CN110116563A - A kind of production technology of novel environment friendly packaging film - Google Patents
A kind of production technology of novel environment friendly packaging film Download PDFInfo
- Publication number
- CN110116563A CN110116563A CN201811434459.7A CN201811434459A CN110116563A CN 110116563 A CN110116563 A CN 110116563A CN 201811434459 A CN201811434459 A CN 201811434459A CN 110116563 A CN110116563 A CN 110116563A
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- China
- Prior art keywords
- control
- film
- roll
- area
- printing
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M1/00—Inking and printing with a printer's forme
- B41M1/10—Intaglio printing ; Gravure printing
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0018—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using ink-fixing material, e.g. mordant, precipitating agent, after printing, e.g. by ink-jet printing, coating or spraying
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M7/00—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock
- B41M7/0027—After-treatment of prints, e.g. heating, irradiating, setting of the ink, protection of the printed stock using protective coatings or layers by lamination or by fusion of the coatings or layers
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/03—Printing inks characterised by features other than the chemical nature of the binder
- C09D11/033—Printing inks characterised by features other than the chemical nature of the binder characterised by the solvent
-
- C—CHEMISTRY; METALLURGY
- C09—DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
- C09D—COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
- C09D11/00—Inks
- C09D11/02—Printing inks
- C09D11/10—Printing inks based on artificial resins
- C09D11/102—Printing inks based on artificial resins containing macromolecular compounds obtained by reactions other than those only involving unsaturated carbon-to-carbon bonds
Abstract
A kind of production technology of novel environment friendly packaging film, (1) first matches water-based ink;(2) gravure plating is carried out before printing, control the depth of ink cell, (3) print steps, the proportion of its printed liquid are as follows: the use of liquid material is aqueous, environmental protective ink: dehydrated alcohol: tap water, control printing oven temperature is at 70-80 DEG C, two sections of oven temperatures, into air draft blast velocity control in 20m/s or more, are controlled into exhaust air rate in >=6000m at 75-85 DEG C3/h;(4) composite steps: the film after printing is placed on the first let off roll, and the film coating aqueous binder or adhesive for solvent-free use on the first let off roll dry moisture to be bonded, then through drying tunnel, is bonded with the second let off roll;The temperature control of drying tunnel drying in 65 DEG C of an area, 85 DEG C of 2nd area, 90 DEG C of 3rd area, into air draft blast velocity control in >=20m/S;Or it is bonded using adhesive for solvent-free use.The beneficial effects of the invention are as follows friendly environment, low-residual, free from extraneous odour;It is applied widely.
Description
Technical field
The present invention relates to the production technology of intaglio printing packaging film, especially a kind of production work suitable for environment-protective packaging film
Skill.
Background technique
In recent years, thus the increasingly concern food-safe with people, food service industry improve a series of detection
Standard, food relevant industries also accordingly promote standard, and food packing industry corresponding requirements increase detection project.China national standard GB/
T10004-2008 " it is compound to be packed for composite plastic film, bag dry laminating, extrusion " regulation, dissolvent residual total amount must not exceed
5mg/ ㎡, benzene kind solvent must not detect (detection is limited to 0.01mg/ ㎡).Food contact material resin should meet GB
4806.6-2016, the material that food flexible packing industry uses especially fluent material is due to much needing to use certain dilution molten
Agent has micro residual not volatilize completely after the completion of production, these diluents have certain smell, are in client's use
Guarantee that product is not influenced oneself sales volume, prestige by consumer " disliking and avoiding ", just may require that packaging industry eliminates this smell.
And as food packaging industry, the unavoidable material that peculiar smell is easy to produce using these in process of production,
When being influenced uncontrollable when process control micro- deviation a bit or sometimes by extraneous factor, it is exceeded to generate dissolvent residual,
And then peculiar smell is generated, it is directly to damage to family quality, is even more to cause economic loss to enterprise.It is readily apparent that control
Make dissolvent residual, so that it may Peculiar Smell is largely controlled, and in control dissolvent residual generally all from certainly in industry
Production process of body such as speed of production, temperature etc. is set about, or is improved by improving that environment of production, these methods have centainly
Effect, but do not have basic effect, and there is also reduce production efficiency or due to using high temperature due to changing production technology
Degree and other quality problems such as deformation of products, improve that environmental input is at high cost, and effect is also not obvious.
Summary of the invention
The object of the present invention is to provide a kind of low-residual, free from extraneous odour and the relatively simple novel environment friendly packaging films of processing technology
Production technology.
The technical scheme is that a kind of production technology of novel environment friendly packaging film, it is characterised in that: (1) first match
Water-based ink;40% waterborne polyurethane resin, the organic pigment of 20-30%, 5-10% dehydrated alcohol, 1-2% aqueous promoter are selected,
20-30% ionized water;
(2) carry out gravure plating before printing, control the depth of ink cell, control ink cell depth in 85 lines/inch-100 line/inch,
23-28um is deep;
(3) print steps, the proportion of printed liquid are as follows: the use ratio (weight ratio) of liquid material is aqueous, environmental protective ink: nothing
Water-ethanol: tap water=1:0.5-0.9:0.6-0.8, control printing oven temperature is at 70-80 DEG C, and two sections of oven temperatures are in 75-85
DEG C, into air draft blast velocity control in 20m/s or more, control into exhaust air rate in >=6000m3/h;
(4) composite steps: the film after printing is placed on the first let off roll, and the film on the first let off roll is coated with aqueous binder
It is bonded, then dries moisture through drying tunnel, bonded with the second let off roll (the generally materials such as VMCPP film, PE film);Drying tunnel
The temperature control of drying in 65 DEG C of an area, 85 DEG C of 2nd area, 90 DEG C of 3rd area, into air draft blast velocity control in >=20m/S;Or
Film coating on one let off roll is bonded using adhesive for solvent-free use.
The weight ratio proportion of adhesive for solvent-free use described further is Isocyanate prepolymers body: hydroxyl polyurethane chemical combination
Object=100:75-80.
Aqueous promoter described further is BYK auxiliary agent.
The beneficial effects of the invention are as follows friendly environment, low-residual, free from extraneous odour;It is applied widely;Using water-based ink work
After skill, dissolvent residual detected value is below 0.5mg/ ㎡, and comparison solvent-based ink technique is very big after two sections of baking ovens are heated at high temperature
Degree reduces dissolvent residual ratio, and smell significantly reduces.It is printed using water-based ink, is printed compared with traditional solvent-based ink
Brush, VOC emission are greatly reduced, and alleviate environmental improvement pressure.
Detailed description of the invention
Fig. 1 is the structural schematic diagram for the environment-protective packaging film that present invention process processes.
Specific embodiment
Embodiment is described in detail,
Embodiment 1,
A kind of production technology of novel environment friendly packaging film, (1) first matches water-based ink;Select 40% waterborne polyurethane resin, 30%
Organic pigment, 5% dehydrated alcohol, 1% aqueous promoter, 24% ionized water;
(2) gravure plating is carried out before printing, controls the depth of ink cell, controls ink cell depth in 85 lines/inch, 23um depth;(3)
Print steps, the proportion of printed liquid are as follows: the use ratio (weight ratio) of liquid material is aqueous, environmental protective ink: dehydrated alcohol:
Tap water=1:0.5:0.6, control printing oven temperature first segment is at 70 DEG C, and two sections of oven temperatures are at 75 DEG C, into air draft wind speed
Control is controlled into exhaust air rate in >=6000m in 20m/s or more3/h;(4) composite steps: the film after printing is placed on first and unreels
On roller, the film on the first let off roll is coated with aqueous binder, then dries moisture through drying tunnel, with the second let off roll (generally VMCPP
The materials such as film, PE film) it is bonded;The temperature of drying tunnel drying controls in 65 DEG C of an area, 85 DEG C of 2nd area, 90 DEG C of 3rd area, into row
The blast velocity control of wind is in 20m/S.
The structure of the environment-protective packaging film processed described in present invention process is: from top to bottom successively are as follows: printing layer 1, ink
Layer 2, glue layer 3, hot sealing layer 4(refer to Fig. 1).
Embodiment 2,
A kind of production technology of novel environment friendly packaging film, (1) first matches water-based ink;Select 40% waterborne polyurethane resin, 20%
Organic pigment, 10% dehydrated alcohol, 1% aqueous promoter, 29% ionized water;(2) gravure plating is carried out before printing, controls ink cell
Depth controls ink cell depth in 90 lines/inch, 24um depth;(3) print steps, the proportion of printed liquid are as follows: liquid material
Use ratio (weight ratio) is aqueous, environmental protective ink: dehydrated alcohol: tap water=1:06:0.7, control printing oven temperature the
One section at 75 DEG C, two sections of oven temperatures are at 80 DEG C, into air draft blast velocity control in 25m/s or more, into exhaust air rate control >=
6000m3/h;(4) composite steps: the film after printing is placed on the first let off roll, and it is viscous that the film on the first let off roll applies fabric aqueous
Mixture, then moisture is dried through drying tunnel, it is bonded with the second let off roll (the generally materials such as VMCPP film, PE film);Drying tunnel drying
Temperature control in 65 DEG C of an area, 85 DEG C of 2nd area, 90 DEG C of 3rd area, into air draft blast velocity control in >=20m/S.
Embodiment 3,
A kind of production technology of novel environment friendly packaging film, (1) first matches water-based ink;Select 40% waterborne polyurethane resin, 20%
Organic pigment, 8% dehydrated alcohol, 2% aqueous promoter, 30% ionized water;(2) gravure plating is carried out before printing, controls the depth of ink cell
Degree, for control ink cell depth in 95 lines/inch, 27um is deep;(3) print steps, the proportion of printed liquid are as follows: the use of liquid material
Ratio (weight ratio) be aqueous, environmental protective ink: dehydrated alcohol: tap water=1:0.9:0.7, control printing oven temperature at 80 DEG C,
Two sections of oven temperatures, into air draft blast velocity control in 24m/s, are controlled into exhaust air rate in >=6000m at 85 DEG C3/h;(4) compound step
Rapid: the film after printing is placed on the first let off roll, and film on the first let off roll coating adhesive for solvent-free use is bonded,
(the weight ratio proportion of adhesive for solvent-free use is Isocyanate prepolymers body: hydroxyl polyurethane compound=100:75) dries through drying tunnel again
Solid carbon dioxide point, is bonded with the second let off roll (the generally materials such as VMCPP film, PE film);The temperature of drying tunnel drying is controlled one
65 DEG C of area, 85 DEG C of 2nd area, 90 DEG C of 3rd area, into air draft blast velocity control in >=20m/S.
Embodiment 4,
A kind of production technology of novel environment friendly packaging film, (1) first matches water-based ink;Select 40% waterborne polyurethane resin, 25%
Organic pigment, 5% dehydrated alcohol, 2% aqueous promoter, 28% ionized water;
(2) gravure plating is carried out before printing, controls the depth of ink cell, and for control ink cell depth in 100 lines/inch, 26um is deep;(3)
Print steps, the proportion of printed liquid are as follows: the use ratio (weight ratio) of liquid material is aqueous, environmental protective ink: dehydrated alcohol:
Tap water=1:0.8:0.7, at 70 DEG C, two sections of oven temperatures exist at 85 DEG C into air draft blast velocity control control printing oven temperature
25m/s is controlled into exhaust air rate in >=6000m3/h;(4) composite steps: the film after printing is placed on the first let off roll, and first
Film on let off roll is coated with adhesive for solvent-free use to be bonded, and (the weight ratio proportion of adhesive for solvent-free use is that isocyanates is pre-
Aggressiveness: hydroxyl polyurethane compound=100:80) moisture is dried through drying tunnel again, with the second let off roll (generally VMCPP film, PE
The materials such as film) it is bonded;The temperature of drying tunnel drying controls in 65 DEG C of an area, 85 DEG C of 2nd area, 90 DEG C of 3rd area, into the wind of air draft
Speed control is in >=20m/S.
The above embodiments are merely examples for clarifying the description, and does not limit the embodiments.For institute
For the those of ordinary skill in category field, other various forms of variations or change can also be made on the basis of the above description
It is dynamic.There is no necessity and possibility to exhaust all the enbodiments, and obvious variation extended from this or change
It moves within still in the protection scope of the invention.
Claims (3)
1. a kind of production technology of novel environment friendly packaging film, it is characterised in that: (1) first match water-based ink;It selects 40% aqueous poly-
Urethane resin, the organic pigment of 20-30%, 5-10% dehydrated alcohol, 1-2% aqueous promoter, 20-30% ionized water;
(2) carry out gravure plating before printing, control the depth of ink cell, control ink cell depth in 85 lines/inch-100 line/inch,
23-28um is deep;
(3) print steps, the proportion of printed liquid are as follows: the use ratio of liquid material is aqueous, environmental protective ink: nothing by weight
Water-ethanol: tap water=1:0.5-0.9:0.6-0.8, control printing oven temperature is at 70-80 DEG C, and two sections of oven temperatures are in 75-85
DEG C, into air draft blast velocity control in 20m/s or more, control into exhaust air rate in >=6000m3/h;
(4) composite steps: the film after printing is placed on the first let off roll, film on the first let off roll coating aqueous binder or
Adhesive for solvent-free use dries moisture to be bonded, then through drying tunnel, is bonded with the second let off roll;The temperature control of drying tunnel drying
65 DEG C of mono- area Zhi, 85 DEG C of 2nd area, 90 DEG C of 3rd area, into air draft blast velocity control in >=20m/S.
2. a kind of production technology of novel environment friendly packaging film as described in claim 1, it is characterised in that: nothing described further
The weight ratio proportion of solvent cement is Isocyanate prepolymers body: hydroxyl polyurethane compound=100:75-80.
3. a kind of production technology of novel environment friendly packaging film as described in claim 1, it is characterised in that: water described further
Property auxiliary agent be BYK auxiliary agent.
Priority Applications (1)
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CN201811434459.7A CN110116563A (en) | 2018-11-28 | 2018-11-28 | A kind of production technology of novel environment friendly packaging film |
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CN201811434459.7A CN110116563A (en) | 2018-11-28 | 2018-11-28 | A kind of production technology of novel environment friendly packaging film |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112706532A (en) * | 2020-12-29 | 2021-04-27 | 东莞市正新包装制品有限公司 | Water-based ink printing method of shrink film and shrink film |
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Application publication date: 20190813 |