CN112034202A - Wind speed and direction sensor and method for kilometric ocean wind energy unmanned aircraft - Google Patents
Wind speed and direction sensor and method for kilometric ocean wind energy unmanned aircraft Download PDFInfo
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- G01P5/00—Measuring speed of fluids, e.g. of air stream; Measuring speed of bodies relative to fluids, e.g. of ship, of aircraft
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Abstract
本发明公开一种用于千米级海洋风能无人航行器的风速风向传感器及方法,在随同航行器入水下潜过程中,风速风向传感器由承压腔体承受海水压力作用,并通过密封圈防止密封腔体进水,使密封腔体内零部件受到保护;风速风向传感器的密封腔体外器件均为机械式零部件,在海水中浸泡无损坏。在海洋风动无人航行器出水并漂浮在海面过程中,风速风向传感器通过计算风杯带动脉冲齿轮切割光电感应组件光束的频率以实施风速测量;通过检测光电感应组件光束穿过格雷码盘夹缝时产生角度偏转以实施风向测量。
The invention discloses a wind speed and direction sensor and a method for a kilometer-scale ocean wind energy unmanned vehicle. During the process of diving with the aircraft, the wind speed and direction sensor is subjected to the action of seawater pressure by a pressure-bearing cavity, and passes through a sealing ring. Prevent the water from entering the sealed cavity, so that the components in the sealed cavity are protected; the components outside the sealed cavity of the wind speed and direction sensor are all mechanical parts, which are not damaged by immersion in seawater. In the process of the ocean wind-driven unmanned vehicle emerges from the water and floats on the sea surface, the wind speed and wind direction sensor implements wind speed measurement by calculating the frequency at which the wind cup drives the pulse gear to cut the beam of the photoelectric induction component; by detecting that the beam of the photoelectric induction component passes through the gap of the Gray code disc Angular deflection is generated when the wind direction is measured.
Description
技术领域technical field
本发明属于气象监测仪器领域,具体涉及一种用于海洋风动无人航行器并具备千米级水深防水、耐压能力的的风速风向传感器。The invention belongs to the field of meteorological monitoring instruments, and in particular relates to a wind speed and direction sensor which is used for an ocean wind-driven unmanned vehicle and has a thousand-level water depth, waterproof and pressure resistance capabilities.
背景技术Background technique
海洋风动无人航行器是一种可利用海表风能实现航行推进的海洋无人航行器,此种借助环境风能推进的方式可显著降低航行器的能量消耗,增强航行器续航能力与自持力。Ocean wind powered unmanned vehicle is a marine unmanned vehicle that can use sea surface wind energy to achieve sailing propulsion. This method of propulsion by means of environmental wind energy can significantly reduce the energy consumption of the vehicle and enhance the endurance and self-sustainability of the vehicle. .
海洋风动无人航行器需配备风速风向传感器,传感器在航行过程中可获取风速、风向信息并为航行器的风帆转角、水舵转角、航速设定控制提供参考数据。海洋无人航行器的航行工况环境对风速风向传感器的防水、耐压性能提出了更高要求,一方面,要求风速风向传感器在航行器处于水面航行阶段可暴露在海表环境下进行数据采集工作,另一方面,要求风速风向传感器可随航行器进行千米级深度的水下潜行。The marine wind powered unmanned vehicle needs to be equipped with a wind speed and direction sensor. The sensor can obtain wind speed and wind direction information during sailing and provide reference data for the sail angle, rudder angle, and speed setting control of the craft. The navigation environment of the marine unmanned aerial vehicle puts forward higher requirements on the waterproof and pressure resistance performance of the wind speed and direction sensor. On the one hand, the wind speed and direction sensor is required to be exposed to the sea surface environment for data collection when the aircraft is sailing on the water surface. The work, on the other hand, requires that the wind speed and direction sensor can accompany the aircraft to dive underwater at a depth of thousand meters.
现有各型商用风速风向传感器(光电式、电磁式、皮托管式、热式、超声波式等)防水性能至多达到水下10m长时浸泡能力,其与海洋风动无人航行器的千米级深度防水、耐压要求有显著差距。因此,现有商用风速风向传感器对海洋风动无人航行器并不适用,需研制一种适用于海洋风动无人航行器的具备千米级水深防水、耐压能力的新型风速风向传感器。Existing commercial wind speed and direction sensors (photoelectric, electromagnetic, pitot tube, thermal, ultrasonic, etc.) have waterproof performance up to 10m long-term immersion capability, which is the same as that of ocean wind-powered unmanned aerial vehicles. There is a significant gap in the requirements of grade depth waterproof and pressure resistance. Therefore, the existing commercial wind speed and direction sensors are not suitable for marine wind-powered UAVs. It is necessary to develop a new type of wind speed and wind direction sensor with kilometer-level water depth, waterproof and pressure resistance, which is suitable for marine wind-powered UAVs.
发明内容SUMMARY OF THE INVENTION
本发明的目的是针对现有各型商用风速风向传感器防水、耐压性能无法满足传感器随海洋风动无人航行器进行千米级水深潜行的问题,研制一种适用于海洋风动无人航行器的具备千米级水深防水、耐压能力的新型风速风向传感器及方法。The purpose of the present invention is to solve the problem that the waterproof and pressure-resistant performance of the existing commercial wind speed and direction sensors cannot meet the problem that the sensor can perform a kilometer-level water depth dive with the ocean wind-driven unmanned aerial vehicle, and develop a kind of marine wind-driven unmanned aerial vehicle. A new type of wind speed and direction sensor and method with kilometer-level water depth, waterproof and pressure resistance capabilities.
本发明的目的是通过以下技术方案实现的:The purpose of this invention is to realize through the following technical solutions:
一种用于千米级海洋风能无人航行器的风速风向传感器,包括水密插头、底座、承压外壳、承压端盖、浸水外壳、外转轴、第一轴承、第二轴承、外挡圈、平面联轴器外磁盘、平面联轴器内磁盘、第三轴承、第四轴承、内转轴、内挡圈、电路板、测量元件、传感器组件和光电感应组件;A wind speed and direction sensor for a kilometer-scale offshore wind energy unmanned vehicle, comprising a watertight plug, a base, a pressure-bearing casing, a pressure-bearing end cover, a submerged casing, an outer rotating shaft, a first bearing, a second bearing, and an outer retaining ring , Outer disk of plane coupling, inner disk of plane coupling, third bearing, fourth bearing, inner shaft, inner retaining ring, circuit board, measuring element, sensor assembly and photoelectric induction assembly;
所述底座、承压外壳、承压端盖均为回转体结构,承压端盖、承压外壳、底座沿回转轴线竖直方向由上至下依次设置并组成风速风向传感器的防水承压密封腔体;所述水密插头安装在底座底部回转轴线处的螺纹孔内;The base, the pressure-bearing casing and the pressure-bearing end cover are all rotary structures, and the pressure-bearing end cover, the pressure-bearing casing and the base are arranged in order from top to bottom along the vertical direction of the rotation axis and form the waterproof pressure-bearing seal of the wind speed and direction sensor. cavity; the watertight plug is installed in the threaded hole at the axis of rotation at the bottom of the base;
所述浸水外壳为回转体结构并沿回转轴线竖直安装在承压端盖上部,浸水外壳的回转轴线处设有第一圆形凹槽和第二圆形凹槽,第一圆形凹槽和第二圆形凹槽内分别安装有所述第一轴承和第二轴承,外转轴安装在第一轴承、第二轴承的轴承内圈中并能够绕回转轴线°转动,外转轴通过轴肩与第一轴承内圈上端面轴向接触定位,外转轴通过沟槽安装有所述外挡圈,并通过外挡圈实现与第二轴承内圈下端面的轴向接触定位;外转轴底部插入平面联轴器外磁盘中心孔中;外转轴顶部安装有测量元件;The submerged shell is a rotary body structure and is vertically installed on the upper part of the pressure-bearing end cover along the axis of rotation. The axis of rotation of the submerged shell is provided with a first circular groove and a second circular groove, and the first circular groove is provided. The first bearing and the second bearing are respectively installed in the groove and the second circular groove, the outer rotating shaft is installed in the bearing inner ring of the first bearing and the second bearing and can rotate around the rotation axis°, and the outer rotating shaft passes through the shaft shoulder Positioned in axial contact with the upper end face of the inner ring of the first bearing, the outer shaft is installed with the outer retaining ring through the groove, and is positioned in axial contact with the lower end face of the inner ring of the second bearing through the outer retaining ring; the bottom of the outer shaft is inserted In the center hole of the outer disk of the plane coupling; a measuring element is installed on the top of the outer shaft;
所述平面联轴器内磁盘、第三轴承、第四轴承、内转轴、内挡圈、电路板沿回转轴线竖直方向由上至下依次放置在防水承压密封腔体内;承压外壳中部回转轴线处设置有第三圆形凹槽和第四圆形凹槽,第三圆形凹槽和第四圆形凹槽内分别安装有所述第三轴承和第四轴承,内转轴安装在第三轴承、第四轴承的轴承内圈中并能够绕回转轴线°转动,内转轴通过轴肩与第四轴承内圈下端面轴向接触定位,内转轴通过沟槽安装有所述内挡圈,并通过内挡圈实现与第三轴承内圈上端面的轴向接触定位;内转轴顶部插入平面联轴器内磁盘中心孔中;内转轴底部安装有传感器组件;所述电路板为圆形并安装在底座的上端面中心处,光电感应组件焊接在电路板上并用于风速、风向测量;The inner magnetic disk, the third bearing, the fourth bearing, the inner rotating shaft, the inner retaining ring, and the circuit board are sequentially placed in the waterproof and pressure-bearing sealing cavity along the vertical direction of the rotation axis from top to bottom in the plane coupling; The rotation axis is provided with a third circular groove and a fourth circular groove, the third and fourth bearings are respectively installed in the third circular groove and the fourth circular groove, and the inner rotating shaft is installed in the The bearing inner ring of the third bearing and the fourth bearing can rotate around the rotation axis°. The inner shaft is positioned in axial contact with the lower end face of the inner ring of the fourth bearing through the shaft shoulder. The inner shaft is installed with the inner retaining ring through the groove. , and realize the axial contact positioning with the upper end face of the inner ring of the third bearing through the inner retaining ring; the top of the inner shaft is inserted into the center hole of the inner disk of the plane coupling; the bottom of the inner shaft is installed with a sensor assembly; the circuit board is circular And installed at the center of the upper end face of the base, the photoelectric induction component is welded on the circuit board and used for wind speed and wind direction measurement;
所述平面联轴器外磁盘与平面联轴器内磁盘构成一组非接触式磁性联轴器;平面联轴器外磁盘与平面联轴器内磁盘沿轴向磁化且充磁方向相反。The outer magnetic disk of the planar coupling and the inner magnetic disk of the planar coupling form a set of non-contact magnetic couplings; the outer magnetic disk of the planar coupling and the inner magnetic disk of the planar coupling are axially magnetized and magnetized in opposite directions.
进一步的,所述水密插头与底座采用轴向密封形式,底座下端面中心处设置有光滑凹台面,水密插头端面设置有沟槽,沟槽中嵌入有密封圈实现水密插头与底座间的防水密封;所述底座下端面设置有周向均布的安装螺纹底孔;安装螺纹底孔用于同海洋风动无人航行器的水平安装面连接紧固,并保持风速风向传感器回转轴线处于竖直方向;水密插头用于同海洋风动无人航行器水密电缆连接,实现为风速风向传感器24VDC供电及串口数据传输功能。Further, the watertight plug and the base are in the form of axial sealing, the center of the lower end face of the base is provided with a smooth concave table surface, the end face of the watertight plug is provided with a groove, and a sealing ring is embedded in the groove to achieve waterproof sealing between the watertight plug and the base. The lower end surface of the base is provided with installation threaded bottom holes evenly distributed in the circumferential direction; the installation threaded bottom holes are used to connect and fasten with the horizontal installation surface of the marine wind-driven unmanned vehicle, and keep the rotation axis of the wind speed and direction sensor in the vertical direction; The watertight plug is used to connect with the watertight cable of the marine wind-powered unmanned vehicle to realize the 24VDC power supply and serial data transmission function for the wind speed and direction sensor.
进一步的,承压端盖下端面和底座上端面均设有沟槽,沟槽中嵌入有密封圈实现承压端盖与承压外壳、底座与承压外壳间的防水密封;承压端盖、底座在端面径向边缘处圆周均布设置螺栓安装孔并由螺栓与承压外壳紧固连接;所述底座、承压外壳、承压端盖由TC4钛合金或6061-T6铝合金金属材料制成。Further, grooves are provided on the lower end surface of the pressure-bearing end cover and the upper end surface of the base, and a sealing ring is embedded in the groove to realize the waterproof sealing between the pressure-bearing end cover and the pressure-bearing casing, the base and the pressure-bearing casing; the pressure-bearing end cover , The base is provided with bolt mounting holes evenly distributed around the circumference of the radial edge of the end face, and is fastened to the pressure-bearing casing by bolts; the base, pressure-bearing casing and pressure-bearing end cover are made of TC4 titanium alloy or 6061-T6 aluminum alloy metal material production.
进一步的,承压外壳、承压端盖、浸水外壳之间由螺栓紧固连接,外转轴通过第一轴肩与第一轴承内圈上端面轴向接触定位,通过第二轴肩实现平面联轴器外磁盘的轴向接触定位;外转轴与平面联轴器外磁盘的周向固定通过紧定螺钉实现;所述浸水外壳、外转轴使用TC4钛合金或6061-T6铝合金金属材料制成;所述第一轴承与第二轴承为陶瓷材质球轴承。Further, the pressure-bearing casing, the pressure-bearing end cover and the water-immersed casing are fastened and connected by bolts, the outer rotating shaft is positioned in axial contact with the upper end face of the inner ring of the first bearing through the first shaft shoulder, and the plane connection is realized through the second shaft shoulder. The axial contact positioning of the outer disk of the shaft coupling; the circumferential fixation of the outer rotating shaft and the outer disk of the plane coupling is realized by the set screw; the water-immersed shell and the outer rotating shaft are made of TC4 titanium alloy or 6061-T6 aluminum alloy metal material ; The first bearing and the second bearing are ceramic ball bearings.
进一步的,内转轴通过第三轴肩与第四轴承内圈下端面轴向接触定位,通过第四轴肩实现平面联轴器内磁盘的轴向接触定位;内转轴与平面联轴器内磁盘的周向固定通过紧定螺钉实现。Further, the inner rotating shaft is positioned in axial contact with the lower end face of the inner ring of the fourth bearing through the third shaft shoulder, and the axial contact positioning of the magnetic disk in the plane coupling is realized through the fourth shaft shoulder; The circumferential fixation is achieved by set screws.
进一步的,承压端盖作为隔离罩采用非磁性的铝合金6061-T6材料制成,将平面联轴器外磁盘与平面联轴器内磁盘隔开;平面联轴器外磁盘与平面联轴器内磁盘中的N极磁块与S极磁块沿圆周方向交替排列,形成磁断路连体;磁力线穿过承压端盖将平面联轴器外磁盘的动力与运动传递至平面联轴器内磁盘;在无风静止状态,平面联轴器外磁盘与平面联轴器内磁盘间的N极磁块与S极磁块相互吸引并成直线排列,转矩为零;当平面联轴器外磁盘在风载荷作用下转动时,平面联轴器外磁盘与平面联轴器内磁盘间形成偏移转角,平面联轴器外磁盘内的N极磁块与对应的平面联轴器内磁盘内的S极磁块产生拉动作用,平面联轴器外磁盘内的S极磁块与对应的平面联轴器内磁盘内的N极磁块产生推动作用,实现平面联轴器内磁盘跟随平面联轴器外磁盘转动。Further, the pressure-bearing end cover is made of non-magnetic aluminum alloy 6061-T6 material as an isolation cover, which separates the outer disk of the plane coupling from the inner disk of the plane coupling; the outer disk of the plane coupling is separated from the plane coupling. The N-pole magnetic blocks and the S-pole magnetic blocks in the inner disk are alternately arranged in the circumferential direction to form a magnetic circuit breaker; Inner disk; in the static state without wind, the N-pole magnetic block and the S-pole magnetic block between the outer disk of the plane coupling and the inner disk of the plane coupling attract each other and are arranged in a straight line, and the torque is zero; when the plane coupling When the outer disk rotates under the action of wind load, an offset angle is formed between the outer disk of the plane coupling and the inner disk of the plane coupling, and the N-pole magnetic block in the outer disk of the plane coupling and the corresponding inner disk of the plane coupling The S-pole magnetic block inside produces a pulling effect, and the S-pole magnetic block in the outer disk of the planar coupling and the corresponding N-pole magnetic block in the inner disk of the planar coupling have a pushing effect, so that the disk in the planar coupling can follow the plane. The outer disk of the coupling rotates.
进一步的,所述测量元件包括用于测量风速的风杯和用于测量风向的风标。Further, the measuring element includes a wind cup for measuring wind speed and a wind vane for measuring wind direction.
进一步的,所述传感器组件包括脉冲齿盘和格雷码盘。Further, the sensor assembly includes a pulse tooth disc and a Gray code disc.
此外还提供一种用于千米级海洋风能无人航行器的风速风向方法,包括以下方式:In addition, a wind speed and direction method for kilometer-scale ocean wind energy unmanned aerial vehicle is provided, including the following methods:
S1、测量过程中,风载荷依次带动外部的风杯、外转轴、平面联轴器外磁盘及密封腔内的平面联轴器内磁盘、内转轴、脉冲齿盘旋转;脉冲齿盘在光电感应组件的夹缝中转动并切割光束,光电感应组件根据脉冲齿盘切割频率产生与风速成正比的信号输出;S1. During the measurement process, the wind load drives the external wind cup, the outer shaft, the outer disk of the plane coupling, and the inner disk, the inner shaft, and the pulse toothed disk of the plane coupling in the sealed cavity to rotate in turn; the pulsed toothed disk rotates in the photoelectric induction The light beam is rotated and cut in the gap of the component, and the photoelectric induction component generates a signal output proportional to the wind speed according to the cutting frequency of the pulse tooth disc;
S2、测量过程中,风载荷依次带动外部的风标、外转轴、平面联轴器外磁盘及密封腔内的平面联轴器内磁盘、内转轴、脉冲齿盘产生角度偏转;因格雷码盘在光电感应组件的夹缝中产生角度偏转,光电感应组件根据穿过格雷码盘的光束信号整形输出风向检测信号。S2. During the measurement process, the wind load drives the external weather flag, the external shaft, the outer disk of the plane coupling and the inner disk of the plane coupling, the inner rotating shaft, and the pulse tooth disk in the sealed cavity to produce angular deflection; due to the Gray code disk Angular deflection is generated in the gap of the photoelectric induction assembly, and the photoelectric induction assembly outputs a wind direction detection signal according to the beam signal passing through the Gray code disc.
与现有技术相比,本发明的技术方案所带来的有益效果是:Compared with the prior art, the beneficial effects brought by the technical solution of the present invention are:
1.本发明采用水密插头、底座、承压外壳、承压端盖组成承压结构,并采用静密封实现了千米级水压防水密封。相比动密封技术方案,密封可靠性更高。相比现有商用风速风向传感器,防水性能显著提升。1. The present invention adopts a watertight plug, a base, a pressure-bearing shell, and a pressure-bearing end cover to form a pressure-bearing structure, and adopts a static seal to achieve a kilometer-level water pressure waterproof seal. Compared with the dynamic sealing technology scheme, the sealing reliability is higher. Compared with the existing commercial wind speed and direction sensor, the waterproof performance is significantly improved.
2.本发明采用平面磁耦合联轴器实现了风速风向传感器内转轴与外转轴间扭矩的非接触式传递。与转轴动密封技术方案相比,本发明采用的平面磁耦合联轴器方案转轴启动转矩小、摩擦阻力低,风速测量中转轴的转速损失少,风向测量中转轴的转向响应快。2. The present invention adopts the plane magnetic coupling coupling to realize the non-contact transmission of torque between the inner rotating shaft and the outer rotating shaft of the wind speed and direction sensor. Compared with the technical solution of the dynamic seal of the rotating shaft, the planar magnetic coupling scheme adopted by the present invention has small starting torque of the rotating shaft, low frictional resistance, less rotational speed loss of the rotating shaft in the wind speed measurement, and fast steering response of the rotating shaft in the wind direction measurement.
3.本发明风速测量与风向测量采用相同传动、耐压、防水密封技术方案,通用性强,仅需根据测量对象不同,改变安装在外转轴上末端轴段与内转轴下末端轴段的零件。3. The wind speed measurement and wind direction measurement of the present invention adopts the same technical scheme of transmission, pressure resistance and waterproof sealing, and has strong versatility. It is only necessary to change the parts installed on the end shaft section of the outer shaft and the lower end shaft section of the inner shaft according to different measurement objects.
4.本发明风速风向传感器的浸水外转轴采用陶瓷材质球轴承支撑并转动,轴承可长时间在海水中浸泡使用,耐腐蚀。相比采用普通钢质球轴承,可避免因轴承锈蚀导致的阻力。4. The water-immersed outer rotating shaft of the wind speed and wind direction sensor of the present invention is supported and rotated by a ceramic ball bearing, and the bearing can be immersed in seawater for a long time and is resistant to corrosion. Compared with ordinary steel ball bearings, resistance caused by bearing corrosion can be avoided.
5.本发明工作原理简单,测量采用机械式传动原理,各器件设计紧凑小巧、集成度高且不需要特殊加工工艺和特殊零部件,技术成熟,成本低,工作可靠性与稳定性高。5. The working principle of the present invention is simple, the measurement adopts the principle of mechanical transmission, the design of each device is compact and compact, the integration degree is high, and no special processing technology and special parts are required, the technology is mature, the cost is low, and the work reliability and stability are high.
6.防水承压密封腔体在随同航行器入水下潜过程中承受海水压力作用,密封圈防止密封腔体进水,使密封腔体内零部件受到保护;风速风向传感器的密封腔体外器件均为机械式零部件,在海水中浸泡无损坏。在海洋风动无人航行器出水并漂浮在海面过程中,风速风向传感器置于航行器最高点处且保持回转轴线为竖直方向,周向无障碍物遮挡,以实施风速风向测量。6. The waterproof and pressure-bearing sealed cavity is subjected to seawater pressure during the process of diving with the aircraft. The sealing ring prevents the sealed cavity from entering water, so that the components in the sealed cavity are protected; the external components of the sealed cavity of the wind speed and direction sensor are all Mechanical parts, immersed in seawater without damage. During the process of the marine wind-driven unmanned vehicle exiting the water and floating on the sea surface, the wind speed and direction sensor is placed at the highest point of the vehicle and the rotation axis is kept in the vertical direction, and there are no obstacles in the circumferential direction to measure the wind speed and direction.
附图说明Description of drawings
图1是本发明风速测量案例结构示意图;Fig. 1 is the structural schematic diagram of the wind speed measurement case of the present invention;
图2是本发明风向测量案例结构示意图;Fig. 2 is the structure schematic diagram of wind direction measurement case of the present invention;
图3是平面联轴器磁盘示意图Figure 3 is a schematic diagram of a plane coupling disk
具体实施方式Detailed ways
以下结合附图和具体实施例对本发明作进一步详细说明。应当理解,此处所描述的具体实施例仅仅用以解释本发明,并不用于限定本发明。The present invention will be further described in detail below with reference to the accompanying drawings and specific embodiments. It should be understood that the specific embodiments described herein are only used to explain the present invention, but not to limit the present invention.
如图1和图2所示,一种用于海洋风动无人航行器的风速风向传感器的主体包括:水密插头1、底座2、承压外壳3、承压端盖4、浸水外壳5、外转轴6、第一轴承7、第二轴承8、外挡圈9、平面联轴器外磁盘10、平面联轴器内磁盘11、第三轴承12、第四轴承13、内转轴14、内挡圈15、电路板16、螺栓17、密封圈18a、密封圈18b、紧定螺钉19。As shown in Figures 1 and 2, the main body of a wind speed and direction sensor for marine wind powered unmanned aerial vehicle includes: a watertight plug 1, a
水密插头1安装在底座2回转轴线处的7/16-20UNF螺纹孔内,所述水密插头1与底座2采用轴向密封形式,底座2下端面中心处设计有直径为24mm,表面粗糙度Ra1.6μm的光滑凹台面,水密插头1端面设计有沟槽,密封圈18a嵌入在沟槽中实现水密插头1与底座2间的防水密封。所述底座2下端面设计有圆周均布的安装螺纹底孔201。安装螺纹底孔201用于同海洋风动无人航行器的水平安装面连接紧固,并保持风速风向传感器回转轴线处于竖直方向。水密插头1用于同海洋风动无人航行器水密电缆连接,实现为风速风向传感器24VDC供电及串口数据传输功能。The watertight plug 1 is installed in the 7/16-20UNF threaded hole at the rotation axis of the
底座2、承压外壳3、承压端盖4均为回转体结构,承压端盖4、承压外壳3、底座2沿回转轴线竖直方向由上至下依次放置并组成风速风向传感器的防水承压密封腔体。承压端盖4下端面、底座2上端面设计有沟槽,密封圈18b嵌入在沟槽中实现承压端盖4与承压外壳3、底座2与承压外壳3间的防水密封。承压端盖4、底座2在端面径向边缘处圆周均布设置螺栓安装孔并由螺栓17与承压外壳3紧固连接。The
平面联轴器内磁盘11、第三轴承12、第四轴承13、内转轴14、内挡圈15、电路板16沿回转轴线竖直方向由上至下依次放置在防水承压密封腔体内。第三轴承12安装在承压外壳3回转轴线处的圆形凹槽301中,第三轴承12外圈下端面与圆形凹槽面302接触定位;第四轴承13安装在承压外壳3回转轴线处的圆形凹槽303中,第四轴承13外圈上端面与圆形凹槽面304接触定位。内转轴14安装在第三轴承12、第四轴承13的轴承内圈中并可绕回转轴线360°转动,内转轴14轴肩141与第四轴承13内圈下端面轴向接触定位,内挡圈15安装在内转轴14的沟槽142中并实现与第三轴承12内圈上端面的轴向接触定位。内转轴14上末端轴段143插入平面联轴器内磁盘11中心孔中,轴肩144实现平面联轴器内磁盘11的轴向接触定位。紧定螺钉19实现内转轴14与平面联轴器内磁盘11的周向固定。电路板16为圆形并放置在底座2的上端面中心处,螺栓17用于紧固电路板16与底座2。光电感应组件26、26b焊接在电路板16上并用于风速、风向测量。The
浸水外壳5为回转体结构并沿回转轴线竖直安装在承压端盖4上部,并由螺栓17紧固连接承压外壳3、承压端盖4、浸水外壳5。第一轴承7安装在浸水外壳5回转轴线处的圆形凹槽501中,第一轴承7外圈下端面与圆形凹槽面502接触定位;第二轴承8安装在浸水外壳5回转轴线处的圆形凹槽503中,第二轴承8外圈上端面与圆形凹槽面504接触定位。外转轴6安装在第一轴承7、第二轴承8的轴承内圈中并可绕回转轴线360°转动,外转轴6轴肩601与第一轴承7内圈上端面轴向接触定位,外挡圈9安装在外转轴6的沟槽602中并实现与第二轴承8内圈下端面的轴向接触定位。外转轴6下末端轴段603插入平面联轴器外磁盘10中心孔中,轴肩604实现平面联轴器外磁盘10的轴向接触定位。紧定螺钉19实现外转轴6与平面联轴器外磁盘10的周向固定。The submerged
第一轴承7与第二轴承8为陶瓷材质球轴承,可长期在海洋环境中使用,耐海水腐蚀。底座2、承压外壳3、浸水外壳5、外转轴6使用但不限于TC4钛合金、6061-T6铝合金等耐海水腐蚀的金属材料制成。The first bearing 7 and the second bearing 8 are ceramic ball bearings, which can be used in the marine environment for a long time and are resistant to seawater corrosion. The
如图3所示,平面联轴器外磁盘10与平面联轴器内磁盘11构成一组非接触式磁性联轴器。承压端盖4作为隔离罩采用非磁性的铝合金6061-T6材料制成,将平面联轴器外磁盘10与承压密封腔体内的平面联轴器内磁盘11隔开。平面联轴器外磁盘10与平面联轴器内磁盘11沿轴向磁化且充磁方向相反。平面联轴器外磁盘10与平面联轴器内磁盘11中的N极磁块20与S极磁块21沿圆周方向交替排列,形成磁断路连体。磁力线穿过承压端盖4将平面联轴器外磁盘10的动力与运动传递至平面联轴器内磁盘11。在无风静止状态,平面联轴器外磁盘10与平面联轴器内磁盘11间的N极磁块20与S极磁块21相互吸引并成直线排列,转矩为零。当平面联轴器外磁盘10在风载荷作用下转动时,平面联轴器外磁盘10与平面联轴器内磁盘11间形成偏移转角,N极磁块20a对S极磁块21b产生拉动作用,S极磁块21a对N极磁块20b产生推动作用,实现平面联轴器内磁盘11跟随平面联轴器外磁盘10转动。As shown in FIG. 3 , the outer
如图1所示,一种用于海洋风动无人航行器的风速风向传感器在测量风速案例中,风杯22安装在外转轴6的上末端轴段605处,并由轴肩606轴向定位,紧定螺钉19周向紧固。脉冲齿盘24安装在内转轴14的下末端轴段145处,并由轴肩146轴向定位,紧定螺钉19周向紧固。测量过程中,风载荷依次带动外部的风杯22、外转轴6、平面联轴器外磁盘10及密封腔内的平面联轴器内磁盘11、内转轴14、脉冲齿盘24旋转。脉冲齿盘24在光电感应组件26的夹缝中转动并切割光束,光电感应组件26根据脉冲齿盘24切割频率产生与风速成正比的信号输出。As shown in FIG. 1 , in the case of measuring wind speed, the
如图2所示,一种用于海洋风动无人航行器的风速风向传感器在测量风向案例中,风标23安装在外转轴6的上末端轴段605处,并由轴肩606轴向定位,紧定螺钉19周向紧固。格雷码盘25安装在内转轴14的下末端轴段145处,并由轴肩146轴向定位,紧定螺钉19周向紧固。测量过程中,风载荷依次带动外部的风标23、外转轴6、平面联轴器外磁盘10及密封腔内的平面联轴器内磁盘11、内转轴14、脉冲齿盘24产生角度偏转。因格雷码盘25在光电感应组件26的夹缝中产生角度偏转,光电感应组件26根据穿过格雷码盘25的光束信号整形输出风向检测信号。As shown in FIG. 2 , in the case of measuring the wind direction of a wind speed and direction sensor for an ocean wind-driven unmanned vehicle, the
本发明用于海洋风动无人航行器的风速风向传感器在随同航行器入水下潜过程中,底座2、承压外壳3、承压端盖4组成的承压腔体承受海水压力作用,密封圈防止密封腔体进水,密封腔体内零部件受到保护,风速风向传感器的密封腔体外器件均为机械式零部件,在海水中浸泡无损坏。在海洋风动无人航行器出水并漂浮在海面过程中,风速风向传感器置于航行器最高点处且保持回转轴线为竖直方向,周向无障碍物遮挡,以实施风速风向测量。When the wind speed and direction sensor of the present invention is used for the marine wind-driven unmanned vehicle in the process of diving into the water with the vehicle, the pressure-bearing cavity composed of the
本发明并不限于上文描述的实施方式。以上对具体实施方式的描述旨在描述和说明本发明的技术方案,上述的具体实施方式仅仅是示意性的,并不是限制性的。在不脱离本发明宗旨和权利要求所保护的范围情况下,本领域的普通技术人员在本发明的启示下还可做出很多形式的具体变换,这些均属于本发明的保护范围之内。The present invention is not limited to the embodiments described above. The above description of the specific embodiments is intended to describe and illustrate the technical solutions of the present invention, and the above-mentioned specific embodiments are only illustrative and not restrictive. Without departing from the spirit of the present invention and the protection scope of the claims, those of ordinary skill in the art can also make many specific transformations under the inspiration of the present invention, which all fall within the protection scope of the present invention.
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