CN204367177U - Environment-friendlymortar mortar robot - Google Patents

Environment-friendlymortar mortar robot Download PDF

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Publication number
CN204367177U
CN204367177U CN201420766179.7U CN201420766179U CN204367177U CN 204367177 U CN204367177 U CN 204367177U CN 201420766179 U CN201420766179 U CN 201420766179U CN 204367177 U CN204367177 U CN 204367177U
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CN
China
Prior art keywords
sand
storehouse
coal ash
container module
scale hooper
Prior art date
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Withdrawn - After Issue
Application number
CN201420766179.7U
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Chinese (zh)
Inventor
杨根宏
李正茂
夏素平
曹达纯
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SHENZHEN WEIHAI BUILDING MATERIAL CO Ltd
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SHENZHEN WEIHAI BUILDING MATERIAL CO Ltd
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Priority to CN201420766179.7U priority Critical patent/CN204367177U/en
Application granted granted Critical
Publication of CN204367177U publication Critical patent/CN204367177U/en
Withdrawn - After Issue legal-status Critical Current
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Abstract

The utility model discloses a kind of Environment-friendlymortar mortar robot, comprises first, second, third and fourth container module, and the first container module is made up of storehouse, sand midway, Weighing system, stirring system and control system; Second container module is taken into account water storage box formed by cement bin, screw conveyer, material level; 3rd container module is taken into account air compressor air storage tank formed by fine coal ash silo, screw conveyer, material level; 4th container module is taken into account cart additive storing case formed by sand feed bin, elevator, material level.During installation, only need above-mentioned module assembly to use, the first container module can be splitted into respectively 4 joint functional modules and directly can be put on transport vehicle with other three container modules and transport, reach easy for installation and convenient disassembly.Described sand to be directly sent in storehouse, midway by elevator and to guarantee in storehouse, midway, to fill the amount enough stirring a dish mortar, shortening sand and weigh the time and guarantee continuous production, thus enhance productivity.

Description

Environment-friendlymortar mortar robot
[technical field]
The utility model relates to a kind of Environment-friendlymortar mortar robot for building aspect.
[background technology]
Mortar is that a kind of consumption is large, performance construction material widely, is also the inevitable outcome of construction industry development to certain phase.But along with improving constantly of construction quality and environmental requirement, shortcoming and the limitation of traditional Site mortar are more and more outstanding, be difficult to the demand for development adapting to society.At present, domestic mortar makes and is divided into two kinds of modes by according to its production technology: first kind of way is wet mixing mortar.Usually by mixing plant centralized mixing, general side amount is comparatively large, and building site must be finished at the appointed time, and require higher to mortar performance, as longer in setting time, protect plasticity is good, because setting time is longer, easily occurs the phenomenons such as sagging; But use kind single, most of rate of capacity utilization is lower.The second way is dry-mixed mortar, and dry-mixed mortar easily produces feed separation in transportation, and also need to add water when transporting to building-site use and carry out secondary mixing, cause quality unstable, required memory space is large, and production efficiency is low.In order to overcome above-mentioned two kinds of mortar mode of production defects, a kind of steady quality is reliable, environmental protection, simple to operate, with mixing, the appearance of the new type mortar mode of production of the little and convenient transport of floor space is significant.
[utility model content]
Technical purpose of the present utility model be in order to solve above-mentioned prior art Problems existing provide a kind of have environmental protection, simple to operate, with mixing, the Environment-friendlymortar mortar robot of convenient transport.
In order to realize above-mentioned technical problem, the utility model provides a kind of Environment-friendlymortar mortar robot, and it is formed by the container module assembly of 4 cuboid-type, i.e. the first container module, the second container module, the 3rd container module, the 4th container module; The 3rd described die-filling piece of collection, the 4th container module are disposed adjacent with the first container module and the second container module respectively;
The second described container module comprises cement bin, cement screw conveyer, and cement material level takes into account storage tank; Described cement screw conveyer is positioned at inside cement bin, and described storage tank is positioned at below cement bin; Also be provided with 1 additional flow-aiding device and 1 storage tank below the second described container module, described storage tank is rectangular structure;
The 3rd described container module comprises fine coal ash silo, coal ash screw conveyer, coal ash level-sensing device and air compressor air storage tank; Described coal ash screw conveyer is positioned at inside fine coal ash silo, and described air compressor air storage tank is positioned at below fine coal ash silo; Described 3rd container inside modules is also provided with air compressor system, helps streaming system, level-sensing device; Described air compressor system is communicated with filler bin, aggregate bin, aggregate weighing hopper or powder weighing bucket flow-aiding device respectively with respectively;
Described 4th container module comprises sand feed bin, elevator, level-sensing device, helps stream and cart additive storing case; Described elevator is positioned at outside sand storehouse, for sand in feed bin being sent to storehouse, midway; Described flow-aiding device is positioned at bin bottom, can guarantee the continuity that sand transmits; Described cart additive storing case is positioned at below sand feed bin; Described level-sensing device is used for clout situation in Real-Time Monitoring feed bin;
The first described container module comprises storehouse, sand midway, Weighing system, stirring system, control system and discharge system etc.; The first described container module is made up of 4 joint functional modules; Described sand midway position in storehouse is in the top layer of the first container module; Described Weighing system is positioned at sand midway position in storehouse below control system, and stirring system is positioned at below Weighing system, and described control system and discharge system are positioned at below stirring system.
According to described technical characteristics, storehouse, described sand midway comprises sand midway framework, and be installed on the storehouse, midway of sand midway lower portion, level control system is installed on top, storehouse, midway; Storehouse, described midway comprises sand storehouse main body, is installed on the elevator system of main body side, sand storehouse, is installed on the flow-aiding device of sand storehouse main part, is installed on the control valve accessory of sand storehouse bottom part body discharge outlet; Inside, storehouse, described midway is also provided with at least one level-sensing device, feed bin butterfly valve, dust return pipe, storehouse pressure on top surface valve, feed pipe; The top of described feed bin butterfly valve be provided with storehouse pressure on top surface valve and on level-sensing device; Feed bin butterfly valve bottom is provided with flow-aiding device and feed bin butterfly valve; Dust return pipe upper end and feed pipe upper end are all connected with feed bin top; Be fixedly arranged on feed bin bearing plate bottom described feed bin butterfly valve.
According to described technical characteristics, described Weighing system comprises weighing jig support, is installed on the sand scale hooper weighed in jig support, powder weighing bucket, additive scale hooper, water scale hooper; Described sand scale hooper is arranged on and weighs jig support side, and described powder weighing bucket is arranged on the another side of sand scale hooper, and described additive scale hooper is installed on above water scale hooper; Described sand, powder, water Weighing system adopt press type sensor, and additive case is equipped with the high pulling type sensor of precision; Described additive weighs hopper and comprises sand feed bin and weigh filler bin; Described sand scale hooper is made up of aggregate weighing hopper, powder weighing bucket, water scale hooper, additive scale hooper, aggregate discharging butterfly valve or powder discharging butterfly valve, feed liquor switch valve, fluid switch valve, scale hooper gripper shoe, LOAD CELLS, batch box discharge duct; Described water scale hooper is connected with additive scale hooper, and is positioned at below it; Bone meal material discharging butterfly valve or powder discharging butterfly valve to be located on batch box discharge duct and to be positioned at below water scale hooper; Aggregate weighing hopper or powder weighing bucket are fixedly connected with scale hooper gripper shoe respectively; LOAD CELLS is located on Weighing system bearing plate, and scale hooper gripper shoe is located on LOAD CELLS; Batch box discharge duct is connected with bottom water scale hooper; Described aggregate weighing hopper or powder weighing bucket are communicated with feed bin by dust return pipe.
According to described technical characteristics, described stirring system comprises the fixed support, the mixer being installed on fixed support inside and the stirring deduster be loaded on above mixer that are arranged on and stir on platform.
According to described technical characteristics, described discharging opening system comprises discharging jig support, is installed on the blowpit of discharging jig internal stent, is arranged on the operation room at the blowpit back side.
According to described technical characteristics, described 3rd container inside modules is also provided with coal ash air compressor system, coal ash vibration insulating system, coal ash water system, coal ash additive supply system; Described coal ash air compressor system is made up of the pipe of coal ash air compressor machine, coal ash air accumulator, coal ash source of the gas filter, coal ash air pressure regulator and correspondence, joint; Coal ash air compressor system is communicated with coal ash feed bin, coal ash aggregate weighing hopper or coal ash powder scale hooper, coal ash feed bin flow-aiding device respectively; Coal ash vibration insulating system comprises snubber base, shock-absorbing spring or yielding rubber, support connector; Water system is made up of hydraulic pump, water tank and pipeline; Described additive agent supply system is made up of hydraulic pump, additive case and reserve tank, and water system, additive agent supply system are all connected with water scale hooper through feed liquor switch valve.
The utility model Advantageous Effects: because the first described container module is by storehouse, sand midway, level control system, Weighing system, stirring systems etc. 4 save functional module and form, the second described container module, 3rd container module, 4th container module all adopts modularized design scheme, during installation, only need above-mentioned module assembled can use together, during carrying, respectively above-mentioned several module is taken apart and directly fell and to transport on special transport vehicle, thus reach easy for installation or convenient disassembly.Again because of described coal ash, sand and cement stir according to presetting match ratio, sand is sent in the storehouse, midway of the first container module top layer by the sand elevator described in utilization, controlling level is controlled by the material level inductor being arranged on midway Cang Chu, guarantee that in storehouse, midway, the moment remains the amount enough stirring sand needed for a dish mortar, shorten the continuity that sand weighs the time and guarantees production, thus reach the object of enhancing productivity.Compared with traditional mode of production mode, the utility model has environmental protection, integrated level is high, dismounting and assemble simple and convenient, simple to operate, floor space is little, automaticity high, can according to the side of need of production amount with mixing, can production multiaspect, multi items mortar.
Below in conjunction with drawings and Examples, the technical solution of the utility model is described in further detail.
[accompanying drawing explanation]
Fig. 1 is the stereogram of Environment-friendlymortar mortar robot in the utility model;
Fig. 2 is the stereogram of storehouse, sand midway level control system in the utility model;
Fig. 3 is the schematic diagram of Environment-friendlymortar mortar robot in the utility model;
Fig. 4 be in the utility model Environment-friendlymortar mortar robot one of side schematic view;
Fig. 5 be in the utility model Environment-friendlymortar mortar robot two side faces schematic diagram.
[detailed description of the invention]
Please refer to shown in Fig. 1 to Fig. 5, below in conjunction with embodiment, a kind of Environment-friendlymortar mortar robot is described, it comprises mortar support 1, be installed on the first container module 2 on mortar support 1 respectively, second container module the 3, three container module the 4, four container module 5.
The second described container module 3 comprises cement bin, cement screw conveyer, and cement material level takes into account storage tank 31.Described cement screw conveyer is positioned at inside cement bin, and described storage tank 31 is positioned at below cement bin.Also be provided with 1 additional flow-aiding device and 1 storage tank 31 below the second described container module 3, described storage tank 31 is rectangular structure.
The 3rd described container module 4 comprises fine coal ash silo, coal ash screw conveyer, coal ash level-sensing device and air compressor air storage tank; Described coal ash screw conveyer is positioned at inside fine coal ash silo, and described air compressor air storage tank is positioned at below fine coal ash silo; Described 3rd container module 4 inside is also provided with air compressor system, helps streaming system, level-sensing device; Described air compressor system is communicated with filler bin, aggregate bin, aggregate weighing hopper or powder weighing bucket flow-aiding device respectively with respectively; Weigh platform vibration insulating system and comprise snubber base, shock-absorbing spring or yielding rubber, support connector; Water system is made up of hydraulic pump, water tank and additive tank; Described additive agent supply system is made up of hydraulic pump, water tank and additive tank, and water system, additive supply system are all connected with water scale hooper through feed liquor switch valve.
Described 4th container module 5 comprises sand feed bin 51, elevator system 52, sand material level take into account cart additive storing case 53; Described elevator 52 is positioned at outside sand feed bin 51, and cart additive storing case 53 is positioned at below sand feed bin 51; The 4th described collection is also provided with material level for die-filling piece 5 and takes into account flow-aiding device, and sand charging aperture; Described filler bin is made up of cuboid and the first cone feed opening, and the volume formed is 40 cubic metres to 45 cubic metres; Described sand storehouse 51 is made up of cuboid and the second cone feed opening, the volume formed 40 cubic metres to 45 cubic metres; Described additive storage bin is rectangular structure.
The first described container module 2 comprises storehouse, sand midway, level control system, Weighing system, stirring system, and discharge system etc.The first described container module 2 is made up of 4 joint functional modules; Described sand midway position in storehouse is in the top layer of the first container module 2; Described Weighing system is positioned at below storehouse, storehouse, sand midway, and stirring system is positioned at below Weighing system, and described control system and discharge system are positioned at below stirring system.
Described storehouse, sand midway comprises sand midway framework 6, is installed on the storehouse, midway 7 of framework 6 inside, sand midway, is installed on the deduster 8 of side, storehouse 7, midway; Storehouse, midway frame is comprised in described storehouse, midway 7, one of them discharging opening being installed on the elevator on the frame of sand storehouse connects with storehouse, midway, and described sand storehouse internal container is also provided with at least one level-sensing device, flow-aiding device, feed bin butterfly valve, dust return pipe, storehouse pressure on top surface valve, feed pipe; The top of described feed bin butterfly valve be provided with storehouse pressure on top surface valve and on level-sensing device; Feed bin butterfly valve bottom is provided with flow-aiding device and feed bin butterfly valve; Dust return pipe upper end and feed pipe upper end are all connected with feed bin top; Be fixedly arranged on feed bin bearing plate bottom described feed bin butterfly valve.
Described Weighing system comprises weighing jig support 9, is installed on the powder weighing bucket 10 weighed in jig support 9, sand scale hooper 11, additive scale hooper 12, water scale hooper 13; Described powder weighing bucket 10 is arranged on the upper end weighing jig support 9 one side, described sand scale hooper 11 is arranged on a side of powder weighing bucket 10, described additive scale hooper 12 is installed on the another side of powder weighing bucket 10 and sand scale hooper 11, described additive scale hooper 12 is positioned at above water scale hooper 12, and additive has weighed rear water inlet scale hooper and water is mixed and fed into mixer.Described aggregate weighing scale, filler weigher and water scale Weighing system adopt press type sensor, and additive Weighing system is equipped with the high pulling type sensor of precision; Described sand scale hooper is by aggregate weighing hopper or powder weighing bucket, water scale hooper, additive scale hooper, aggregate discharging butterfly valve or powder discharging butterfly valve, feed liquor switch valve, fluid switch valve, scale hooper gripper shoe, LOAD CELLS, weight transmitter, batch box discharge duct composition; Described aggregate weighing hopper or powder weighing bucket are fixedly connected with scale hooper gripper shoe respectively; LOAD CELLS is located on Weighing system bearing plate, and scale hooper gripper shoe is located on LOAD CELLS; Batch box discharge duct is connected with bottom water scale hooper 12; Described aggregate weighing hopper or powder weighing bucket are communicated with feed bin by dust return pipe.
Described stirring system comprises and is arranged on and weighs platform and be connected and stirring fixed support staircase 14 in the bottom, is installed on the mixer 15 stirring fixed support 14 inside and the stirring deduster 16 be loaded on above mixer 15.Described discharging opening system comprises discharging jig support 17, is installed on the blowpit 18 of discharging jig support 17 inside, is installed on the operation room 19 at blowpit 18 back side.
The 3rd described container module 4, the 4th container module 5 are disposed adjacent with the first container module 2 respectively; The second described container module 3 comprises cement bin, cement screw conveyer, and cement material level takes into account storage tank 31; Described cement screw conveyer is positioned at inside cement bin, and described storage tank 31 is positioned at below cement bin.
In order to simplify structure, powder weighing becomes one by the utility model, shares a scale hooper.Aggregate weighing hopper, powder weighing bucket are respectively used to weigh bone (sand) and powder (cement, flyash) weight, and water scale hooper 12 is for weighing water and weight of additive.Described scale hooper adopts pyramidal structure, flows out enter mixer 15 after material weighs from the outlet of bottom.Described stirring system is positioned at above mixer bearing plate, between mixer 15 and mixer bearing plate, also establish snubber base, to reduce to vibrate the impact on other system.Described accessory system comprises air compressor system, vibration insulating system, helps streaming system, water system and printer system etc.Described control system is formed primarily of PLC control unit, touch-screen, analog-to-digital conversion module, LOAD CELLS and each executive component, and described PLC control unit has the features such as stability is high, controlling functions is strong; Sensor comprises LOAD CELLS, the upper and lower level-sensing device of each feed bin; Executive component comprises the sulfurator of feed bin discharging butterfly valve, scale hooper discharging butterfly valve, feed bin and batch box, two pumps (supplying water and aqueous additive), feed water valve and supplement valve, mixer motor, mixer discharge valve etc.
In sum, because the first described container module 2 is by storehouse, sand midway, Weighing system, stirring system and discharge system etc. 4 saves functional module and forms, the second described container module 3,3rd container module the 4, four container module 5 all adopts modularized design scheme, during installation, only need above-mentioned module assembled can use together, during carrying, above-mentioned several module is taken apart transport respectively, thus reach easy for installation or convenient disassembly.Again because of described coal ash, sand and cement stir according to presetting pro rate, sand is sent in the storehouse, midway of the top layer of the first container module 2 by the sand elevator described in utilization, controlling level is controlled by the material level inductor being arranged on midway Cang Chu, shorten sand weigh the time and guarantee continuous production, thus reach raising generation efficiency.Compared with traditional mode of production mode, the utility model has environmental protection, integrated level is high, dismounting and assemble simple and convenient, simple to operate, floor space is little, automaticity high, can according to need of production with mixing, can production multiaspect, multi items mortar.

Claims (6)

1. an Environment-friendlymortar mortar robot, it is formed by the container module assembly of 4 cuboid-type, i.e. the first container module, the second container module, the 3rd container module, the 4th container module; The 3rd described die-filling piece of collection, the 4th container module are disposed adjacent with the first container module and the second container module respectively;
The second described container module comprises cement bin, cement screw conveyer, and cement material level takes into account storage tank; Described cement screw conveyer is positioned at inside cement bin, and described storage tank is positioned at below cement bin; Also be provided with 1 additional flow-aiding device and 1 storage tank below the second described container module, described storage tank is rectangular structure;
The 3rd described container module comprises fine coal ash silo, coal ash screw conveyer, coal ash level-sensing device and air compressor air storage tank; Described coal ash screw conveyer is positioned at inside fine coal ash silo, and described air compressor air storage tank is positioned at below fine coal ash silo; Described 3rd container inside modules is also provided with air compressor system, helps streaming system, level-sensing device; Described air compressor system is communicated with filler bin, aggregate bin, aggregate weighing hopper or powder weighing bucket flow-aiding device respectively with respectively;
Described 4th container module comprises sand feed bin, elevator, level-sensing device, helps stream and cart additive storing case; Described elevator is positioned at outside sand storehouse, for sand in feed bin being sent to storehouse, midway; Described flow-aiding device is positioned at bin bottom, can guarantee the continuity that sand transmits; Described cart additive storing case is positioned at below sand feed bin; Described level-sensing device is used for clout situation in Real-Time Monitoring feed bin;
It is characterized in that: the first described container module comprises storehouse, sand midway, Weighing system, stirring system, control system and discharge system etc.; The first described container module is made up of 4 joint functional modules; Described sand midway position in storehouse is in the top layer of the first container module; Described Weighing system is positioned at sand midway position in storehouse below control system, and stirring system is positioned at below Weighing system, and described control system and discharge system are positioned at below stirring system.
2. Environment-friendlymortar mortar robot according to claim 1, is characterized in that: storehouse, described sand midway comprises sand midway framework, and be installed on the storehouse, midway of sand midway lower portion, level control system is installed on top, storehouse, midway; Storehouse, described midway comprises sand storehouse main body, is installed on the elevator system of main body side, sand storehouse, is installed on the flow-aiding device of sand storehouse main part, is installed on the control valve accessory of sand storehouse bottom part body discharge outlet; Inside, storehouse, described midway is also provided with at least one level-sensing device, feed bin butterfly valve, dust return pipe, storehouse pressure on top surface valve, feed pipe; The top of described feed bin butterfly valve be provided with storehouse pressure on top surface valve and on level-sensing device; Feed bin butterfly valve bottom is provided with flow-aiding device and feed bin butterfly valve; Dust return pipe upper end and feed pipe upper end are all connected with feed bin top; Be fixedly arranged on feed bin bearing plate bottom described feed bin butterfly valve.
3. Environment-friendlymortar mortar robot according to claim 1, is characterized in that: described Weighing system comprises weighing jig support, is installed on the sand scale hooper weighed in jig support, powder weighing bucket, additive scale hooper, water scale hooper; Described sand scale hooper is arranged on and weighs jig support side, and described powder weighing bucket is arranged on the another side of sand scale hooper, and described additive scale hooper is installed on above water scale hooper; Described sand, powder, water Weighing system adopt press type sensor, and additive case is equipped with the high pulling type sensor of precision; Described additive weighs hopper and comprises sand feed bin and weigh filler bin; Described sand scale hooper is made up of aggregate weighing hopper, powder weighing bucket, water scale hooper, additive scale hooper, aggregate discharging butterfly valve or powder discharging butterfly valve, feed liquor switch valve, fluid switch valve, scale hooper gripper shoe, LOAD CELLS, batch box discharge duct; Described water scale hooper is connected with additive scale hooper, and is positioned at below it; Bone meal material discharging butterfly valve or powder discharging butterfly valve to be located on batch box discharge duct and to be positioned at below water scale hooper; Aggregate weighing hopper or powder weighing bucket are fixedly connected with scale hooper gripper shoe respectively; LOAD CELLS is located on Weighing system bearing plate, and scale hooper gripper shoe is located on LOAD CELLS; Batch box discharge duct is connected with bottom water scale hooper; Described aggregate weighing hopper or powder weighing bucket are communicated with feed bin by dust return pipe.
4. Environment-friendlymortar mortar robot according to claim 1, is characterized in that: described stirring system comprises the fixed support, the mixer being installed on fixed support inside and the stirring deduster be loaded on above mixer that are arranged on and stir on platform.
5. Environment-friendlymortar mortar robot according to claim 1, is characterized in that: described discharging opening system comprises discharging jig support, is installed on the blowpit of discharging jig internal stent, is arranged on the operation room at the blowpit back side.
6. Environment-friendlymortar mortar robot according to claim 1, is characterized in that: described 3rd container inside modules is also provided with coal ash air compressor system, coal ash vibration insulating system, coal ash water system, coal ash additive supply system; Described coal ash air compressor system is made up of the pipe of coal ash air compressor machine, coal ash air accumulator, coal ash source of the gas filter, coal ash air pressure regulator and correspondence, joint; Coal ash air compressor system is communicated with coal ash feed bin, coal ash aggregate weighing hopper or coal ash powder scale hooper, coal ash feed bin flow-aiding device respectively; Coal ash vibration insulating system comprises snubber base, shock-absorbing spring or yielding rubber, support connector; Water system is made up of hydraulic pump, water tank and pipeline; Described additive agent supply system is made up of hydraulic pump, additive case and reserve tank, and water system, additive agent supply system are all connected with water scale hooper through feed liquor switch valve.
CN201420766179.7U 2014-12-08 2014-12-08 Environment-friendlymortar mortar robot Withdrawn - After Issue CN204367177U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201420766179.7U CN204367177U (en) 2014-12-08 2014-12-08 Environment-friendlymortar mortar robot

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Application Number Priority Date Filing Date Title
CN201420766179.7U CN204367177U (en) 2014-12-08 2014-12-08 Environment-friendlymortar mortar robot

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CN204367177U true CN204367177U (en) 2015-06-03

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493981A (en) * 2014-12-08 2015-04-08 深圳市为海建材有限公司 Environment-friendly mortar robot
CN107735219A (en) * 2015-12-31 2018-02-23 深圳配天智能技术研究院有限公司 A kind of automatically grinding system

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN104493981A (en) * 2014-12-08 2015-04-08 深圳市为海建材有限公司 Environment-friendly mortar robot
CN104493981B (en) * 2014-12-08 2016-04-20 深圳市为海建材有限公司 Environment-friendlymortar mortar robot
CN107735219A (en) * 2015-12-31 2018-02-23 深圳配天智能技术研究院有限公司 A kind of automatically grinding system

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Granted publication date: 20150603

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