CN111976215A - Automatic control system for film blowing, ink printing and bag making of full-biodegradable environment-friendly bag - Google Patents
Automatic control system for film blowing, ink printing and bag making of full-biodegradable environment-friendly bag Download PDFInfo
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- CN111976215A CN111976215A CN202010888285.2A CN202010888285A CN111976215A CN 111976215 A CN111976215 A CN 111976215A CN 202010888285 A CN202010888285 A CN 202010888285A CN 111976215 A CN111976215 A CN 111976215A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B31—MAKING ARTICLES OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER; WORKING PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B—MAKING CONTAINERS OF PAPER, CARDBOARD OR MATERIAL WORKED IN A MANNER ANALOGOUS TO PAPER
- B31B70/00—Making flexible containers, e.g. envelopes or bags
- B31B70/006—Controlling; Regulating; Measuring; Safety measures
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- Auxiliary Devices For And Details Of Packaging Control (AREA)
Abstract
The invention discloses an automatic control system for blowing film, printing ink and making bags of full-biodegradable environment-friendly bags. The system comprises a complete set of equipment for blowing films, printing ink and manufacturing bags by using full-biodegradable environment-friendly bags, a monitoring system, a control system, a background data service platform and a server; the monitoring system, the control system and the background data service platform are in communication connection with the server. The system can realize the networking of the complete equipment for integrating the film blowing, the ink printing and the bag making of the full-biodegradable environment-friendly bags in the workshops of all factories, realize the remote intelligent monitoring of the production process, realize intelligent factories, save the labor cost and improve the production efficiency of enterprises. In addition, the system realizes the functions of enterprise system management, production statistics, equipment state monitoring and production information management through an enterprise background data service platform, and realizes the intelligent management of enterprises.
Description
Technical Field
The invention relates to the technical field of automatic control of environment-friendly bag making, in particular to an automatic control system for film blowing, ink printing and bag making of a full-biodegradable environment-friendly bag.
Background
Plastic packages and plastic package products have a larger share in the market, and particularly, composite plastic flexible packages are widely applied to the fields of food, medicine, chemical industry and the like, wherein the proportion of the plastic packages is the largest, such as beverage packages, quick-frozen food packages, steamed and cooked food packages, fast food packages and the like, and the plastic packages and the plastic package products bring great convenience to the life of people. With the continuous improvement of equipment level in the flexible packaging industry, various functional requirements are put forward by the market on plastic packaging films, and the plastic packaging composite films with high performance and high technical content become the support products and research and development targets of many enterprises, so that the technical level of the enterprises is improved, the economic benefit is improved, and the market competitiveness is enhanced.
However, the conventional plastic film causes serious white pollution to the environment. The use of bioplastics with biodegradable properties is a necessary trend. Bioplastics are biodegradable to varying degrees, which points the world to a way to produce plastics without relying on petroleum. And the bioplastic has the market advantages of relatively high price advantage, good environmental protection performance, renewable raw materials and the like. The biodegradable plastic has good degradability, the bio-plastic product is still in the germination stage and the development stage, the market has huge growth potential, and the penetration is enhanced to some terminal application fields at present.
The application of degradable plastics to replace the traditional plastic packaging is also more and more emphasized by numerous scholars and scientific research units at home and abroad, and in recent years, the industry of the bio-based materials in China is greatly developed, but compared with the traditional plastic materials, the common biodegradable materials have the defects of higher cost, large processing process difficulty, high equipment requirement, poor heat resistance and the like, so that the large-area popularization and application difficulty is higher, and the degradable plastics are particularly popularized and applied in the daily life aspect, such as garbage bags, express bags and the like.
On the other hand, the environmental protection problem of the film blowing molding adopting the traditional solvent-based ink printing film is increasingly shown, the pollution of the discharge of VOCs to the environment causes that governments at all levels have to take mandatory measures, and the use of the environment-friendly ink is trended. The production and application of the water-based ink are late in China, most of the packaging and printing industries adopt solvent-based ink, and the water-based ink only accounts for about 7% of the whole packaging and printing. The water-based ink is particularly suitable for packaging printing products with strict requirements on sanitary conditions. Since it does not contain volatile organic solvent, it can not only reduce the residual toxicity on the surface of the printed matter, making the cleaning of the printing equipment convenient, but also reduce the fire hazard and hidden trouble caused by static electricity and flammable solvent, so the water-based ink is called as a novel "green" printing material.
At present, an integrated complete equipment for blowing films, printing ink and manufacturing bags of full-biodegradable environment-friendly bags is lacked. And an integrated complete equipment for realizing and automatically controlling the full-biodegradation environment-friendly bag, film blowing, ink printing and bag making is lacked.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an automatic control system for the film blowing, ink printing and bag making of a full-biodegradable environment-friendly bag.
The technical scheme of the invention is as follows:
an automatic control system for film blowing, ink printing and bag making of a full-biodegradable environment-friendly bag comprises: the system comprises complete equipment, a monitoring system, a control system, a background data service platform and a server, wherein the complete equipment is formed by integrally blowing films, printing ink and making bags for full-biodegradable environment-friendly bags;
the monitoring system is used for acquiring the operation parameters of all equipment in the complete equipment for blowing the film, printing the ink and making the bag into the full-biodegradable environment-friendly bag;
the control system is used for controlling the operation parameters of all equipment in the complete equipment for blowing the film, printing the ink and making the bag into the full-biodegradable environment-friendly bag;
the background data service platform comprises a production information management module, an equipment state monitoring module, a production statistical module and a system management module;
the monitoring system, the control system and the background data service platform are in communication connection with the server.
Specifically, the monitoring system comprises monitoring equipment, a communication module and a data transmission module of all equipment in the complete equipment for blowing, printing and making the full-biodegradable environment-friendly bag by ink and water printing.
Specifically, the monitoring equipment comprises a film blowing machine monitoring equipment, a first color printing machine monitoring equipment, a first dryer monitoring equipment, a second color printing machine monitoring equipment, a heat sealing machine monitoring equipment and a winding machine monitoring equipment.
Specifically, the communication module is used for communicating with an industrial control terminal.
Specifically, the data transmission module is configured to transmit the monitored operating parameters of each device to the server.
Specifically, the server is configured to store a standard operation parameter range of each device, determine whether an operation parameter of each device is normal according to the operation parameter of each device transmitted by the monitoring system, send an instruction of device operation error if the operation parameter of each device exceeds the standard operation parameter range, send an operation parameter correction instruction to the device exceeding the standard operation parameter range according to the error instruction, and correct the operation parameter of each device according to the operation parameter correction instruction.
Furthermore, the monitoring system is provided with a plurality of sets of devices which are respectively used for acquiring the operation parameters of each device in the complete biodegradable environment-friendly bag film-blowing ink printing bag-making integrated complete equipment.
Specifically, the production information management module of the background data service platform is used for managing product information and production process information records.
Specifically, the device state monitoring module of the background data service platform is used for displaying the operating parameters of each device.
Specifically, a production statistics module of the background data service platform is used for energy consumption statistics, order statistics and production planning; and the system management module of the background data service platform is used for managing the user authority.
Has the advantages that: full biodegradable recycle bags blown film printing ink printing system bag automatic control system can realize that the networking of the complete sets of equipment is established to full biodegradable recycle bags blown film printing ink printing system bag in each factory workshop, realizes the long-range intelligent control of production process, realizes intelligent mill, practices thrift the human cost, promotes the production efficiency of enterprise. In addition, the system realizes the functions of enterprise system management, production statistics, equipment state monitoring and production information management through an enterprise background data service platform, and realizes the intelligent management of enterprises.
Drawings
FIG. 1 is a schematic structural diagram of an integrated complete equipment for blowing films, printing ink and making bags for a full-biodegradable environment-friendly bag according to the present invention.
FIG. 2 is a schematic structural diagram of an automatic control system for blowing film, printing ink and making bags of the fully biodegradable reusable bag of the present invention.
Detailed Description
The present invention is explained below with reference to specific examples, but the examples are not intended to limit the present invention in any manner.
As shown in fig. 1, an embodiment of the present invention provides an integrated complete equipment for blowing film, printing ink and making bag for a fully biodegradable environmentally friendly bag; it includes: a film blowing machine 11, a corona treatment device 12, a one-color printing machine 13, a first dryer 14, a two-color printing machine 15, a second dryer 16, a heat sealing machine 17 and a winding machine 18; the film blowing machine 11, the corona treatment equipment 12, the color printing machine 13, the first dryer 14, the two-color printing machine 15, the second dryer 16, the heat sealing machine 17 and the winding machine 18 are sequentially connected in sequence. In the specific production process, a raw material for preparing the full-biodegradable environment-friendly bag is subjected to film forming by a film blowing machine 11, then subjected to corona treatment by a corona treatment device 12, printed by a first color printing machine 13, dried by a first drying machine 14, printed by a second color printing machine 15 and dried by a second drying machine 16, and then sequentially fed into a heat sealing machine 17 and a winding machine 18 for heat sealing and winding to obtain the full-biodegradable environment-friendly bag. Specifically, the preparation raw material of the full-biodegradable reusable bag is selected from one or more of polylactic acid, polyhydroxyalkanoate and polyhydroxybutyrate. Further, the complete equipment for film blowing, ink printing and bag making integration of the full-biodegradable environment-friendly bag is also provided with a raw material storage device 21 and a dryer 22; the preparation raw materials of the full-biodegradable environment-friendly bag are firstly stored in a raw material storage device 21; during production, the raw materials are dried by the dryer 22 and then enter the film blowing machine 11 for film blowing. Specifically, the complete biodegradable environment-friendly bag film-blowing ink-and-water printing bag-making integrated complete equipment further comprises a first ink-and-water storage device 23 and a second ink-and-water storage device 24; the first ink storage device 23 and the second ink storage device 24 are connected to the one-color printer 13 and the two-color printer 15, respectively, and are used for supplying ink to the one-color printer 13 and the two-color printer 15. The full-biodegradable environment-friendly bag film blowing ink printing bag making integrated complete equipment further comprises film blowing machine monitoring equipment, one-color printing machine monitoring equipment, first drying machine monitoring equipment, two-color printing machine monitoring equipment, second drying machine monitoring equipment, heat sealing machine monitoring equipment and winding machine monitoring equipment. Inflation film manufacturing machine supervisory equipment, one color printing machine supervisory equipment, first drying-machine supervisory equipment, two color printing machine supervisory equipment, second drying-machine supervisory equipment, heat-sealing machine supervisory equipment and rolling machine supervisory equipment be used for monitoring inflation film manufacturing machine, corona treatment equipment, one color printing machine, first drying-machine, two color printing machine, second drying-machine, heat-sealing machine and the operational parameter of rolling machine respectively. The inflation film manufacturing machine monitoring equipment, the first color printing machine monitoring equipment, the first drying machine monitoring equipment, the second color printing machine monitoring equipment, the heat sealing machine monitoring equipment and the winding machine monitoring equipment are respectively in communication connection with the electric cabinet. The communication connection refers to the communication connection by adopting TCP/IP.
As shown in fig. 2, an embodiment of the present invention provides an automatic control system for blowing film, printing ink and making bag of a fully biodegradable reusable bag, comprising: the complete equipment 200, the monitoring system 300, the control system 400, the background data service platform 500 and the server 100 are integrated by the full-biodegradable environment-friendly bag film-blowing ink-printing bag-making integrated complete equipment;
the monitoring system 300 is used for acquiring the operation parameters of all equipment in the complete equipment for blowing films, printing ink and making bags of the full-biodegradable environment-friendly bags; the control system 400 is used for controlling the operation parameters of all equipment in the complete biodegradable environment-friendly bag film-blowing ink printing bag-making integrated complete equipment; the background data service platform 500 comprises a production information management module 501, an equipment state monitoring module 502, a production statistics module 503 and a system management module 504;
the monitoring system 300, the control system 400 and the background data service platform 500 are in communication connection with the server. The control system 400 is in communication connection with the complete equipment 200 for blowing films, printing ink and making bags for the full-biodegradable environment-friendly bags.
The monitoring system 300 comprises monitoring equipment 301, a communication module 302 and a data transmission module 303 of all equipment in the complete equipment for blowing films, printing ink and making bags of the full-biodegradable environment-friendly bags.
Specifically, the monitoring equipment comprises a film blowing machine monitoring equipment, a first color printing machine monitoring equipment, a first dryer monitoring equipment, a second color printing machine monitoring equipment, a heat sealing machine monitoring equipment and a winding machine monitoring equipment. Each monitoring device is arranged at a position corresponding to each device and used for acquiring the operating parameters of each monitoring device.
The communication module 302 is used for communicating with an industrial control terminal. The data transmission module 303 is configured to transmit the monitored operation parameters of each device to the server 100. The server 100 stores data transmitted by the operation parameters of the respective devices. The server 100 is configured to store a standard operating parameter range of each device, determine whether an operating parameter of each device is normal according to the operating parameter of each device transmitted by the monitoring system, send an instruction of device operation error if the operating parameter of each device exceeds the standard operating parameter range, send an operating parameter correction instruction to the device exceeding the standard operating parameter range according to the error instruction, and correct the operating parameter of each device according to the operating parameter correction instruction.
Further, the monitoring system 300 is provided with a plurality of sets, which are respectively used for obtaining the operation parameters of each device in the complete equipment 200 for the film blowing, the ink printing and the bag making of the fully biodegradable recycle bags.
The production information management module 501 of the background data service platform 500 is used for managing product information and production process information records. The device status monitoring module 502 is used for displaying the operation parameters of each device. The production statistics module 503 is used for energy consumption statistics, order statistics and production planning; the system management module 504 is used for managing user rights.
Claims (10)
1. The utility model provides a full biodegradable environmental protection bag blown film printing ink printing system of controlling of making bags which characterized in that includes: the system comprises complete equipment, a monitoring system, a control system, a background data service platform and a server, wherein the complete equipment is formed by integrally blowing films, printing ink and making bags for full-biodegradable environment-friendly bags;
the monitoring system is used for acquiring the operation parameters of all equipment in the complete equipment for blowing the film, printing the ink and making the bag into the full-biodegradable environment-friendly bag;
the control system is used for controlling the operation parameters of all equipment in the complete equipment for blowing the film, printing the ink and making the bag into the full-biodegradable environment-friendly bag;
the background data service platform comprises a production information management module, an equipment state monitoring module, a production statistical module and a system management module;
the monitoring system, the control system and the background data service platform are in communication connection with the server.
2. The automatic control system for the blowing, printing and bag-making of the full-biodegradable reusable bag according to claim 1, wherein the monitoring system comprises a monitoring device, a communication module and a data transmission module of each device in the complete equipment for the blowing, printing and bag-making of the full-biodegradable reusable bag.
3. The automatic control system for film blowing, ink printing and bag making of a full-biodegradable reusable bag according to claim 2, wherein said monitoring devices comprise a film blowing machine monitoring device, a one-color printing machine monitoring device, a first dryer monitoring device, a two-color printing machine monitoring device, a second dryer monitoring device, a heat sealing machine monitoring device and a winding machine monitoring device.
4. The automatic control system for blowing films, printing ink and making bags of full-biodegradable reusable bags according to claim 2, wherein the communication module is used for communicating with an industrial control terminal.
5. The automatic control system for blowing film, printing ink and making bag of full-biodegradable environmental protection bag according to claim 2, wherein the data transmission module is used for transmitting the monitored operation parameters of each device to the server.
6. The automatic control system for blowing, printing and bag making of the full-biodegradable reusable bag according to claim 1, wherein the server is configured to store a standard operating parameter range of each device and determine whether the operating parameters of each device are normal according to the operating parameters of each device transmitted by the monitoring system, if the operating parameters of each device exceed the standard operating parameter range, send an instruction of device operation error, and send an operating parameter correction instruction to the control system for the device exceeding the standard operating parameter range according to the error instruction, and the control system corrects the operating parameters of each device according to the operating parameter correction instruction.
7. The automatic control system for the film-blowing, ink-printing and bag-making of the fully biodegradable reusable bag as claimed in claim 1, wherein the monitoring system is provided with a plurality of sets for obtaining the operation parameters of each device in the integrated complete equipment for the film-blowing, ink-printing and bag-making of the fully biodegradable reusable bag.
8. The automatic control system for blowing film, printing ink and making bag of full-biodegradable reusable bag as claimed in claim 1, wherein the production information management module of the background data service platform is used for management of product information and production process information record.
9. The automatic control system for blowing, printing and bag making of the full-biodegradable environmental protection bag according to claim 1, wherein an equipment state monitoring module of the background data service platform is used for displaying operation parameters of each equipment.
10. The automatic control system for the blown film, ink printing and bag making of the full-biodegradable environmental protection bag according to claim 1, wherein a production statistics module of a background data service platform is used for energy consumption statistics, order statistics and production planning; and the system management module of the background data service platform is used for managing the user authority.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010888285.2A CN111976215A (en) | 2020-08-28 | 2020-08-28 | Automatic control system for film blowing, ink printing and bag making of full-biodegradable environment-friendly bag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010888285.2A CN111976215A (en) | 2020-08-28 | 2020-08-28 | Automatic control system for film blowing, ink printing and bag making of full-biodegradable environment-friendly bag |
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| CN111976215A true CN111976215A (en) | 2020-11-24 |
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| CN202010888285.2A Pending CN111976215A (en) | 2020-08-28 | 2020-08-28 | Automatic control system for film blowing, ink printing and bag making of full-biodegradable environment-friendly bag |
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Cited By (1)
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Application publication date: 20201124 |