CN112027279A - 一种抗菌无机材料食品存放罐及其制备方法 - Google Patents

一种抗菌无机材料食品存放罐及其制备方法 Download PDF

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CN112027279A
CN112027279A CN202010969246.5A CN202010969246A CN112027279A CN 112027279 A CN112027279 A CN 112027279A CN 202010969246 A CN202010969246 A CN 202010969246A CN 112027279 A CN112027279 A CN 112027279A
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陈振波
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Shenzhen Brilliant New Mateirals Co ltd
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Abstract

本发明涉及存放罐制备技术领域，具体涉及一种抗菌无机材料食品存放罐及其制备方法；包括罐体、盖体及贯穿盖体并插接在罐体内的紫外灯管；盖体的底部设有空心结构的环形盒体，环形盒体内盛放有干燥剂、底部安装有底板；罐体、盖体与底板材质相同，均由如下重量份的原料组成：70～78份硅酸镁、20～25份氧化硼、7～10份氧化铝、3～6份二氧化硅、6～9份紫砂土、4～7份埃洛石、5～7份膨润土、12～16份改性壳聚糖、4～6份硅藻土、3～8份电气石粉、7.5～10份填料及3.2～4.0份辅助粘接剂；本发明提供的抗菌无机材料食品存放罐，不仅能对保存的零食进行杀菌处理，还能有效地减小罐内食品发生回潮的几率，保证罐内存储的食品的口感和保质期。

Description

一种抗菌无机材料食品存放罐及其制备方法
技术领域
本发明涉及存放罐制备技术领域，具体涉及一种抗菌无机材料食品存放罐及其制备方法。
背景技术
随着人们生活水平的提高，零食作为休闲食品，备受人们的青睐。如果干，坚果和膨化饼干等，均是人们经常爱吃的休闲食品。这些不仅能消除饥饿感，还能为人体补充不同的营养物质。但是，有时买的零食过多，一次性吃不完时，需要将他们放在食品存储罐中进行保存，不然这些零食长时间暴露在空气中会因为吸收空气中的水蒸气而变软，影响其口感，而且其可能会与空气中的有害细菌相接触，加快其腐败甚至变质。影响人们的正常食用。而现有的食品存储罐大都是塑料制品，其虽然有存储零食的作用，但长时间使用时并不利于人体的健康。
基于此，提供一种抗菌无机材料食品存放罐及其制备方法，成为本领域技术人员亟待解决的技术问题。
发明内容
针对现有技术的不足，本发明提供了一种抗菌无机材料食品存放罐，不仅能对保存的零食（饼干、坚果、果干等非挥发性块状固体食品）进行杀菌处理，保证食品本身的质量安全；而且还能有效地吸收罐内的水分，有效地减小了罐内盛放的食品发生回潮的几率，保证罐内存储的食品的口感和保质期。
本发明通过以下技术方案予以实现：
一种抗菌无机材料食品存放罐，包括罐体、盖体及贯穿盖体并插接在罐体内的紫外灯管；所述盖体的底部设有空心结构的环形盒体，所述环形盒体内盛放有干燥剂、底部安装有底板，所述底板的顶部与环形盒体的侧壁上均贯穿开设有导气孔；
所述罐体、盖体与底板材质相同，均由如下重量份的原料组成：70～78份硅酸镁、20～25份氧化硼、7～10份氧化铝、3～6份二氧化硅、6～9份紫砂土、4～7份埃洛石、5～7份膨润土、12～16份改性壳聚糖、4～6份硅藻土、3～8份电气石粉、7.5～10份填料及3.2～4.0份辅助粘接剂。
更进一步地，各固体原料均研磨成粒径为200～300目的细粉。
更进一步地，所述罐体与盖体螺纹连接，所述盖体中部开设有用于安装紫外灯管的插孔，所述紫外灯管插接在盖体的中部。
更进一步地，所述干燥剂选用硅胶干燥剂。
更进一步地，所述填料选用二氧化钛、氧化锌中的任意一种。
更进一步地，所述辅助粘接剂选用甲基纤维素、淀粉中的任意一种。
更进一步地，所述改性壳聚糖的制备方法为：
准确称取适量的壳聚糖，并用无水乙醇对其进行洗涤处理，再用去离子水对其进行冲洗、干燥处理；将干燥后的壳聚糖置于马弗炉中，在460～620℃的条件下对其进行高温煅烧，煅烧时间为2～3h；煅烧完毕后，将之自然冷却至室温；而后将冷却后的壳聚糖置于反应釜中，并分别向反应釜中加入质量为其7～10倍的乙醇溶液、2.0～2.5%的乙烯基三(β-甲氧乙氧基)硅烷、2.6～3.5%的二丁基锡二月桂酸酯和18～26%的纳米氧化银；超声分散5～10min后，将反应釜内的温度升至50～60℃，并在此温度下保温反应5～8h，待反应完毕后，将壳聚糖由反应釜中取出，并经水洗，烘干后即得改性壳聚糖成品。
更进一步地，所述乙醇溶液的浓度为65～75%。
更进一步地，所述超声分散的频率30～35kHz，超声功率为500～700W。
一种抗菌无机材料食品存放罐的制备方法，包括如下步骤：
S1、按上述重量份配比，准确称取各物料；然后将称量好的各物料转入混料容器内，并向其中加入质量为个原料总质量18～28%的水，以240～360r/min的速率对混料容器内的混合物料机械搅拌20～30min；
S2、将步骤S2最终所得的混合浆料分别装入与罐体、盖体、底板结构相匹配的模具中，并加压成型，制成压坯；然后再分别对盖体压坯和底板压坯进行打孔操作；
S3、分别将步骤S2中所制得的罐体压坯、盖体压坯和底板压坯进行干燥处理，干燥后将之放入窑中进行煅烧，煅烧温度为800～900℃，煅烧时间不小于3h，煅烧完毕后，将其从窑中取出冷却至自然温度，制成罐体、盖体、底板成品；
S4、将干燥剂放入环形盒体内，然后用自攻螺钉对底板和环形盒体底部进行打孔，再使用蝶形螺钉将底板安装在环形盒体的底部，再将盖体旋在罐体的顶部，并将紫外灯管插入罐体内部即可。
本发明的有益效果为：
本发明通过乙烯基三(β-甲氧乙氧基)硅烷、二丁基锡二月桂酸酯和纳米氧化银对壳聚糖进行化学改性；其中，通过对壳聚糖进行高温煅烧，使得其表面更加粗糙，比表面积显著增大，然后在二丁基锡二月桂酸酯的作用下，壳聚糖表面存在的丰富的羟基与乙烯基三(β-甲氧乙氧基)硅烷中的邮寄官能团反应，两者以化学键相连接。而氧化银本身则因与乙烯基三(β-甲氧乙氧基)硅烷中的无机官能团发生化学反应而成键。从而实现了通过乙烯基三(β-甲氧乙氧基)硅烷的媒介作用，将纳米氧化银“移植”到壳聚糖的表面，有效地提高了所制备的食品存放罐的杀菌性能。再者，在紫外灯管发射出的紫外光的照射下，改性壳聚糖、硅藻土及电气石粉的杀菌因子被有效地激发和活化，进一步地提高了本发明所制备的食品存放罐的杀菌性能。另外，干燥剂的使用能有效地吸收食品存储罐内的水分，有效地减小了罐内盛放的饼干、坚果、果干等非挥发性块状固体食品发生回潮的几率，保证罐内存储的食品的口感和保质期。
附图说明
为了更清楚地说明本发明实施例或现有技术中的技术方案，下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍，显而易见地，下面描述中的附图仅仅是本发明的一些实施例，对于本领域普通技术人员来讲，在不付出创造性劳动的前提下，还可以根据这些附图获得其他的附图。
图1为本发明的立体结构示意图；
图2为本发明中的第一视角局部结构示意图；
图3为本发明中的第二视角局部结构示意图；
图4为本发明中罐体的结构示意图。
图中：1-罐体、2-盖体、3-紫外灯管、4-环形盒体、5-干燥剂、6-底板、7-导气孔、8-蝶形螺钉。
具体实施方式
为使本发明实施例的目的、技术方案和优点更加清楚，下面将结合本发明实施例中的附图，对本发明实施例中的技术方案进行清楚、完整地描述，显然，所描述的实施例是本发明一部分实施例，而不是全部的实施例。基于本发明中的实施例，本领域普通技术人员在没有作出创造性劳动前提下所获得的所有其他实施例，都属于本发明保护的范围。
实施例1
请参阅图1～4，一种抗菌无机材料食品存放罐，包括罐体1、盖体2及贯穿盖体2并插接在罐体1内的紫外灯管3；盖体2的底部设有空心结构的环形盒体4，环形盒体4内盛放有干燥剂5、底部安装有底板6，底板6的顶部与环形盒体4的侧壁上均贯穿开设有导气孔7；
罐体1、盖体2与底板6材质相同，均由如下重量份的原料组成：70份硅酸镁、20份氧化硼、7份氧化铝、3份二氧化硅、6份紫砂土、4份埃洛石、5份膨润土、12份改性壳聚糖、4份硅藻土、3份电气石粉、7.5份填料及3.2份辅助粘接剂。
各固体原料均研磨成粒径为200目的细粉。
罐体1与盖体2螺纹连接，盖体2中部开设有用于安装紫外灯管3的插孔，紫外灯管3插接在盖体2的中部。
干燥剂5选用硅胶干燥剂。
填料选用二氧化钛。
辅助粘接剂选用甲基纤维素。
改性壳聚糖的制备方法为：
准确称取适量的壳聚糖，并用无水乙醇对其进行洗涤处理，再用去离子水对其进行冲洗、干燥处理；将干燥后的壳聚糖置于马弗炉中，在460℃的条件下对其进行高温煅烧，煅烧时间为2h；煅烧完毕后，将之自然冷却至室温；而后将冷却后的壳聚糖置于反应釜中，并分别向反应釜中加入质量为其7倍的乙醇溶液、2.0%的乙烯基三(β-甲氧乙氧基)硅烷、2.6%的二丁基锡二月桂酸酯和18%的纳米氧化银；超声分散5min后，将反应釜内的温度升至50℃，并在此温度下保温反应5h，待反应完毕后，将壳聚糖由反应釜中取出，并经水洗，烘干后即得改性壳聚糖成品。
乙醇溶液的浓度为65%。
超声分散的频率30kHz，超声功率为500W。
一种抗菌无机材料食品存放罐的制备方法，包括如下步骤：
S1、按上述重量份配比，准确称取各物料；然后将称量好的各物料转入混料容器内，并向其中加入质量为个原料总质量18%的水，以240r/min的速率对混料容器内的混合物料机械搅拌20min；
S2、将步骤S2最终所得的混合浆料分别装入与罐体1、盖体2、底板6结构相匹配的模具中，并加压成型，制成压坯；然后再分别对盖体2压坯和底板6压坯进行打孔操作；
S3、分别将步骤S2中所制得的罐体1压坯、盖体2压坯和底板6压坯进行干燥处理，干燥后将之放入窑中进行煅烧，煅烧温度为800℃，煅烧时间为3h，煅烧完毕后，将其从窑中取出冷却至自然温度，制成罐体1、盖体2、底板6成品；
S4、将干燥剂5放入环形盒体4内，然后用自攻螺钉对底板和环形盒体4底部进行打孔，再使用蝶形螺钉8将底板6安装在环形盒体4的底部，再将盖体2旋在罐体1的顶部，并将紫外灯管3插入罐体1内部即可。
实施例2
一种抗菌无机材料食品存放罐，包括罐体1、盖体2及贯穿盖体2并插接在罐体1内的紫外灯管3；盖体2的底部设有空心结构的环形盒体4，环形盒体4内盛放有干燥剂5、底部安装有底板6，底板6的顶部与环形盒体4的侧壁上均贯穿开设有导气孔7；
罐体1、盖体2与底板6材质相同，均由如下重量份的原料组成：75份硅酸镁、23份氧化硼、8份氧化铝、5份二氧化硅、8份紫砂土、5份埃洛石、6份膨润土、14份改性壳聚糖、5份硅藻土、6份电气石粉、8份填料及3.6份辅助粘接剂。
各固体原料均研磨成粒径为250目的细粉。
罐体1与盖体2螺纹连接，盖体2中部开设有用于安装紫外灯管3的插孔，紫外灯管3插接在盖体2的中部。
干燥剂5选用硅胶干燥剂。
填料选用氧化锌。
辅助粘接剂选用淀粉。
改性壳聚糖的制备方法为：
准确称取适量的壳聚糖，并用无水乙醇对其进行洗涤处理，再用去离子水对其进行冲洗、干燥处理；将干燥后的壳聚糖置于马弗炉中，在560℃的条件下对其进行高温煅烧，煅烧时间为2h；煅烧完毕后，将之自然冷却至室温；而后将冷却后的壳聚糖置于反应釜中，并分别向反应釜中加入质量为其8倍的乙醇溶液、2.3%的乙烯基三(β-甲氧乙氧基)硅烷、3.0%的二丁基锡二月桂酸酯和22%的纳米氧化银；超声分散8min后，将反应釜内的温度升至55℃，并在此温度下保温反应6h，待反应完毕后，将壳聚糖由反应釜中取出，并经水洗，烘干后即得改性壳聚糖成品。
乙醇溶液的浓度为70%。
超声分散的频率32kHz，超声功率为600W。
抗菌无机材料食品存放罐的制备方法同实施例1。
实施例3
一种抗菌无机材料食品存放罐，包括罐体1、盖体2及贯穿盖体2并插接在罐体1内的紫外灯管3；盖体2的底部设有空心结构的环形盒体4，环形盒体4内盛放有干燥剂5、底部安装有底板6，底板6的顶部与环形盒体4的侧壁上均贯穿开设有导气孔7；
罐体1、盖体2与底板6材质相同，均由如下重量份的原料组成：78份硅酸镁、25份氧化硼、10份氧化铝、6份二氧化硅、9份紫砂土、7份埃洛石、7份膨润土、16份改性壳聚糖、6份硅藻土、8份电气石粉、10份填料及4.0份辅助粘接剂。
各固体原料均研磨成粒径为300目的细粉。
罐体1与盖体2螺纹连接，盖体2中部开设有用于安装紫外灯管3的插孔，紫外灯管3插接在盖体2的中部。
干燥剂5选用硅胶干燥剂。
填料选用二氧化钛。
辅助粘接剂选用甲基纤维素。
改性壳聚糖的制备方法为：
准确称取适量的壳聚糖，并用无水乙醇对其进行洗涤处理，再用去离子水对其进行冲洗、干燥处理；将干燥后的壳聚糖置于马弗炉中，在620℃的条件下对其进行高温煅烧，煅烧时间为3h；煅烧完毕后，将之自然冷却至室温；而后将冷却后的壳聚糖置于反应釜中，并分别向反应釜中加入质量为其7～10倍的乙醇溶液、2.5%的乙烯基三(β-甲氧乙氧基)硅烷、3.5%的二丁基锡二月桂酸酯和26%的纳米氧化银；超声分散10min后，将反应釜内的温度升至60℃，并在此温度下保温反应8h，待反应完毕后，将壳聚糖由反应釜中取出，并经水洗，烘干后即得改性壳聚糖成品。
乙醇溶液的浓度为75%。
超声分散的频率35kHz，超声功率为700W。
抗菌无机材料食品存放罐的制备方法同实施例1。
性能测试
对比例：市售抗菌无机材料食品存放罐；
实施例：根据本发明中实施例1、实施例2和实施例3提供的抗菌无机材料食品存放罐；
将对比例和实施例1、实施例2、实施例3制备出的抗菌无机材料食品存放罐进行性能检测；并将所得测试结果记录于下表：
Figure 494545DEST_PATH_IMAGE001
由上表中的相关数据可知，本发明提供的抗菌无机材料食品存放罐的抗菌性能及防潮性能均明显优于对比例所提供的抗菌无机材料食品存放罐。由此表明本发明制备的抗菌无机材料食品存放罐具有更广阔的市场前景，更适宜推广。
以上实施例仅用以说明本发明的技术方案，而非对其限制；尽管参照前述实施例对本发明进行了详细的说明，本领域的普通技术人员应当理解：其依然可以对前述各实施例所记载的技术方案进行修改，或者对其中部分技术特征进行等同替换；而这些修改或者替换，并不使相应技术方案的本质脱离本发明各实施例技术方案的精神和范围。

Claims (10)

1.一种抗菌无机材料食品存放罐，其特征在于：包括罐体、盖体及贯穿盖体并插接在罐体内的紫外灯管；所述盖体的底部设有空心结构的环形盒体，所述环形盒体内盛放有干燥剂、底部安装有底板，所述底板的顶部与环形盒体的侧壁上均贯穿开设有导气孔；
所述罐体、盖体与底板材质相同，均由如下重量份的原料组成：70～78份硅酸镁、20～25份氧化硼、7～10份氧化铝、3～6份二氧化硅、6～9份紫砂土、4～7份埃洛石、5～7份膨润土、12～16份改性壳聚糖、4～6份硅藻土、3～8份电气石粉、7.5～10份填料及3.2～4.0份辅助粘接剂。
2.根据权利要求1所述的一种抗菌无机材料食品存放罐，其特征在于：各固体原料均研磨成粒径为200～300目的细粉。
3.根据权利要求1所述的一种抗菌无机材料食品存放罐，其特征在于：所述罐体与盖体螺纹连接，所述盖体中部开设有用于安装紫外灯管的插孔，所述紫外灯管插接在盖体的中部。
4.根据权利要求1所述的一种抗菌无机材料食品存放罐，其特征在于：所述干燥剂选用硅胶干燥剂。
5.根据权利要求1所述的一种抗菌无机材料食品存放罐，其特征在于：所述填料选用二氧化钛、氧化锌中的任意一种。
6.根据权利要求1所述的一种抗菌无机材料食品存放罐，其特征在于：所述辅助粘接剂选用甲基纤维素、淀粉中的任意一种。
7.根据权利要求1所述的一种抗菌无机材料食品存放罐，其特征在于，所述改性壳聚糖的制备方法为：
准确称取适量的壳聚糖，并用无水乙醇对其进行洗涤处理，再用去离子水对其进行冲洗、干燥处理；将干燥后的壳聚糖置于马弗炉中，在460～620℃的条件下对其进行高温煅烧，煅烧时间为2～3h；煅烧完毕后，将之自然冷却至室温；而后将冷却后的壳聚糖置于反应釜中，并分别向反应釜中加入质量为其7～10倍的乙醇溶液、2.0～2.5%的乙烯基三(β-甲氧乙氧基)硅烷、2.6～3.5%的二丁基锡二月桂酸酯和18～26%的纳米氧化银；超声分散5～10min后，将反应釜内的温度升至50～60℃，并在此温度下保温反应5～8h，待反应完毕后，将壳聚糖由反应釜中取出，并经水洗，烘干后即得改性壳聚糖成品。
8.根据权利要求7所述的一种抗菌无机材料食品存放罐，其特征在于：所述乙醇溶液的浓度为65～75%。
9.根据权利要求7所述的一种抗菌无机材料食品存放罐，其特征在于：所述超声分散的频率30～35kHz，超声功率为500～700W。
10.根据权利要求1～9任意一项所述的一种抗菌无机材料食品存放罐的制备方法，其特征在于，包括如下步骤：
S1、按上述重量份配比，准确称取各物料；然后将称量好的各物料转入混料容器内，并向其中加入质量为个原料总质量18～28%的水，以240～360r/min的速率对混料容器内的混合物料机械搅拌20～30min；
S2、将步骤S2最终所得的混合浆料分别装入与罐体、盖体、底板结构相匹配的模具中，并加压成型，制成压坯；然后再分别对盖体压坯和底板压坯进行打孔操作；
S3、分别将步骤S2中所制得的罐体压坯、盖体压坯和底板压坯进行干燥处理，干燥后将之放入窑中进行煅烧，煅烧温度为800～900℃，煅烧时间不小于3h，煅烧完毕后，将其从窑中取出冷却至自然温度，制成罐体、盖体、底板成品；
S4、将干燥剂放入环形盒体内，然后用自攻螺钉对底板和环形盒体底部进行打孔，再使用蝶形螺钉将底板安装在环形盒体的底部，再将盖体旋在罐体的顶部，并将紫外灯管插入罐体内部即可。
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