CN112025169A - Automatic series welding machine - Google Patents
Automatic series welding machine Download PDFInfo
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- CN112025169A CN112025169A CN202010898832.5A CN202010898832A CN112025169A CN 112025169 A CN112025169 A CN 112025169A CN 202010898832 A CN202010898832 A CN 202010898832A CN 112025169 A CN112025169 A CN 112025169A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0426—Fixtures for other work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K2101/00—Articles made by soldering, welding or cutting
- B23K2101/36—Electric or electronic devices
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- Engineering & Computer Science (AREA)
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Abstract
The invention relates to the field of automatic welding, in particular to an automatic series welding machine, which comprises a frame, a mechanical arm, a feeding mechanism, a detection mechanism, a rotary table, a welding mechanism and a discharging mechanism, wherein the rotary table is fixedly installed with the frame, the rotary table is fixedly installed at the upper end of the frame, the feeding mechanism is fixedly connected with the frame, the feeding mechanism is fixedly arranged at the upper end of the rotary table, the mechanical arm is also arranged beside the feeding mechanism, the mechanical arm is fixedly installed at the upper end of the frame, the detection mechanism is fixedly installed with the frame, the detection mechanism is fixedly installed beside the rotary table, the discharging mechanism is also arranged beside the rotary table, the output end of the discharging mechanism is abutted against the rotary table, the welding mechanism is also arranged at the upper end of the output end of the discharging mechanism, the welding mechanism is fixedly installed right above the discharging mechanism, the equipment adopts a rotary table type, a more efficient welding method is also adopted.
Description
Technical Field
The invention relates to the field of automatic welding, in particular to an automatic series welding machine.
Background
A series welding machine is used for carrying a battery piece by utilizing a mechanical transmission mechanism, the battery piece is welded on a heating bottom plate by utilizing high-temperature gas of a hot air pipe, the series welding machine is mainly used for series welding of single crystal and polycrystalline battery pieces in a full-automatic crystalline silicon solar battery assembly, and is suitable for series welding of the crystalline silicon solar battery pieces from 40mm multiplied by 156mm to 156mm multiplied by 156mm, and the series welding machine has the advantages of high production efficiency, good welding quality, great labor cost saving, product competitiveness improvement and the like. The deviation appears easily, so need this equipment of automatic stringer to adopt revolving stage formula processing mode, not only reduce machine area, still adopt more efficient welding mode.
Disclosure of Invention
In order to solve the technical problems, the technical scheme adopted by the invention is as follows:
preferably, an automatic stringer, which comprises a frame, the manipulator, feed mechanism, detection mechanism, the revolving stage, welding mechanism, unloading mechanism, revolving stage and frame fixed mounting, revolving stage fixed mounting is in the upper end of frame, feed mechanism and frame fixed connection, feed mechanism is fixed to be set up in the upper end of revolving stage, feed mechanism's side still is provided with the manipulator, manipulator fixed mounting is in the upper end of frame, detection mechanism and frame fixed mounting, detection mechanism fixed mounting is in the side of revolving stage, the side of revolving stage still is provided with unloading mechanism, unloading mechanism sets up in the side of revolving stage, unloading mechanism's output is supported and is leaned on the revolving stage setting, the upper end of unloading mechanism output still is provided with welding mechanism, welding mechanism fixed mounting is directly over unloading mechanism.
Preferably, the feeding mechanism comprises a first support frame, a first servo motor, a first limit plate, a second limit plate, a first rotating shaft, a second rotating shaft and a first conveying belt, first fixed block, first regulation head, the storage silo, first support frame and first pivot, the second pivot is rotated and is connected, first pivot, the second pivot sets up respectively in the input and the output of first support frame, the output of first pivot still is provided with first servo motor, first pivot, the cover is equipped with first conveyer belt on the global of second pivot, first fixed block and first support frame fixed mounting, first fixed block fixed mounting is mirror image state setting in the both sides on the long limit of first support frame, first fixed block is provided with four at least, first fixed fast middle part all is provided with first regulation head, first limiting plate and second limiting plate are installed to the output of first regulation head, the output of first support frame still is provided with the storage silo.
Preferably, the storage bin comprises a first box body, a first synchronous belt, a first connecting shaft, a second connecting shaft, a first rotary drum, a second rotary drum, a plywood, a first mounting frame, a transmission belt, a gear and a direct current motor, wherein the first mounting frame is fixedly connected with the frame, the first mounting frame is fixedly mounted at the upper end of the frame, the output end of the first mounting frame is provided with the first box body, a first synchronous belt, the first connecting shaft, the second connecting shaft, the first rotary drum, the second rotary drum, the first connecting shaft and the box body are rotatably connected, the second connecting shaft is arranged under the first connecting shaft, the output end of the first connecting shaft is fixedly provided with the first rotary drum, the output end of the second connecting shaft is fixedly provided with the second rotary drum, the first rotary drum and the second rotary drum are rotatably connected through the first synchronous belt, the input end of the second connecting shaft is also provided with the transmission belt, the output end of the transmission belt is connected with the gear, the side of gear still is provided with direct current motor, and first synchronous belt, first connecting axle, second connecting axle, first rotary drum, second rotary drum, drive belt, gear all are the mirror image state with first box middle part and set up, and open-close plate and box fixed mounting, open-close plate set up in the side of box.
Preferably, detection mechanism is including the second support frame, electric putter, the slide, the diaphragm, the detecting head, second support frame and frame fixed mounting, second support frame fixed mounting is in the upper end of frame, the output fixed mounting of second support frame has the diaphragm, the output of diaphragm is provided with electric putter, electric putter is vertical state, electric putter's output sets up towards the frame, sliding connection has the slide on the second support frame, the input of slide and electric putter's output fixed connection, detecting head and slide fixed connection, the detecting head is fixed to be set up in the slide output.
Preferably, the revolving stage is including planetary gear mechanism, a workbench, the second hold-in range, the second mounting bracket, second servo motor, planetary gear mechanism and frame fixed mounting, planetary gear mechanism fixed mounting is in the upper end of frame, planetary gear mechanism and workstation fixed mounting, workstation fixed mounting is directly over planetary gear mechanism, second mounting bracket and frame fixed mounting, second mounting bracket fixed mounting is in the lower extreme of frame, fixed mounting has second servo motor on the second mounting bracket, second servo motor's output sets up towards the frame, planetary gear mechanism and second servo motor rotate through the second hold-in range and are connected.
Preferably, the planetary gear mechanism comprises a transmission gear, a first driven gear, a second driven gear, a third driven gear, a gear ring, a second housing, a third rotating shaft, a triangular plate and a circular partition plate, wherein the transmission gear, the first driven gear, the second driven gear, the third driven gear, the gear ring and the triangular plate are fixedly installed in the first housing, the first driven gear, the second driven gear and the third driven gear are in meshed rotary connection with the gear ring, the first driven gear, the second driven gear and the third driven gear are in meshed rotary connection through the triangular plate, the circular partition plate is further arranged at the upper end of the triangular plate, the transmission gear is arranged in the middle of the first driven gear, the second driven gear and the third driven gear, the transmission gear is respectively in meshed rotary connection with the first driven gear, the second driven gear and the third driven gear, and is fixedly connected with the third rotating shaft, and the third rotating shaft is fixedly arranged at the lower end of the transmission gear.
Preferably, the workbench comprises a second housing, a first placing platform, a second placing platform, a third placing platform, a fourth placing platform, a sucker, the second housing is fixedly installed with the circular partition board, the second housing is fixedly installed at the upper end of the circular partition board, the upper end of the second housing is provided with the first placing platform, the second placing platform, the third placing platform, the fourth placing platform, the first placing platform, the second placing platform, the third placing platform, the fourth placing platform is distributed at the upper end of the second housing in a cross-shaped manner, each placing platform is provided with a through hole for placing the sucker, each placing platform is provided with at least four through holes, and each through hole is provided with a sucker.
Preferably, the welding mechanism comprises a third support frame, a screw rod, a third servo motor, a cross beam, a second box body, a slide bar and a heating pipe, the third support frame is arranged in a vertical state, the screw rod and a chute are arranged in the third support frame, the chute is fixedly connected with the third support frame, the screw rod is rotatably connected with the third support frame, the screw rod is arranged in the third support frame in a vertical state, the third servo motor is fixedly arranged at the upper end of the third support frame, the output end of the third servo motor is arranged towards the third support frame, the output end of the third servo motor is connected with the screw rod in a rotating state, the cross beam is arranged in a vertical state compared with the screw rod, the input end of the cross beam is fixedly arranged in the third support frame and is in threaded connection with the screw rod, a groove is further formed in the input end of the cross beam, the groove is, an opening is formed in the lower end of the second box body, and a plurality of heating pipes are fixedly mounted in one end of the opening.
Preferably, unloading mechanism is including the fourth support frame, fourth servo motor, the third limiting plate, the fourth limiting plate, the third pivot, the fourth pivot, the second conveyer belt, the second fixed block, the second is adjusted the head, the fourth support frame and third pivot, the fourth pivot is rotated and is connected, the third pivot, the fourth pivot sets up respectively in the input and the output of fourth support frame, the output of third pivot still is provided with fourth servo motor, the third pivot, the cover is equipped with the second conveyer belt on the global of fourth pivot, second fixed block and fourth support frame fixed mounting, the both sides that the second fixed block fixed mounting is long limit of fourth support frame are mirror image state and set up, the second fixed block is provided with four at least, the fixed fast middle part of second all is provided with the second and adjusts the head, third limiting plate and fourth limiting plate are installed to the output that the second adjusted the head.
Compared with the prior art, the invention has the beneficial effects that:
the invention finishes the charging work of the battery piece through the charging mechanism, and the specific steps are as follows: the battery plate to be welded is placed at the upper end of a first conveying belt, an external power supply is connected to drive a first servo motor to rotate, the first servo motor drives a first rotating shaft fixedly installed at the output end to rotate, the first rotating shaft drives a first conveying belt sleeved on the circumferential surface of the first rotating shaft to rotate, so that a battery plate placed at the upper end of the first conveying belt is driven to advance towards a discharge chute in a progressive mode, a first adjusting head which is connected with the first fixing block through threads at the upper end of a first support frame is rotated to adjust the positions of a first limiting plate and a second limiting plate fixedly installed at the output end of the first adjusting head, the advancing directions of the battery plate can be kept consistent in the feeding process, and the effect of correcting the positions of the battery plate in the advancing process is achieved;
the invention finishes the rotation and inspection work of the battery piece through the turntable, the detection mechanism and the manipulator, and comprises the following specific steps: the rotary table is driven to rotate by an external power supply, when the battery piece rotates to the lower end of the detection mechanism, the detection mechanism detects the battery piece, and when the broken and unqualified battery piece is found, the unqualified battery piece is adsorbed into a waste bin by the manipulator;
the invention completes the welding work of the battery piece through the welding mechanism, and the specific steps are as follows: the battery piece is rotated to the welding station through the rotary table, the third servo motor drives the screw rod which drives the output end fixed installation to rotate, thereby the rotation through the screw rod drives the cross beam which is connected with the screw rod in a threaded manner to vertically move up and down, so that the second box body which drives the output end fixed installation of the cross beam moves downwards, and the heating pipe in the second box body is electrically heated after the second box body moves to the corresponding position to weld the battery piece, thereby the welding work is completed.
Drawings
FIGS. 1 and 2 are perspective views of the present invention from two different perspectives;
FIG. 3 is a perspective view of the feed mechanism and storage bin of the present invention;
FIG. 4 is a perspective view of the feed mechanism of the present invention;
FIG. 5 is a perspective view of the storage bin of the present invention;
FIG. 6 is a perspective view of the detection mechanism of the present invention;
FIG. 7 is a perspective view of the blanking mechanism of the present invention;
FIG. 8 is a perspective view of a turntable of the present invention;
FIG. 9 is a perspective view of the planetary gear mechanism of the present invention;
fig. 10 is a perspective view of the welding mechanism of the present invention.
The reference numbers in the figures are:
1-a frame; 2-a manipulator; 3-a feeding mechanism; 3 a-a first support frame; 3 b-a first servo motor; 3 c-a first limiting plate; 3 d-a second limiting plate; 3 e-a first shaft; 3 f-a second rotating shaft; 3 g-a first conveyor belt; 3 h-a first fixed block; 3 r-a first conditioning head; 3 j-a storage bin; 3j1 — first box; 3j2 — first timing belt; 3j3 — first connecting shaft; 3j 4-second connecting shaft; 3j5 — first drum; 3j6 — second drum; 3j 7-plywood; 3j8 — first mount;
4-a detection mechanism; 4 a-a second support; 4 b-an electric push rod; 4 c-a sled; 4 d-probe head; 4 e-a transverse plate;
5-a turntable; 5 a-a planetary gear mechanism; 5a1 — drive gear; 5a2 — a first driven gear; 5a3 — a second driven gear; 5a4 — third driven gear; 5a5 — ring gear; 5a6 — first enclosure; 5a 7-second shaft; 5a 8-triangle; 5a 9-circular separator; 5 b-a workbench; 5b1 — first standing board; 5b 2-second standing board; 5b 3-third standing board; 5b 4-fourth standing board; 5b5 — second casing; 5b 6-suction cup; 5 c-a second synchronous belt; 5 d-a second mounting frame; 5 e-a first servo motor;
6-a welding mechanism; 6 a-a third support; 6 b-a screw; 6 c-a second servomotor; 6 d-beam; 6 e-a second box; 6 f-heating pipe; 6 g-a slider;
7-a blanking mechanism; 7 a-a fourth support; 7 b-a third shaft; 7 c-a fourth shaft; 7 d-a second conveyor belt 7 e-a second fixed block; 7 f-a second conditioning head; 7 g-a third servo motor; 7 h-a third limiting plate; 7 i-a fourth limiting plate; 7 j-a storage case.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1 to 10, an automatic stringer comprises a frame 1, a manipulator 2, a feeding mechanism 3 and a detecting mechanism 4, revolving stage 5, welding mechanism 6, unloading mechanism 7, revolving stage 5 and 1 fixed mounting of frame, 5 fixed mounting of revolving stage in the upper end of frame 1, feed mechanism 3 and 1 fixed connection of frame, feed mechanism 3 is fixed to be set up in the upper end of revolving stage 5, the side of feed mechanism 3 still is provided with manipulator 2, 2 fixed mounting of manipulator in the upper end of frame 1, detection mechanism 4 and 1 fixed mounting of frame, 4 fixed mounting in the side of revolving stage 5 of detection mechanism, the side of revolving stage 5 still is provided with unloading mechanism 7, unloading mechanism 7 sets up in the side of revolving stage 5, the output of unloading mechanism 7 is supported and is leaned on revolving stage 5 and set up, the upper end of unloading mechanism 7 output still is provided with welding mechanism 6, 6 fixed mounting of welding mechanism is directly over unloading mechanism 7.
The staff treats that welded battery piece places feed mechanism's 3 upper ends, feed mechanism 3 discontinuous is carried forward, the battery piece falls to the upper end of revolving stage 5 from feed mechanism's 3, revolving stage 5 is rotatory through external power source drive, rotatory lower extreme to detection mechanism 4 when the battery piece, detection mechanism 4 detects the battery piece, will adsorb to the dump bin through manipulator 2 to unqualified battery piece when finding broken and unqualified battery piece, qualified battery piece will continue to rotate to the welding station, welding mechanism 6 vertical downstream welds the battery piece, welded battery piece carries out progressive processing through unloading mechanism 7.
Referring to fig. 4, the feeding mechanism 3 includes a first supporting frame 3a, a first servo motor 3b, a first limiting plate 3c, a second limiting plate 3d, a first rotating shaft 3e, a second rotating shaft 3f, a first conveying belt 3g, a first fixing block 3h, a first adjusting head 3r and a storage bin 3j, the first supporting frame 3a is rotatably connected with the first rotating shaft 3e and the second rotating shaft 5a73f, the first rotating shaft 3e and the second rotating shaft 3f are respectively arranged at the input end and the output end of the first supporting frame 3a, the output end of the first rotating shaft 3e is further provided with the first servo motor 3b, the first conveying belt 3g is sleeved on the peripheral surface of the first rotating shaft 3e and the second rotating shaft 3f, the first fixing block 3h is fixedly arranged with the first supporting frame 3a, the first fixing block 3h is fixedly arranged at two sides of the long side of the first supporting frame 3a in a mirror image state, the first fixing block 3h is provided with at least four fixing blocks, first fixed fast middle part all is provided with first regulation head 3r, and first limiting plate 3c and second limiting plate 3d are installed to first regulation head 3 r's output, and first support frame 3 a's output still is provided with storage silo 3 j.
The upper end of a first conveying belt 3g is placed on a battery panel to be welded, an external power supply is connected to drive a first servo motor 3b to rotate, the first servo motor 3b drives a first rotating shaft 3e with an output end fixedly installed to rotate, the first rotating shaft 3e drives a first conveying belt 3g sleeved on the peripheral surface of the first rotating shaft 3e to rotate, so that a battery sheet placed at the upper end of the first conveying belt 3g is driven to advance towards a discharge chute in a progressive mode, a first adjusting head 3r which is connected with the first fixing block 3h in a threaded mode at the upper end of a first supporting frame 3a can adjust the position of a first limiting plate 3c and a second limiting plate 3d which are fixedly installed at the output end of the first adjusting head 3r, the advancing direction of the battery sheet can be kept consistent in the feeding process, and the position correcting effect of the battery sheet in the advancing process is achieved.
Referring to fig. 5, the storage bin 3j includes a first box 3j1, a first synchronous belt 3j2, a first connecting shaft 3j3, a second connecting shaft 3j4, a first rotary drum 3j5, a second rotary drum 3j6, an opening plate 3j7, a first mounting bracket 3j8, a driving belt 3j9, a gear 3j10 and a dc motor 3j11, the first mounting bracket 3j8 is fixedly connected with the frame 1, the first mounting bracket 3j8 is fixedly installed at the upper end of the frame 1, an output end of the first mounting bracket 3j8 is provided with the first box 3j1, the first synchronous belt 3j1, the first connecting shaft 3j1, the second rotary drum 3j1, the first rotary drum 3j1, the second connecting shaft 3j1 is rotatably connected with the first box 3j1, the second connecting shaft 1 is arranged below the first connecting shaft 3j1, the first rotary drum 1 is fixedly installed with the output end of the first rotary drum 1, and the output shaft 1 is fixedly installed with the first rotary drum 1, the first drum 3j5 and the second drum 3j6 are rotatably connected through a first synchronous belt 3j2, a transmission belt 3j9 is further arranged at an input end of the second connecting shaft 3j4, a gear 3j10 is connected to an output end of the transmission belt 3j9, a direct current motor 3j11 is further arranged beside the gear 3j10, the first synchronous belt 3j2, the first connecting shaft 3j3, the second connecting shaft 3j4, the first drum 3j5, the second drum 3j6, the transmission belt 3j9 and the gear 3j10 are all arranged in a mirror image state at the middle of the first box 3j1, the opening plate 3j7 is fixedly installed with the box, and the opening plate 3j7 is arranged beside the box.
The first mounting rack 3j8 is fixedly provided with a first box body 3j1 through a sliding groove, the upper position and the lower position of the first box body 3j1 can be automatically adjusted through adjusting a movable bolt, the storage bin 3j is connected with an external power supply to drive a direct current motor 3j11 to drive a gear 3j10 connected with the output end in a rotating mode when working, the second connecting shaft 3j4 is connected with a gear 3j10 in a rotating mode through a transmission belt 3j9 sleeved on the peripheral surface of the input end in a synchronous mode, the second connecting shaft 3j4 rotates to drive a first rotary drum 3j5 fixedly connected with the output end to rotate, the first rotary drum 3j5 drives a first synchronous belt 3j2 sleeved on the peripheral surface to rotate, and the first synchronous belt 3j2, the first connecting shaft 3j3, the second connecting shaft 3j4, the first rotary drum 3j5, the second rotary drum 5733 j5, the mirror image 3j9 and the gear 3j10 are arranged in a state in the middle of the first box body 1, so that the transmission belt 599 of the gear 3j 593 j is driven by the direct current motor 3j11 to The opposite rotation direction is adopted, so that the feeding operation is performed, and the first synchronous belt 3j2 is provided with a plurality of storage plates for feeding and storing a plurality of battery pieces.
Referring to fig. 6, the detection mechanism 4 includes a second support frame 4a, an electric putter 4b, a sliding plate 4c, a transverse plate 4e, a detection head 4d, the second support frame 4a and the rack 1 are fixedly installed, the second support frame 4a is fixedly installed at the upper end of the rack 1, the transverse plate 4e is fixedly installed at the output end of the second support frame 4a, the output end of the transverse plate 4e is provided with the electric putter 4b, the electric putter 4b is in a vertical state, the output end of the electric putter 4b is arranged towards the rack 1, the sliding plate 4c is connected to the second support frame 4a in a sliding manner, the input end of the sliding plate 4c is fixedly connected to the output end of the electric putter 4b, the detection head 4d is fixedly connected to the sliding plate 4 c.
The sliding plate 4c can be pushed by the electric push rod 4b to slide up and down on the transverse plate 4e, so that the detecting head 4d fixedly mounted at the output end of the sliding plate 4c is driven to move up and down, the position of the detecting head 4d is automatically adjusted, and the battery piece is advanced to the quality detection work after the detecting head 4d is adjusted to the corresponding position.
Referring to fig. 8, the turntable 5 includes a planetary gear mechanism 5a, a workbench 5b, a second synchronous belt 5c, a second mounting bracket 5d, and a second servo motor 5e, the planetary gear mechanism 5a is fixedly mounted to the frame 1, the planetary gear mechanism 5a is fixedly mounted to the upper end of the frame 1, the planetary gear mechanism 5a is fixedly mounted to the workbench 5b, the workbench 5b is fixedly mounted directly above the planetary gear mechanism 5a, the second mounting bracket 5d is fixedly mounted to the frame 1, the second mounting bracket 5d is fixedly mounted to the lower end of the frame 1, the second servo motor 5e is fixedly mounted to the second mounting bracket 5d, an output end of the second servo motor 5e faces the frame 1, and the planetary gear mechanism 5a and the second servo motor 5e are rotatably connected through the second synchronous belt 5 c.
The second servo motor 5e drives rotatoryly, drives planetary gear mechanism 5a through second hold-in range 5c and rotates, thereby planetary gear mechanism 5a rotates and drives workstation 5b of planetary gear mechanism 5a upper end and rotate, can not cause the battery piece on the workstation 5b because of the rotational speed is too fast under second servo motor 5 e's drive through planetary gear mechanism 5a and cause the condition of getting rid of the flied at rotatory in-process.
Referring to fig. 9, the planetary gear mechanism 5a includes a transmission gear 5a1, a first driven gear 5a2, a second driven gear 5a3, a third driven gear 5a4, a ring gear 5a5, a second housing 5b5, a third rotating shaft 5a7, a triangular plate 5a8, and a circular partition plate 5a9, wherein a transmission gear 5a1, a first driven gear 5a2, a second driven gear 5a3, a third driven gear 5a3, a ring gear 5a3, and a triangular plate 5a3 are fixedly installed in the first housing 5a6, the first driven gear 5a3, the second driven gear 5a3, and the third driven gear 5a3 are engaged with and rotatably connected with the ring gear 5a3, the first driven gear 5a3, the second driven gear 5a3, and the third driven gear 5a3 are rotatably connected with the triangular plate 5a3, a circular partition plate 3a 3 is further provided on an end of the triangular plate 5a3, and a 3a end of the circular partition plate 3a 3 is provided on the transmission gear 5a3, the triangular plate 3a 3, and the, In the middle of the third driven gear 5a4, the transmission gear 5a1 is respectively engaged and rotatably connected with the first driven gear 5a2, the second driven gear 5a3 and the third driven gear 5a4, the transmission gear 5a1 is fixedly connected with the third rotating shaft 5a7, and the third rotating shaft 5a7 is fixedly installed at the lower end of the transmission gear 5a 1.
The second servo motor 5e is driven to rotate, the third rotating shaft 5a7 rotates through the second synchronous belt 5c, the third rotating shaft 5a7 drives the transmission gear 5a1 fixedly installed at the output end to rotate at the middle parts of the first driven gear 5a2, the second driven gear 5a3 and the third driven gear 5a4, the first driven gear 5a2, the second driven gear 5a3 and the third driven gear 5a4 rotate in a meshed mode with the gear ring 5a5, the transmitted force can be reduced under the driving of the second servo motor 5e, and the situation that a battery piece on the workbench 5b is thrown away in the rotating process due to the fact that the rotating speed is too fast is avoided.
Referring to fig. 8, the working table 5b includes a second housing 5b5, a first placing table 5b1, a second placing table 5b2, a third placing table 5b3, a fourth placing table 5b4 and a suction cup 5b6, the second housing 5b5 is fixedly installed with the circular partition plate 5a9, the second housing 5b5 is fixedly installed at the upper end of the circular partition plate 5a9, the upper end of the second housing 5b5 is provided with a first placing table 5b1, a second placing table 5b2, a third placing table 5b3 and a fourth placing table 5b4, the first placing table 5b1, the second placing table 5b2, the third placing table 5b3 and the fourth placing table 5b4 are distributed at the upper end of the second housing 5b5, each placing table is provided with a through hole for placing the suction cup 5b6, each placing table is provided with at least four through holes, and each placing table is provided with a suction cup 6b 6.
The placing table is used for placing the battery piece, the battery piece can be adsorbed by the sucker in the rotating process of the workbench 5b, and the phenomenon that the battery piece on the placing table is thrown and flown when the workbench 5b rotates cannot be caused.
Referring to fig. 10, the welding mechanism 6 includes a third support frame 6a, a screw 6b, a third servo motor 6c, a cross beam 6d, a second box 6e, a slide bar 6g, and a heating pipe 6f, the third support frame 6a is disposed in a vertical state, the screw 6b and a chute are disposed inside the third support frame 6a, the chute is fixedly connected to the third support frame 6a, the screw 6b is rotatably connected to the third support frame 6a, the screw 6b is disposed inside the third support frame 6a in a vertical state, the third servo motor 6c is fixedly mounted at the upper end of the third support frame 6a, the output end of the third servo motor 6c is disposed toward the third support frame 6a, the output end of the third servo motor 6c is rotatably connected to the screw 6b, the cross beam 6d is disposed in a vertical state compared with the screw 6b, the input end of the cross beam 6d is fixedly mounted inside the third support frame 6a and is connected to the screw 6b by screw, the input end of the cross beam 6d is also provided with a groove, the groove is connected with the slide bar 6g in a sliding state, the output end of the cross beam 6d is also provided with a second box body 6e, the lower end of the second box body 6e is provided with an opening, and a plurality of heating pipes 6f are fixedly arranged in one end of the opening.
It is to the welding station through 5 rotations of revolving stage at the battery piece, third servo motor 6c motor drive drives output end fixed mounting's screw rod 6b and rotates, thereby it carries out vertical work of reciprocating with screw rod 6b threaded connection's crossbeam 6d to drive through screw rod 6 b's rotation, thereby it carries out the downstream to drive crossbeam 6d output end fixed mounting's second box 6e, thereby it welds the battery piece to carry out the welding as second box 6e removes heating pipe 6f in the corresponding position back electrical heating second box 6e, thereby accomplish weldment work.
Referring to fig. 7, the blanking mechanism 7 includes a fourth supporting frame 7a, a fourth servo motor 7g, a third limiting plate 7h, a fourth limiting plate 7i, a third rotating shaft 7b, a fourth rotating shaft 7c, a second conveying belt 7d, a second fixing block 7e, and a second adjusting head 7f, the fourth supporting frame 7a is rotatably connected to the third rotating shaft 7b and the fourth rotating shaft 7c, the third rotating shaft 7b and the fourth rotating shaft 7c are respectively disposed at the input end and the output end of the fourth supporting frame 7a, the output end of the third rotating shaft 7b is further provided with the fourth servo motor 7g, the second conveying belt 7d is sleeved on the peripheral surfaces of the third rotating shaft 7b and the fourth rotating shaft 7c, the second fixing block 7e is fixedly mounted to the fourth supporting frame 7a, the second fixing block 7e is fixedly mounted on the two sides of the long side of the fourth supporting frame 7a in a mirror image state, the number of the second fixing blocks 7e is at least four, the second is fixed fast the middle part all is provided with the second and adjusts head 7f, and third limiting plate 7h and fourth limiting plate 7i are installed to the output that the second was adjusted head 7 f.
The external power supply is connected to drive the fourth servo motor 7g to rotate, the fourth servo motor 7g drives the third rotating shaft 7b of the output end fixed installation to rotate, the third rotating shaft 7b drives the second conveying belt 7d sleeved on the peripheral surface of the third rotating shaft 7b to rotate, so that a battery piece placed at the upper end of the second conveying belt 7d is driven to advance towards the discharge chute in a progressive mode, the second adjusting head 7f of the upper end of the fourth supporting frame 7a and the second fixing block 7e in threaded connection can adjust the third limiting plate 7h of the output end fixed installation of the second adjusting head 7f, the fourth limiting plate 7i carries out position adjustment, the advancing direction of the battery piece can be kept consistent in the feeding process, the battery piece is corrected in the advancing process, and the welded battery piece is conveyed.
The working principle of the invention is as follows:
the method comprises the following steps: placing a battery plate to be welded at the upper end of a first conveying belt 3g, connecting an external power supply to drive a first servo motor 3b to rotate, driving a first rotating shaft 3e fixedly installed at the output end to rotate by the first servo motor 3b, driving the first conveying belt 3g sleeved on the peripheral surface of the first rotating shaft 3e to rotate by the first rotating shaft 3e, so as to drive a battery plate placed at the upper end of the first conveying belt 3g to advance towards a discharge chute in a progressive mode, rotating a first adjusting head 3r, the upper end of which is in threaded connection with a first fixing block 3h, at the upper end of a first support frame 3a, and adjusting the positions of a first limiting plate 3c and a second limiting plate 3d fixedly installed at the output end of the first adjusting head 3r, so that the advancing directions of the battery plate can be kept consistent in the feeding process, and the effect of correcting the positions of the battery;
step two: the rotary table 5 is driven to rotate by an external power supply, when the battery piece rotates to the lower end of the detection mechanism 4, the detection mechanism 4 detects the battery piece, and when the damaged and unqualified battery piece is found, the unqualified battery piece is adsorbed into a waste bin by the manipulator 2;
step three: it is to the welding station through 5 rotations of revolving stage at the battery piece, third servo motor 6c motor drive drives output end fixed mounting's screw rod 6b and rotates, thereby it carries out vertical work of reciprocating with screw rod 6b threaded connection's crossbeam 6d to drive through screw rod 6 b's rotation, thereby it carries out the downstream to drive crossbeam 6d output end fixed mounting's second box 6e, thereby it welds the battery piece to carry out the welding as second box 6e removes heating pipe 6f in the corresponding position back electrical heating second box 6e, thereby accomplish weldment work.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (9)
1. An automatic stringer is characterized by comprising a rack (1), a mechanical arm (2), a feeding mechanism (3), a detection mechanism (4), a rotary table (5), a welding mechanism (6) and a blanking mechanism (7), wherein the rotary table (5) is fixedly installed with the rack (1), the rotary table (5) is fixedly installed at the upper end of the rack (1), the feeding mechanism (3) is fixedly connected with the rack (1), the feeding mechanism (3) is fixedly arranged at the upper end of the rotary table (5), the mechanical arm (2) is arranged beside the feeding mechanism (3), the mechanical arm (2) is fixedly installed at the upper end of the rack (1), the detection mechanism (4) is fixedly installed with the rack (1), the detection mechanism (4) is fixedly installed beside the rotary table (5), the blanking mechanism (7) is arranged beside the rotary table (5), and the blanking mechanism (7) is arranged beside the blanking mechanism (5), the output end of the blanking mechanism (7) is abutted against the rotary table (5), the upper end of the output end of the blanking mechanism (7) is further provided with a welding mechanism (6), and the welding mechanism (6) is fixedly installed right above the blanking mechanism (7).
2. The automatic stringer according to claim 1, wherein the feeding mechanism (3) comprises a first support frame (3 a), a first servo motor (3 b), a first limit plate (3 c), a second limit plate (3 d), a first rotating shaft (3 e), a second rotating shaft (3 f), a first conveying belt (3 g), a first fixed block (3 h), a first adjusting head (3 r), and a storage bin (3 j), the first support frame (3 a) is rotatably connected with the first rotating shaft (3 e) and the second rotating shaft (5 a 7) (3 f), the first rotating shaft (3 e) and the second rotating shaft (3 f) are respectively arranged at the input end and the output end of the first support frame (3 a), the output end of the first rotating shaft (3 e) is further provided with a first servo motor (3 b), the first conveying belt (3 g) is sleeved on the peripheral surfaces of the first rotating shaft (3 e) and the second rotating shaft (3 f), first fixed block (3 h) and first support frame (3 a) fixed mounting, first fixed block (3 h) fixed mounting is the mirror image state setting in the both sides on the long limit of first support frame (3 a), first fixed block (3 h) are provided with four at least, first fixed fast middle part all is provided with first regulation head (3 r), first limiting plate (3 c) and second limiting plate (3 d) are installed to the output of first regulation head (3 r), the output of first support frame (3 a) still is provided with storage silo (3 j).
3. The automatic stringer according to claim 2, wherein the storage bin (3 j) comprises a first box body (3 j 1), a first synchronous belt (3 j 2), a first connecting shaft (3 j 3), a second connecting shaft (3 j 4), a first rotating drum (3 j 5), a second rotating drum (3 j 6), an opening plate (3 j 7), a first mounting frame (3 j 8), a driving belt (3 j 9), a gear (3 j 10) and a direct current motor (3 j 11), the first mounting frame (3 j 8) is fixedly connected with the rack (1), the first mounting frame (3 j 8) is fixedly installed at the upper end of the rack (1), an output end of the first mounting frame (3 j 8) is provided with the first box body (3 j 1), the first synchronous belt (3 j 2), the first connecting shaft (3 j 3), the second connecting shaft (3 j 4), the first rotating drum (3 j 5) and the second rotating drum (6), The first connecting shaft (3 j 3) is rotationally connected with the box body, the second connecting shaft (3 j 4) is arranged right below the first connecting shaft (3 j 3), the output end of the first connecting shaft (3 j 3) is fixedly provided with a first drum (3 j 5), the output end of the second connecting shaft (3 j 4) is fixedly provided with a second drum (3 j 6), the first drum (3 j 5) and the second drum (3 j 6) are rotationally connected through a first synchronous belt (3 j 2), the input end of the second connecting shaft (3 j 4) is further provided with a transmission belt (3 j 9), the output end of the transmission belt (3 j 9) is connected with a gear (3 j 10), the lateral side of the gear (3 j 10) is further provided with a direct current motor (3 j 11), the first synchronous belt (3 j 2), the first connecting shaft (3 j 3), the second connecting shaft (3 j 4), the first connecting shaft (3 j 5), the second connecting shaft (3 j 6862), the second drum (3 j) and the middle part of the drum (10) are arranged in a mirror image state of the first synchronous belt (863 j 10), the opening plate (3 j 7) is fixedly installed with the box body, and the opening plate (3 j 7) is arranged at the side of the box body.
4. The automatic stringer according to claim 1, wherein the detecting mechanism (4) comprises a second supporting frame (4 a), an electric push rod (4 b), a sliding plate (4 c), a transverse plate (4 e) and a detecting head (4 d), the second supporting frame (4 a) is fixedly installed with the frame (1), the second supporting frame (4 a) is fixedly installed at the upper end of the frame (1), the transverse plate (4 e) is fixedly installed at the output end of the second supporting frame (4 a), the electric push rod (4 b) is arranged at the output end of the transverse plate (4 e), the electric push rod (4 b) is in a vertical state, the output end of the electric push rod (4 b) faces the frame (1), the sliding plate (4 c) is connected on the second supporting frame (4 a) in a sliding manner, the input end of the sliding plate (4 c) is fixedly connected with the output end of the electric push rod (4 b), the detecting head (4 d) is fixedly connected with the sliding plate (4 c, the detecting head (4 d) is fixedly arranged at the output end of the sliding plate (4 c).
5. The automatic stringer according to claim 1, wherein the turntable (5) comprises a planetary gear mechanism (5 a), a workbench (5 b), a second synchronous belt (5 c), a second mounting bracket (5 d), and a second servo motor (5 e), the planetary gear mechanism (5 a) is fixedly mounted with the frame (1), the planetary gear mechanism (5 a) is fixedly mounted at the upper end of the frame (1), the planetary gear mechanism (5 a) is fixedly mounted with the workbench (5 b), the workbench (5 b) is fixedly mounted directly above the planetary gear mechanism (5 a), the second mounting bracket (5 d) is fixedly mounted with the frame (1), the second mounting bracket (5 d) is fixedly mounted at the lower end of the frame (1), the second servo motor (5 e) is fixedly mounted on the second mounting bracket (5 d), the output end of the second servo motor (5 e) is arranged toward the frame (1), the planetary gear mechanism (5 a) is rotationally connected with a second servo motor (5 e) through a second synchronous belt (5 c).
6. The automatic stringer according to claim 5, wherein the planetary gear mechanism (5 a) comprises a transmission gear (5 a 1), a first driven gear (5 a 2), a second driven gear (5 a 3), a third driven gear (5 a 4), a gear ring (5 a 5), a second housing (5 b 5), a third rotating shaft (5 a 7), a triangular plate (5 a 8) and a circular partition plate (5 a 9), the transmission gear (5 a 1), the first driven gear (5 a 2), the second driven gear (5 a 3), the third driven gear (5 a 4), the gear ring (5 a 5), the triangular plate (5 a 8), the first driven gear (5 a 2), the second driven gear (5 a 3) and the third driven gear (5 a 4) are meshed with the gear ring (5 a 5) for rotating connection, and the first driven gear (5 a 2) and the second driven gear (24 a 58573) are meshed with the gear ring (5 a) for rotating connection, The third driven gear (5 a 4) is rotatably connected through a triangular plate (5 a 8), a circular partition plate (5 a 9) is further arranged at the upper end of the triangular plate (5 a 8), the transmission gear (5 a 1) is arranged in the middle of the first driven gear (5 a 2), the second driven gear (5 a 3) and the third driven gear (5 a 4), the transmission gear (5 a 1) is respectively meshed with the first driven gear (5 a 2), the second driven gear (5 a 3) and the third driven gear (5 a 4) and rotatably connected with the third driven gear (5 a 1) in a meshing mode, the transmission gear (5 a 1) is fixedly connected with the third rotating shaft (5 a 7), and the third rotating shaft (5 a 7) is fixedly installed at the lower end of the transmission gear (5 a 1).
7. The automatic stringer according to claim 5, wherein the working table (5 b) comprises a second housing (5 b 5), a first placing table (5 b 1), a second placing table (5 b 2), a third placing table (5 b 3), a fourth placing table (5 b 4) and a suction cup (5 b 6), the second housing (5 b 5) is fixedly installed with the circular partition plate (5 a 9), the second housing (5 b 5) is fixedly installed at the upper end of the circular partition plate (5 a 9), the upper end of the second housing (5 b 5) is provided with a first placing table (5 b 1), a second placing table (5 b 2), a third placing table (5 b 3) and a fourth placing table (5 b 4), the first placing table (5 b 1), the second placing table (5 b 2), the third placing table (5 b 3) and the fourth placing table (5 b 4) are distributed on the second housing (5 b 5), and through holes for placing the suction cups (6) are respectively opened at the upper end of the second housing (5 b 5), at least four through holes are formed in each placing platform, and each through hole is provided with a sucking disc (5 b 6).
8. The automatic stringer according to claim 1, wherein the welding mechanism (6) comprises a third support frame (6 a), a screw (6 b), a third servo motor (6 c), a cross beam (6 d), a second box body (6 e), a slide bar (6 g) and a heating pipe (6 f), the third support frame (6 a) is arranged in a vertical state, the screw (6 b) and a chute are arranged inside the third support frame (6 a), the chute is fixedly connected with the third support frame (6 a), the screw (6 b) is rotatably connected with the third support frame (6 a), the screw (6 b) is arranged inside the third support frame (6 a) in a vertical state, the upper end of the third support frame (6 a) is fixedly provided with the third servo motor (6 c), the output end of the third servo motor (6 c) faces the third support frame (6 a), the output and screw rod (6 b) the rotation state of third servo motor (6 c) are connected, crossbeam (6 d) are compared screw rod (6 b) and are the vertical state setting, the input end fixed mounting of crossbeam (6 d) is in the inside and screw rod (6 b) threaded connection of third support frame (6 a), the input of crossbeam (6 d) is still seted up flutedly, the recess is connected with draw runner (6 g) and is the sliding state, the output of crossbeam (6 d) still is provided with second box (6 e), the opening has been seted up to the lower extreme of second box (6 e), open-ended one end inside fixed mounting has a plurality of heating pipes (6 f).
9. The automatic stringer according to claim 1, wherein the blanking mechanism (7) comprises a fourth support frame (7 a), a fourth servo motor (7 g), a third limit plate (7 h), a fourth limit plate (7 i), a third rotating shaft (7 b), a fourth rotating shaft (7 c), a second conveyor belt (7 d), a second fixed block (7 e) and a second adjusting head (7 f), the fourth support frame (7 a) is rotatably connected with the third rotating shaft (7 b) and the fourth rotating shaft (7 c), the third rotating shaft (7 b) and the fourth rotating shaft (7 c) are respectively arranged at the input end and the output end of the fourth support frame (7 a), the output end of the third rotating shaft (7 b) is further provided with the fourth servo motor (7 g), the second conveyor belt (7 d) is sleeved on the peripheral surfaces of the third rotating shaft (7 b) and the fourth rotating shaft (7 c), second fixed block (7 e) and fourth support frame (7 a) fixed mounting, second fixed block (7 e) fixed mounting are the mirror image state setting in the both sides on the long limit of fourth support frame (7 a), and second fixed block (7 e) are provided with four at least, and the fixed fast middle part of second all is provided with second regulation head (7 f), and third limiting plate (7 h) and fourth limiting plate (7 i) are installed to the output that second was adjusted head (7 f).
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010898832.5A CN112025169A (en) | 2020-08-31 | 2020-08-31 | Automatic series welding machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010898832.5A CN112025169A (en) | 2020-08-31 | 2020-08-31 | Automatic series welding machine |
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| CN112025169A true CN112025169A (en) | 2020-12-04 |
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| CN202010898832.5A Withdrawn CN112025169A (en) | 2020-08-31 | 2020-08-31 | Automatic series welding machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN112849936A (en) * | 2021-01-08 | 2021-05-28 | 宁波海蓝气动有限公司 | Pneumatic element detection device |
| CN114453798A (en) * | 2022-02-09 | 2022-05-10 | 江苏瑞晶太阳能科技有限公司 | Series welding and typesetting integrated production equipment for photovoltaic module |
| CN116727907A (en) * | 2023-07-13 | 2023-09-12 | 徐州迈科思机械科技有限公司 | Welding equipment for preventing positive electrode from shifting for lithium battery production |
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| JPH10166159A (en) * | 1996-12-04 | 1998-06-23 | Origin Electric Co Ltd | Seam welding equipment |
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| CN116727907B (en) * | 2023-07-13 | 2024-05-24 | 上海汇珏网络通信设备股份有限公司 | Welding equipment for preventing positive electrode from shifting for lithium battery production |
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