CN112026387A - Full-biodegradable environment-friendly bag film blowing and water-based printing linkage method and system - Google Patents
Full-biodegradable environment-friendly bag film blowing and water-based printing linkage method and system Download PDFInfo
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- CN112026387A CN112026387A CN202010889692.5A CN202010889692A CN112026387A CN 112026387 A CN112026387 A CN 112026387A CN 202010889692 A CN202010889692 A CN 202010889692A CN 112026387 A CN112026387 A CN 112026387A
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- film blowing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/26—Printing on other surfaces than ordinary paper
- B41M1/30—Printing on other surfaces than ordinary paper on organic plastics, horn or similar materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C55/00—Shaping by stretching, e.g. drawing through a die; Apparatus therefor
- B29C55/28—Shaping by stretching, e.g. drawing through a die; Apparatus therefor of blown tubular films, e.g. by inflation
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C69/00—Combinations of shaping techniques not provided for in a single one of main groups B29C39/00 - B29C67/00, e.g. associations of moulding and joining techniques; Apparatus therefore
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F19/00—Apparatus or machines for carrying out printing operations combined with other operations
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41F—PRINTING MACHINES OR PRESSES
- B41F23/00—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing
- B41F23/04—Devices for treating the surfaces of sheets, webs, or other articles in connection with printing by heat drying, by cooling, by applying powders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/009—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using thermal means, e.g. infrared radiation, heat
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Thermal Sciences (AREA)
- Toxicology (AREA)
- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention relates to the technical field of automatic control software for environment-friendly bag making, and particularly discloses a full-biodegradable environment-friendly bag film blowing and water-based printing linkage method and system. The method comprises the following steps: storing the standard operating parameter range of each device in the complete equipment for blowing the film, printing the ink and making the bag into the full-biodegradable environment-friendly bag; acquiring operation parameters of all devices in the complete equipment for blowing the film, printing the ink and making the bag and integrally forming the fully biodegradable environment-friendly bag in the operation process; and comparing the parameters in the operation process of each device with the standard operation parameter range of each device, and if the parameters in the operation process of each device exceed the standard operation parameter range, sending out a command of wrong operation of the device. The method and the system realize remote monitoring and control of the environment-friendly bag making workshop, and improve the real-time performance of monitoring and the intelligent degree of the workshop.
Description
Technical Field
The invention relates to the technical field of automatic control software for environment-friendly bag making, in particular to a full-biodegradable environment-friendly bag film blowing and water-based printing linkage method and system.
Background
Plastic packages and plastic package products have a larger share in the market, and particularly, composite plastic flexible packages are widely applied to the fields of food, medicine, chemical industry and the like, wherein the proportion of the plastic packages is the largest, such as beverage packages, quick-frozen food packages, steamed and cooked food packages, fast food packages and the like, and the plastic packages and the plastic package products bring great convenience to the life of people. With the continuous improvement of equipment level in the flexible packaging industry, various functional requirements are put forward by the market on plastic packaging films, and the plastic packaging composite films with high performance and high technical content become the support products and research and development targets of many enterprises, so that the technical level of the enterprises is improved, the economic benefit is improved, and the market competitiveness is enhanced.
However, the conventional plastic film causes serious white pollution to the environment. The use of bioplastics with biodegradable properties is a necessary trend. Bioplastics are biodegradable to varying degrees, which points the world to a way to produce plastics without relying on petroleum. And the bioplastic has the market advantages of relatively high price advantage, good environmental protection performance, renewable raw materials and the like. The biodegradable plastic has good degradability, the bio-plastic product is still in the germination stage and the development stage, the market has huge growth potential, and the penetration is enhanced to some terminal application fields at present.
The application of degradable plastics to replace the traditional plastic packaging is also more and more emphasized by numerous scholars and scientific research units at home and abroad, and in recent years, the industry of the bio-based materials in China is greatly developed, but compared with the traditional plastic materials, the common biodegradable materials have the defects of higher cost, large processing process difficulty, high equipment requirement, poor heat resistance and the like, so that the large-area popularization and application difficulty is higher, and the degradable plastics are particularly popularized and applied in the daily life aspect, such as garbage bags, express bags and the like.
On the other hand, the environmental protection problem of the film blowing molding adopting the traditional solvent-based ink printing film is increasingly shown, the pollution of the discharge of VOCs to the environment causes that governments at all levels have to take mandatory measures, and the use of the environment-friendly ink is trended. The production and application of the water-based ink are late in China, most of the packaging and printing industries adopt solvent-based ink, and the water-based ink only accounts for about 7% of the whole packaging and printing. The water-based ink is particularly suitable for packaging printing products with strict requirements on sanitary conditions. Since it does not contain volatile organic solvent, it can not only reduce the residual toxicity on the surface of the printed matter, making the cleaning of the printing equipment convenient, but also reduce the fire hazard and hidden trouble caused by static electricity and flammable solvent, so the water-based ink is called as a novel "green" printing material.
At present, an integrated complete equipment for blowing films, printing ink and manufacturing bags of full-biodegradable environment-friendly bags is lacked. And software for intelligently monitoring and controlling the complete equipment for blowing films, printing ink and making bags of the full-biodegradable environment-friendly bags is lacked.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides a full-biodegradable environmentally-friendly bag film blowing and water-based printing linkage method and system.
The technical scheme of the invention is as follows:
a full-biodegradable environment-friendly bag film blowing and water-based printing linkage method comprises the following steps:
storing the standard operating parameter range of each device in the complete equipment for blowing the film, printing the ink and making the bag into the full-biodegradable environment-friendly bag;
acquiring operation parameters of all devices in the complete equipment for blowing the film, printing the ink and making the bag and integrally forming the fully biodegradable environment-friendly bag in the operation process;
and comparing the parameters in the operation process of each device with the standard operation parameter range of each device, and if the parameters in the operation process of each device exceed the standard operation parameter range, sending out a command of wrong operation of the device.
Preferably, the linkage method of film blowing and water-based printing of the full-biodegradable recycle bag further comprises the step of sending an operation parameter correction instruction to equipment exceeding a standard operation parameter range according to an instruction of sending an equipment operation error.
Preferably, each device comprises a film blowing machine, a one-color printing machine, a first dryer, a two-color printing machine, a second dryer, a heat sealing machine and a winding machine.
Further preferably, the operating parameters of the film blowing machine comprise the temperature of the film blowing machine and the rotating speed of a motor of the film blowing machine.
Further preferably, the operating parameters of the one-color and two-color printing presses include the temperature of the printing press, the roll gap of the printing press, the ink level of the printing press, the grinding time of the printing press and the automatic ink uptake of the printing press.
Further preferably, the operating parameters of the first and second dryers include a temperature of the dryers, a speed of the dryers, and a length of the dryers.
Further preferably, the operating parameters of the heat sealer include temperature, pressing time and instant pressure of the heat sealer.
Further preferably, the operation parameters of the winding machine include the winding speed of the winding machine and the automatic switching condition of the winding machine.
The invention also provides a full-biodegradable environment-friendly bag film blowing and water-based printing linkage system, which is characterized by comprising the following components in parts by weight:
the standard operating parameter range storage module is used for storing the standard operating parameter ranges of all equipment in the complete equipment for integrally manufacturing the fully biodegradable environment-friendly bag by film blowing, ink printing and bag making;
the operation parameter acquisition module is used for acquiring operation parameters of all equipment in the complete equipment for integrally manufacturing the fully biodegradable environment-friendly bag by film blowing, ink printing and bag making;
the operation parameter operation error monitoring module is used for comparing parameters in the operation process of each device with the standard operation parameter range of each device, and sending out an instruction of device operation error if the parameters in the operation process of each device exceed the standard operation parameter range;
and the operation parameter correction module is used for sending an operation parameter correction instruction to the equipment beyond the standard operation parameter range according to the instruction for sending the equipment operation error.
Has the advantages that: the invention has the following beneficial effects for the first time: the invention provides a full-biodegradable environmentally-friendly bag film blowing and water-based printing linkage method for the first time, which is used for monitoring operation parameters of all equipment in a complete equipment integrating film blowing, ink printing and bag making of the full-biodegradable environmentally-friendly bag, comparing the operation parameters by taking a standard operation parameter range as a reference, giving out an error instruction in time and correcting the operation parameters according to the error instruction; the film blowing and printing processes of the full-biodegradable recycle bags are ensured to be in a normal parameter range, the continuous and stable operation of the film blowing and printing processes is ensured, and the yield of the full-biodegradable recycle bags is greatly improved. In addition, the method and the system realize remote monitoring and control of the environment-friendly bag making workshop, and improve the real-time performance of monitoring and the intelligent degree of the workshop.
Drawings
FIG. 1 is a schematic structural diagram of an integrated complete equipment for blowing films, printing ink and making bags for a full-biodegradable environment-friendly bag according to the present invention.
FIG. 2 is a flow chart of a full-biodegradable reusable bag film blowing and water-based printing linkage method according to the present invention.
FIG. 3 is a schematic structural view of a full-biodegradable reusable bag film blowing and water-based printing linkage system according to the present invention.
Detailed Description
The present invention is explained below with reference to specific examples, but the examples are not intended to limit the present invention in any manner.
As shown in fig. 1, an embodiment of the present invention provides an integrated complete equipment for blowing film, printing ink and making bag for a fully biodegradable environmentally friendly bag; it includes: a film blowing machine 11, a corona treatment device 12, a one-color printing machine 13, a first dryer 14, a two-color printing machine 15, a second dryer 16, a heat sealing machine 17 and a winding machine 18; the film blowing machine 11, the corona treatment equipment 12, the color printing machine 13, the first dryer 14, the two-color printing machine 15, the second dryer 16, the heat sealing machine 17 and the winding machine 18 are sequentially connected in sequence. In the specific production process, the full-biodegradable environment-friendly bag material is subjected to film forming by a film blowing machine 11, then subjected to corona treatment by a corona treatment device 12, then printed by a first color printing machine 13, dried by a first drying machine 14, printed by a second color printing machine 15 and dried by a second drying machine 16, and then sequentially fed into a heat sealing machine 17 and a winding machine 18 for heat sealing and winding to obtain the full-biodegradable environment-friendly bag material subjected to film blowing, ink printing and bag making. Specifically, the preparation raw material of the full-biodegradable reusable bag is selected from one or more of polylactic acid, polyhydroxyalkanoate and polyhydroxybutyrate. Further, the complete equipment for film blowing, ink printing and bag making integration of the full-biodegradable environment-friendly bag is also provided with a raw material storage device 21 and a dryer 22; the preparation raw materials of the full-biodegradable environment-friendly bag are firstly stored in a raw material storage device 21; during production, the raw materials are dried by the dryer 22 and then enter the film blowing machine 11 for film blowing. Specifically, the complete biodegradable environment-friendly bag film-blowing ink-and-water printing bag-making integrated complete equipment further comprises a first ink-and-water storage device 23 and a second ink-and-water storage device 24; the first ink storage device 23 and the second ink storage device 24 are connected to the one-color printer 13 and the two-color printer 15, respectively, and are used for supplying ink to the one-color printer 13 and the two-color printer 15. The full-biodegradable environment-friendly bag film blowing ink printing bag making integrated complete equipment further comprises film blowing machine monitoring equipment, one-color printing machine monitoring equipment, first drying machine monitoring equipment, two-color printing machine monitoring equipment, second drying machine monitoring equipment, heat sealing machine monitoring equipment and winding machine monitoring equipment. Inflation film manufacturing machine supervisory equipment, one color printing machine supervisory equipment, first drying-machine supervisory equipment, two color printing machine supervisory equipment, second drying-machine supervisory equipment, heat-sealing machine supervisory equipment and rolling machine supervisory equipment be used for monitoring inflation film manufacturing machine, corona treatment equipment, one color printing machine, first drying-machine, two color printing machine, second drying-machine, heat-sealing machine and the operational parameter of rolling machine respectively. The inflation film manufacturing machine monitoring equipment, the first color printing machine monitoring equipment, the first drying machine monitoring equipment, the second color printing machine monitoring equipment, the heat sealing machine monitoring equipment and the winding machine monitoring equipment are respectively in communication connection with the electric cabinet. The communication connection refers to the communication connection by adopting TCP/IP.
As shown in fig. 2, an embodiment of the present invention provides a full-biodegradable reusable bag film blowing and water-based printing linkage method, which includes:
s100, storing the standard operation parameter range of each device in the complete equipment for blowing the film, printing the ink and making the bag of the full-biodegradable environment-friendly bag.
The standard operation parameter range of each device is the normal operation range of each parameter, and the standard operation parameter range is input into a value server by an engineer of an enterprise and stored.
S200, obtaining operation parameters of all devices in the complete equipment for the complete biodegradation environmentally-friendly bag in the operation process of the film blowing, ink printing and bag making.
The server obtains operation parameters of all equipment in the operation process through all equipment monitoring equipment of the complete equipment for blowing the full-biodegradable environment-friendly bag, printing the film and the ink to make the bag.
S300, comparing the parameters in the operation process of each device with the standard operation parameter range of each device, and if the parameters in the operation process of each device exceed the standard operation parameter range, sending a device operation error instruction.
The server compares the operation parameters in the operation process of each device with the standard operation parameter range stored in the server, and judges whether the operation parameters in the operation process of each device are in the standard operation parameter range; if so, judging that each operation parameter is normal; and if the standard operation parameter range is exceeded, sending out an instruction of equipment operation error.
And S400, sending an operation parameter correction instruction to the equipment beyond the standard operation parameter range according to the instruction for sending the equipment operation error.
And the server sends an operation parameter correction instruction to the electric cabinet of the equipment beyond the standard operation parameter range, and the operation parameters of the equipment are corrected through the electric cabinet, so that the equipment can keep normal operation.
Specifically, the operation parameters of the film blowing machine comprise the temperature of the film blowing machine and the rotating speed of a motor of the film blowing machine. The operating parameters of a one-color printer and a two-color printer include the temperature of the printer, the roll gap of the printer, the ink level of the printer, the grinding time of the printer, and the automatic ink uptake of the printer. The operating parameters of the first and second dryers include the temperature of the dryers, the speed of the dryers and the length of the dryers. The operating parameters of the heat sealer include the temperature of the heat sealer, the pressing time, and the instant pressure. The operation parameters of the winding machine comprise the winding speed of the winding machine and the automatic switching condition of the winding machine.
As shown in fig. 2, an embodiment of the present invention provides a full-biodegradable reusable bag film blowing and water-based printing linkage system, which includes:
the system comprises a standard operating parameter range storage module 100, wherein the standard operating parameter range storage module 100 is used for storing the standard operating parameter ranges of all equipment in the complete biodegradable environment-friendly bag film-blowing ink printing bag-making integrated complete equipment;
an operation parameter obtaining module 200, wherein the operation parameter obtaining module 200 is used for obtaining operation parameters of all devices in the complete equipment for blowing films, printing ink and making bags of the full-biodegradable environmental protection bags in the operation process;
the operation parameter operation error monitoring module 300, the operation parameter operation error monitoring module 300 is configured to compare parameters in an operation process of each device with a standard operation parameter range of each device, and send an instruction of an operation error of the device if the parameters in the operation process of each device exceed the standard operation parameter range;
and an operation parameter correction module 400, wherein the operation parameter correction module 400 is configured to send an operation parameter correction instruction to a device exceeding a standard operation parameter range according to an instruction of sending a device operation error.
Claims (9)
1. A full-biodegradable environment-friendly bag film blowing and water-based printing linkage method is characterized by comprising the following steps:
storing the standard operating parameter range of each device in the complete equipment for blowing the film, printing the ink and making the bag into the full-biodegradable environment-friendly bag;
acquiring operation parameters of all devices in the complete equipment for blowing the film, printing the ink and making the bag and integrally forming the fully biodegradable environment-friendly bag in the operation process;
and comparing the parameters in the operation process of each device with the standard operation parameter range of each device, and if the parameters in the operation process of each device exceed the standard operation parameter range, sending out a command of wrong operation of the device.
2. The linkage method of film blowing and water-based printing of the full-biodegradable reusable bag according to claim 1, further comprising issuing an operation parameter correction instruction to an apparatus out of a standard operation parameter range according to an instruction issuing an apparatus operation error.
3. The linkage method of film blowing and water-based printing of the full-biodegradable reusable bag according to claim 1, wherein the equipments comprise a film blowing machine, a one-color printing machine, a first dryer, a two-color printing machine, a second dryer, a heat sealing machine and a winding machine.
4. The linkage method for film blowing and water-based printing of the full-biodegradable reusable bag according to claim 4, wherein the operation parameters of the film blowing machine include the temperature of the film blowing machine and the rotation speed of the motor of the film blowing machine.
5. The linkage method of the full biodegradable reusable bag blowing film and the aqueous printing according to claim 4, wherein the operation parameters of the one-color printer and the two-color printer include a temperature of the printer, a roll gap of the printer, an ink level of the printer, a grinding time of the printer, and an automatic ink absorption amount of the printer.
6. The linkage method of the full biodegradable reusable bag film blowing and the aqueous printing according to claim 4, wherein the operation parameters of the first dryer and the second dryer include a temperature of the dryers, a speed of the dryers, and a length of the dryers.
7. The full biodegradable reusable bag film blowing and aqueous printing linkage method according to claim 4, characterized in that the operation parameters of the heat sealer include temperature, pressing time and instant pressure of the heat sealer.
8. The full-biodegradable reusable bag film blowing and water-based printing linkage method according to claim 4, wherein the operation parameters of the winding machine include winding speed of the winding machine and automatic switching conditions of the winding machine.
9. The utility model provides a full biodegradable recycle bag blown film and waterborne printing linked system which characterized in that includes:
the standard operating parameter range storage module is used for storing the standard operating parameter ranges of all equipment in the complete equipment for integrally manufacturing the fully biodegradable environment-friendly bag by film blowing, ink printing and bag making;
the operation parameter acquisition module is used for acquiring operation parameters of all equipment in the complete equipment for integrally manufacturing the fully biodegradable environment-friendly bag by film blowing, ink printing and bag making;
the operation parameter operation error monitoring module is used for comparing parameters in the operation process of each device with the standard operation parameter range of each device, and sending out an instruction of device operation error if the parameters in the operation process of each device exceed the standard operation parameter range;
and the operation parameter correction module is used for sending an operation parameter correction instruction to the equipment beyond the standard operation parameter range according to the instruction for sending the equipment operation error.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010889692.5A CN112026387A (en) | 2020-08-28 | 2020-08-28 | Full-biodegradable environment-friendly bag film blowing and water-based printing linkage method and system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010889692.5A CN112026387A (en) | 2020-08-28 | 2020-08-28 | Full-biodegradable environment-friendly bag film blowing and water-based printing linkage method and system |
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| CN112026387A true CN112026387A (en) | 2020-12-04 |
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| CN202010889692.5A Pending CN112026387A (en) | 2020-08-28 | 2020-08-28 | Full-biodegradable environment-friendly bag film blowing and water-based printing linkage method and system |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1903571A (en) * | 2005-07-27 | 2007-01-31 | 小森公司 | Printing press abnormal state display method and apparatus |
| CN102120370A (en) * | 2010-11-30 | 2011-07-13 | 厦门亚太创新机器有限公司 | Plastic bag continuous rolling production equipment |
| CN206170850U (en) * | 2016-09-27 | 2017-05-17 | 东莞市豪顺精密科技有限公司 | Film blowing and printing all -in -one machine |
| CN108705765A (en) * | 2018-06-06 | 2018-10-26 | 浙江新新包装机械有限公司 | Blown film printing integrative apparatus |
| CN210390106U (en) * | 2019-07-16 | 2020-04-24 | 南通恒鑫新材料有限公司 | Equipment for full-degradable film blowing connection line printing |
-
2020
- 2020-08-28 CN CN202010889692.5A patent/CN112026387A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1903571A (en) * | 2005-07-27 | 2007-01-31 | 小森公司 | Printing press abnormal state display method and apparatus |
| CN102120370A (en) * | 2010-11-30 | 2011-07-13 | 厦门亚太创新机器有限公司 | Plastic bag continuous rolling production equipment |
| CN206170850U (en) * | 2016-09-27 | 2017-05-17 | 东莞市豪顺精密科技有限公司 | Film blowing and printing all -in -one machine |
| CN108705765A (en) * | 2018-06-06 | 2018-10-26 | 浙江新新包装机械有限公司 | Blown film printing integrative apparatus |
| CN210390106U (en) * | 2019-07-16 | 2020-04-24 | 南通恒鑫新材料有限公司 | Equipment for full-degradable film blowing connection line printing |
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Application publication date: 20201204 |