CN112026010A - Installation of modularized pulping filling station and pulping method - Google Patents
Installation of modularized pulping filling station and pulping method Download PDFInfo
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- CN112026010A CN112026010A CN202010741900.7A CN202010741900A CN112026010A CN 112026010 A CN112026010 A CN 112026010A CN 202010741900 A CN202010741900 A CN 202010741900A CN 112026010 A CN112026010 A CN 112026010A
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- 238000004537 pulping Methods 0.000 title claims abstract description 115
- 238000000034 method Methods 0.000 title claims abstract description 29
- 238000009434 installation Methods 0.000 title claims abstract description 17
- 238000003756 stirring Methods 0.000 claims abstract description 55
- 239000000843 powder Substances 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 42
- 239000000428 dust Substances 0.000 claims description 21
- 239000002002 slurry Substances 0.000 claims description 12
- 238000007789 sealing Methods 0.000 claims description 8
- 230000009471 action Effects 0.000 claims description 5
- 238000012544 monitoring process Methods 0.000 claims description 5
- 239000007788 liquid Substances 0.000 claims description 4
- 230000007704 transition Effects 0.000 abstract description 9
- 230000008569 process Effects 0.000 abstract description 5
- 230000008901 benefit Effects 0.000 abstract description 4
- 238000012423 maintenance Methods 0.000 abstract description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 3
- 238000011900 installation process Methods 0.000 abstract description 2
- 239000000203 mixture Substances 0.000 abstract description 2
- 238000010586 diagram Methods 0.000 description 5
- 238000002156 mixing Methods 0.000 description 5
- 238000003860 storage Methods 0.000 description 5
- 239000004615 ingredient Substances 0.000 description 4
- 239000004744 fabric Substances 0.000 description 3
- 238000009826 distribution Methods 0.000 description 2
- 230000005484 gravity Effects 0.000 description 2
- 230000010354 integration Effects 0.000 description 2
- 238000007792 addition Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000004568 cement Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005429 filling process Methods 0.000 description 1
- 239000010881 fly ash Substances 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000004078 waterproofing Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C9/00—General arrangement or layout of plant
- B28C9/02—General arrangement or layout of plant for producing mixtures of clay or cement with other materials
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/003—Methods for mixing
- B28C5/006—Methods for mixing involving mechanical aspects
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0404—Proportioning
- B28C7/0418—Proportioning control systems therefor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/0422—Weighing predetermined amounts of ingredients, e.g. for consecutive delivery
- B28C7/044—Weighing mechanisms specially adapted therefor; Weighing containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/067—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of stationary hoppers, chambers or bins from which the material is fed gravitationally, e.g. having agitating means therein
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21F—SAFETY DEVICES, TRANSPORT, FILLING-UP, RESCUE, VENTILATION, OR DRAINING IN OR OF MINES OR TUNNELS
- E21F15/00—Methods or devices for placing filling-up materials in underground workings
- E21F15/08—Filling-up hydraulically or pneumatically
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- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mining & Mineral Resources (AREA)
- Life Sciences & Earth Sciences (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Geology (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Automation & Control Theory (AREA)
- Basic Packing Technique (AREA)
Abstract
The invention provides an installation and pulping method of a modularized pulping filling station, relates to the technical field of overall arrangement of equipment for manufacturing a mixture, and solves the technical problems of complex transition process, large occupied area and insufficient proportioning precision of a pulping station. The pulping and filling station consists of a quantitative feeding module, a stirring pulping module, a filling pipeline module and an electric control system, the installation process of the pulping and filling station is simplified, particularly, the powder bin and the rotor scale are fixedly installed, the stirring pulping module can be integrally and conveniently installed below the quantitative feeding module, and the filling pipeline module and the electric control system can be arranged on the ground; the pulping filling station can also be provided with a plurality of quantitative feeding modules to finish the proportioning pulping of the mixed materials. The pulping proportioning precision of the filling station is improved, automatic continuous pulping can be realized, and the material and the pulp flow along the vertical direction, so the failure rate is low. In addition, the method also has the advantages of convenient transition of the filling station, stable pulping precision, small maintenance amount and the like.
Description
Technical Field
The invention relates to the technical field of overall arrangement of equipment for manufacturing a mixture, in particular to an installation and pulping method of a modular pulping filling station.
Background
With the development of the filling process, new requirements are provided for the pulping continuity, the pulping capacity, the pulping proportioning accuracy and the operability of the pulping filling station. The existing integrated pulping station or high-efficiency pulping machine is changed from the traditional concrete batching station, has larger floor area and more unnecessary supporting platforms and supports, thereby greatly increasing the civil engineering investment and the maintenance cost. In addition, the problems of uneven material proportioning, unstable slurry quality, high requirements on slurry for mine filling, grouting waterproofing and the like exist, and more hidden dangers are caused by material proportioning errors.
The traditional concrete batching plant mostly adopts a spiral scale metering mode or a bucket metering mode for powder materials (such as cement, fly ash, cementing powder and the like); the spiral scale process arrangement mostly adopts two-stage spiral conveyors (a first-stage feeding spiral and a second-stage metering spiral), and the structure has larger floor area and needs to be supported by a larger platform; meanwhile, the feeding of a batching station is not smooth easily due to the small spiral feeding port, the blockage is prevented by manually knocking the bottom of a powder storage bin or arranging an air cannon, a vibrating motor and the like, and the metering precision of the powder storage bin is difficult to ensure within 3 percent. The bucket type metering mode adopts a screw conveyor for feeding, the suspended metering hopper intermittently meters and discharges materials, the supporting platform and the nonstandard support are more, the occupied area is larger, and the problem caused by the blockage of a screw discharging opening is also existed. In addition, along with the change of slurrying demand, slurrying filling station often needs the transition, and at the transition in-process, the dismouting time that more supporting platform and support occupy is more, and measuring equipment is difficult to keep original precision at the dismouting in-process in addition. Therefore, the installation of the existing pulping filling station and the pulping method are further improved.
Disclosure of Invention
In order to solve the technical problems of complex transition process, large floor area and insufficient proportioning precision of a pulping station, the invention provides an installation and pulping method of a modular pulping filling station, and the specific technical scheme is as follows.
A method for installing a modular pulping and filling station comprises the following steps:
step 3, firstly installing an annular metering balance and a support part of the quantitative feeding module, and then installing the upper half part of the powder bin;
step 5, installing an electric control system, wherein the charge level indicator and the dust collector are respectively connected with the electric control system, and the pressure transmitter, the flowmeter and the concentration meter are respectively connected with the electric control system;
and 6, after the modularized pulping and filling station is installed, debugging the quantitative feeding module, the stirring pulping module and the filling pipeline module to work cooperatively through the electric control system.
Preferably, the dosing modules are provided with a plurality of rotor scale discharge ports, the rotor scale discharge ports of the dosing modules are kept at the same height, and the dosing modules adjacent to the stirring pulping module are connected through a conveyor.
Preferably, the quantitative feeding modules are determined according to the types of materials required by pulping, and the quantitative feeding module with larger consumption of the pulping materials is closer to the stirring pulping module; the upper half capacity of the powder bin of each dosing module is determined according to the material proportion.
A pulping method of a modular pulping filling station is provided, the modular pulping filling station is obtained by installation by using the installation method of the modular pulping filling station, and the pulping step comprises the following steps:
step a, determining the proportion of pulping materials, and controlling the feeding of a plurality of quantitative feeding modules by an electric control system;
b, opening a sealing gate valve with an opening at the lower part when the quantitative feeding module supplies materials, enabling the materials to fall into a rotary feeder of the rotor scale from the powder bin, conveying the materials into an annular metering balance by the rotary feeder, enabling the materials to fall into a powerful stirring cylinder of the stirring and pulping module through a discharge hole of the rotor scale after the annular metering balance measures the weight, or conveying the materials to the powerful stirring cylinder through a conveyor;
c, the electric control system controls a strong stirring cylinder of the stirring pulping module to work, the liquid level in the strong stirring cylinder keeps a stable height, and the stirred slurry flows into the pipeline filling module under the action of self weight;
d, the electric control system controls the pipeline filling module to work, slurry is conveyed along the filling pipeline, and meanwhile the pressure transmitter, the flowmeter and the concentration meter feed back monitoring data to the electric control system;
and e, continuously adjusting the total amount of the materials conveyed by the quantitative feeding module, the stirring efficiency of the stirring pulping module and the pipeline pressure of the pipeline filling module by the electric control system.
The installation and pulping method of the modularized pulping filling station provided by the invention has the beneficial effects that:
(1) according to the pulping filling station, all parts are modularized, particularly, a quantitative feeding module is provided with a rotor scale through an original bracket of a powder bin so as to complete quantitative batching, and the assembly is facilitated through modularized integration; the quantitative feeding module and the stirring pulping module can be directly installed and fixed, so that the assembly and disassembly in a transition are convenient; the prepared slurry automatically enters the filling pipeline module under the action of self gravity, so that the whole structure combination is more compact, and the electric control system can uniformly control all the pulping modules, thereby conveniently realizing automatic control.
(2) The pulping filling station has the advantages that no supporting platform is additionally arranged in the installation process, so that the installation engineering amount is small, the maintenance cost is reduced, the proportioning of various materials can be realized by the plurality of quantitative feeding modules, the distribution of various bins is not interfered with each other, and the conveying among the ingredients of the bins is completed by the conveyor, so that the precision can be ensured; the whole dosing module is dismounted and moved in the transition process, so that the original precision can be kept, and the re-debugging is avoided.
(3) The pulping method has the advantages of good continuity, strong pulping capacity, high pulping proportioning accuracy, good operability and the like, and the method is more accurate in metering and proportioning, free of blockage and more stable in pulping proportioning quality; in addition, the whole filling station has higher automation degree and smaller system maintenance.
Drawings
FIG. 1 is a schematic diagram of a modular slurrying filling station configuration;
FIG. 2 is a schematic structural diagram of a double-silo modular pulping filling station;
FIG. 3 is a schematic structural diagram of a three-bin modular pulping filling station;
FIG. 4 is a schematic structural diagram of a multi-silo modular pulping filling station;
FIG. 5 is a schematic view of a dosing module;
FIG. 6 is a schematic view of a stirring pulping module;
FIG. 7 is a schematic view of a part of the construction of a filling line module;
FIG. 8 is a schematic diagram of a portion of an electronic control system;
FIG. 9 is a schematic view of a conveyor configuration;
FIG. 10 is a control schematic of the electronic control system;
in the figure: 1-a quantitative feeding module, 2-a stirring and pulping module, 3-a filling pipeline module, 4-an electric control system, 5-a powder bin, 6-a rotor scale, 7-a discharge port of the rotor scale, 8-a cloth bag, 9-supporting legs, 10-a powerful stirring cylinder, 11-a collecting hopper and 12-a conveyor.
Detailed Description
The installation of the modular pulping filling station and the pulping method according to the present invention will be described with reference to fig. 1 to 10.
Example 1
A modularized pulping and filling station mounting method, wherein the modularized pulping and filling station is composed of a quantitative feeding module, a stirring pulping module, a filling pipeline module and an electric control system, the structure of the pulping and filling station is simplified, all modules are respectively integrated into a whole, the quantitative feeding module is provided with a rotor scale through the original bracket of a powder bin so as to finish quantitative batching, and the installation is facilitated through the modularized integration; the quantitative feeding module and the stirring pulping module can be directly installed and fixed, so that transition is convenient; the prepared slurry automatically enters the filling pipeline module under the action of self gravity, so that the whole structure combination is more compact, and the electric control system can uniformly control all the pulping modules, thereby conveniently realizing automatic control. The installation comprises the following specific steps:
And 2, assembling a quantitative feeding module, fixedly installing a rotor scale below the powder bin, specifically, fixedly connecting a feeder of the rotor scale with an outlet of the powder bin through a sealing gate valve, and fixedly connecting an annular metering balance of the rotor scale with a supporting leg of the powder bin.
When the quantitative feeding module is provided with a plurality of quantitative feeding modules, the rotor scale discharge ports of the quantitative feeding modules are kept to be equal in height, and the quantitative feeding modules adjacent to the stirring pulping module are adjacent to each other through the conveyor. The quantity of the quantitative feeding modules is determined according to the type of materials required by pulping; the upper half capacity of the powder bin of each dosing module is determined according to the material proportion.
And 3, firstly installing the annular metering balance and the support part of the quantitative feeding module, and then installing the upper half part of the powder bin. The annular metering scale and the support are fixed together, and the rotor scale structure and the rotor scale can be fixedly connected together, so that the assembly and disassembly are convenient; the upper half part of the powder bin is a bin body structure of the powder bin, and the bin body structure is fixedly connected with the sealing gate valve and the rotary feeder through bolt flanges.
And 4, arranging a charge level indicator and a dust collector at the top of the powder bin, and arranging a pressure transmitter, a flowmeter and a concentration meter on a filling pipeline of the filling pipeline module.
And 5, installing an electric control system, wherein the charge level indicator and the dust collector are respectively connected with the electric control system, and the pressure transmitter, the flowmeter and the concentration meter are respectively connected with the electric control system. The dust collector can drive dust-containing gas to enter a dust chamber in the dust collector through the dust collection fan, air becomes clean after passing through the filter bag and is discharged by the dust collection fan, dust is prevented from being adsorbed on the outer surface of the filter bag, then high-pressure gas is blown into the filter bag under the control of the pulse valve, and the dust is shaken off and enters the collection hopper. The pressure transmitter, the flowmeter and the concentration meter can monitor the working state of the filling pipeline.
And 6, after the modularized pulping and filling station is installed, debugging the quantitative feeding module, the stirring pulping module and the filling pipeline module to work cooperatively through the electric control system.
The modularized pulping filling station is obtained after installation, wherein the quantitative feeding module comprises a powder bin and a rotor scale, more than 3 quantitative feeding modules can be arranged, only 1 quantitative feeding module is directly and fixedly connected with the stirring pulping module, the stirring pulping module is also connected with a conveyer, the conveyer conveys the ingredients of other quantitative feeding modules to a feeding hole, and the ingredients are sequentially connected in series through at least one conveyer according to the amount of the ingredients; in particular to a discharge port of a rotor scale of other quantitative feeding modules is connected with an inlet of a conveyor. The proportioning of various materials can be realized by arranging more than 2 quantitative feeding modules, the distribution of each storage bin is not interfered with each other, and the conveying of the proportioning of each storage bin is completed through a conveyor, so that the precision can be ensured; the whole dosing module is dismounted and moved in the transition process, so that the original precision can be kept, and the re-debugging is avoided.
The powder bin can be of a flange bolt split fixed structure, the height and the volume of the powder bin can be adjusted accordingly, the rotor scale is fixedly installed below the powder bin, the feeder of the rotor scale is fixedly connected with an outlet of the powder bin through a sealing gate valve, and the annular metering scale of the rotor scale is fixedly connected with supporting legs of the powder bin. The stirring pulping module is integrally installed below the quantitative feeding module, an outer support of the stirring pulping module and a support leg support of the powder bin can be directly and fixedly connected, and slurry stirred by a powerful stirring cylinder of the stirring pulping module flows downwards into the trailer pump. The trailer pump pumps the slurry into a fill pipe module, which is made up of connected fill pipes, which may include surface fill pipes and downhole fill pipes, for mine filling. The electric control system can control the work of the quantitative feeding module, the stirring and pulping module and the filling pipeline module, thereby realizing the automatic control of the filling station.
The discharge hole of the rotor scale corresponds to the feed inlet of the stirring pulping module up and down, so that the rotor scale can fall and transfer conveniently, the strong stirring cylinder is a vertical cylinder for stirring, the materials can enter conveniently and the pulp can be output conveniently, and the discharge of the strong stirring cylinder is conveyed by using the self weight of the pulp; a cloth bag flexible connection can be arranged between the discharge hole of the rotor scale and the feed inlet of the stirring pulping module, so that material conveying can be guaranteed, and dust raising is avoided. The discharge gate of powerful churn aligns with the collecting hopper of trailer pump, and the collecting hopper is the horn mouth form, can also set up the screen cloth and prevent that the foreign matter from getting into, and powerful churn is fixed on stirring support to make things convenient for the dismouting location.
The top of the powder bin is provided with the charge level indicator and the dust collector, the charge level indicator monitors the charge level of the powder bin in real time, so that timely feeding is guaranteed, and the pulping station can work continuously, so that the mixing loss of raw materials is reduced, the mechanical consumption of pulping, storing and conveying pulp is reduced, the mechanical utilization rate is improved, the production cost is saved, and obvious economic benefits are brought. The dust collector can collect dust on the upper part of the powder bin, so that dust pollution is avoided. The charge level indicator and the dust collector are respectively connected with the electric control system, the electric control system controls the on-off of the dust collector, and the charge level indicator transmits monitoring information to the electric control system. The filling pipeline module is provided with a pressure transmitter, a flowmeter and a concentration meter on a filling pipeline, and the pressure transmitter, the flowmeter and the concentration meter are respectively connected with an electric control system, so that the working state of the pipeline can be filled, the filling degree is reached, and the filling effect is judged. The electric control system can be controlled by an integrated PLC (programmable logic controller) and is mainly used for monitoring the material storage capacity, the conveying flow and the pipeline pressure of each link, and the electric control system can be integrally installed in a container house or a wing-unfolding container car.
Example 2
A pulping method of a modular pulping and filling station is disclosed, the installation method of the modular pulping and filling station disclosed in embodiment 1 is used for installing the modular pulping and filling station, and the steps of pulping by using the modular pulping and filling station comprise:
step a, determining the proportion of pulping materials, and controlling the feeding of a plurality of quantitative feeding modules by an electric control system. Because the top of the powder bin is provided with the material level meter, the total amount of materials in the powder bin can be monitored in real time, and the materials can be loaded in time, so that the continuity of pulping is ensured.
And b, opening a sealing gate valve with an opening at the lower part when the quantitative feeding module supplies materials, enabling the materials to fall to a rotary feeder of the rotor scale from the powder bin, conveying the materials to an annular metering balance by the rotary feeder, enabling the materials to fall into a powerful stirring cylinder of the stirring and pulping module through a discharge hole of the rotor scale after the annular metering balance measures the weight, or conveying the materials to the powerful stirring cylinder through a conveyor. Compared with a traditional feeding mechanism, the feeding mode is higher in flexibility and higher in proportioning precision.
And c, controlling a strong stirring cylinder of the stirring pulping module to work by the electric control system, keeping the liquid level in the strong stirring cylinder at a stable height, and enabling the stirred slurry to flow into the pipeline filling module under the action of self weight. The strong mixing drum can be provided with an overflow discharge pipe to keep the liquid level stable and ensure that the mixing time is close to or equal to that of a strong mixer for intermittent mixing.
And d, controlling the pipeline filling module to work by the electric control system, conveying the slurry along the filling pipeline, and feeding monitoring data back to the electric control system by the pressure transmitter, the flowmeter and the concentration meter.
And e, continuously adjusting the total amount of the materials conveyed by the quantitative feeding module, the stirring efficiency of the stirring pulping module and the pipeline pressure of the pipeline filling module by the electric control system.
It is to be understood that the above description is not intended to limit the present invention, and the present invention is not limited to the above examples, and those skilled in the art may make modifications, alterations, additions or substitutions within the spirit and scope of the present invention.
Claims (4)
1. The installation method of the modular pulping and filling station is characterized by comprising the following steps:
step 1, installing a pipeline filling module and a bracket, and fixedly installing a stirring pulping module above the bracket;
step 2, assembling a quantitative feeding module, fixedly installing a rotor scale below the powder bin, specifically, fixedly connecting a feeder of the rotor scale with an outlet of the powder bin through a sealing gate valve, and fixedly connecting an annular metering balance of the rotor scale with a supporting leg of the powder bin;
step 3, firstly installing an annular metering balance and a support part of the quantitative feeding module, and then installing the upper half part of the powder bin;
step 4, arranging a charge level indicator and a dust collector at the top of the powder bin, and arranging a pressure transmitter, a flowmeter and a concentration meter on a filling pipeline of the filling pipeline module;
step 5, installing an electric control system, wherein the charge level indicator and the dust collector are respectively connected with the electric control system, and the pressure transmitter, the flowmeter and the concentration meter are respectively connected with the electric control system;
and 6, after the modularized pulping and filling station is installed, debugging the quantitative feeding module, the stirring pulping module and the filling pipeline module to work cooperatively through the electric control system.
2. The method for installing a modular pulping and filling station according to claim 1, wherein the dosing modules are provided in plurality, the rotor scale outlets of the dosing modules are maintained at the same height, and the dosing modules adjacent to the stirring pulping module are connected by a conveyor.
3. The method for installing a modular pulping filling station according to claim 1, wherein the number of the dosing modules is determined according to the type of material required for pulping; the upper half capacity of the powder bin of each dosing module is determined according to the material proportion.
4. A pulping method of a modular pulping and filling station, which is used for obtaining the modular pulping and filling station after being installed by using the installation method of the modular pulping and filling station as claimed in any one of claims 1 to 3, and is characterized in that the pulping step of the modular pulping and filling station comprises the following steps:
step a, determining the proportion of pulping materials, and controlling the feeding of a plurality of quantitative feeding modules by an electric control system;
b, opening a sealing gate valve with an opening at the lower part when the quantitative feeding module supplies materials, enabling the materials to fall into a rotary feeder of the rotor scale from the powder bin, conveying the materials into an annular metering balance by the rotary feeder, enabling the materials to fall into a powerful stirring cylinder of the stirring and pulping module through a discharge hole of the rotor scale after the annular metering balance measures the weight, or conveying the materials to the powerful stirring cylinder through a conveyor;
c, the electric control system controls a strong stirring cylinder of the stirring pulping module to work, the liquid level in the strong stirring cylinder keeps a stable height, and the stirred slurry flows into the pipeline filling module under the action of self weight;
d, the electric control system controls the pipeline filling module to work, slurry is conveyed along the filling pipeline, and meanwhile the pressure transmitter, the flowmeter and the concentration meter feed back monitoring data to the electric control system;
and e, continuously adjusting the total amount of the materials conveyed by the quantitative feeding module, the stirring efficiency of the stirring pulping module and the pipeline pressure of the pipeline filling module by the electric control system.
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