CN112044689A - a debugging device - Google Patents
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- CN112044689A CN112044689A CN202011016929.5A CN202011016929A CN112044689A CN 112044689 A CN112044689 A CN 112044689A CN 202011016929 A CN202011016929 A CN 202011016929A CN 112044689 A CN112044689 A CN 112044689A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C13/00—Means for manipulating or holding work, e.g. for separate articles
- B05C13/02—Means for manipulating or holding work, e.g. for separate articles for particular articles
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F13/00—Apparatus or processes for magnetising or demagnetising
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Abstract
本发明提出一种调试设备,包括取料装置、工作台、调节装置、工控机以及充退磁器;所述取料装置装设于所述工作台和调节装置上方并能够在所述工作台和调节装置的上方移动,所述充退磁器装设于工作台上并与所述工控机电性连接;所述调节装置包括装设于所述工作台上的支托组件、装设于所述支托组件上的气动组件以及装设于所述气动组件上的点胶注射器;所述支托组件用于调整所述点胶注射器相对于工作台的倾斜度,所述气动组件用于带动所述点胶注射器朝靠近或远离所述工作台的方向运动。
The present invention provides a debugging device, including a reclaiming device, a workbench, an adjusting device, an industrial computer, and a magnetizer and demagnetizer; the reclaiming device is installed above the workbench and the adjusting device and can be connected between the workbench and the adjusting device. The upper part of the adjusting device moves, and the magnetizer and demagnetizer is installed on the workbench and is electrically connected with the industrial computer; the adjusting device includes a support component installed on the workbench, a A pneumatic assembly on the support assembly and a dispensing syringe installed on the pneumatic assembly; the support assembly is used to adjust the inclination of the dispensing syringe relative to the workbench, and the pneumatic assembly is used to drive the The dispensing syringe is moved toward or away from the table.
Description
【技术领域】【Technical field】
本发明涉及环行器制造设备技术领域,尤其涉及一种调试设备。The invention relates to the technical field of circulator manufacturing equipment, in particular to a debugging equipment.
【背景技术】【Background technique】
由于5G通讯产品的组装(环行器的零部件组装)在生产中需要进行点胶,使其零部件组装在一起,但是在生产过程中点胶位置偏移、点胶量过多过少时难以精确对其调控;此外,还由于在生产过程中会对环行器进行充磁,环行器的充磁效果难以进行调控,如此均会影响产品品质。Since the assembly of 5G communication products (component assembly of the circulator) needs to be dispensed in production to assemble its parts together, it is difficult to be precise when the dispensing position is shifted and the amount of dispensing is too much or too little during the production process. In addition, due to the magnetization of the circulator during the production process, it is difficult to control the magnetization effect of the circulator, which will affect the product quality.
鉴于此,实有必要提供一种新型的调试设备以克服上述缺陷。In view of this, it is necessary to provide a new type of debugging equipment to overcome the above-mentioned defects.
【发明内容】[Content of the invention]
本发明的目的是提供一种调试设备,可以在生产过程中可以调整点胶位置和角度,还可以调控充退磁器对产品的充磁效果,有利于提高产品的品质。The purpose of the present invention is to provide a debugging device, which can adjust the dispensing position and angle during the production process, and can also control the magnetizing effect of the magnetizer and demagnetizer on the product, which is beneficial to improve the quality of the product.
为了实现上述目的,本发明提供一种调试设备,包括取料装置1、工作台2、调节装置3、工控机4以及充退磁器20;所述取料装置1装设于所述工作台2和调节装置3上方并能够在所述工作台2和调节装置3的上方移动,且用于取放产品10,所述充退磁器20装设于工作台2上并与所述工控机4电性连接;所述调节装置3包括装设于所述工作台2上的支托组件31、装设于所述支托组件31上的气动组件32以及装设于所述气动组件32上的点胶注射器33;所述支托组件31用于调整所述点胶注射器33相对于工作台2的倾斜度,所述气动组件32用于带动所述点胶注射器33朝靠近或远离所述工作台2的方向运动。In order to achieve the above purpose, the present invention provides a debugging equipment, comprising a reclaiming device 1, a
在一个优选实施方式中,所述取料装置1包括安装板11、装设于所述安装板11上的第一气缸12、滑动连接于所述安装板11上的固定板13以及装设于所述固定板13上的吸头14,所述第一气缸12与所述固定板13连接。In a preferred embodiment, the reclaiming device 1 includes a
在一个优选实施方式中,所述安装板11上设置有滑轨111,所述固定板13靠近安装板11的一侧设置有滑块131,所述固定板13通过所述滑块131与滑轨111滑动配合能够在所述安装板13上滑动。In a preferred embodiment, the
在一个优选实施方式中,所述工作台2上设置有定位块21。In a preferred embodiment, a
在一个优选实施方式中,所述工作台2上设置有产品中转区22。In a preferred embodiment, the
在一个优选实施方式中,所述产品中转区22设置于所述工作台2的一侧。In a preferred embodiment, the
在一个优选实施方式中,所述支托组件31包括装设于所述工作台2上的底座311、穿插于所述工作台2上的支托柱312以及活动连接于所述底座311与支托柱312之间的连接条313,且所述支托柱312能够在所述工作台2上运动,并且所述支托柱312相对于所述工作台2倾斜设置。In a preferred embodiment, the
在一个优选实施方式中,所述气动组件32包括滑动连接于所述支托柱312上的滑板321以及与所述滑板321连接的第二气缸322;所述点胶注射器33装设于所述滑板321上,所述第二气缸322通过带动所述滑板321在所述支托柱312上滑动。In a preferred embodiment, the
在一个优选实施方式中,所述点胶注射器33包括装设于所述气动组件32的滑板321上的针筒331、装设于所述针筒331内的柱塞332以及装设于所述针筒331上的针头333。In a preferred embodiment, the dispensing
在一个优选实施方式中,还包括与所述工控机4电性连接的正负压一体机以及连接于所述正负压一体机和柱塞332之间的气管。In a preferred embodiment, it also includes a positive and negative pressure integrated machine electrically connected to the
在一个优选实施方式中,还包括流水线6,所述流水线6与所述工作台2间隔设置。In a preferred embodiment, an
在一个优选实施方式中,还包括支撑架7;所述支撑架7围设于所述工作台2、调节装置3以及流水线6旁,且所述支撑架7的高度高于所述工作台2、调节装置3以及流水线6的高度,所述取料装置1装设于所述支撑架7上并能够在支撑架7上移动。In a preferred embodiment, a support frame 7 is also included; the support frame 7 is surrounded by the
在一个优选实施方式中,还包括机架8,所述工作台2、调节装置3、流水线6以及支撑架7均设置于所述机架8上。In a preferred embodiment, it also includes a
在一个优选实施方式中,还包括壳体9,所述壳体9设置于所述机架8上并将所述工作台2、调节装置3、流水线6以及支撑架7包裹,所述工控机4装设于所述壳体9上。In a preferred embodiment, it also includes a
在一个优选实施方式中,所述支撑架7包括两个间隔的第一安装梁71、滑动连接于两个第一安装梁71之间的第二安装梁72以及与所述两个第一安装梁71和第二安装梁72连接的若干个立柱73;所述取料装置1连接于所述第二安装梁72上。In a preferred embodiment, the support frame 7 includes two spaced apart
在一个优选实施方式中,其中一个第一安装梁71上设置有第一电机711以及与所述第一电机711连接的第一滚珠丝杠,所述第一电机711与所述工控机4电性连接,所述第二安装梁72的一端与第一滚珠丝杠连接,所述第二安装梁72的另一端与另一个第一安装梁71滑动连接;所述第二安装梁72上设置有第二电机721以及与所述第二电机721连接的第二滚珠丝杠,所述取料装置1连接于第二滚珠丝杠上,所述第二电机721与所述工控机4电性连接。In a preferred embodiment, one of the
在一个优选实施方式中,所述取料装置1还包括与所述第二安装梁72上的第二滚珠丝杠连接的固定托板15;所述安装板11装设于所述固定托板15上。In a preferred embodiment, the reclaiming device 1 further includes a
在一个优选实施方式中,还包括压紧机构5,所述压紧机构5包括穿插于所述工作台2上的第三气缸51以及与所述第三气缸51连接并位于所述工作台2上方的压料杆52,所述第三气缸51带动所述压料杆52运动。In a preferred embodiment, a pressing mechanism 5 is further included, and the pressing mechanism 5 includes a
与现有技术相比,本发明提供的一种调试设备,有益效果在于:在工作台上设置调节装置、充退磁器以及工控机,通过调节装置的支托组件和气动组件分别调整点胶角度和点胶位置,通过工控机调控充退磁器的电压来调整充退磁器对产品的磁化效果,有利于提高产品品质。Compared with the prior art, the debugging equipment provided by the present invention has the beneficial effects that an adjusting device, a magnetizer and demagnetizer and an industrial computer are arranged on the workbench, and the dispensing angle is adjusted respectively through the supporting component and the pneumatic component of the adjusting device. And the dispensing position, through the industrial computer to adjust the voltage of the demagnetizer to adjust the magnetization effect of the demagnetizer on the product, which is conducive to improving the quality of the product.
【附图说明】【Description of drawings】
为了更清楚地说明本发明实施例的技术方案,下面将对实施例中所需要使用的附图作简单地介绍,应当理解,以下附图仅示出了本发明的某些实施例,因此不应被看作是对范围的限定,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他相关的附图。In order to illustrate the technical solutions of the embodiments of the present invention more clearly, the following briefly introduces the accompanying drawings used in the embodiments. It should be understood that the following drawings only show some embodiments of the present invention, and therefore do not It should be regarded as a limitation of the scope, and for those of ordinary skill in the art, other related drawings can also be obtained according to these drawings without any creative effort.
图1为本发明提供的调试设备的立体图。FIG. 1 is a perspective view of a debugging device provided by the present invention.
图2为图1所示的调试设备的部分结构示意图。FIG. 2 is a partial structural schematic diagram of the debugging device shown in FIG. 1 .
图3为图2所示的A区域的放大图。FIG. 3 is an enlarged view of the area A shown in FIG. 2 .
图4为图2所示的B区域的放大图。FIG. 4 is an enlarged view of the B region shown in FIG. 2 .
【具体实施方式】【Detailed ways】
为了使本发明的目的、技术方案和有益技术效果更加清晰明白,以下结合附图和具体实施方式,对本发明进行进一步详细说明。应当理解的是,本说明书中描述的具体实施方式仅仅是为了解释本发明,并不是为了限定本发明。In order to make the objectives, technical solutions and beneficial technical effects of the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described in this specification are only for explaining the present invention, and not for limiting the present invention.
需要理解的是,术语“上”、“下”、“前”、“后”、“左”、“右”、“顶”、“底”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。It is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", etc. refer to the orientation or The positional relationship is based on the orientation or positional relationship shown in the accompanying drawings, which is only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, Therefore, it should not be construed as a limitation of the present invention.
还需要说明的是,除非另有明确的规定和限定,“安装”、“相连”、“连接”、“固定”、“设置”等术语应做广义理解,例如,可以是固定连接,也可以是可拆卸连接,或成一体;可以是机械连接,也可以是电连接;可以是直接相连,也可以通过中间媒介间接相连,可以是两个元件内部的连通或两个元件的相互作用关系。对于本领域的普通技术人员而言,可以根据具体情况上述术语在本发明中的具体含义。It should also be noted that, unless otherwise expressly specified and limited, terms such as "installation", "connection", "connection", "fixation" and "setup" should be understood in a broad sense, for example, it may be a fixed connection, or a It can be a detachable connection or integrated; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal communication between the two elements or the interaction relationship between the two elements. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be defined according to specific situations.
此外,术语“第一”、“第二”、仅用于描述目的,而不能理解为指示或暗示相对重要性或者隐含指明所指示的技术特征的数量。由此,限定有“第一”、“第二”、的特征可以明示或者隐含地包括一个或者更多个该特征。此外,“多个”、“若干”的含义是指两个或两个以上,除非另有明确具体的限定。In addition, the terms "first" and "second" are used for descriptive purposes only, and should not be construed as indicating or implying relative importance or implying the number of indicated technical features. Thus, a feature defined as "first", "second", may expressly or implicitly include one or more of that feature. In addition, the meanings of "plurality" and "several" refer to two or more, unless expressly and specifically limited otherwise.
请参阅图1至图4,本发明提供一种调试设备,包括取料装置1、工作台2、调节装置3、工控机4以及充退磁器20;所述取料装置1装设于所述工作台2和调节装置3上方并能够在所述工作台2和调节装置3的上方移动,所述取料装置1用于取放产品10(环行器)放置于所述工作台2上,所述充退磁器20装设于所述工作台2上并与工控机4和电源电性连接,所述充退磁器20用于对产品进行充磁和退磁;Please refer to FIG. 1 to FIG. 4 , the present invention provides a debugging device, including a reclaiming device 1, a
所述调节装置3包括装设于所述工作台2上的支托组件31、装设于所述支托组件31上的气动组件32以及装设于所述气动组件32上的点胶注射器33;所述支托组件31用于调整所述点胶注射器33相对于工作台2的倾斜度,所述气动组件32用于带动所述点胶注射器33朝靠近或远离所述工作台2的方向运动。如此,可以调整点胶注射器33的位置和角度。The
进一步的,所述取料装置1包括安装板11、装设于所述安装板11上的第一气缸12、滑动连接于所述安装板11上的固定板13以及装设于所述固定板13上的吸头14,所述第一气缸12与所述固定板13连接并用于带动所述固定板13在所述安装板11上滑动使所述吸头14朝靠近或远离工作台2的方向运动,如此通过吸头14吸附的方式取放产品10。Further, the reclaiming device 1 includes a
进一步的,所述安装板11上设置有滑轨111,所述固定板13靠近安装板11的一侧设置有滑块131,所述固定板13通过所述滑块131与滑轨111滑动配合能够在所述安装板13上滑动。在本实施方式中,所述滑轨111的数量为四个,所述固定板13的数量为四个,所述滑块131的数量为四个,所述吸头14的数量为四个。Further, a
进一步的,所述工作台2上设置有供产品10放置的定位块21,如此,当取料装置1将产品10放置在定位块21上时,通过定位块21可将产品10定位在工作台2上。在本实施方式中,所述工作台2的数量为两个。Further, the
进一步的,所述工作台2上设置有产品中转区22,所述取料装置1可以将产品10放置于产品中转区22(所述产品中转区22包括待调产品单元区、成品缓存单元区、返修产品单元区以及不合格产品单元区)。具体的,所述产品中转区22设置于所述工作台2的一侧。Further, the
进一步的,所述支托组件31包括装设于所述工作台2上的底座311、穿插于所述工作台2上的支托柱312以及活动连接于所述底座311与支托柱312之间的连接条313,且所述支托柱312能够在所述工作台2上运动,并且所述支托柱312相对于所述工作台2倾斜设置。Further, the
进一步的,所述气动组件32包括滑动连接于所述支托柱312上的滑板321以及与所述滑板321连接的第二气缸322;所述点胶注射器33装设于所述滑板321上,所述第二气缸322通过带动所述滑板321在所述支托柱312上滑动,进而带动所述点胶注射器33朝靠近或远离所述工作台2的方向运动。如此,当所述支托柱312运动时,便能够调整支托柱312上的点胶注射器33相对于工作台2的倾斜角度;当所述第二气缸322通过带动所述滑板321在所述支托柱312上滑动,进而带动所述点胶注射器33朝靠近或远离所述工作台2的方向运动,便能够调整点胶注射器33与产品10之间的距离。Further, the
进一步的,所述点胶注射器33包括装设于所述气动组件32的滑板321上的针筒331、装设于所述针筒331内的柱塞332以及装设于所述针筒331上的针头333;拉动所述柱塞332使所述针筒331内吸取胶液,推动所述柱塞332能够使所述针筒331内的胶液通过针头333点胶在产品10上。Further, the dispensing
进一步的,所述调节装置3还包括与工控机4电性连接的正负压一体机(图未示)以及连接于所述正负压一体机和柱塞332之间的气管(图未示)。Further, the adjusting
当所述工控机4发出指令使正负压一体机启动并提供正压时,气管向柱塞332提供正压推动柱塞332运动使所述针筒331内的胶液通过针头333点胶在产品10上;当所述工控机4发出指令使正负压一体机启动并提供负压时,气管向柱塞332提供负压拉动柱塞332使所述针筒331内吸取胶液。如此,通过控制气压的方式调控点胶量。When the
进一步的,所述调试设备还包括压紧机构5,所述压紧机构5包括穿插于所述工作台2上的第三气缸51以及与所述第三气缸51连接并位于所述工作台2上方的压料杆52,所述第三气缸51带动所述压料杆52朝靠近工作台2的方向运动以压紧产品10,所述第三气缸51带动所述压料杆52朝远离工作台2的方向运动以松开产品10。Further, the debugging device also includes a pressing mechanism 5 , and the pressing mechanism 5 includes a
进一步的,所述调试设备还包括放置有工装托盘61的流水线6,所述流水线6与所述工作台2间隔设置,所述取料装置1吸取工作台2上的产品10放置于流水线上6的工装托盘61上,所述流水线6将工装托盘61移送至下一工序的设备。Further, the debugging equipment also includes an
进一步的,所述调试设备还包括支撑架7;所述支撑架7围设于所述工作台2、调节装置3以及流水线6旁,且所述支撑架7的高度高于所述工作台2、调节装置3以及流水线6的高度,所述取料装置1装设于所述支撑架7上并能够在支撑架7上移动。Further, the debugging equipment also includes a support frame 7; the support frame 7 is surrounded by the
具体的,所述支撑架7包括两个间隔的第一安装梁71、滑动连接于两个第一安装梁71之间的一个第二安装梁72以及与所述两个第一安装梁71和第二安装梁72连接的若干个立柱73;所述取料装置1连接于所述第二安装梁72上。在本实施方式中,其中一个第一安装梁71上设置有第一电机711以及与所述第一电机711连接的第一滚珠丝杠(第一滚珠丝杠包括螺杆轴、套设于螺杆轴上的螺母、设置于螺母上的反向器和滚珠,螺杆轴与第一电机711连接),所述第一电机711与所述工控机4电性连接,所述第二安装梁72的一端与第一滚珠丝杠的螺母连接,所述第二安装梁72的另一端与另一个第一安装梁71滑动连接;所述第二安装梁72上设置有第二电机721以及与所述第二电机721连接的第二滚珠丝杠,所述取料装置1连接于第二滚珠丝杠的螺母上(第二滚珠丝杠包括螺杆轴、套设于螺杆轴上的螺母、设置于螺母上的反向器和滚珠,螺杆轴与第二电机连接),所述第二电机721与所述工控机4电性连接。Specifically, the support frame 7 includes two spaced first installation beams 71 , a
进一步的,所述取料装置1还包括与所述第二安装梁72上的第二滚珠丝杠的螺母固定连接的固定托板15;所述安装板11装设于所述固定托板15上。如此,当所述工控机4发出指令使所述第一电机711启动并带动所述第一滚珠丝杠转动时,所述第一滚珠丝杠的螺母带动第二安装梁72在两个第一安装梁71上运动,所述取料装置1随所述第二安装梁72运动;当所述工控机4发出指令使所述第二电机721启动并带动所述第二滚珠丝杠转动时,所述第二滚珠丝杠的螺母带动取料装置1在第二安装梁72上直线运动。Further, the reclaiming device 1 further includes a fixed
进一步的,所述调试设备还包括机架8,所述工作台2、调节装置3、流水线6以及支撑架7均设置于所述机架8上,所述若干个立柱73均立于所述机架8上。Further, the debugging equipment further includes a
进一步的,所述调试设备还包括壳体9,所述壳体9设置于所述机架8上并将所述工作台2、调节装置3、流水线6以及支撑架7包裹,所述工控机4装设于所述壳体9上。Further, the debugging equipment also includes a
使用时,将该调试设备与网络分析仪连接,当网络分析仪显示产品的充磁效果未符合产品的要求时,则通过所述工控机4发出指令改变电源向充退磁器20提供的电压来调整充退磁器20对产品的磁化效果。When in use, the debugging device is connected to the network analyzer. When the network analyzer shows that the magnetizing effect of the product does not meet the requirements of the product, the
本发明并不仅仅限于说明书和实施方式中所描述,因此对于熟悉领域的人员而言可容易地实现另外的优点和修改,故在不背离权利要求及等同范围所限定的一般概念的精神和范围的情况下,本发明并不限于特定的细节、代表性的设备和这里示出与描述的图示示例。The present invention is not limited only to what is described in the specification and embodiments, so that additional advantages and modifications can easily be realized by those skilled in the art, without departing from the spirit and scope of the general concept defined by the claims and equivalents In the event that the invention is not limited to the specific details, representative apparatus, and illustrative examples shown and described herein.
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