CN115684535A - Steel wire rope detection system - Google Patents
Steel wire rope detection system Download PDFInfo
- Publication number
- CN115684535A CN115684535A CN202211360164.6A CN202211360164A CN115684535A CN 115684535 A CN115684535 A CN 115684535A CN 202211360164 A CN202211360164 A CN 202211360164A CN 115684535 A CN115684535 A CN 115684535A
- Authority
- CN
- China
- Prior art keywords
- detection
- frame
- roller
- take
- sample
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Images
Abstract
The application provides a wire rope detecting system includes: the device comprises a wire take-up device and a wire take-up device, wherein a guide part is arranged between the wire take-up device and the wire take-up device, and a detection device is arranged in an accommodating space of the guide part; the height of the take-up position of the take-up device is a first height, the height of the pay-off position of the pay-off device is a second height, the first height is greater than or less than the second height, and the guide position of the guide part and the detection part of the detection device are in the same horizontal straight line; the sample to be detected extends from the wire take-up device and penetrates through the accommodating space to the wire pay-off device, part of the sample to be detected penetrating through the accommodating space penetrates through the detection part of the detection device, and part of the sample to be detected located in the accommodating space is in a horizontal straight line shape. The guide part ensures that part of the sample to be detected in the accommodating space is in a tensioned and stretched state; detection device and guide part need not fixed setting, and the random access of using, easy operation, greatly reduced the detection cost, extensive applicability, the practicality is strong, is fit for the wide application at the job site.
Description
Technical Field
The application relates to the technical field of detection, in particular to a steel wire rope detection system.
Background
A large amount of steel wire ropes can be used in the engineering construction process, and the steel wire ropes are abraded and damaged in different degrees after being used, so that the steel wire ropes need to be checked, and the steel wire ropes are maintained or scrapped when the steel wire ropes do not meet the requirement of reuse conditions. The method is characterized in that two traditional detection modes for the steel wire rope are provided, one of the two traditional detection modes is that damage detection is carried out in a manual observation mode, but the detection efficiency and accuracy of the detection mode are low; secondly, the whole disk of steel wire rope is placed on special equipment for inspection by utilizing a nondestructive detection technology, but the special equipment is high in cost and is not suitable for being applied to a construction site in large batch.
In the prior art, a technician sets a detection device for a steel wire rope on a tractor, and when the tractor pulls and recovers the steel wire rope, the steel wire rope on the tractor is in a tensioning state, and the tensioned steel wire rope passes through the detection device to complete detection of the steel wire rope.
However, in the process of the inventor for realizing the invention, it is found that the steel wire rope needs to be ensured to be in a tensioned state when the detection is carried out by the detection device, so that the detection device needs to be installed on the tractors for detection, and the detection device is additionally installed on each tractor, so that the cost is high and the detection device needs to bear higher economic pressure.
Disclosure of Invention
The embodiment of the application aims to provide a steel wire rope detection system, and the technical problem that in the prior art, a detection device is additionally arranged on each tractor, and the cost is high is solved.
In order to solve the above technical problem, an embodiment of the present application provides the following technical solutions:
the application provides a wire rope detecting system includes:
a take-up device;
the pay-off device is arranged between the pay-off device and the take-up device, a guide part is arranged between the pay-off device and the take-up device, the guide part is provided with an accommodating space, and the detection device is arranged in the accommodating space;
the height of the take-up position of the take-up device is a first height, the height of the pay-off position of the pay-off device is a second height, the first height is greater than or less than the second height, and the guide position of the guide part and the detection part of the detection device are in the same horizontal straight line;
the sample to be detected extends from the take-up device and penetrates through the accommodating space to the pay-off device, part of the sample to be detected penetrating through the accommodating space penetrates through the detection part of the detection device, and part of the sample to be detected positioned in the accommodating space is in a horizontal straight line shape.
In some modified embodiments of the present application, the method further comprises:
the detection platform is arranged between the pay-off device and the take-up device and comprises a bearing plate and a support, the top end of the support is connected with the bottom surface of the bearing plate, and the guide portion and the detection device are arranged on the top surface of the bearing plate.
In some embodiments, the detection device comprises: a flaw detector and a first driving unit;
set up first slide rail on the top surface of loading board, first slide rail is located in the accommodation space, the appearance of detecting a flaw with first slide rail sliding connection, the axis of the detection part of the appearance of detecting a flaw with the length direction of first slide rail is perpendicular, first drive division sets up the top surface of loading board, the drive end of first drive division with the appearance of detecting a flaw is connected, first drive division is used for the drive the appearance of detecting a flaw is followed first slide rail slides.
In some embodiments, the detection device further comprises: the first mounting plate, the second mounting plate and the second driving part;
the bottom surface of first mounting panel with first slide rail sliding connection, the top surface of first mounting panel sets up the second drive division, the drive end of second drive division with the bottom surface of second mounting panel is connected, the top surface of second mounting panel sets up the appearance of detecting a flaw, the second drive division is used for the drive the second mounting panel goes up and down, drives the appearance motion of detecting a flaw.
In some embodiments, the guide portion includes two sets of limiting members disposed at intervals, the accommodating space is formed between the two sets of limiting members, and each set of limiting members has the guide portion.
In some embodiments, each set of said limiters comprises at least one first set of vertical rollers comprising: the first frame, the second frame, the third driving part and the two first rollers;
a second slide rail is arranged on the top surface of the bearing plate and is positioned at one end of the detection part of the detection device, the length direction of the second slide rail is perpendicular to the axis of the detection part of the detection device, the first frame and the second frame are respectively provided with one first roller, the axes of the two first rollers are respectively perpendicular to the top surface of the bearing plate, and the two first rollers are used for limiting the sample to be detected to move in the horizontal direction;
the first frame is connected with the second sliding rail in a sliding manner, the third driving part is arranged on the top surface of the bearing plate, and a driving end of the third driving part is connected with the first frame and used for driving the first frame to move towards a direction close to or far away from the second frame, so that the two first rollers can be close to or far away from each other; and/or the presence of a gas in the gas,
the second frame is connected with the second sliding rail in a sliding mode, and the driving end of the third driving portion is connected with the second frame and used for driving the second frame to move towards the direction close to or far away from the first frame, so that the two first rollers can be close to or far away from each other.
In some embodiments, the first frame and the second frame are each "21274" shaped, the opening of the first frame and the opening of the second frame being oppositely disposed;
and two ends of one first roller wheel are rotationally connected with the first frame, and two ends of the other first roller wheel are rotationally connected with the second frame.
In some embodiments, each set of said limiters comprises at least one horizontal set of rollers, said horizontal set of rollers comprising: a third frame and two second rollers;
the third frame is arranged on the top surface of the bearing plate and located at one end of the detection part of the detection device, the third frame is provided with two second rollers at intervals and in parallel, the axes of the second rollers are parallel to the top surface of the bearing plate, the axes of the second rollers are perpendicular to the axes of the detection part of the detection device, and the two second rollers are used for limiting the vertical movement of the sample to be detected.
In some embodiments, further comprising:
the cross section of the bearing plate is rectangular, the two sides of the top surface of the bearing plate along the axis direction of the detection part of the detection device are a first side and a second side, the first carrier roller is located on the first side, the second carrier roller is located on the second side, the axis of the first carrier roller and the axis of the second carrier roller are perpendicular to the axis of the detection part of the detection device respectively, and the guide part is arranged between the first carrier roller and the second carrier roller.
In some embodiments, further comprising:
a tensioning portion disposed between the detection platform and the payoff device, the tensioning portion including: the supporting table, the third carrier roller, the fourth carrier roller and the second vertical roller set;
the third carrier roller and the fourth carrier roller are arranged on the support table in parallel at intervals, the second vertical roller set is arranged on the support table, and the second vertical roller set is arranged between the third carrier roller and the fourth carrier roller.
In some embodiments, the stent comprises: the bottom of the telescopic assembly is connected with the roller, the top end of the telescopic assembly is connected with the bottom surface of the bearing plate, and the roller is used for moving the detection platform to a position between the take-up device and the pay-off device.
In some embodiments, the take-up device comprises: the first shaft, the first frame and the motor;
one end of the first shaft is rotatably connected with the first rack, the other end of the first shaft is connected with the motor, the motor is installed on the first rack, the motor drives the first shaft to rotate, and a sample which is detected is wound on the first shaft.
In some embodiments, the winding device further comprises a winding displacement device, the winding displacement device is arranged at a position where the winding device is close to the paying-off device, the guide portion is arranged between the winding displacement device and the paying-off device, and the height of the winding displacement device is the first height.
In some embodiments, the wire takeup device further comprises: a first chain wheel, a second chain wheel and a roller chain,
the first chain wheel is arranged on the first shaft, the second chain wheel is arranged at one end of the polished rod of the strand oscillator, the roller chains are respectively connected with the first chain wheel and the second chain wheel, and the first shaft rotates to sequentially drive the first chain wheel, the roller chains, the second chain wheel and the polished rod to rotate.
In some embodiments, the payout device comprises a second shaft, a second frame, and a brake pad;
the second shaft is arranged on the second rack, the first end of the second shaft extends out of the second rack, and the brake pad is arranged at the first end of the second shaft.
Compared with the prior art, the steel wire rope detection system provided by the application has the advantages that the first height is larger than or smaller than the second height, namely the wire arrangement position of the wire arranging device and the wire releasing position of the wire releasing device have a height difference, and the guide position of the guide part and the detection part of the detection device are in the same horizontal straight line, so that the direction of a sample to be detected is changed when the sample to be detected passes through the guide part, and the sample to be detected which continuously moves in the detection process is ensured to be in a tensioning state; the guide part of the guide part and the detection part of the detection device are in the same horizontal straight line, so that the part, located in the accommodating space, of the sample to be detected is guaranteed to be in a horizontal straight line shape, and then the part of the sample to be detected can penetrate through the detection part of the detection device, and detection is achieved. The utility model provides a wire rope detecting system sets up the guide part between take-up and pay-off, guarantee that the part among the accommodation space detects the sample and is in the tensioning, the state of straightening, it detects to do benefit to the detection device in the accommodation space, detection device and guide part all need not fixed the setting, the random access, easy operation, greatly reduced detection cost, and can place between different take-up and pay-off, extensive applicability, therefore, the clothes hanger is strong in practicability, and is suitable for wide application at the construction site.
Drawings
The above and other objects, features and advantages of exemplary embodiments of the present application will become readily apparent from the following detailed description, which proceeds with reference to the accompanying drawings. Several embodiments of the present application are illustrated by way of example and not by way of limitation in the figures of the accompanying drawings and in which like reference numerals refer to similar or corresponding parts and in which:
fig. 1 schematically shows a first view of a steel wire rope detection system;
fig. 2 schematically illustrates a structural diagram of a second view angle of the steel wire rope detection system;
fig. 3 schematically shows a structural diagram of a first view angle of a detection platform of the steel wire rope detection system;
FIG. 4 is a schematic diagram of a second perspective view of the detection platform of the wire rope detection system;
FIG. 5 is a schematic diagram of a detection device of the wire rope detection system;
fig. 6 schematically shows a structural view of a first vertical roller set of the rope detection system;
fig. 7 schematically illustrates a first view of the tension section of the rope detection system;
FIG. 8 schematically illustrates a second perspective view of a tensioning portion of the wireline detection system;
fig. 9 schematically illustrates a first view of the wire takeup device and the wire arranger of the wire rope detection system;
fig. 10 schematically shows a two-view structural view of a wire take-up device and a wire arranger of the wire rope detection system;
fig. 11 schematically shows a first view of the wire arranging device of the wire rope detecting system;
fig. 12 schematically shows a second view of the wire rope arranging device of the wire rope detecting system.
The reference numbers illustrate:
the wire rewinding device comprises a wire rewinding device 1, a first shaft 11, a first frame 12, a motor 13, a wire arranging device 14, a polish rod 141, a first chain wheel 15, a second chain wheel 16 and a roller chain 17;
the pay-off device 2, a second shaft 21, a second frame 22 and a brake pad 23;
a sample to be tested 3,
A guide part 4, a containing space 41, a limiting part 42, a first vertical roller group 421, a first frame 4211, a second frame 4212 a third drive unit 4213, a first roller 4214, a horizontal roller group 422, a third frame 4221, a second roller 4222,
A detection device 5, a flaw detector 51, a first drive unit 52, a first mounting plate 53, a second mounting plate 54, and a second drive unit 55;
the device comprises a detection platform 6, a bearing plate 61, a first slide rail 611, a second slide rail 612, a bracket 62, a first carrier roller 63 and a second carrier roller 64;
a tensioning part 7, a support table 71, a third carrier roller 72, a fourth carrier roller 73 and a second vertical roller group 74.
Detailed Description
Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.
It is to be noted that, unless otherwise specified, technical terms or scientific terms used herein shall have the ordinary meaning as understood by those skilled in the art to which this application belongs.
As shown in fig. 1 and 2, an embodiment of the present application provides a steel wire rope detection system, including:
a take-up device 1;
the paying-off device 2, a guide part 4 is arranged between the paying-off device 2 and the take-up device 1, the guide part 4 is provided with an accommodating space 41, and the detection device 5 is arranged in the accommodating space 41;
the height of the take-up position of the take-up device 1 is a first height, the height of the pay-off position of the pay-off device 2 is a second height, the first height is greater than or less than the second height, and the guide position of the guide part 4 and the detection part of the detection device 5 are in the same horizontal straight line;
the sample 3 to be detected extends from the take-up device 1 and passes through the accommodating space 41 to the pay-off device 2, a part of the sample 3 to be detected which passes through the accommodating space 41 passes through the detection part of the detection device 5, and a part of the sample 3 to be detected which is located in the accommodating space 41 is in a horizontal straight line shape.
Specifically, the take-up device 1 is used for rewinding the detected steel wire rope into a coil. The specific structure of the take-up device 1 is known by those skilled in the art, and can be obtained by market purchase or by self-welding and assembling, and is not described herein again. The wire take-up device 1 can take up wires manually or automatically, preferably automatically, for example, by using the motor 13. Along with the sample that has detected constantly twine on take-up 1, treat that sample 3 also constantly drags out from pay-off 2 to pass detection device 5 and detect, realize continuous detection, detection efficiency is higher.
The unwinding device 2 is used for winding a sample 3 to be detected. The pay-off position of the pay-off device 2 and the take-up position of the take-up device 1 should have a height difference, for example, the first height may be greater than the second height, or the first height may be smaller than the second height, so that the vertical direction of the sample 3 to be detected can be changed when the sample 3 to be detected passes through the guide portion 4, and the sample 3 to be detected, which moves continuously in the detection process, is ensured to be in a tensioned state. The specific structure of the pay-off device 2 is known to those skilled in the art, and can be obtained by market purchase or by self-welding and assembling, which is not described herein again.
The guide part 4 plays a role in guiding the sample 3 to be detected, and simultaneously can enable part of the sample 3 to be detected to be in a tensioned and stretched state. The housing space 41 of the guide portion 4 needs to have a certain volume so that the detection device 5 can be disposed in the housing space 41. It should be noted that, in order to ensure that the portion of the sample 3 to be detected located in the accommodating space 41 is horizontally linear, the accommodating space 41 should be prevented from being too large, so as to prevent the portion of the sample 3 to be detected in the accommodating space 41 from bending downward under the action of gravity and affecting the detection effect. The specific size of the accommodating space 41 of the guiding portion 4 can be designed according to actual situations, and is not described herein again.
The detection device 5 is used for detecting the damage of the sample 3 to be detected. The detection part of the detection device 5 is a through round hole, and in the detection process, the sample 3 to be detected needs to pass through the round hole for flaw detection. Therefore, the sample 3 to be detected needs to be in a tensioned and stretched state, and the height of the sample 3 to be detected needs to be adapted to the height of the detection part of the detection device 5, so as to ensure that the sample 3 to be detected can pass through the detection part of the detection device 5.
The lower parts of the detection device 5 and the guide part 4 can be respectively provided with a support frame, so that the detection device 5 and the guide part 4 respectively have certain heights to adapt to the heights of the take-up device 1 and the pay-off device 2. Alternatively, the guide 4 and the detecting device 5 may be placed together on a single support. The specific height of the support frame can be designed according to actual needs, as long as the guide part of the guide part 4 and the detection part of the detection device 5 are in the same horizontal straight line, and further part of the sample 3 to be detected in the accommodating space 41 is in a tensioned and stretched state. The detection device 5 and the guide part 4 designed on the support frame are taken at any time, the operation is simple, the detection device 5 is not required to be installed on each take-up device 1, and the detection cost is greatly reduced. And, detection device 5 can place between take-up 1 and pay-off 2 of difference, extensive applicability, and the practicality is strong, is fit for the wide application at the job site.
Compared with the prior art, the steel wire rope detection system provided by the application has the advantages that the first height is greater than or less than the second height, namely the wire arrangement position of the wire arrangement device 14 and the wire arrangement position of the wire arrangement device 2 have a height difference, and the guide position of the guide part 4 and the detection part of the detection device 5 are in the same horizontal straight line, so that the direction of the sample 3 to be detected is changed when the sample 3 to be detected passes through the guide part 4, and the sample 3 to be detected which continuously moves in the detection process is ensured to be in a tensioning state; the guide part of the guide part 4 and the detection part of the detection device 5 are in the same horizontal straight line, so that the part of the sample 3 to be detected, which is positioned in the accommodating space 41, is ensured to be in a horizontal straight line shape, and further the part of the sample 3 to be detected can pass through the detection part of the detection device 5, and detection is realized. The utility model provides a wire rope detecting system, set up guide part 4 between take-up 1 and pay-off 2, guarantee that the part in the accommodation space 41 detects sample 3 and is located the tensioning, the state of straightening, it detects to do benefit to detection device 5 in the accommodation space 41, detection device 5 and guide part 4 all need not fixed the setting, the random access, and the operation is thus simple, greatly reduced detects the cost, and can place between take-up 1 and pay-off 2 of difference, therefore, the high applicability and the practicability are strong, and the wire rope detecting system is suitable for wide application at the construction site.
As shown in fig. 1 to 4, in some embodiments, the method further includes:
Specifically, set up guide part 4 and detection device 5 on testing platform 6 jointly, when examining, only need with testing platform 6 remove to between take-up 1 and the pay-off 2 can, need not to debug repeatedly to guide part 4 and detection device 5's concrete position, simplified operating procedure, and it is more convenient to arrange in order and accomodate.
As shown in fig. 1 to 5, in some embodiments, the detection device 5 includes: a flaw detector 51 and a first driving unit 52;
a first slide rail 611 is arranged on the top surface of the bearing plate 61, the first slide rail 611 is arranged in the accommodating space 41, the flaw detector 51 is slidably connected to the first slide rail 611, an axis of a detection portion of the flaw detector 51 is perpendicular to a length direction of the first slide rail 611, the first driving portion 52 is arranged on the top surface of the bearing plate 61, a driving end of the first driving portion 52 is connected to the flaw detector 51, and the first driving portion 52 is used for driving the flaw detector 51 to slide along the first slide rail 611.
Specifically, a first sliding slot adapted to the first sliding rail 611 may be disposed on a bottom surface of the flaw detector 51, and the flaw detector 51 is slidably connected to the first sliding rail 611 through the first sliding slot. The first driving unit 52 is a linear driving mechanism, and may be, for example, a linear motor 13, a hydraulic cylinder, or an air cylinder. The first driving part 52 can be fixedly arranged on the top surface of the bearing plate 61 by welding or bolting, the axis of the driving shaft of the first driving part 52 is parallel to the length direction of the first slide rail 611, and the driving end of the first driving part 52 is fixedly connected with the flaw detector 51 by welding. The first driving part 52 can drive the flaw detector 51 to slide along the first sliding rail 611, so that the horizontal position of the detection part of the flaw detector 51 can be finely adjusted, a part of the sample 3 to be detected can be inserted into the flaw detector 51 and is in a tensioned and stretched state, and the accuracy of a final detection result is ensured.
As shown in fig. 1 to 5, in some embodiments, the detection device 5 further includes: a first mounting plate 53, a second mounting plate 54, and a second drive portion 55;
the bottom surface of the first mounting plate 53 is slidably connected to the first slide rail 611, the top surface of the first mounting plate 53 is provided with the second driving portion 55, the driving end of the second driving portion 55 is connected to the bottom surface of the second mounting plate 54, the top surface of the second mounting plate 54 is provided with the flaw detector 51, and the second driving portion 55 is used for driving the second mounting plate 54 to ascend and descend to drive the flaw detector 51 to move.
Specifically, the flaw detector 51 is disposed on the first slide rail 611 through the first mounting plate 53, the second driving portion 55, and the second mounting plate 54. The first sliding groove is disposed on the bottom surface of the first mounting plate 53, and the first mounting plate 53 is slidably connected to the first sliding rail 611 through the first sliding groove. The first driving unit 52 may be connected to the flaw detector 51 via a first mounting plate 53. The second driving unit 55 is a linear driving mechanism, and may be, for example, a linear motor 13, a hydraulic cylinder, or an air cylinder. The second driving portion 55 may be fixedly disposed on the top surface of the first mounting plate 53 by welding or bolting, and the driving shaft of the second driving portion 55 may be fixedly coupled to the bottom surface of the second mounting plate 54 by welding. In order to ensure the bearing capacity of the first mounting plate 53 and the second mounting plate 54, the first mounting plate 53 and the second mounting plate 54 may be made of metal, such as stainless steel. When the second mounting plate 54 is made of a metal material, the flaw detector 51 may be disposed on the top surface of the second mounting plate 54 by bolts or welding.
The second driving portion 55 is used for driving the second mounting plate 54 to move along the vertical direction, so that the height of the detection portion of the flaw detector 51 can be finely adjusted, the sample 3 to be detected can be ensured to extend into the flaw detector 51 and be in a tensioned and stretched state, and the accuracy of a final detection result is ensured.
As shown in fig. 3 and fig. 4, in some embodiments, the guiding portion 4 includes two sets of limiting members 42 disposed at intervals, the accommodating space 41 is formed between the two sets of limiting members 42, and each set of limiting members 42 has the guiding portion.
Specifically, the guiding position should be slightly larger than or equal to the size of the sample 3 to be detected, so that when a part of the sample 3 to be detected passes through the guiding positions of the two sets of limiting members 42, the part of the sample 3 to be detected in the accommodating space 41 can be in a horizontal straight line shape.
As shown in fig. 6, in some embodiments, each set of the limiters 42 comprises at least one first vertical roller set 421, the first vertical roller set 421 comprising: a first frame 4211, a second frame 4212, a third driving part 4213, and two first rollers 4214;
a second slide rail 612 is arranged on the top surface of the bearing plate 61, the second slide rail 612 is located at one end of the detection part of the detection device 5, the length direction of the second slide rail 612 is perpendicular to the axis of the detection part of the detection device 5, the first frame 4211 and the second frame 4212 are respectively provided with one first roller 4214, the axes of the two first rollers 4214 are respectively perpendicular to the top surface of the bearing plate 61, and the two first rollers 4214 are used for limiting the horizontal movement of the sample 3 to be detected;
the first frame 4211 is slidably connected to the second slide rail 612, the third driving unit 4213 is disposed on the top surface of the loading plate 61, and a driving end of the third driving unit 4213 is connected to the first frame 4211 for driving the first frame 4211 to move toward or away from the second frame 4212, so that the two first rollers 4214 can move toward or away from each other; and/or the presence of a gas in the atmosphere,
the second frame 4212 is slidably connected to the second slide rail 612, and a driving end of the third driving unit 4213 is connected to the second frame 4212, so as to drive the second frame 4212 to move toward or away from the first frame 4211, so that the two first rollers 4214 can move toward or away from each other.
Specifically, the first vertical roller group 421 serves to restrict the movement of the specimen 3 to be inspected in the horizontal direction. When only the first frame 4211 can slide along the second slide rail 612, a second slide slot may be provided on the first frame 4211, the second slide slot is adapted to the second slide rail 612, and the first frame 4211 is slidably connected to the second slide rail 612 through the second slide slot. At this time, the second frame 4212 may be fixed on the top surface of the bearing plate 61 by welding or bolting, or may be fixed on the second sliding rail 612 by welding, so as to ensure that the heights of the first frame 4211 and the second frame 4212 are equal.
The third driving unit 4213 is a linear driving mechanism, and may be, for example, a linear motor 13, a hydraulic cylinder, or an air cylinder. Among them, a cylinder is preferable. The piston rod of the air cylinder and the first frame 4211 may be fixedly connected by welding or bolt connection, and the axis of the piston rod of the air cylinder is parallel to the length direction of the second slide rail 612.
When only the second frame 4212 can slide along the second slide rail 612, the connection manner of the second frame 4212 and the second slide rail 612 can refer to the connection manner of the first frame 4211 and the second slide rail 612. When the first frame 4211 and the second frame 4212 are both capable of sliding along the second slide rail 612, the connection manner of the second frame 4212 and the first frame 4211 may refer to the connection manner described above. Through the sliding connection of the first frame 4211 and/or the second frame 4212 and the second sliding rail 612, when samples 3 to be detected with different sizes pass through the two vertical second rollers 4222, the samples 3 to be detected can be clamped by adjusting the distance between the two second rollers 4222, so that the horizontal movement of the samples 3 to be detected is limited, and the detection of the detection device 5 is facilitated; moreover, the partially twisted sample 3 to be tested can be straightened while the two first rollers 4214 grip the sample 3 to be tested.
As shown in fig. 6, in some embodiments, the first frame 4211 and the second frame 4212 are each "2127411" shaped, with the opening of the first frame 4211 and the opening of the second frame 4212 being disposed opposite one another;
both ends of one of the first rollers 4214 are rotatably connected to the first frame 4211, and both ends of the other first roller 4214 are rotatably connected to the second frame 4212.
Specifically, the first frame 4211 and the second frame 4212 may be the same size or different sizes. The first frame 4211 may be a '21274', which is formed by three plate bodies in sequence, wherein two ends of the first roller 4214 are respectively disposed at the inner sides of the two parallel plate bodies and rotatably connected to the two plate bodies.
The structure of the second frame 4212 can refer to the first frame 4211, and will not be described herein.
As shown in fig. 3 and 4, in some embodiments, each set of limiters 42 includes at least one horizontal roller set 422, and the horizontal roller set 422 includes: a third frame 4221 and two second rollers 4222;
the third frame 4221 is arranged on the top surface of the bearing plate 61, the third frame 4221 is located at one end of the detection part of the detection device 5, two second rollers 4222 are arranged on the third frame 4221 at intervals and in parallel, the axis of the second roller 4222 is parallel to the top surface of the bearing plate 61, the axis of the second roller 4222 is perpendicular to the axis of the detection part of the detection device 5, and the two second rollers 4222 are used for limiting the vertical movement of the sample 3 to be detected.
Specifically, the horizontal roller set 422 is used to restrict the movement of the specimen 3 to be inspected in the vertical direction. The specific structure of the third frame 4221 is not limited further, and may be, for example, a portal frame, or a "mouth" shape formed by four plate bodies, but is not limited to these two structures. The third frame 4221 may be made of metal, such as stainless steel. The third frame 4221 may be fixedly installed on the top surface of the loading plate 61 by welding or bolting. The two second rollers 4222 are respectively rotatably connected to the third frame 4221, and the distance between the two second rollers 4222 should be greater than or equal to the maximum size of the samples 3 to be detected, and in order to better realize the limiting function of the horizontal roller set 422, it is preferable that the distance between the two second rollers 4222 is equal to the maximum size of the samples 3 to be detected.
It should be noted that each set of the position-limiting members 42 includes at least one horizontal roller set 422 and one first vertical roller set 421, and the position of the position-limiting member 42, specifically, the horizontal roller set 422 or the first vertical roller set 421 is close to the detecting device 5, and is not further limited. The number of the horizontal roller set 422 and the first vertical roller set 421 included in each set of the limiting part 42 can be increased or decreased appropriately according to actual conditions, and as long as the horizontal and vertical directions of the sample 3 to be detected are limited under the action of the two sets of the limiting parts 42, a limiting position is formed, so that the sample 3 to be detected in the accommodating space 41 is tensioned and stretched, and the sample 3 to be detected can be detected by the detecting device 5.
As shown in fig. 1 to 4, in some embodiments, the method further includes:
the cross section of the bearing plate 61 is rectangular, two sides of the top surface of the bearing plate 61 along the axial direction of the detection part of the detection device 5 are a first side and a second side, the first bearing roller 63 is located at the first side, the second bearing roller 64 is located at the second side, the axial line of the first bearing roller 63 and the axial line of the second bearing roller 64 are respectively perpendicular to the axial line of the detection part of the detection device 5, and the guide part 4 is arranged between the first bearing roller 63 and the second bearing roller 64.
Specifically, first bearing roller 63 and second bearing roller 64 are used for supporting wait to detect sample 3, avoid waiting to detect sample 3 and rubbing with loading board 61 in the testing process, cause to detect the wearing and tearing of sample 3 and loading board 61. The bottom of the first carrier roller 63 is provided with a mounting seat, and the mounting seat can be fixedly connected with the first carrier roller 63 through bolts. The second idlers 64 may be connected in a manner referred to the first idlers 63.
As shown in fig. 1 and 2, 7 and 8, in some embodiments, the method further includes:
a tensioning portion 7, said tensioning portion 7 being arranged between said detection platform 6 and said pay-off device 2, said tensioning portion 7 comprising: a support table 71, a third idler 72, a fourth idler 73, and a second vertical roller set 74;
the third carrier rollers 72 and the fourth carrier rollers 73 are arranged on the support table 71 in parallel at intervals, the second vertical roller group 74 is arranged on the support table 71, and the second vertical roller group 74 is arranged between the third carrier rollers 72 and the fourth carrier rollers 73.
In particular, the tensioning portion 7 is used to further tension the sample 3 to be tested. The supporting table 71 may be a plate shape having a rectangular cross section, the third idler 72 and the fourth idler 73 are located at opposite sides of the top surface of the supporting table 71, and axes of the third idler 72 and the fourth idler 73 are parallel to each other.
The structure of the second vertical roller group 74 can refer to the first vertical roller group 421, and will not be described in detail. The second vertical roller group 74 is used to preliminarily restrict the movement of the sample 3 to be detected in the horizontal direction while preventing the sample 3 to be detected from slipping off the third and fourth carrier rollers 72 and 73. When detecting, the sample 3 to be detected can pass through the upper surface of the third carrier roller 72, pass through the second vertical roller group 74, and then pass through the lower surface of the fourth carrier roller 73, so as to tension the sample 3 to be detected, or vice versa.
In some embodiments, the bracket 62 includes: the bottom end of the telescopic assembly is connected with the roller, the top end of the telescopic assembly is connected with the bottom surface of the bearing plate 61, and the roller is used for moving the detection platform 6 to the take-up device 1 and the pay-off device 2.
Specifically, the telescoping carriage 62 with rollers is within the skill of the art. For example, the telescopic assembly may be four telescopic tubes, each of which is connected to one of the linear motors 13 for driving the telescopic tubes to extend and retract, one end of each of the telescopic tubes is connected to the roller, and the other end of each of the telescopic tubes is connected to the bottom surface of the bearing plate 61, but the telescopic assembly is not limited to this structure. Design into the telescopic structure with support 62, can be according to actual place to and the height of matched with take-up 1 and pay-off 2, carry out appropriate regulation to testing platform 6's height. The telescopic assembly is far away from one end of the bearing plate 61 and is provided with the roller, and the detection platform 6 can be directly pushed to a position between the take-up device 1 and the pay-off device 2 before and after detection, so that time and labor are saved.
As shown in fig. 1 and 2, 9 and 10, in some embodiments, the wire takeup device 1 includes: a first shaft 11, a first frame 12 and a motor 13;
one end of the first shaft 11 is rotatably connected with the first rack 12, the other end of the first shaft 11 is connected with the motor 13, the motor 13 is installed on the first rack 12, the motor 13 drives the first shaft 11 to rotate, and a sample which is detected is wound on the first shaft 11.
Specifically, the specific structure of the first frame 12 is not further limited as long as the first shaft 11 can be rotatably connected and the motor 13 is fixedly installed.
As shown in fig. 1 and 2, 9 and 10, in some embodiments, the wire rewinding device 1 further includes a wire arranging device 14, the wire arranging device 14 is close to the wire releasing device 2, the guide portion 4 is disposed between the wire arranging device 14 and the wire releasing device 2, and a wire arranging position of the wire arranging device 14 is at the first height.
In particular, the wire arrangement 14 is used for winding the tested sample on the wire take-up device 1 in order. It should be noted that, the wire arranging position of the wire arranging device 14 and the wire releasing position of the wire releasing device 2 should have a height difference, for example, the first height may be greater than the second height, or the first height may be smaller than the second height, so that the vertical direction of the sample 3 to be detected is changed when the sample 3 to be detected passes through the guiding portion 4, and thus the sample 3 to be detected, which continuously moves in the detection process, is in a tensioned state. Furthermore, the wire arranging position of the wire arranging device 14 and the wire collecting position of the wire collecting device 1 have a height difference, so that the sample 3 to be detected is further ensured to be in a tensioning state.
As shown in fig. 1 and 2, 9 and 10, in some embodiments, the wire takeup device 1 further includes: the chain wheel type wire arranging device comprises a first chain wheel 15, a second chain wheel 16 and a roller chain 17, wherein the first chain wheel 15 is arranged on the first shaft 11, the second chain wheel 16 is arranged at one end of a polished rod 141 of the wire arranging device 14, the roller chain 17 is respectively connected with the first chain wheel 15 and the second chain wheel 16, and the first shaft 11 rotates to sequentially drive the first chain wheel 15, the roller chain 17, the second chain wheel 16 and the polished rod 141 to rotate.
Specifically, one end of the first shaft 11 is fixedly provided with a first sprocket 15, one end of the polished rod 141 of the wire arranger 14 is fixedly provided with a second sprocket 16, and the first sprocket 15 and the second sprocket 16 are connected by a roller chain 17. The motor 13 is a power source for the movement of the sample 3 to be detected, the motor 13 drives the first shaft 11 to rotate, the first chain wheel 15, the roller chain 17, the second chain wheel 16 and the polished rod 141 are sequentially driven to rotate, and the execution part on the polished rod 141 moves on the polished rod 141, so that the detected sample is orderly wound on the first shaft 11. Meanwhile, along with the continuous winding of the detected sample, the sample 3 to be detected is continuously pulled out of the pay-off device 2 and is conveyed to the detection device 5 for detection, so that continuous detection is realized, and the detection efficiency is higher.
As shown in fig. 1 and 2, 11 and 12, in some embodiments, the pay-off device 2 includes a second shaft 21, a second frame 22 and a brake pad 23;
the second shaft 21 is disposed on the second frame 22, a first end of the second shaft 21 extends out of the second frame 22, and the brake pad 23 is disposed at a first end of the second shaft 21.
Specifically, the specific structure of the paying-off device 2 can refer to the wire rewinding device 1. It should be noted that the sample 3 to be detected wound on the pay-off device 2 is paid off under the driving of the take-up device 1, so that the motor 13 is not required to be arranged on the pay-off device 2. In addition, in order to avoid that the tension of the sample 3 to be detected is reduced due to excessive inertia paying-off of the second shaft 21, a brake pad 23 is further arranged on the second shaft 21 and used for limiting the rotating speed of the second shaft 21, ensuring the paying-off speed and further ensuring the tension of the sample 3 to be detected. The specific structure of the brake pad 23 is well known to those skilled in the art and will not be described herein.
The above description is only for the specific embodiments of the present application, but the scope of the present application is not limited thereto, and any person skilled in the art can easily conceive of the changes or substitutions within the technical scope of the present application, and shall be covered by the scope of the present application. Therefore, the protection scope of the present application shall be subject to the protection scope of the claims.
Claims (15)
1. A wire rope detection system, comprising:
a take-up device;
the pay-off device is arranged between the pay-off device and the take-up device, a guide part is arranged between the pay-off device and the take-up device, the guide part is provided with an accommodating space, and the detection device is arranged in the accommodating space;
the height of a take-up position of the take-up device is a first height, the height of a pay-off position of the pay-off device is a second height, the first height is greater than or less than the second height, and a guide position of the guide part and a detection part of the detection device are in the same horizontal straight line;
the sample to be detected extends from the take-up device and penetrates through the accommodating space to the pay-off device, part of the sample to be detected penetrating through the accommodating space penetrates through the detection part of the detection device, and part of the sample to be detected positioned in the accommodating space is in a horizontal straight line shape.
2. The wireline detection system of claim 1, further comprising:
the detection platform is arranged between the pay-off device and the take-up device and comprises a bearing plate and a support, the top end of the support is connected with the bottom surface of the bearing plate, and the top surface of the bearing plate is provided with the guide portion and the detection device.
3. A wireline detection system according to claim 2,
the detection device includes: a flaw detector and a first driving part;
set up first slide rail on the top surface of loading board, first slide rail is located in the accommodation space, the appearance of detecting a flaw with first slide rail sliding connection, the axis of the detection part of the appearance of detecting a flaw with the length direction of first slide rail is perpendicular, first drive division sets up the top surface of loading board, the drive end of first drive division with the appearance of detecting a flaw is connected, first drive division is used for the drive the appearance of detecting a flaw is followed first slide rail slides.
4. A wireline detection system according to claim 3,
the detection device further comprises: the first mounting plate, the second mounting plate and the second driving part;
the bottom surface of first mounting panel with first slide rail sliding connection, the top surface of first mounting panel sets up the second drive division, the drive end of second drive division with the bottom surface of second mounting panel is connected, the top surface of second mounting panel sets up the appearance of detecting a flaw, the second drive division is used for the drive the second mounting panel goes up and down, drives the appearance motion of detecting a flaw.
5. A wire rope detection system according to claim 2,
the guide part comprises two groups of limiting parts arranged at intervals, the accommodating space is formed between the two groups of limiting parts, and each group of limiting parts is provided with the guide part.
6. A wire rope detection system according to claim 5,
each set of the limiters comprises at least one first vertical roller set comprising: the first frame, the second frame, the third driving part and the two first rollers;
a second slide rail is arranged on the top surface of the bearing plate and is positioned at one end of the detection part of the detection device, the length direction of the second slide rail is perpendicular to the axis of the detection part of the detection device, the first frame and the second frame are respectively provided with one first roller, the axes of the two first rollers are respectively perpendicular to the top surface of the bearing plate, and the two first rollers are used for limiting the sample to be detected to move in the horizontal direction;
the first frame is connected with the second sliding rail in a sliding manner, the third driving part is arranged on the top surface of the bearing plate, and a driving end of the third driving part is connected with the first frame and used for driving the first frame to move towards a direction close to or far away from the second frame, so that the two first rollers can be close to or far away from each other; and/or the presence of a gas in the gas,
the second frame is connected with the second sliding rail in a sliding mode, and the driving end of the third driving portion is connected with the second frame and used for driving the second frame to move towards the direction close to or far away from the first frame, so that the two first rollers can be close to or far away from each other.
7. A wire rope detection system according to claim 6,
the first frame and the second frame are respectively in a shape of '21274', and the opening of the first frame and the opening of the second frame are oppositely arranged;
and two ends of one first roller wheel are rotationally connected with the first frame, and two ends of the other first roller wheel are rotationally connected with the second frame.
8. A steel cord detection system as claimed in claim 6 or 7,
each set of said stops comprises at least one horizontal set of rollers comprising: a third frame and two second rollers;
the third frame is arranged on the top surface of the bearing plate and located at one end of the detection part of the detection device, the second rollers are arranged on the third frame at intervals and in parallel, the axes of the second rollers are parallel to the top surface of the bearing plate and perpendicular to the axes of the detection part of the detection device, and the two second rollers are used for limiting the sample to be detected to move in the vertical direction.
9. A wireline detection system as defined in claim 2, further comprising:
the cross section of the bearing plate is rectangular, the two sides of the top surface of the bearing plate along the axis direction of the detection part of the detection device are a first side and a second side, the first carrier roller is located on the first side, the second carrier roller is located on the second side, the axis of the first carrier roller and the axis of the second carrier roller are perpendicular to the axis of the detection part of the detection device respectively, and the guide part is arranged between the first carrier roller and the second carrier roller.
10. The wire rope detection system of claim 2, further comprising:
a tensioning portion disposed between the inspection platform and the payoff device, the tensioning portion including: the supporting table, the third carrier roller, the fourth carrier roller and the second vertical roller set;
the third carrier roller and the fourth carrier roller are arranged on the support table in parallel at intervals, the second vertical roller set is arranged on the support table, and the second vertical roller set is arranged between the third carrier roller and the fourth carrier roller.
11. A wire rope detection system according to claim 2,
the bracket includes: the bottom end of the telescopic assembly is connected with the roller, the top end of the telescopic assembly is connected with the bottom surface of the bearing plate, and the roller is used for moving the detection platform to the position between the take-up device and the pay-off device.
12. A wireline detection system according to claim 1,
the take-up device comprises: the first shaft, the first frame and the motor;
one end of the first shaft is rotatably connected with the first rack, the other end of the first shaft is connected with the motor, the motor is installed on the first rack, the motor drives the first shaft to rotate, and a sample which is detected is wound on the first shaft.
13. The wireline detection system of claim 12,
take-up still includes the winding displacement ware, the winding displacement ware sets up take-up is close to pay-off's position, the winding displacement ware with set up between the pay-off the guide part, the height of winding displacement department of winding displacement ware does first height.
14. The wire rope detection system of claim 13,
the take-up device further comprises: a first chain wheel, a second chain wheel and a roller chain,
the first chain wheel is arranged on the first shaft, the second chain wheel is arranged at one end of the polished rod of the strand oscillator, the roller chains are respectively connected with the first chain wheel and the second chain wheel, and the first shaft rotates to sequentially drive the first chain wheel, the roller chains, the second chain wheel and the polished rod to rotate.
15. A wireline detection system according to claim 1,
the pay-off device comprises a second shaft, a second rack and a brake pad;
the second shaft is arranged on the second rack, the first end of the second shaft extends out of the second rack, and the brake pad is arranged at the first end of the second shaft.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211360164.6A CN115684535A (en) | 2022-11-02 | 2022-11-02 | Steel wire rope detection system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202211360164.6A CN115684535A (en) | 2022-11-02 | 2022-11-02 | Steel wire rope detection system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN115684535A true CN115684535A (en) | 2023-02-03 |
Family
ID=85047584
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202211360164.6A Pending CN115684535A (en) | 2022-11-02 | 2022-11-02 | Steel wire rope detection system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN115684535A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117220203A (en) * | 2023-11-08 | 2023-12-12 | 山东科泰电力科技有限公司 | Protection device and protection method for cable laying |
-
2022
- 2022-11-02 CN CN202211360164.6A patent/CN115684535A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117220203A (en) * | 2023-11-08 | 2023-12-12 | 山东科泰电力科技有限公司 | Protection device and protection method for cable laying |
| CN117220203B (en) * | 2023-11-08 | 2024-01-30 | 山东科泰电力科技有限公司 | Protection device and protection method for cable laying |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN115684535A (en) | Steel wire rope detection system | |
| CN210855113U (en) | Building material lifting device convenient to move | |
| CN110255333B (en) | Wrap angle adjustable hoisting wire rope silk tension measuring device | |
| KR20220128391A (en) | Winding module and winding equipment for metal wire | |
| CN112666007A (en) | Steel wire rope bending fatigue testing device and testing method | |
| CN117142343B (en) | Electric hoist of European crane | |
| CN112010116A (en) | Rope collecting device for hoisting steel wire rope and using method thereof | |
| JP3310768B2 (en) | Structure inspection device | |
| JPS6013408A (en) | Stationary position machine for winding cable | |
| CN114180483A (en) | A instrument that is used for indoor mobilizable vertical hoisting | |
| CN201532342U (en) | Multi-station retractor braid abrasion resistance testing device | |
| CN218294053U (en) | Lifting hydraulic cylinder type test device | |
| CN217878677U (en) | Fatigue comparison verification device for crane hoisting system | |
| CN218261733U (en) | Winch steel rope anti-shaking accessory | |
| CN215574394U (en) | Iron member hammering test device | |
| CN115434133B (en) | Layout inspection equipment | |
| CN220182584U (en) | Segment crane beam of shield tunneling machine | |
| JP2594492B2 (en) | Traverser for vehicle transfer | |
| CN115127946A (en) | Fatigue comparison verification device and verification method for crane lifting system | |
| CN218975287U (en) | Floating wire storage device | |
| CN213022296U (en) | Chain block test device | |
| CN215592468U (en) | Anti-twist traction steel wire rope maintenance and overhaul system | |
| CN220906656U (en) | Feeding device of warp-wise rolling inspection machine for cloth | |
| CN216207185U (en) | Tension component inspection device of elevator system | |
| CN212150482U (en) | Building site handling device |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination |