CN112027554A - Production line with beat control function for producing central refrigeration equipment - Google Patents
Production line with beat control function for producing central refrigeration equipment Download PDFInfo
- Publication number
- CN112027554A CN112027554A CN202011211498.8A CN202011211498A CN112027554A CN 112027554 A CN112027554 A CN 112027554A CN 202011211498 A CN202011211498 A CN 202011211498A CN 112027554 A CN112027554 A CN 112027554A
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- China
- Prior art keywords
- equipment
- conveying
- production line
- control function
- controller
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G37/00—Combinations of mechanical conveyors of the same kind, or of different kinds, of interest apart from their application in particular machines or use in particular manufacturing processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
- B65B43/42—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation
- B65B43/46—Feeding or positioning bags, boxes, or cartons in the distended, opened, or set-up state; Feeding preformed rigid containers, e.g. tins, capsules, glass tubes, glasses, to the packaging position; Locating containers or receptacles at the filling position; Supporting containers or receptacles during the filling operation using grippers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
- B65B61/20—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for adding cards, coupons or other inserts to package contents
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/26—Devices influencing the relative position or the attitude of articles during transit by conveyors arranging the articles, e.g. varying spacing between individual articles
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M3/00—Investigating fluid-tightness of structures
- G01M3/02—Investigating fluid-tightness of structures by using fluid or vacuum
- G01M3/04—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point
- G01M3/20—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material
- G01M3/22—Investigating fluid-tightness of structures by using fluid or vacuum by detecting the presence of fluid at the leakage point using special tracer materials, e.g. dye, fluorescent material, radioactive material for pipes, cables or tubes; for pipe joints or seals; for valves; for welds; for containers, e.g. radiators
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- General Factory Administration (AREA)
Abstract
The invention discloses a production line with a beat control function for producing central refrigeration equipment, which comprises a general conveying track and a controller arranged on the side edge of the general conveying track, wherein a conveying belt, pipeline splicing equipment, on-line welding equipment, helium leak detection equipment, vacuumizing equipment, electric control wiring equipment, testing equipment and packaging equipment are sequentially arranged on the general conveying track; the controller is electrically connected with the pipeline splicing equipment, the online welding equipment, the helium leakage detecting equipment, the vacuumizing equipment, the electric control wiring equipment, the testing equipment and the packaging equipment respectively, more than two cameras used for detecting the product distance on the overall conveying track are arranged above the overall conveying track, and the conveying frequency detector used for detecting the conveying frequency of the overall conveying track is arranged on the overall conveying track. This structure can be solved production line beat and control improperly and lead to power transmission in-process production line to block up, leads to the problem of processing error more seriously easily.
Description
Technical Field
The invention relates to the technical field of refrigeration equipment, in particular to a production line with a beat control function for producing central refrigeration equipment.
Background
The refrigerating equipment is mainly used for refrigerating the food of crews, refrigerating various goods and regulating the air of cabins in summer. The system mainly comprises a compressor, an expansion valve, an evaporator, a condenser, accessories and pipelines. It can be divided into compression refrigeration equipment, absorption refrigeration equipment, steam jet refrigeration equipment, heat pump refrigeration equipment, electric heating refrigeration equipment, etc. according to the working principle.
The most common application on ships today is compression refrigeration equipment. The automatic production line is generally processed through an automatic production line in the processing process, but the transmission beat of the production line needs to be controlled in the automatic processing process of the existing refrigeration equipment, and once the transmission beat is not well controlled, the production line is easy to block in the power transmission process, and the processing error is easy to cause even more serious, so the improvement is needed.
Disclosure of Invention
The invention aims to provide a production line with a beat control function for producing central refrigeration equipment, which aims to solve the problems that the production line is blocked in the power transmission process and the processing error is more serious easily caused due to improper beat control of the production line in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a production line of production central refrigeration plant with beat control function, includes a total delivery track, locates the controller of total delivery track side, its characterized in that: the following devices are arranged on the overall conveying track in sequence:
more than one conveyer belt used for conveying each part in the central refrigeration plant;
the pipeline splicing equipment is used for splicing the pipelines of all the parts;
an on-line welding device for welding the pipeline splicing position;
a helium leak detection device for detecting a leak of helium gas in the pipeline;
a vacuum-pumping device for pumping vacuum to the device;
an electrically controlled wiring device for wiring the electrically controlled section;
the testing equipment is used for testing each unit;
a packaging device for packaging the unit;
wherein the controller is respectively electrically connected with the pipeline splicing device, the on-line welding device, the helium leakage detection device, the vacuum pumping device, the electric control wiring device, the testing device and the packaging device, more than two cameras used for detecting the product spacing on the overall conveying track are arranged above the overall conveying track, the conveying frequency detector used for detecting the conveying frequency of the overall conveying track is arranged on the overall conveying track, the cameras and the conveying frequency detector are electrically connected with the controller, the controller compares the preset conveying frequency and the preset product spacing of the overall conveying track with the real-time detected product spacing and conveying frequency, and once the real-time detected product spacing is smaller than the preset product spacing or the real-time detected conveying frequency is larger than the preset conveying frequency, the beat problem of the product is indicated, and alarming and reminding are carried out, and meanwhile, the corresponding conveying frequency or conveying distance of the product is adjusted until the product meets the requirements.
Preferably, in order to achieve an automated packing function, a manual transport device and a packing box transport device for transporting the manual and the packing box are further provided at the side of the overall conveying track.
Preferably, the packing box conveying device is provided with a packing box weight detector for detecting the weight of the packing box, the specification conveying device is provided with a specification weight detector for detecting the weight of the specification, the packing device is provided with a flexible manipulator for clamping the packing box and the specification, the packing device is further provided with a placing table for placing a product, a third weight detector is arranged below the placing table, and the third weight detector, the specification weight detector and the packing box weight detector are electrically connected with the controller.
Preferably, the on-line welding equipment is provided with a sensor for detecting whether the product is in place or not, and is also provided with a welding liquid alarm reminding device for detecting whether the welding liquid is used up or not, wherein the welding liquid alarm reminding device and the sensor are electrically connected with the controller.
Preferably, a display for displaying the product data information is further connected to the controller.
Preferably, the distance between two adjacent cameras is 30-40 cm.
Preferably, the camera is a pinhole camera.
Preferably, the helium leakage detection device is detachably connected to the side of the overall conveying track.
Preferably, the controller is further connected with a cloud platform and an intelligent terminal through a network.
According to the production line with the beat control function for producing the central refrigeration equipment, the preset conveying frequency and the preset product interval of the overall conveying track are preset and are compared with the product interval and the conveying frequency detected in real time, once the product interval detected in real time is smaller than the preset product interval or the conveying frequency detected in real time is larger than the preset conveying frequency, the beat of the product is indicated to be out of order, alarm reminding is carried out, and meanwhile the corresponding conveying frequency or conveying interval of the product is adjusted until the corresponding conveying frequency or conveying interval is met.
Drawings
Fig. 1 is a schematic diagram showing the structure of a production line for producing a central cooling device with a tempo control function according to embodiment 1.
Fig. 2 is an enlarged view of the overall conveying track, controller, and conveyor belt portion in this embodiment 1.
Fig. 3 is an enlarged view of a part of the pipeline splicing apparatus and the in-line welding apparatus in the present embodiment 1.
Fig. 4 is an enlarged view of the helium leak detection apparatus and the vacuum evacuation apparatus in example 1.
Fig. 5 is an enlarged view of the electric control wiring device and the test device in the embodiment 1.
Fig. 6 is a schematic diagram showing the structure of a production line for producing a central cooling device with a tempo control function according to embodiment 2.
Fig. 7 is a schematic diagram showing the structure of a production line for producing a central cooling device with a tempo control function according to embodiment 3.
Fig. 8 is a schematic diagram showing the structure of a production line for producing a central cooling device with a tempo control function according to embodiment 4.
Fig. 9 is a schematic diagram showing the structure of a production line for producing a central cooling device with a tempo control function according to embodiment 5.
In the figure: the device comprises a general conveying track 1, a controller 2, a conveying belt 3, a pipeline splicing device 4, an online welding device 5, a helium leak detection device 6, a vacuumizing device 7, an electric control wiring device 8, a testing device 9, a packaging device 10, a camera 11, a specification transmission device 13, a packaging box transmission device 14, a packaging box weight detector 15, a specification weight detector 16, a soft manipulator 17, a placing table 18, a third weight detector 19, an inductor 20, a welding liquid alarm reminding device 22, a display 21, a cloud platform 23 and an intelligent terminal 24.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1:
referring to fig. 1 to 5, the present embodiment provides a production line with a beat control function for producing a central refrigeration unit, including a general conveying track 1, and a controller 2 disposed on a side of the general conveying track 1, and is characterized in that: the following devices are arranged on the overall conveying track 1 in sequence:
more than one conveyer belt 3 used for conveying each part in the central refrigeration plant;
a pipeline splicing device 4 for splicing the components;
an on-line welding device 5 for welding the pipeline splicing position;
a helium leak detection device 6 for detecting a leak of helium gas in the pipeline;
an evacuation device 7 for evacuating the device;
an electrically controlled wiring device 8 for wiring the electrically controlled section;
a test device 9 for testing each unit;
a packaging device 10 for packaging the units;
wherein the controller 2 is respectively electrically connected with the pipeline splicing device 4, the on-line welding device 5, the helium leakage detection device 6, the vacuum pumping device 7, the electric control wiring device 8, the testing device 9 and the packaging device 10, more than two cameras 11 used for detecting the product spacing on the overall conveying track 1 are arranged above the overall conveying track 1, the conveying frequency detector 12 used for detecting the conveying frequency of the overall conveying track 1 is arranged on the overall conveying track 1, the cameras 11 and the conveying frequency detector 12 are electrically connected with the controller 2, the controller 2 compares the preset conveying frequency and the preset product spacing of the overall conveying track 1 with the real-time detected product spacing and conveying frequency, once the real-time detected product spacing is smaller than the preset product spacing or the real-time detected conveying frequency is larger than the preset conveying frequency, and (4) explaining that the beat of the product has a problem, alarming and reminding, and simultaneously adjusting the corresponding conveying frequency or conveying distance of the product until the beat meets the requirement.
When the device works, each component is conveyed to the overall conveying track 1 through each conveying belt 3, then the pipeline splicing is carried out on each component sequentially through a pipeline splicing device 4, then the position of the spliced pipeline is welded through an online welding device 5, then helium in the pipeline is subjected to gas leakage detection through a helium leakage detection device 6, then the device is subjected to vacuum pumping through a vacuum pumping device 7, an electric control part is connected through an electric control wiring device 8, each unit is tested through a test device 9, finally the unit is packaged through a packaging device 10 to complete the processing of the whole product, meanwhile, the preset conveying frequency and the preset product distance are compared with the product distance and the conveying frequency which are detected in real time in the production process of the assembly line, and once the product distance which is detected in real time is smaller than the preset product distance or the conveying frequency which is detected in real time is larger than the preset conveying frequency, the beat of the product is indicated to have a problem, alarm reminding is carried out, and meanwhile the corresponding conveying frequency or conveying distance of the product is adjusted until the beat meets the requirement, so that the beat of the production line can be controlled in real time through the method, and the problems that the production line is blocked in the power transmission process and the processing error is more serious and easily caused due to improper beat control of the production line are avoided.
Example 2:
referring to fig. 6, the present embodiment provides a production line for producing a central cooling device with a beat control function, and preferably, a manual conveying device 13 and a packing box conveying device 14 for conveying a manual and a packing box are further provided at a side of the overall conveying rail 1 for convenience of measurement.
Preferably, a packing box weight detector 15 for detecting the weight of the packing box is arranged on the packing box conveying equipment 14, an instruction book weight detector 16 for detecting the weight of the instruction book is arranged on the instruction book conveying equipment 13, a flexible manipulator 17 for clamping the packing box and the instruction book is arranged on the packing equipment 10, a placing table 18 for placing a product is further arranged on the packing equipment 10, a third weight detector 19 is arranged below the placing table 18, the third weight detector 19, the instruction book weight detector 16 and the packing box weight detector 15 are electrically connected with the controller 2, through the structural arrangement, the weight of the product, the weight of the packing box and the weight of the instruction book in the packing process are detected in real time, then the total weight of the final package is detected in the placing table 18, the package is carried out after the final package meets the requirements, and whether the package is missed is judged when the requirements are met, then the packaging is completed, and finally the whole package is carried out.
Example 3:
referring to fig. 7, in the present embodiment, a production line for producing a central refrigeration device with a beat control function is provided, and preferably, an inductor 20 for detecting whether a product is in place is arranged on the on-line welding device 5, and a welding liquid alarm reminding device 22 for detecting whether a welding liquid is used up is also arranged, where the welding liquid alarm reminding device 22 and the inductor 20 are electrically connected to the controller 2, and the welding liquid alarm reminding device 22 is arranged to detect whether the welding liquid is used up in real time.
Example 4:
referring to fig. 8, in the present embodiment, a production line for producing a central refrigeration equipment with a beat control function is provided, and preferably, a display 21 for displaying product data information is further connected to the controller 2, and the display 21 is provided to conveniently display the data information.
Preferably, the distance between two adjacent cameras 11 is 30-40 cm.
Preferably, the camera 11 is a pinhole camera.
Preferably, the helium leak detection device 6 is detachably connected to the side of the overall conveying track 1.
Example 5:
referring to fig. 9, in the present embodiment, a production line with a beat control function for producing a central refrigeration device is provided, and preferably, the controller 2 is further connected to a cloud platform 23 and an intelligent terminal 24 through a network, and the cloud platform 23 and the intelligent terminal 24 are arranged to realize the functions of cloud storage of data and timely sending of the data to a background.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides a production line of production central refrigeration plant with beat control function, includes a total delivery track (1), locates controller (2) of total delivery track (1) side, its characterized in that: the following devices are arranged on the overall conveying track (1) in sequence:
more than one conveyer belt (3) used for conveying each part in the central refrigeration equipment;
a pipeline splicing device (4) for splicing the components;
an on-line welding device (5) for welding the pipeline splicing position;
a helium leak detection device (6) for detecting a leak in helium gas in the pipeline;
an evacuation device (7) for evacuating the device;
an electrically controlled wiring device (8) for wiring the electrically controlled section;
a test device (9) for testing the individual units;
a packaging device (10) for packaging the units;
wherein the controller (2) is respectively electrically connected with the pipeline splicing device (4), the online welding device (5), the helium leakage detection device (6), the vacuum pumping device (7), the electric control wiring device (8), the testing device (9) and the packaging device (10), more than two cameras (11) used for detecting the product spacing on the overall conveying track (1) are arranged above the overall conveying track (1), the conveying frequency detector (12) used for detecting the conveying frequency of the overall conveying track (1) is arranged on the overall conveying track (1), the cameras (11) and the conveying frequency detector (12) are electrically connected with the controller (2), the controller (2) compares the product spacing and the conveying frequency detected in real time by acquiring the preset conveying frequency and the preset product spacing of the overall conveying track (1), once the product spacing detected in real time is smaller than the preset product spacing or the conveying frequency detected in real time is larger than the preset conveying frequency, the beat of the product is indicated to have a problem, alarm reminding is carried out, and meanwhile the corresponding conveying frequency or conveying spacing of the product is adjusted until the product meets the requirements.
2. The production line with the beat control function for producing the central cooling device according to claim 1, wherein: a description transfer device (13) and a pack transfer device (14) for transferring descriptions and packs are also provided on the sides of the overall conveyor track (1).
3. The production line with the beat control function for producing the central cooling device according to claim 2, wherein: be equipped with on packing carton transmission equipment (14) and be used for detecting packing carton weight detector (15) of packing carton weight, be equipped with on description transmission equipment (13) and be used for detecting description weight detector (16), be equipped with on equipment (10) and be used for pressing from both sides soft manipulator (17) of getting packing carton and description, still be equipped with on equipment (10) and be used for placing platform (18) of laying of product, be equipped with third weight detector (19) below laying platform (18), third weight detector (19), description weight detector (16), packing carton weight detector (15) and controller (2) electricity be connected.
4. A production line for producing a central cooling device with a tempo control function according to claim 1, 2 or 3, characterized in that: the on-line welding equipment (5) is provided with an inductor (20) used for detecting whether a product is in place or not, and is also provided with a welding liquid alarm reminding device (22) used for detecting whether the welding liquid is used up or not, wherein the welding liquid alarm reminding device (22) and the inductor (20) are electrically connected with the controller (2).
5. A production line for producing a central cooling device with a tempo control function according to claim 1, 2 or 3, characterized in that: the controller (2) is also connected with a display (21) for displaying product data information.
6. A production line for producing a central cooling device with a tempo control function according to claim 1, 2 or 3, characterized in that: the distance between two adjacent cameras (11) is 30-40 cm.
7. A production line for producing a central cooling device with a tempo control function according to claim 1, 2 or 3, characterized in that: the camera (11) is a pinhole camera.
8. A production line for producing a central cooling device with a tempo control function according to claim 1, 2 or 3, characterized in that: the helium leak detection device (6) is detachably connected to the side of the overall conveying track (1).
9. A production line for producing a central cooling device with a tempo control function according to claim 1, 2 or 3, characterized in that: the controller (2) is also connected with a cloud platform (23) and an intelligent terminal (24) through a network.
10. The production line with the beat control function for producing the central cooling device according to claim 4, wherein: the controller (2) is also connected with a cloud platform (23) and an intelligent terminal (24) through a network.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011211498.8A CN112027554B (en) | 2020-11-03 | 2020-11-03 | Production line with beat control function for producing central refrigeration equipment |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011211498.8A CN112027554B (en) | 2020-11-03 | 2020-11-03 | Production line with beat control function for producing central refrigeration equipment |
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| CN112027554A true CN112027554A (en) | 2020-12-04 |
| CN112027554B CN112027554B (en) | 2021-02-23 |
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| CN112027554B (en) | 2021-02-23 |
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