CN106607991A - Horizontal cement slurry stirring system - Google Patents
Horizontal cement slurry stirring system Download PDFInfo
- Publication number
- CN106607991A CN106607991A CN201710077188.3A CN201710077188A CN106607991A CN 106607991 A CN106607991 A CN 106607991A CN 201710077188 A CN201710077188 A CN 201710077188A CN 106607991 A CN106607991 A CN 106607991A
- Authority
- CN
- China
- Prior art keywords
- agitator
- ash
- stirring
- ops
- horizontal
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C5/00—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
- B28C5/08—Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
- B28C5/10—Mixing in containers not actuated to effect the mixing
- B28C5/12—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
- B28C5/16—Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a vertical or steeply inclined axis
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/06—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors
- B28C7/10—Supplying the solid ingredients, e.g. by means of endless conveyors or jigging conveyors by means of rotary members, e.g. inclinable screws
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/04—Supplying or proportioning the ingredients
- B28C7/12—Supplying or proportioning liquid ingredients
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28C—PREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28C7/00—Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
- B28C7/16—Discharge means, e.g. with intermediate storage of fresh concrete
Landscapes
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Structural Engineering (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention discloses a horizontal cement slurry stirring system. The horizontal cement slurry stirring system comprises a horizontal ash tank, an upper stirring barrel, a lower stirring barrel, an operating chamber and a water tank. The water tank, and the upper stirring barrel and the lower stirring barrel are separately arranged on two sides of the operating chamber, and the tops of the operating room, the upper stirring barrel and the lower stirring barrel form a fixed plane; the ash tank is fixedly mounted on the plane through a plurality of supporting legs, a plurality of compartments are arranged in the ash tank, at least one ash outlet and an ash inlet are formed in the bottom of each of the compartments, the ash outlet is slope-shaped, and a weighing sensor is mounted at the bottom of each of the supporting legs. The system disclosed by the invention has the beneficial effects that the field occupied area is minimum, the height is reduced, the internal structure of a spiral conveyor is compact, and flying dust is reduced; and in addition, much automatic control is further increased, so that unmanned operations are truly realized.
Description
Technical field
The present invention relates to a kind of full-automatic mixer structure, specifically a kind of horizontal water mud stirring system.
Background technology
The front domestic Jing in subway and deep basal pit project is frequently with SMW engineering methods, TRD engineering methods, CSM engineering methods, MJS engineering methods, RJP
Reinforce in the technologies such as engineering method construction cement-earth underground continuous wall or hole, these engineering methods need to give birth at short notice in work progress
Substantial amounts of cement grout is produced, is used for rig.Traditional mixing plant need one or more 50 tons of equipment arranged alongside with
On cementing tank, then set up conveying worm between mixer and each cementing tank, each cementing tank highly above 10
Rice.This equipment set occupies large-area place, and because cementing tank excessive height needs to carry out place special adding
Gu, expense cost and potential safety hazard are increased, due to producing substantial amounts of airborne dust and have impact on surrounding environment when exposing and use link more.
The content of the invention
It is an object of the invention to provide a kind of horizontal water mud stirring system, to solve above-mentioned background technology in propose
Problem.
For achieving the above object, the present invention provides following technical scheme：
A kind of horizontal water mud stirring system, including horizontal ash can, upper agitator, lower agitator, OPS and water tank is included, grasps
Control room is respectively provided on two sides with water tank and upper agitator and lower agitator, and the top shape of OPS, water tank and upper agitator
Into a fixed pan, ash can is fixed in the plane by multiple supporting legs, and the inside of the ash can is provided with multiple separations, often
The bottom of individual separation is provided with least one ash hole and ash inlet, and ash hole is ramped shaped, and the bottom of each supporting leg is mounted on
LOAD CELLS；The bottom of the ash can is provided with least one conveying worm, and conveying worm is by conveying worm motor
Feeding is driven, and the charging aperture of conveying worm is connected with ash hole；The end of the conveying worm is provided with spiral transferring
Machine discharging opening is sent, conveying worm discharging opening is relative with the gating location of upper agitator and tightens by cloth bag, upper agitator
On be additionally provided with water inlet, water inlet is connected by water pipe with water tank, and water tank is arranged on the side of OPS, is also equipped with water pipe
Water pump, is provided with homogenizer in upper agitator, homogenizer is driven by upper stirring reductor, and upper stirring reductor is fixed
On upper agitator, the bottom of upper agitator is provided with lower agitator, and in lower agitator low-speed mixer, low-speed mixer are provided with
By it is lower stirring reductor drive, it is upper stirring bottom of the barrel upper stirring drain hole connect with the top entry of lower agitator, and on stir
Mix and slurries filter is provided between the outlet at bottom of bucket and the top entry of lower agitator, valve is installed on upper stirring drain hole
Door, the side of lower agitator is provided between the filtration agitator with its UNICOM, and lower agitator and filtration agitator and is provided with plate
Formula filter, filters and low-speed mixer is provided with agitator, to filter and offer grout outlet on agitator, is provided with grout outlet
Hand valve, is provided with hermetically sealed high-accuracy screen pack in hand valve, be respectively mounted on the inwall of upper agitator, lower agitator and filtration agitator
There is LOAD CELLS, indoor with the manipulation industry control screen control of the LOAD CELLS at each position is connected, upper stirring reductor,
Lower stirring reductor and filtration stirring reductor control to be connected with OPS.
As further scheme of the invention：The leaf filter is inserted into the peace between lower agitator and filter agitator
In tankage.
As further scheme of the invention：The termination of each ash hole is mounted on pneumatic broken arch, pneumatic broken
Arch is connected air compressor machine, air compressor machine control connection OPS with tracheae by tracheae fast joint.
As further scheme of the invention：Multiple vibrators, vibrator control are installed on the lateral wall of the ash can
System connection OPS.
As further scheme of the invention：Exhaust outlet is additionally provided with the ash can, is installed between exhaust outlet and ash can
There is deduster.
As further scheme of the invention：The side and top of the ash can offers respectively access hole and general overhaul
Mouthful.
As further scheme of the invention：The size of the ash can is long 7-12m, wide 2-3m, is highly less than
2.8m。
As further scheme of the invention：The manipulation interior is provided with control system, pre-deposits in control system
Multiple formulations, every kind of formula weight comprising various materials.
Compared with prior art, the invention has the beneficial effects as follows：Place area occupied is minimum, height reduction, helical feed
Machine embedding structure is compact, reduces airborne dust, in addition present invention also adds more Automated condtrols really realize Unmanned operation.
Description of the drawings
Fig. 1 is a kind of structural representation of horizontal water mud stirring system.
Fig. 2 is a kind of left view of horizontal water mud stirring system.
Fig. 3 is a kind of top view of upper agitator in horizontal water mud stirring system.
Fig. 4 is a kind of front view of upper agitator in horizontal water mud stirring system.
Fig. 5 is a kind of right view of upper agitator in horizontal water mud stirring system.
In figure：Agitator under the upper agitator of 1- ash cans, 2-, 3-, 4- OPSs, 5- water tanks, stir under reductor, 7- on 6-
Stirring reductor, 8- filter stirring reductor, 9- slurries filters, 10- conveying worms, 11- LOAD CELLSs, 12- spirals
On conveyer discharging opening, 13- ash holes, 14- vibrators, 15- water inlets, the upper stirring motors of 16-, 17- leaf filters, 18-
Stirring drain hole, 19- filter agitator, the pneumatic broken arches of 20-, 21- access holes, 22- general overhaul mouths, 23- charging apertures, 24- spirals
Conveyer motor, 25- air compressor machines, 26- water pumps, 27- ash inlets, 28- dedusters, 29- exhaust outlets.
Specific embodiment
Below in conjunction with the accompanying drawing in the embodiment of the present invention, the technical scheme in the embodiment of the present invention is carried out clear, complete
Site preparation is described, it is clear that described embodiment is only a part of embodiment of the invention, rather than the embodiment of whole.It is based on
Embodiment in the present invention, it is every other that those of ordinary skill in the art are obtained under the premise of creative work is not made
Embodiment, belongs to the scope of protection of the invention.
Refer to Fig. 1～5, in the embodiment of the present invention, a kind of horizontal water mud stirring system, including include horizontal ash can 1,
Upper agitator 2, lower agitator 3, OPS 4 and water tank 5, OPS 4 be respectively provided on two sides with water tank 5 and upper agitator 2 and
Lower agitator 3, and a fixed pan is formed on the top of OPS 4, water tank 5 and upper agitator 2, ash can 1 is pacified by multiple supporting legs
Dress is fixed on this plane, and the inside of the ash can 1 is provided with multiple separations, and the bottom of each separation is provided with least one ash hole
13 and ash inlet 27, ash hole 13 is ramped shaped in order to avoid buildup, and ash can 1 is used to place various different materials such as cement, flyash
Material, the bottom of each supporting leg is mounted on LOAD CELLS 11, for being monitored to the quality of material in ash can 1；The ash
The bottom of tank 1 is provided with least one conveying worm 10, and conveying worm 10 is driven by conveying worm motor 24 and is sent
Expect, and the charging aperture of conveying worm 10 is connected with ash hole 13, and the automatic valve of the control of manipulated room 4 is provided with ash hole 13
Door（Prior art, does not repeat, but the not realization of influence technique scheme）；The end of the conveying worm 10 is provided with spiral
Conveyer discharging opening 12, conveying worm discharging opening 12 is relative with the position of charging aperture 23 of upper agitator 2 and is tightened by cloth bag,
Prevent dust from diffusing out, water inlet 15 is additionally provided with upper agitator 2, water inlet 15 is connected by water pipe with water tank 5, and water tank 5 is arranged
In the side of OPS 4, water pump 26 is also equipped with water pipe, for water to be pumped in upper agitator 2, peace in upper agitator 2
Equipped with homogenizer, homogenizer is driven by upper stirring reductor 6 and upper stirring motor 16, carries out high-speed stirred, is above stirred
Mix reductor 6 to be fixed on agitator 2, the bottom of upper agitator 2 is provided with lower agitator 3, lower agitator 3 and is provided with low speed
Mixer, low-speed mixer is driven by lower stirring reductor 7, carries out stirring at low speed, and its main purpose is to prevent slurries from condensing, on
The upper stirring drain hole 18 of the bottom of agitator 2 is connected with the top entry of lower agitator 3, and the outlet at bottom of upper agitator 2 with
Slurries filter 9 is provided between the top entry of lower agitator 3, for slurries to be carried out with first filtration, upper stirring drain hole
Valve is installed, the side of lower agitator 3 is provided with the filtration agitator 19 with its UNICOM, and lower agitator 3 is stirred with filtration on 18
Mix and leaf filter 17 is installed between bucket 19, for carrying out second filtration to flowing into the slurries for filtering agitator 19, filter
Low-speed mixer is installed in agitator 19, the low-speed mixer is driven by filtering stirring reductor 8, purpose be also for
Prevent slurries from condensing, to filter and offer grout outlet on agitator 19, hand valve is installed at grout outlet, be provided with hermetically sealed in hand valve
High-accuracy screen pack, filters for slurries to be carried out with the 3rd road, and being filtered by three roads can be effectively ensured the quality of slurries, upper stirring
LOAD CELLS 11 is mounted on the inwall of bucket 2, lower agitator 3 and filtration agitator 19, the weighing and sensing at each position
Device 11 is connected with the industry control screen control in OPS 4, and OPS 4 fed according to the signal control that LOAD CELLS 11 feeds back
Journey, upper stirring reductor 6, lower stirring reductor 7 and filtration stirring reductor 8 control to be connected with OPS 4.
The leaf filter 17 is inserted in the mounting groove between lower agitator 3 and filter agitator 19, can easily be taken out
Go out to be cleaned.
The termination of each ash hole 13 is mounted on pneumatic broken arch 20, and pneumatic broken arch 20 is by tracheae fast joint and gas
Pipe connects air compressor machine 25, when powder cannot fall because gravity is deposited in material mouth, is produced by air compressor machine 25
Gases at high pressure blow buildup open and powder are dropped in conveying worm 10.
Multiple vibrators 14 are installed on the lateral wall of the ash can 1, vibration is produced when pneumatic broken arch 20 works
The ash material on top is allowed to drop.
Exhaust outlet 29 is additionally provided with the ash can 1, for balancing inner and outer air pressure, exhaust outlet when feeding by ash inlet 27
Deduster 28 is installed at 29, is filtered plus ash is the airborne dust for producing.
The side and top of the ash can 1 offers respectively access hole 21 and general overhaul mouth 22, convenient that ash can 1 is examined
Repair.
The size of the ash can 1 is long 7-12m, wide 2-3m, highly less than 2.8m, can accommodate 40 to 80 tons of powdery
The materials such as material such as cement, flyash.
Control system is provided with the OPS 4, control system is used for the weight data measured according to LOAD CELLS 11
And control the startup of each part, it is ensured that and carrying out in order for overall work, multiple formulations, every kind of formula are pre-deposited in control system
The weight of various materials is included, during work, control system weighs the powder of setting weight according to the formula for selecting automatically, then
The operation such as it is stirred.
The present invention operation principle be：It is input into or transfers formula when using as needed, formula puts system after setting
In auto state, open all of mixer and air compressor machine, automatically by formula production, for example first add water in agitator upwards or
Other liquid, stop adding water after the weight for reaching formula regulation, and then upwards agitator sends into powder to automatic conveying worm
Material, conveying worm is automatically switched off when reaching setting value, when also needing to add other material control systems to may proceed to perform, from
Material is transferred in remaining separation of ash can, until meeting recipe requirements, material is thrown in after finishing, upper stirring reductor drives at a high speed
Mixer motion is stirred, and after the completion of stirring, the valve that drain hole is stirred in control system control is opened, and slurries are entered into down
In agitator and filtration agitator, if the slurries that the capacity of lower agitator can not load upper agitator blowing journey is not performed
Sequence, on the contrary allow to perform blowing, and the unhappiness that stirring drain hole is automatically switched off after the slurries emptying in upper agitator continues next
The dispensing of individual batch, such reciprocation cycle.
It is obvious to a person skilled in the art that the invention is not restricted to the details of above-mentioned one exemplary embodiment, Er Qie
In the case of spirit or essential attributes without departing substantially from the present invention, the present invention can be in other specific forms realized.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, the scope of the present invention is by appended power
Profit is required rather than described above is limited, it is intended that all in the implication and scope of the equivalency of claim by falling
Change is included in the present invention.Any reference in claim should not be considered as and limit involved claim.
Moreover, it will be appreciated that although this specification is been described by according to embodiment, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that for clarity those skilled in the art should
Using specification as an entirety, the technical scheme in each embodiment can also Jing it is appropriately combined, form those skilled in the art
Understandable other embodiment.
Claims (8)
1. a kind of horizontal water mud stirring system, including including horizontal ash can, upper agitator, lower agitator, OPS and water tank,
Characterized in that, OPS is respectively provided on two sides with water tank and upper agitator and lower agitator, and OPS, water tank and on stir
One fixed pan is formed on the top for mixing bucket, and ash can is fixed in the plane by multiple supporting legs, and the inside of the ash can sets
The bottom for having multiple separations, each separation is provided with least one ash hole and ash inlet, and ash hole is ramped shaped, each supporting leg
Bottom is mounted on LOAD CELLS；The bottom of the ash can is provided with least one conveying worm, and conveying worm is by spiral shell
Rotation conveyer motor is driven feeding, and the charging aperture of conveying worm is connected with ash hole；The end of the conveying worm
Portion is provided with conveying worm discharging opening, and conveying worm discharging opening is relative with the gating location of upper agitator and is pricked by cloth bag
Tightly, water inlet is additionally provided with upper agitator, water inlet is connected by water pipe with water tank, and water tank is arranged on the side of OPS, water
Water pump is also equipped with pipe, homogenizer is installed in upper agitator, homogenizer is driven by upper stirring reductor, above stirred
Mix reductor to be fixed on agitator, the bottom of upper agitator is provided with lower agitator, and in lower agitator stirring at low speed is provided with
Machine, low-speed mixer is driven by lower stirring reductor, is entered at the top of the upper upper stirring drain hole for stirring bottom of the barrel and lower agitator
Mouth connection, and slurries filter is provided between the top entry of the outlet at bottom of upper agitator and lower agitator, upper stirring blowing
Valve is installed, the side of lower agitator is provided with the filtration agitator with its UNICOM, and lower agitator and filtration agitator on mouthful
Between leaf filter is installed, filter and low-speed mixer be installed in agitator, to filter and offer grout outlet on agitator, go out
Hand valve is installed at slurry mouth, hermetically sealed high-accuracy screen pack is provided with hand valve, upper agitator, lower agitator and filtration agitator
LOAD CELLS is mounted on inwall, indoor with the manipulation industry control screen control of the LOAD CELLS at each position is connected,
Upper stirring reductor, lower stirring reductor and filtration stirring reductor control to be connected with OPS.
2. a kind of horizontal water mud stirring system according to claim 1, it is characterised in that the leaf filter insertion
To the mounting groove between lower agitator and filter agitator.
3. a kind of horizontal water mud stirring system according to claim 1, it is characterised in that the end of each ash hole
Head is mounted on pneumatic broken arch, and pneumatic broken arch is connected air compressor machine, air compressor machine control connection manipulation with tracheae by tracheae fast joint
Room.
4. a kind of horizontal water mud stirring system according to claim 3, it is characterised in that on the lateral wall of the ash can
Multiple vibrators, vibrator control connection OPS are installed.
5. a kind of horizontal water mud stirring system according to claim 4, it is characterised in that the row of being additionally provided with the ash can
Gas port, is provided with deduster between exhaust outlet and ash can.
6. a kind of horizontal water mud stirring system according to claim 5, it is characterised in that the side and top of the ash can
Portion offers respectively access hole and general overhaul mouth.
7. a kind of horizontal water mud stirring system according to claim 6, it is characterised in that the size of the ash can is length
7-12m, wide 2-3m, highly less than 2.8m.
8. according to a kind of arbitrary described horizontal water mud stirring system of claim 1-7, it is characterised in that the manipulation is indoor
Control system is provided with, multiple formulations, every kind of formula weight comprising various materials are pre-deposited in control system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710077188.3A CN106607991A (en) | 2017-02-14 | 2017-02-14 | Horizontal cement slurry stirring system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710077188.3A CN106607991A (en) | 2017-02-14 | 2017-02-14 | Horizontal cement slurry stirring system |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN106607991A true CN106607991A (en) | 2017-05-03 |
Family
ID=58636858
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710077188.3A Pending CN106607991A (en) | 2017-02-14 | 2017-02-14 | Horizontal cement slurry stirring system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN106607991A (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107116679A (en) * | 2017-05-31 | 2017-09-01 | 周兆弟 | Double-layer cement tank arrangement |
| CN108656346A (en) * | 2018-07-03 | 2018-10-16 | 中交二公局第三工程有限公司 | A kind of ground mix slurry system and method for TBM tunnel duct piece back-groutings |
| CN109366733A (en) * | 2018-12-24 | 2019-02-22 | 上海勇创建设发展有限公司 | A kind of horizontal type cement agitating device |
| CN109571768A (en) * | 2018-12-28 | 2019-04-05 | 中国水利水电第四工程局有限公司 | A kind of cement feeding device reducing cement fugitive dust |
| CN111362018A (en) * | 2020-03-27 | 2020-07-03 | 苏州易斯特建材科技有限公司 | Horizontal cement bin for steel slag concrete integrated production equipment |
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| PL294753A1 (en) * | 1991-06-11 | 1992-12-14 | Bug Betriebs & Grundbesitz | Apparatus for preparing pumpable mortar mixs, suitable for use at a building site |
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| CN202507387U (en) * | 2012-03-19 | 2012-10-31 | 柳州豪姆机械有限公司 | Pre-stressed high-speed mixing trolley |
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| CN205572719U (en) * | 2016-04-29 | 2016-09-14 | 江苏唯克节能建筑材料有限公司 | Cement foaming mixer |
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| PL294753A1 (en) * | 1991-06-11 | 1992-12-14 | Bug Betriebs & Grundbesitz | Apparatus for preparing pumpable mortar mixs, suitable for use at a building site |
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| US20090135665A1 (en) * | 2005-05-27 | 2009-05-28 | Christian Contamin | Concrete production plant |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107116679A (en) * | 2017-05-31 | 2017-09-01 | 周兆弟 | Double-layer cement tank arrangement |
| CN108656346A (en) * | 2018-07-03 | 2018-10-16 | 中交二公局第三工程有限公司 | A kind of ground mix slurry system and method for TBM tunnel duct piece back-groutings |
| CN109366733A (en) * | 2018-12-24 | 2019-02-22 | 上海勇创建设发展有限公司 | A kind of horizontal type cement agitating device |
| CN109571768A (en) * | 2018-12-28 | 2019-04-05 | 中国水利水电第四工程局有限公司 | A kind of cement feeding device reducing cement fugitive dust |
| CN111362018A (en) * | 2020-03-27 | 2020-07-03 | 苏州易斯特建材科技有限公司 | Horizontal cement bin for steel slag concrete integrated production equipment |
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Application publication date: 20170503 |