CN112048869A - A setting device for socks production - Google Patents

A setting device for socks production Download PDF

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Publication number
CN112048869A
CN112048869A CN202010946253.3A CN202010946253A CN112048869A CN 112048869 A CN112048869 A CN 112048869A CN 202010946253 A CN202010946253 A CN 202010946253A CN 112048869 A CN112048869 A CN 112048869A
Authority
CN
China
Prior art keywords
steam
shaping
fixing
sizing
socks
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010946253.3A
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Chinese (zh)
Inventor
王志刚
王迎军
甘胜保
陈占勇
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Ma'anshan Sinoda Knitwear Co ltd
Original Assignee
Ma'anshan Sinoda Knitwear Co ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Ma'anshan Sinoda Knitwear Co ltd filed Critical Ma'anshan Sinoda Knitwear Co ltd
Priority to CN202010946253.3A priority Critical patent/CN112048869A/en
Publication of CN112048869A publication Critical patent/CN112048869A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C5/00Shaping or stretching of tubular fabrics upon cores or internal frames

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Abstract

The invention discloses a shaping device for sock production, which is characterized by comprising the following components: the device comprises: the device comprises a conveyor belt mechanism, a shaping mechanism and a sock fixing belt; the shaping mechanism is arranged in the middle of the conveyor belt mechanism to shape the socks entering the shaping mechanism, the conveyor belt mechanism is provided with a fixing belt, fixing grooves are formed in the fixing belt at equal intervals, the bottom of the shaping mold is provided with fixing columns matched with the fixing grooves, and the fixing columns can be vertically fixed in the fixing grooves; the shaping mechanism comprises: the steam generator is arranged on the shaping box body; steam generator fixes the upper surface at the design box, and the driving pump is fixed at the inside top surface of design box, and the vertical setting of piston rod on the driving pump, and the middle part rigid coupling of tip and steam flow distribution plate. The device overcomes the problems that in the prior art, steam shaping needs a large amount of steam, energy is wasted, and the contact effect between the static socks and the steam is small, so that the shaping effect is not ideal.

Description

A setting device for socks production
Technical Field
The invention relates to the technical field of sock production, in particular to a shaping device for sock production.
Background
In the production process of the socks, the shaping processing is an indispensable flow, generally after the socks are knitted, so as to ensure that the socks keep a certain shape all the time after passing through, and prolong the service life of the socks. The existing sock shaping mainly adopts steam shaping, and cotton threads of the socks are shaped through the steam.
But often go on in the steam chamber during the steam design among the prior art, through putting into the steam chamber with socks, towards steam indoor again towards steam, often need a large amount of steam through above-mentioned method, need make steam indoor being full of steam when the design, and produce steam and need a large amount of energy, contact effect is less between socks and the steam of stewing moreover, causes the effect of design unsatisfactory.
Therefore, the present invention provides a shaping device for producing socks, which can effectively solve the above technical problems during the use process and ensure the shaping effect on the premise of saving energy and cost.
Disclosure of Invention
Aiming at the technical problems, the invention aims to overcome the problems that in the prior art, a large amount of steam is needed for steam shaping, a steam chamber needs to be filled with the steam during the shaping, the steam needs a large amount of energy for generating the steam, and the contact action between the static socks and the steam is small, so that the shaping effect is not ideal, thereby providing the shaping device for sock production, which can effectively solve the technical problems in the using process and ensure the shaping effect on the premise of saving energy and cost.
In order to achieve the above object, the present invention provides a sizing device for sock production, comprising: the device comprises: the device comprises a conveyor belt mechanism, a shaping mechanism and a sock fixing belt; the shaping mechanism is arranged in the middle of the conveyor belt mechanism to shape the socks entering the shaping mechanism, the conveyor belt mechanism is provided with the fixing belts, the fixing belts are provided with fixing grooves at equal intervals, the bottom of the shaping mold is provided with fixing columns matched with the fixing grooves, and the fixing columns can be vertically fixed in the fixing grooves; wherein the content of the first and second substances,
the shaping mechanism comprises: the steam generator is arranged on the shaping box body; steam generator fixes the upper surface of design box, the driving pump is fixed the inside top surface of design box, the vertical setting of piston rod on the driving pump, and the tip with the middle part rigid coupling of steam flow distribution plate, with the drive steam flow distribution plate goes up and down along vertical direction, the upper surface of steam flow distribution plate through many expansion hoses with steam generator is linked together, the lower surface of steam flow distribution plate is equidistant to be provided with a plurality ofly the steam cover, the inside of steam cover is provided with the intermediate layer, the intermediate layer with the steam flow distribution plate is linked together, the inside wall of steam cover is provided with a plurality of steam nozzle, the steam cover can cover completely the design mould, and is a plurality of interval between the steam cover is with a plurality of interval between the fixed slot equals.
Preferably, the setting mechanism further comprises: the steam recovery plate is horizontally arranged right below the steam flow distribution plate, a plurality of steam recovery holes communicated with the interior of the steam recovery plate are formed in the upper surface of the steam recovery plate, and the lower surface of the steam recovery plate is communicated with the steam generator through a recovery pipe.
Preferably, a magnet member is disposed inside the fixing groove, and the fixing column can be fixed to the magnet member by adsorption.
Preferably, the magnet is an electromagnet, a power supply and a controller electrically connected with the electromagnet are arranged in the fixing grooves, an infrared signal generator is arranged above the right side of the sizing box body of the conveyor belt mechanism, the infrared signal generator vertically emits infrared signals downwards, and an infrared signal receiver is arranged at the edge of each fixing groove and electrically connected with the controller; wherein the content of the first and second substances,
and under the condition that the infrared signal receiver receives an infrared signal, the controller controls the power supply to cut off the power supply to the electromagnet.
Preferably, the fixing column is in threaded connection with the shaping mold
Preferably, a steam pump is arranged at the joint between each steam cover and the steam splitter plate.
Preferably, the open edge of the steam hood is provided with an annular sealing ring.
Preferably, a plurality of auxiliary conveying rollers are arranged below the conveying belt mechanism at intervals, and the auxiliary conveying rollers are in contact with the lower surface of the conveying belt on the conveying belt mechanism.
According to the technical scheme, the sizing device for sock production provided by the invention has the beneficial effects that: through conveyer belt mechanism conveys the socks of treating the design, and the socks of treating the design all fix at equal interval and fix on the socks fixed band, enter into extremely in proper order carry out steam design in the design, this design is gone on according to the group, and a socks gets into extremely during in the design, conveyer belt mechanism stop work, steam flow distribution plate and steam cover downstream cover this group's socks completely, the high temperature steam that steam generator produced passes through a plurality of steam jet that steam cover is inboard continuously sprays to socks, reaches the scheduled time after, control steam flow distribution plate and steam cover upward movement separate with socks, conveyer belt mechanism continues to work to carry out the design processing to next group's socks. The device provided by the invention has better shaping effect and saves steam energy.
Additional features and advantages of the invention will be set forth in the detailed description which follows; and the parts not involved in the invention are the same as or can be realized by the prior art.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention and not to limit the invention. In the drawings:
fig. 1 is a schematic structural view of a sizing device for sock production provided in a preferred embodiment of the present invention;
FIG. 2 is an enlarged view at A in FIG. 1;
FIG. 3 is a schematic structural view of a setting mechanism provided in a preferred embodiment of the present invention;
FIG. 4 is a schematic structural view of a steam manifold and a steam hood provided in a preferred embodiment of the present invention;
FIG. 5 is a schematic structural view of a steam recovery panel provided in a preferred embodiment of the present invention;
fig. 6 is a control schematic diagram of an electromagnet provided in a preferred embodiment of the present invention.
Description of the reference numerals
1 shaping mechanism 2 conveyor belt mechanism
3 auxiliary conveying roller 4 fixing groove
5 fixing column of shaping die 6
7 fixed band 8 infrared signal generator
101-shaped box body 102 steam generator
103 drive pump 104 steam splitter plate
105 steam pump 106 steam cover
107 telescopic hose 108 steam recovery plate
109 recovery tube 110 ring seal
111 steam recovery hole
Detailed Description
The following detailed description of embodiments of the invention refers to the accompanying drawings. It should be understood that the detailed description and specific examples, while indicating the present invention, are given by way of illustration and explanation only, not limitation.
In the present invention, unless otherwise specified, the directional words "upper, lower, inner, outer" and the like included in the terms merely represent the orientation of the terms in a conventional use state or are colloquially understood by those skilled in the art, and should not be construed as limiting the terms.
As shown in fig. 1 to 5, the present invention provides a sizing device for sock production, comprising: the device comprises: the conveying belt mechanism 2, the shaping mechanism 1 and the sock fixing belt 7; the shaping mechanism 1 is arranged in the middle of the conveyor belt mechanism 2 to shape socks entering the shaping mechanism, the conveyor belt mechanism 2 is provided with the fixing belts 7, the fixing belts 7 are provided with fixing grooves 4 at equal intervals, the bottom of the shaping mold 5 is provided with fixing columns 6 matched with the fixing grooves 4, and the fixing columns 6 can be vertically fixed in the fixing grooves 4; wherein, setting mechanism 1 includes: a sizing box body 101, a steam generator 102, a driving pump 103, a steam flow distribution plate 104 and a steam cover 106; the steam generator 102 is fixed on the upper surface of the setting tank 101, the driving pump 103 is fixed on the inner top surface of the setting tank 101, the piston rod on the driving pump 103 is vertically arranged, and the end part is fixedly connected with the middle part of the steam splitter plate 104, to drive the steam distribution plate 104 to move up and down along the vertical direction, the upper surface of the steam distribution plate 104 is communicated with the steam generator 102 through a plurality of flexible hoses 107, a plurality of the steam hoods 106 are disposed on the lower surface of the steam distribution plate 104 at equal intervals, an interlayer is arranged inside the steam cover 106, the interlayer is communicated with the steam splitter plate 104, a plurality of steam nozzles are arranged on the inner side wall of the steam hood 106, the steam hood 106 can completely cover the sizing die 5, and the interval between the plurality of steam hoods 106 is equal to the interval between the plurality of fixing slots 4.
In the above scheme, the socks to be shaped are conveyed through the conveyor belt mechanism 2, the socks to be shaped are fixed on the sock fixing belt 7 at equal intervals, and sequentially enter the shaping mechanism 1 for steam shaping, the shaping is performed according to groups, when one sock enters the shaping mechanism 1, the conveyor belt mechanism 2 stops working, the steam flow distribution plate 104 and the steam cover 106 move downwards to completely cover the group of socks, high-temperature steam generated by the steam generator 102 is continuously sprayed to the socks through the plurality of steam nozzles on the inner side of the steam cover 106, after the preset time is reached, the steam flow distribution plate 104 and the steam cover 106 are controlled to move upwards to be separated from the socks, and the conveyor belt mechanism 2 continues working to shape the next group of socks. The device provided by the invention has better shaping effect and saves steam energy.
In a preferred embodiment of the present invention, the setting mechanism 1 further comprises: the steam recovery plate 108 is horizontally arranged right below the steam splitter plate 104, the upper surface of the steam recovery plate 108 is provided with a plurality of steam recovery holes 111 communicated with the inside of the steam recovery plate, and the lower surface of the steam splitter plate 104 is communicated with the steam generator 102 through a recovery pipe 109.
In the scheme, in order to further save energy, the steam overflowing after the socks are shaped is recovered and then is recycled, so that the sufficiency of the steam is ensured and the cost is saved. Wherein the excessive steam enters into the steam recovery plate 108 through the steam recovery holes 111 and is then recovered to the steam generator 102 through the recovery pipes 109, which can ensure the sufficiency of the amount of steam in the steam generator 102.
In a preferred embodiment of the present invention, a magnet member is disposed inside the fixing groove 4, and the fixing post 6 can be fixed to the magnet member by adsorption.
In the above scheme, the magnetic adsorption mode is convenient for right on the one hand the design mould 5 is fixed, and another convenience is accomodate the socks that are convenient for stereotype.
As shown in fig. 6, in a preferred embodiment of the present invention, the magnet member is an electromagnet, a power supply and a controller electrically connected to the electromagnet are disposed inside the fixing groove 4, an infrared signal generator 8 is disposed above the right side of the sizing box 101 of the conveyor belt mechanism 2, the infrared signal generator 8 emits an infrared signal vertically downward, and an infrared signal receiver is disposed at an edge of each fixing groove 4 and electrically connected to the controller; wherein the controller controls the power supply to disconnect power supply from the electromagnet in case the infrared signal receiver receives an infrared signal.
In the scheme, the collection work of socks is automatically controlled by the characteristics that the magnetism is generated by electrifying the electromagnet, the magnetism is lost when the power is cut off, after the shaping is finished by the shaping mechanism 1, the conveying belt mechanism 2 continues conveying, when the socks are conveyed to the position right below the infrared signal generator 8, the infrared signal receiver is arranged at the edge of the fixed groove 4 and receives infrared signals, at the moment, the controller directly controls the electromagnet to be cut off, the electromagnet loses the magnetic force, the magnetic adsorption force is lost between the fixed column 6 and the fixed groove 4, at the moment, the fallen sock fixing belts 7 can be automatically collected by manual collection or a collection box, and the socks can be selected according to the self needs in the actual production process. Different from connecting structures such as threads or buckles, the fixing mode provided by the invention has better convenience in disassembly and assembly, and the normal conveying work of the conveying belt mechanism 2 is not required to be influenced, so that the working efficiency is indirectly improved.
In a preferred embodiment of the present invention, the fixing post 6 is in threaded connection with the shaping mold 5
In the above scheme, the fixing column 6 is a structural member matched with the sock fixing band 7, and the fixing column 6 can be used for assembling and fixing shaping molds 5 of different specifications, so that in order to facilitate the utilization rate of the fixing column 6, the fixing column 6 is set to be in a threaded connection structure, so that the fixing column 6 can be detached, and the fixing stability can be ensured.
In a preferred embodiment of the present invention, a steam pump 105 is disposed at each connection between the steam cover 106 and the steam dividing plate 104.
In the above scheme, the steam pump 105 ensures the spraying force of the steam inside the steam hood 106, so that the sprayed steam is in sufficient contact with the socks to ensure the shaping effect.
In a preferred embodiment of the present invention, the open edge of the steam hood 106 is provided with an annular sealing ring 110.
In the above scheme, steam cover 106 descends in order to cover sizing die 5 is accomplished, steam cover 106's lower part supports and leans on conveyor belt mechanism 2 is last, utilizes ring seal 110 guarantees the leakproofness of steam cover 106 lower part, and the steam that jets like this can not leak outward to guarantee the effect of steam design, but also can practice thrift the steam volume, so that same steam volume reaches better sizing effect.
In a preferred embodiment of the present invention, a plurality of auxiliary conveying rollers 3 are spaced below the conveyor belt mechanism 2, and the auxiliary conveying rollers 3 are in contact with the lower surface of the conveyor belt on the conveyor belt mechanism 2.
In the above scheme, the auxiliary conveying roller 3 can ensure the stability of the conveying belt mechanism 2, can also improve the supporting capacity of the conveying belt, can stably and effectively support the descending steam cover, and indirectly ensures the shaping effect.
According to the above content, the working principle of the sizing device for sock production provided by the invention in use is as follows: arranging a sock fixing belt 7 in the middle of a conveying belt of the conveying belt mechanism 2, vertically fixing a shaping mold 5 sleeved with socks to be shaped in the fixing groove 4, starting the conveying belt mechanism 2 to convey the shaping mold 5, and performing steam shaping operation on the socks when the socks are conveyed into the shaping mechanism 1; wherein, the steam splitter plate 104 and the steam cover 106 are driven by the driving pump 103 to descend so that the steam cover 106 completely covers the shaping mold 5, the bottom of the steam cover 106 is abutted against the conveyor belt, then the steam generator 102 is started to generate high-temperature steam to be introduced into the steam splitter plate 104, and then the high-temperature steam is sprayed out towards socks through the spray nozzles on the inner wall of the steam cover 106 so that the steam is fully contacted with the socks to ensure the shaping effect, after a preset time is reached, the driving pump 103 drives the steam splitter plate 104 and the steam cover 106 to ascend and be separated from the shaping mold 5 to finish the shaping work, then the conveyor belt mechanism 2 is continuously started to carry out the conveying work, when the high-temperature steam is conveyed to the position right below the infrared signal generator 8, the edges of the fixing grooves 4 are provided with infrared signal receivers to receive infrared signals, at this time, the controller directly controls the electromagnet to be powered off, the electromagnet loses magnetic force, the fixed column 6 and the fixed groove 4 lose magnetic adsorption force, and the fallen sock fixing belts 7 can be collected manually or automatically by using a collecting box, so that selection can be performed according to self requirements in the actual production process.
In conclusion, the shaping device for sock production provided by the invention overcomes the problems that in the prior art, steam shaping needs a large amount of steam, a steam chamber needs to be filled with the steam during shaping, the steam needs a large amount of energy for generating the steam, and the contact action between the static socks and the steam is small, so that the shaping effect is not ideal.
The preferred embodiments of the present invention have been described in detail with reference to the accompanying drawings, however, the present invention is not limited to the specific details of the above embodiments, and various simple modifications can be made to the technical solution of the present invention within the technical idea of the present invention, and these simple modifications are within the protective scope of the present invention.
It should be noted that the various technical features described in the above embodiments can be combined in any suitable manner without contradiction, and the invention is not described in any way for the possible combinations in order to avoid unnecessary repetition.
In addition, any combination of the various embodiments of the present invention is also possible, and the same should be considered as the disclosure of the present invention as long as it does not depart from the spirit of the present invention.

Claims (8)

1. A sizing device for sock production, characterized in that it comprises: the device comprises: the conveying belt mechanism (2), the shaping mechanism (1) and the sock fixing belt (7); the shaping mechanism (1) is arranged in the middle of the conveyor belt mechanism (2) to shape socks entering the shaping mechanism, the conveyor belt mechanism (2) is provided with the fixing belts (7), the fixing belts (7) are provided with fixing grooves (4) at equal intervals, the bottom of the shaping mold (5) is provided with fixing columns (6) matched with the fixing grooves (4), and the fixing columns (6) can be vertically fixed in the fixing grooves (4); wherein the content of the first and second substances,
the setting mechanism (1) comprises: the steam generator comprises a shaping box body (101), a steam generator (102), a driving pump (103), a steam flow distribution plate (104) and a steam cover (106); the steam generator (102) is fixed on the upper surface of the sizing box body (101), the driving pump (103) is fixed on the top surface of the sizing box body (101), a piston rod on the driving pump (103) is vertically arranged, the end part of the piston rod is fixedly connected with the middle part of the steam flow distribution plate (104) to drive the steam flow distribution plate (104) to lift along the vertical direction, the upper surface of the steam flow distribution plate (104) is communicated with the steam generator (102) through a plurality of telescopic hoses (107), a plurality of steam covers (106) are arranged on the lower surface of the steam flow distribution plate (104) at equal intervals, an interlayer is arranged in the steam cover (106), the interlayer is communicated with the steam flow distribution plate (104), a plurality of steam nozzles are arranged on the inner side wall of the steam cover (106), and the steam cover (106) can completely cover the sizing mold (5), and the interval between the plurality of steam covers (106) is equal to the interval between the plurality of fixing grooves (4).
2. Sizing device for sock production according to claim 1, wherein the sizing mechanism (1) further comprises: the steam recovery plate (108) is horizontally arranged right below the steam flow distribution plate (104), the upper surface of the steam recovery plate (108) is provided with a plurality of steam recovery holes (111) communicated with the interior of the steam recovery plate, and the lower surface of the steam recovery plate (108) is communicated with the steam generator (102) through a recovery pipe (109).
3. Sizing device for sock production according to claim 1, wherein the inside of the fixation groove (4) is provided with a magnet piece, the fixation post (6) being able to be fixed with the magnet piece by suction.
4. A sizing device for sock production according to claim 1 or 3, wherein the magnet member is an electromagnet, a power supply and a controller electrically connected with the electromagnet are arranged inside the fixing groove (4), the conveyor belt mechanism (2) is provided with an infrared signal generator (8) above the right side of the sizing box (101), the infrared signal generator (8) vertically emits infrared signals downwards, and an infrared signal receiver is arranged at the edge of each fixing groove (4) and electrically connected with the controller; wherein the content of the first and second substances,
and under the condition that the infrared signal receiver receives an infrared signal, the controller controls the power supply to cut off the power supply to the electromagnet.
5. Sizing device for sock production according to claim 3, wherein the fixing post (6) is threaded to the sizing die (5).
6. Styling device for sock production according to claim 1, characterised in that a steam pump (105) is provided at the connection between each steam hood (106) and the steam splitter plate (104).
7. Sizing device for the production of socks according to claim 1 or 6, characterized in that the open rim of the steam hood (106) is provided with an annular sealing ring (110).
8. Sizing device for sock production according to claim 1, wherein a plurality of auxiliary transfer rollers (3) are provided spaced below the conveyor mechanism (2), the auxiliary transfer rollers (3) being in contact with the lower surface of the conveyor belt on the conveyor mechanism (2).
CN202010946253.3A 2020-09-10 2020-09-10 A setting device for socks production Pending CN112048869A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010946253.3A CN112048869A (en) 2020-09-10 2020-09-10 A setting device for socks production

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010946253.3A CN112048869A (en) 2020-09-10 2020-09-10 A setting device for socks production

Publications (1)

Publication Number Publication Date
CN112048869A true CN112048869A (en) 2020-12-08

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Application Number Title Priority Date Filing Date
CN202010946253.3A Pending CN112048869A (en) 2020-09-10 2020-09-10 A setting device for socks production

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115787231A (en) * 2022-11-23 2023-03-14 浙江国鸿针织有限公司 Transfer mechanism of sock storage frame in sock setting machine

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020179652A1 (en) * 2001-03-21 2002-12-05 Matec S.P.A. Method and device for stretching socks, knee socks and the like on streaming forms
CN207739017U (en) * 2017-11-17 2018-08-17 漳州拓奇实业有限公司 A kind of garment production sock molding device
CN207944255U (en) * 2017-12-12 2018-10-09 诸暨民创袜业有限公司 A kind of sock steam shaping device
CN208533139U (en) * 2018-06-12 2019-02-22 东至县怡翔针织有限公司 A kind of shocks fixing shape machine

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20020179652A1 (en) * 2001-03-21 2002-12-05 Matec S.P.A. Method and device for stretching socks, knee socks and the like on streaming forms
CN207739017U (en) * 2017-11-17 2018-08-17 漳州拓奇实业有限公司 A kind of garment production sock molding device
CN207944255U (en) * 2017-12-12 2018-10-09 诸暨民创袜业有限公司 A kind of sock steam shaping device
CN208533139U (en) * 2018-06-12 2019-02-22 东至县怡翔针织有限公司 A kind of shocks fixing shape machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115787231A (en) * 2022-11-23 2023-03-14 浙江国鸿针织有限公司 Transfer mechanism of sock storage frame in sock setting machine

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Application publication date: 20201208

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