CN112025145B - Consolidate welding roller device - Google Patents

Consolidate welding roller device Download PDF

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Publication number
CN112025145B
CN112025145B CN202010939642.3A CN202010939642A CN112025145B CN 112025145 B CN112025145 B CN 112025145B CN 202010939642 A CN202010939642 A CN 202010939642A CN 112025145 B CN112025145 B CN 112025145B
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China
Prior art keywords
roller
baffle
welding
base
fixedly connected
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CN202010939642.3A
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CN112025145A (en
Inventor
刘富春
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Dongtai Yaoqiang Machinery Manufacturing Co ltd
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Dongtai Yaoqiang Machinery Manufacturing Co ltd
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K37/00Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
    • B23K37/04Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
    • B23K37/047Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/50Manufacturing or production processes characterised by the final manufactured product

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  • Physics & Mathematics (AREA)
  • Optics & Photonics (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Resistance Welding (AREA)

Abstract

The invention discloses a reinforced welding roller device, wherein a base plays a supporting role, a plurality of groups of roller frame assemblies are arranged on the base, a driving roller and a driven roller are arranged on a roller seat, a transmission gear is arranged between shaft rods of the driving roller and the driven roller and is meshed with each other through the transmission gear, first baffles are arranged on two sides of the base and form a telescopic structure with a second baffle, the two ends of a welding piece are blocked and fixed through fixing positions of fixing pieces, the movement is reduced, the device is suitable for welding pieces with various diameters, explosion-proof glass plays a role in blocking and fixing and is convenient to observe the welding condition of the welding piece, and the reinforced welding roller device can reduce the movement of the welding piece, so that the welding is more accurate and the qualified rate of finished products is improved.

Description

Consolidate welding roller device
Technical Field
The invention relates to the technical field of roller frames, in particular to a device for reinforcing and welding a roller.
Background
The roller frame is a device for driving a cylindrical weldment to rotate by means of friction between the weldment and a driving roller. The transmission device drives the driving roller, the friction force between the driving roller and the cylindrical workpiece is utilized to drive the workpiece to rotate so as to realize displacement, the horizontal position welding of the inner and outer circular seams and the inner and outer longitudinal seams of the workpiece can be realized, and the automatic welding can be realized by matching automatic welding equipment.
At present, for a weldment, especially for a large weldment, the rotation of the weldment on a roller carrier inevitably causes play, and it is difficult to ensure the perpendicularity and balance of the end face of the weldment relative to the axis of the weldment, and the machining error of the end face of the weldment affects the welding integrity of the weldment and the qualification rate of finished products.
Disclosure of Invention
The invention aims to provide a device for reinforcing a welding roller, and aims to solve the technical problem that the qualified rate of a welding finished product of a welding part is low due to the fact that the welding part moves in the prior art.
In order to achieve the purpose, the invention adopts a reinforced welding roller device which comprises a base, a roller frame assembly, a first baffle, a second baffle, explosion-proof glass and a fixing piece;
the roller frame assembly comprises a roller seat, a driving roller and a driven roller, the roller seat is positioned on one side of the base, the driving roller is rotatably connected with the roller seat and positioned on one side of the roller seat far away from the base, and the driven roller is rotatably connected with the roller seat and positioned on one side of the roller seat far away from the driving roller;
one side of the first baffle is fixedly connected with the base and is positioned at one side, close to the roller seat, of the base, the other side of the first baffle is in sliding connection with the second baffle, the explosion-proof glass is fixedly connected with the second baffle and is positioned at one side, far away from the first baffle, of the second baffle, one side of the fixing piece is fixedly connected with the first baffle, and the other side of the fixing piece is fixedly connected with the second baffle and penetrates through the first baffle.
The reinforcing welding roller device further comprises a protection ring, wherein the protection ring is fixedly connected with the driving roller and sleeved on the outer wall of the driving roller.
The reinforcing welding roller device further comprises a speed reduction driver, wherein the speed reduction driver is fixedly connected with the driving roller and is positioned on one side, far away from the roller seat, of the driving roller.
The reinforcing welding roller device further comprises a transmission motor, wherein the transmission motor is fixedly connected with the speed reduction driver and is positioned on one side, far away from the driving roller, of the speed reduction driver.
The reinforcing welding roller device further comprises a lifting workbench, one side of the lifting workbench is fixedly connected with the base, the other side of the lifting workbench is fixedly connected with the roller seat and is positioned between the base and the roller seat.
The reinforcing welding roller device further comprises a lighting lamp, wherein the lighting lamp is detachably connected with the explosion-proof glass and is positioned on one side, far away from the second baffle plate, of the explosion-proof glass.
The reinforced welding roller device has the supporting function through the base, a plurality of groups of roller frame assemblies are arranged on the base and are arranged in parallel relatively, the driving roller and the driven roller are arranged on the roller seat, the transmission gear is arranged between shaft rods of the driving roller and the driven roller and is meshed through the transmission gear to be connected mutually, the first baffle plate is arranged on two sides of the base, the second baffle plate slides up and down on the sliding rails on two sides in the first baffle plate to form a telescopic structure, the position of the second baffle plate on the first baffle plate is fixed through the fixing piece, the fixing function is realized on two ends of a welding piece to prevent and fix the two ends of the welding piece, the movement is reduced, the device is suitable for welding pieces with various diameters, the explosion-proof glass is arranged on the second baffle plate to prevent and fix the welding piece and simultaneously facilitate observation of the welding piece, and then consolidate welding roller device can reduce the drunkenness of weldment, makes the welding more accurate, improves the finished product qualification rate.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
Fig. 1 is a schematic structural view of a reinforced welding roller device according to the present invention.
Fig. 2 is a front view of a reinforced weld roller apparatus of the present invention.
1-a first baffle, 2-a second baffle, 3-explosion-proof glass, 4-a fixed part, 5-a support rod, 6-a limiting part, 7-a protective ring, 8-a speed reduction driver, 9-a transmission motor, 10-a roller frame assembly, 11-a lifting workbench, 12-a lighting lamp, 13-a roller seat, 14-a driving roller, 15-a driven roller, 16-a base and 100-a reinforcing welding roller device.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are illustrative and intended to be illustrative of the invention and are not to be construed as limiting the invention.
In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Further, in the description of the present invention, "a plurality" means two or more unless specifically defined otherwise.
Referring to fig. 1 and 2, the present invention provides a reinforced welding roller device 100, which includes a base 16, a roller frame assembly 10, a first baffle 1, a second baffle 2, an explosion-proof glass 3 and a fixing member 4;
the roller frame assembly 10 comprises a roller seat 13, a driving roller 14 and a driven roller 15, wherein the roller seat 13 is positioned on one side of the base 16, the driving roller 14 is rotatably connected with the roller seat 13 and positioned on one side of the roller seat 13 far away from the base 16, and the driven roller 15 is rotatably connected with the roller seat 13 and positioned on one side of the roller seat 13 far away from the driving roller 14;
one side of first baffle 1 with base 16 fixed connection, and be located base 16 is close to one side of roller seat 13, the opposite side of first baffle 1 with second baffle 2 sliding connection, explosion-proof glass 3 with second baffle 2 fixed connection, and be located second baffle 2 keeps away from one side of first baffle 1, one side of mounting 4 with first baffle 1 fixed connection, the opposite side of mounting 4 with second baffle 2 fixed connection, and run through first baffle 1.
In this embodiment, the base 16 plays a supporting role, a plurality of sets of the roller frame assemblies 10 are installed on the base 16, the plurality of sets of the roller frame assemblies 10 are opposite in pairs and parallel to each other, the driving roller 14 and the driven roller 15 are installed on the roller seat 13, transmission gears are installed on shaft rods of the driving roller 14 and the driven roller 15, the driving roller 14 and the driven roller 15 are connected through meshing of the transmission gears, the driving roller 14 and the driven roller 15 are enabled to rotate together, the first baffle plate 1 is installed on two sides of the base 16, the second baffle plate 2 slides up and down on sliding rails on two sides in the first baffle plate 1 to form a telescopic structure, the fixing member 4 penetrates through the first baffle plate 1 and the second baffle plate 2 to fix the position of the second baffle plate 2, and the first baffle plate 1 and the second baffle plate 2 play a role in blocking and positioning two ends of a welding member on the driving roller 14, can reduce the drunkenness of weldment to the extending structure who forms uses in the use of multiple diameter weldment, fixed mounting on the second baffle 2 explosion-proof glass 3, the welding condition of weldment conveniently observes when playing the effect of keeping out to the weldment, consolidate welding roller device 100 and can alleviate the drunkenness of weldment, make the welding more accurate, improve off-the-shelf qualification rate.
Further, referring to fig. 1, the reinforcing welding roller device 100 further includes a support rod 5, and the support rod 5 is rotatably connected to the second baffle 2 and is located between the first baffle 1 and the explosion-proof glass 3.
In this embodiment, the bracing piece 5 is located the second baffle 2 is close to one side of gyro wheel seat 13, is in through the screw rod reciprocate on the slide of second baffle 2, and the nut of screwing at last is fixed with the screw rod, bracing piece 5 stretches into inside from the both ends of drum weldment, plays limiting displacement to the drum weldment from the horizontal plane when the straight drum weldment rotates, can reduce the drunkenness, makes the welding more accurate, improves off-the-shelf qualification rate.
Further, referring to fig. 1, the reinforced welding roller device 100 further includes a limiting member 6, and the limiting member 6 is fixedly connected to the supporting rod 5 and is located on a side of the supporting rod 5 away from the second baffle 2.
In this embodiment, locating part 6 with bracing piece 5 passes through screw fixed connection, follows bracing piece 5 stretches into inside the drum weldment, locating part 6 cooperatees with the shape at drum weldment both ends, supplies the drum weldment pivoted in, plays limiting displacement, and then can reduce the play that the weldment rotation produced, makes the welding more accurate, improves off-the-shelf qualification rate.
Further, referring to fig. 2, the reinforced welding roller device 100 further includes a protection ring 7, and the protection ring 7 is fixedly connected to the driving roller 14 and sleeved on an outer wall of the driving roller 14.
In this embodiment, the guard ring 7 is made of rubber, the number of the guard ring 7 is multiple, the guard ring is respectively sleeved on the outer walls of the driving roller 14 and the driven roller 15, the friction force of the driving roller 14 and the driven roller 15 on welding pieces is not reduced, meanwhile, the hard object touch between the driving roller 14 and the driven roller 15 can be reduced, the outer walls of the welding pieces are kept from being abraded, and the user experience is better.
Further, referring to fig. 1, the reinforced welding roller device 100 further includes a deceleration driver 8, where the deceleration driver 8 is fixedly connected to the driving roller 14 and is located on a side of the driving roller 14 away from the roller seat 13.
In this embodiment, the model of the speed reduction driver 8 is K47, one side of the speed reduction driver 8 is fixedly connected with the shaft rod of the driving roller 14, and the other side of the speed reduction driver is fixedly connected with the transmission motor 9, so that the rotating speed of the transmission motor 9 can be reduced and the driving roller 14 is driven to rotate, and further, the driving roller 14 and the driven roller 15 drive the rotation of a weldment to perform welding, so that the user experience feeling is better.
Further, referring to fig. 1, the reinforced welding roller device 100 further includes a transmission motor 9, and the transmission motor 9 is fixedly connected to the reduction driver 8 and is located on a side of the reduction driver 8 away from the driving roller 14.
In this embodiment, the transmission motor 9 is fixedly connected to the deceleration driver 8, and provides power for the driving roller 14, so as to drive the driving roller 14 to rotate, and is connected to the main system, and receives a signal from the main system to drive the driving roller 14, so that the rotation speed of the weldment is adjustable, and the user experience is better.
Further, referring to fig. 2, the reinforced welding roller device 100 further includes a lifting workbench 11, one side of the lifting workbench 11 is fixedly connected to the base 16, and the other side of the lifting workbench 11 is fixedly connected to the roller base 13 and is located between the base 16 and the roller base 13.
In this embodiment, the lifting platform 11 is driven by the pressure of hydraulic oil to lift, is disposed between the roller seat 13 and the base 16, is connected to the main system, receives the main system signal, and raises the height of the roller seat 13, so as to be suitable for use of weldments with various diameters, and improve the user experience.
Further, referring to fig. 1, the reinforced welding roller device 100 further includes an illumination lamp 12, and the illumination lamp 12 is detachably connected to the explosion-proof glass 3 and is located on a side of the explosion-proof glass 3 away from the second baffle 2.
In this embodiment, the light 12 set up in on the explosion-proof glass 3, the switch on is opened, plays the illumination effect, strengthens the observation effect when welding the weldment, and then enables to weld more accurately, is favorable to improving off-the-shelf qualification rate.
While the invention has been described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (6)

1. A reinforced welding roller device is characterized by comprising a base, a roller frame assembly, a first baffle, a second baffle, explosion-proof glass and a fixing piece;
the roller frame assembly comprises a roller seat, a driving roller and a driven roller, the roller seat is positioned on one side of the base, the driving roller is rotatably connected with the roller seat and positioned on one side of the roller seat far away from the base, and the driven roller is rotatably connected with the roller seat and positioned on one side of the roller seat far away from the driving roller;
one side of the first baffle is fixedly connected with the base and is positioned at one side of the base close to the roller seat, the other side of the first baffle is connected with the second baffle in a sliding manner, the explosion-proof glass is fixedly connected with the second baffle and is positioned at one side of the second baffle far away from the first baffle, one side of the fixing piece is fixedly connected with the first baffle, and the other side of the fixing piece is fixedly connected with the second baffle and penetrates through the first baffle;
the reinforcing welding roller device further comprises a supporting rod, and the supporting rod is rotatably connected with the second baffle and is located between the first baffle and the explosion-proof glass.
2. The reinforced welding roller device of claim 1,
the reinforcing welding roller device further comprises a protection ring, wherein the protection ring is fixedly connected with the driving roller and sleeved on the outer wall of the driving roller.
3. The reinforced welding roller device of claim 1,
the reinforced welding roller device further comprises a speed reduction driver, wherein the speed reduction driver is fixedly connected with the driving roller and is positioned on one side, far away from the roller seat, of the driving roller.
4. The reinforced welding roller device of claim 3,
the reinforcing welding roller device further comprises a transmission motor, wherein the transmission motor is fixedly connected with the speed reduction driver and is positioned on one side, far away from the driving roller, of the speed reduction driver.
5. The reinforced welding roller device of claim 1,
the reinforcing welding roller device further comprises a lifting workbench, one side of the lifting workbench is fixedly connected with the base, and the other side of the lifting workbench is fixedly connected with the roller seat and is positioned between the base and the roller seat.
6. The reinforced welding roller device of claim 1,
the reinforcing welding roller device further comprises a lighting lamp, wherein the lighting lamp is detachably connected with the explosion-proof glass and is positioned on one side, far away from the second baffle, of the explosion-proof glass.
CN202010939642.3A 2020-09-09 2020-09-09 Consolidate welding roller device Active CN112025145B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010939642.3A CN112025145B (en) 2020-09-09 2020-09-09 Consolidate welding roller device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010939642.3A CN112025145B (en) 2020-09-09 2020-09-09 Consolidate welding roller device

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CN112025145A CN112025145A (en) 2020-12-04
CN112025145B true CN112025145B (en) 2022-07-05

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Family Cites Families (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP4130218B1 (en) * 2007-12-14 2008-08-06 アキム株式会社 Vacuum welding processing equipment
CN203171192U (en) * 2013-03-04 2013-09-04 青岛威达机械制造有限公司 Idler wheel of turning roller
CN205551894U (en) * 2016-02-22 2016-09-07 浙江国际海运职业技术学院 Adjustable welding roller carrier
CN107009079A (en) * 2017-04-25 2017-08-04 无锡市明骥智能机械有限公司 Environmental protection adjustable turning rolls
CN107052697B (en) * 2017-04-25 2019-04-02 阜阳市润泰通用机械有限公司 Reinforcement type turning rolls
CN209754422U (en) * 2019-04-11 2019-12-10 青岛捷能高新技术有限责任公司 Cylinder group is to gyro wheel machine for welding

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