rotate.
According to the scheme, the winding device comprises the winding drum and the winding motor, and the winding motor is connected with the winding drum and drives the winding drum to rotate.
According to the above scheme, control system includes PLC controller and pressure measurement mechanism, pressure measurement mechanism includes manometer, pressure measurement cylinder, micro-gap switch subassembly and pressure measurement slide rail, pressure measurement slide rail level is located the top of a pay off section of thick bamboo is located between a first supplementary line section of thick bamboo and the second supplementary line section of thick bamboo, pressure measurement cylinder side end face center is equipped with the slider, the slider disposes with the pressure measurement slide rail mutually, slides along the pressure measurement slide rail, pressure measurement slide rail one end is located to the manometer, links to each other with the pressure measurement cylinder through acting as go-between, the micro-gap switch subassembly includes micro-gap switch and arc installation piece, micro-gap switch installs in the top surface center of arc installation piece, arc installation piece are located under the pressure measurement cylinder, are fixed in on the pressure measurement slide rail, the PLC controller respectively with pay-off motor, pay-off translation motor, winding displacement translation motor, the winding motor, the pressure gauge and the microswitch are connected.
According to the scheme, the intelligent control system further comprises a display screen and an alarm, wherein the display screen and the alarm are respectively connected with the PLC.
The utility model has the advantages that: a full-automatic coiling and uncoiling coiling machine utilizes a mechanical structure to replace a plurality of manual operation processes, and the mechanical structure drives a uncoiling drum to uncoil, so that the accuracy of the stroke distance is higher than that of manual pushing; the wire winding device has the advantages that due to the cooperative motion of the pay-off drum, the wire arranging mechanism and the winding drum, the wire in the wire winding process is always kept vertical to the axial direction of the winding drum, so that transverse force cannot be generated to enable the wire to be transversely stressed to damage a surface insulating layer of the wire or cause the irregular structure of a coil; in the operation process of the whole system, the tension of the enameled wire is monitored and adjusted in real time, so that the enameled wire is always in a tightened state in normal operation, the enameled wire is prevented from being broken due to the fact that the stress of the enameled wire exceeds the range, and the winding quality is improved.
Drawings
Fig. 1 is an isometric view of an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of a main cable arranging mechanism according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of an auxiliary wire arranging mechanism and a pressure measuring mechanism according to an embodiment of the present invention.
Detailed Description
For a better understanding of the present invention, the following description is given in conjunction with the accompanying drawings and examples.
As shown in fig. 1, a fully automatic winding and unwinding machine comprises a base 1, a unwinding device, a winding device and a control system, wherein the unwinding device and the winding device are respectively and fixedly arranged on the left side and the right side of the base, the winding device comprises a main winding mechanism and an auxiliary winding mechanism, the main winding mechanism is arranged on the top of the base, the auxiliary winding mechanism is arranged on a wire-preventing device and corresponds to a unwinding end, and the control system is respectively connected with the unwinding device, the winding device and the winding device to control accurate winding.
Pay-off includes a pay-off section of thick bamboo 2, unwrapping wire motor 3 and unwrapping wire translation mechanism, unwrapping wire translation mechanism includes the unwrapping wire translation lead screw of parallel arrangement, unwrapping wire translation slide rail, unwrapping wire translation slider 4 and unwrapping wire translation motor, unwrapping wire translation slider links to each other with the nut of unwrapping wire translation lead screw, the bottom both sides dispose with unwrapping wire translation slide rail mutually respectively, slide along unwrapping wire translation slide rail under unwrapping wire translation motor's drive, a pay-off section of thick bamboo is fixed in on the unwrapping wire translation slider, the unwrapping wire motor links to each other with a.
The winding device comprises a winding drum 5 and a winding motor 6, wherein the winding motor is connected with the winding drum and drives the winding drum to rotate for winding.
As shown in fig. 2, the main wire arrangement mechanism includes a wire arrangement translation mechanism and a wire arrangement guide wheel 7, the wire arrangement translation mechanism includes a wire arrangement translation lead screw 8, a wire arrangement translation slide rail 9, a wire arrangement translation slide block 10 and a wire arrangement translation motor 11 which are arranged in parallel, the wire arrangement translation slide block is connected with a nut of the wire arrangement translation lead screw, two sides of the bottom are respectively configured with the wire arrangement translation slide rail, the wire arrangement guide wheel is fixed on two sides of the wire arrangement translation slide block, and the wire arrangement translation motor is connected with the wire arrangement translation lead screw to drive the wire arrangement translation lead screw to rotate and.
The auxiliary winding displacement mechanism comprises a first auxiliary winding drum 12, a second auxiliary winding drum 13 and an auxiliary cylinder 14, the first auxiliary winding drum and the second auxiliary winding drum are arranged on the paying-off translation sliding block at intervals and are arranged corresponding to the paying-off end of the paying-off drum, the second auxiliary winding drum is hinged to the paying-off translation sliding block, the auxiliary cylinder is fixed on the first auxiliary winding drum, the end of a piston rod is connected with the second auxiliary winding drum, the second auxiliary winding drum is pushed to rotate for adjusting the distance, then the winding tension is adjusted, and the central line is guaranteed to be in a tight state all the time in the whole process.
As shown in fig. 3, the control system includes a PLC controller and a pressure measuring mechanism, the pressure measuring mechanism includes a pressure measuring meter 15, a pressure measuring roller 16, a micro switch assembly 17 and a pressure measuring slide rail 18, the pressure measuring slide rail is horizontally arranged above the pay-off drum, the pressure measuring slide rail is arranged between the first auxiliary line drum and the second auxiliary line drum, a side end face center of the pressure measuring roller is provided with a slide block, the slide block is configured with the pressure measuring slide rail, the slide block slides along the pressure measuring slide rail, one end of the pressure measuring slide rail is arranged on the pressure measuring slide rail, the pressure measuring slide rail is connected with the pressure measuring roller through a pull wire 19, the micro switch assembly includes a micro switch and an arc-shaped installation block, the micro switch is arranged at the top surface center of the arc-shaped installation block, the arc-shaped installation block is arranged under the pressure measuring roller, the pressure measuring slide.
The intelligent control system also comprises a display screen 20 and an alarm, wherein the display screen and the alarm are respectively connected with the PLC. In order to prevent the wire from being broken in the winding process, a tension limit value of the wire needs to be set firstly, and when the tension limit value is reached, the alarm is started. The display screen is used for displaying a real-time monitoring value of the wire tension, so that the monitoring is convenient, the emergency treatment is timely carried out, and the normal operation of the winding machine is ensured.
The use method of the full-automatic winding and unwinding machine comprises the following steps:
the paying-off translation sliding block and the wire arranging translation sliding block are both positioned at the initial position of the rear end of the base and correspond to the wire head end on the winding drum; the PLC controller controls and starts the paying-off motor, the winding motor, the paying-off translation motor and the winding displacement translation motor, the winding reel is wound for one circle, the paying-off translation sliding block and the winding displacement translation sliding block translate along with the winding displacement of the winding reel, and after the winding reel is full of a layer of coils, the winding is started from the tail end of the coil to the head end of the coil until the winding on the winding reel is finished; in the winding process, when the tension of the wire is too small, the winding is loosened and falls, the microswitch is triggered, the PLC starts the auxiliary cylinder to push the second auxiliary wire barrel to rotate, the distance between the first auxiliary wire barrel and the second auxiliary wire barrel is increased, and the winding is tensioned; when the wire tension is too large, the winding is tight, the pressure measuring roller can slide outwards along the pressure measuring slide rail to strain the wire, the pressure measuring meter transmits the tension value to the PLC, the tension value is displayed by the display screen, an operator can conveniently check the tension value at any time, and if the tension exceeds a limit value, the PLC can start the alarm and control the auxiliary cylinder to adjust the winding tension; when deviation occurs or reverse winding is needed in the winding process, the PLC controls the paying-off motor and the winding motor to rotate reversely, and the winding direction is changed to take up and rewind or reverse winding.
The corresponding speed can be adjusted through different line types, so that different coils of various line types can be accurately produced, the production cost of coil manufacturers can be reduced, and the quality of produced products can be better.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any changes or substitutions that can be easily conceived by those skilled in the art within the technical scope of the present invention are included in the scope of the present invention.
Claims (8)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021590570.8U CN212542181U (en) | 2020-08-04 | 2020-08-04 | A fully automatic winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202021590570.8U CN212542181U (en) | 2020-08-04 | 2020-08-04 | A fully automatic winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN212542181U true CN212542181U (en) | 2021-02-12 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202021590570.8U Withdrawn - After Issue CN212542181U (en) | 2020-08-04 | 2020-08-04 | A fully automatic winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN212542181U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111863436A (en) * | 2020-08-04 | 2020-10-30 | 武汉工程大学 | A winding machine and method for fully automatic winding and unwinding |
| CN113690571A (en) * | 2021-08-27 | 2021-11-23 | 杭州中芯微电子有限公司 | An RFID card antenna coil winding device |
-
2020
- 2020-08-04 CN CN202021590570.8U patent/CN212542181U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111863436A (en) * | 2020-08-04 | 2020-10-30 | 武汉工程大学 | A winding machine and method for fully automatic winding and unwinding |
| CN111863436B (en) * | 2020-08-04 | 2024-11-08 | 武汉工程大学 | A fully automatic winding and releasing wire winding machine and method |
| CN113690571A (en) * | 2021-08-27 | 2021-11-23 | 杭州中芯微电子有限公司 | An RFID card antenna coil winding device |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20210212 Effective date of abandoning: 20241108 |
|
| AV01 | Patent right actively abandoned |
Granted publication date: 20210212 Effective date of abandoning: 20241108 |
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| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |