CN112024596A - Alloy metal plate rolling forming equipment and rolling forming method - Google Patents
Alloy metal plate rolling forming equipment and rolling forming method Download PDFInfo
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- CN112024596A CN112024596A CN202010818892.1A CN202010818892A CN112024596A CN 112024596 A CN112024596 A CN 112024596A CN 202010818892 A CN202010818892 A CN 202010818892A CN 112024596 A CN112024596 A CN 112024596A
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- 229910002065 alloy metal Inorganic materials 0.000 title claims abstract description 95
- 238000005096 rolling process Methods 0.000 title claims abstract description 72
- 238000000034 method Methods 0.000 title claims abstract description 9
- 238000003825 pressing Methods 0.000 claims abstract description 105
- 238000007599 discharging Methods 0.000 claims abstract description 17
- 230000000694 effects Effects 0.000 claims abstract description 10
- 230000005540 biological transmission Effects 0.000 claims description 31
- 230000002457 bidirectional effect Effects 0.000 claims description 15
- 229910052751 metal Inorganic materials 0.000 claims description 15
- 239000002184 metal Substances 0.000 claims description 15
- 230000007246 mechanism Effects 0.000 claims description 12
- 239000000956 alloy Substances 0.000 claims description 11
- 229910045601 alloy Inorganic materials 0.000 claims description 11
- 230000002146 bilateral effect Effects 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000000463 material Substances 0.000 description 5
- 238000003672 processing method Methods 0.000 description 3
- 230000009471 action Effects 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000012840 feeding operation Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 238000001125 extrusion Methods 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 230000001739 rebound effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B3/00—Rolling materials of special alloys so far as the composition of the alloy requires or permits special rolling methods or sequences ; Rolling of aluminium, copper, zinc or other non-ferrous metals
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B31/00—Rolling stand structures; Mounting, adjusting, or interchanging rolls, roll mountings, or stand frames
- B21B31/16—Adjusting or positioning rolls
- B21B31/20—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis
- B21B31/22—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal
- B21B31/24—Adjusting or positioning rolls by moving rolls perpendicularly to roll axis mechanically, e.g. by thrust blocks, inserts for removal by screws
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/004—Transverse moving
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/02—Feeding or supporting work; Braking or tensioning arrangements, e.g. threading arrangements
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B39/00—Arrangements for moving, supporting, or positioning work, or controlling its movement, combined with or arranged in, or specially adapted for use in connection with, metal-rolling mills
- B21B39/14—Guiding, positioning or aligning work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Press Drives And Press Lines (AREA)
Abstract
The invention relates to a rolling forming device and a rolling forming method for an alloy metal plate, which comprise a bottom plate, a pressing device, a conveying device, a guiding device and a discharging device, wherein the pressing device is arranged at the middle end, the conveying device is arranged at the left end of the bottom plate, the guiding device is arranged on the conveying device, and the discharging device is arranged at the right end of the bottom plate; when the existing alloy metal plate is rolled, the alloy metal plate cannot be rolled comprehensively, rebounding is easy to occur after rolling forming, the rolling effect of the alloy metal plate is influenced, and the rolling effect and efficiency of the alloy metal plate can be improved.
Description
Technical Field
The invention relates to the technical field of metal plate production and treatment, in particular to alloy metal plate rolling forming equipment and a rolling forming method.
Background
With the rapid development of equipment manufacturing industry in China, the forming and rolling of metal plates become more important, the rolling of the metal plates is a pressure processing method for rolling metal blanks through rotating rollers, the material section is reduced and the length is increased due to the compression of the rollers, the pressure processing method is mainly used for producing sectional materials and plates, and the rolling is more easy for producing large sectional materials in a large scale, so that the pressure processing method is widely concerned.
However, the following problems exist in the existing rolling forming of the alloy metal plate, that is, when the traditional alloy metal plate is rolled and formed, the stable feeding operation cannot be performed on the alloy metal plate, so that the rolling size of the alloy metal plate is deviated, the rolling quality of the alloy metal plate is influenced, and the stable conveying operation cannot be performed on the alloy metal plate after rolling, so that the rolling efficiency of the alloy metal plate is reduced; when the existing alloy metal plate is rolled, the alloy metal plate is difficult to firmly and stably roll, so that the alloy metal plate cannot be rolled comprehensively, rebounding is easy to occur after rolling forming, the rolling effect of the alloy metal plate is influenced, and the rolling effect and efficiency of the alloy metal plate can be improved.
Disclosure of Invention
Technical problem to be solved
The invention provides the alloy metal plate rolling forming equipment and the rolling forming method, which can solve the problems existing in the alloy metal plate rolling forming process.
(II) technical scheme
In order to achieve the purpose, the invention adopts the following technical scheme that the alloy metal plate rolling forming equipment comprises a bottom plate, a pressing device, a conveying device, a guiding device and a discharging device, wherein the pressing device is installed at the middle end of the bottom plate, the conveying device is installed at the left end of the bottom plate, the guiding device is installed on the conveying device, and the discharging device is installed at the right end of the bottom plate.
The pressing device comprises a U-shaped plate, a first motor, a pressing threaded rod, a pressing plate, an L-shaped plate, a jacking spring rod, a straight plate, a top block, a pressing wheel, a second motor, a sliding round rod, a transmission threaded rod, a U-shaped rod and a pressing roller, wherein the U-shaped plate is installed at the middle end of the bottom plate, a sliding groove is formed in the upper end of the U-shaped plate, the pressing plate is installed in the sliding groove in a sliding fit mode, a pressing threaded groove is formed in the pressing plate, the first motor is installed on the outer wall of the rear end of the U-shaped plate, the output end of the first motor penetrates through the U-shaped plate and is installed with the pressing threaded rod, the pressing threaded rod is installed in the pressing threaded groove in a threaded engagement mode, through holes are symmetrically formed in the front and back of the middle end of the bottom plate, the L-shaped plate is installed in the through a sliding fit mode in, straight board upper end mid-mounting has the kicking block, the jacking groove has been seted up on the kicking block, install down the pinch roller through the round pin axle between the jacking inslot wall, lie in straight board lower extreme left and right symmetry between the L template inner wall and install the slip round bar, install U type pole through sliding fit's mode on the slip round bar, transmission thread groove has been seted up to U type pole middle-end, install No. two motors on the L template rear end outer wall that lies in the perforation of bottom plate rear end, No. two motor output ends pass the L template and install the transmission threaded rod, and the mode that the transmission threaded rod passes through thread engagement installs in the transmission thread groove, feeding mechanism is installed in straight board lower extreme left side, pushing mechanism is installed on straight board lower extreme right side, can be comprehensive carry out rolling operation to alloy sheet metal, the phenomenon that the rolling.
The mechanism of pushing down include square plate, a cylinder, backing plate and rubber slab, straight board right-hand member install the square plate, the square groove has been seted up to the square plate lower extreme, install a cylinder on the square groove inner wall, the backing plate is installed to a cylinder output, the rubber slab is installed to the backing plate lower extreme, can carry out stable rolling centre gripping operation to alloy sheet metal.
Feeding mechanism include flat board, No. two cylinders, delivery sheet and feed roll, straight board left end install the flat board, flat groove has been seted up to flat board lower extreme, install No. two cylinders on the flat groove inner wall, the delivery sheet is installed to No. two cylinder output ends, has seted up the feed chute on the delivery sheet, installs the feed roll through the round pin axle between the feed chute inner wall, has improved alloy metal sheet's rolling effect.
The conveying device comprises a third air cylinder, a clamping plate, an L-shaped plate, a third motor, a conveying gear, an internal tooth belt, a conveying round rod, a rotary round roller, a rotary rubber ring, a U-shaped plate, a fourth air cylinder, a top plate, a rotary round rod, a rotary round roller and a rotary rubber ring, wherein the third air cylinder is symmetrically arranged on the front side and the back side of the left side of the bottom plate, the clamping plate is arranged at the output end of the third air cylinder, a conveying groove is uniformly formed in the right side of the clamping plate, a round groove is formed in the inner wall of the front end of the conveying groove, the conveying round rod is arranged on the inner wall of the rear end of the conveying groove through a bearing, the conveying gear is arranged at the front end of the conveying round rod and penetrates through the round groove, the conveying gears are connected through the internal tooth belt, the L-shaped plate is arranged in the middle of the outer wall of the front end of the clamping plate, install rotatory rubber ring along its circumference direction on the rotatory roller outer wall, U form board is installed to the cardboard right-hand member, No. four cylinders are installed to U form board upper end, No. four cylinder outputs pass U form board and install the roof, the swivelling chute has evenly been seted up on the roof, install the rotation round bar through the bearing between the swivelling chute inner wall, install the rotation round roller on the rotation round bar, install the rotation rubber ring along its circumference direction on the rotation round roller outer wall, can be stable carry the operation to alloy sheet metal, staff's intensity of labour has been reduced.
The guiding device comprises a fourth motor, a guiding block, a bidirectional threaded rod, a sliding plate and a guiding roller, wherein a clamping groove is formed in the left end of the clamping plate, the sliding plate is symmetrically installed in the clamping groove in a front-back mode in a sliding fit mode, a guiding threaded groove is formed in the lower end of the sliding plate, a long groove is formed in the sliding plate, the guiding roller is evenly installed between the inner walls of the long grooves through a pin shaft, the guiding block is symmetrically installed on the front-back side of the lower side of the left end of the clamping plate, the fourth motor is installed on the guiding block located at the front end of the clamping plate, the output end of the fourth motor penetrates through the guiding block to be installed with the bidirectional threaded rod, and the bidirectional threaded rod is installed in the guiding threaded.
Discharging device include No. five motors, ejection of compact circle roller and ejection of compact belt, the bottom plate right-hand member seted up the blown down tank, install ejection of compact circle roller through round pin axle bilateral symmetry between the blown down tank inner wall, be connected through ejection of compact belt between the ejection of compact circle roller, bottom plate front end outer wall mid-mounting has No. five motors, No. five motor output end are connected on the ejection of compact circle roller that is located the blown down tank inner left end, can carry out stable ejection of compact operation to alloy sheet metal.
As a preferable technical scheme of the invention, the lower end of the lower pressing plate is an arc surface, and the arc surface and the lower pressing wheel are mutually matched for use, so that the lower pressing plate can tightly support and press the lower pressing wheel.
As a preferable technical scheme of the invention, the middle end of the bottom plate is provided with a rolling groove, and the rolling groove and the lower pressing roller are mutually matched for use, so that the lower pressing roller can roll the alloy metal plate.
As a preferred technical scheme of the invention, the lower end of the bottom plate is uniformly provided with the supporting rods, so that a stable working environment is provided for rolling the alloy metal plate.
In addition, the invention also provides a roll forming method of the alloy metal plate roll forming equipment, which comprises the following steps:
s1, guidance: manually placing the alloy metal plate on a rotary round roller, driving a clamping plate to move to a proper position by a third air cylinder, driving a bidirectional threaded rod to rotate by a fourth motor, driving a sliding plate to move by the bidirectional threaded rod, and driving a guide roller to move by the sliding plate, so that the guide roller performs guide clamping operation on the alloy metal plate;
s2, conveying operation: the fourth cylinder drives the top plate to move downwards, the top plate drives the rotating rubber ring on the rotating round roller to abut against the outer wall of the upper end of the alloy metal plate, the third motor drives the conveying gears to rotate, the conveying gears drive the conveying round rods to rotate through the internal toothed belts, and the conveying round rods drive the rotating rubber ring on the rotating round roller to rotate, so that the rotating rubber ring drives the alloy metal plate to move downwards to a proper rolling position in a pressing device;
s3, rolling treatment: the first air cylinder drives a rubber plate on the backing plate to abut against the alloy metal plate, the second air cylinder drives a feeding roller on the feeding plate to abut against the alloy metal plate, the first motor drives a downward pressing threaded rod to rotate, the downward pressing threaded rod drives a downward pressing wheel to move towards the lower end through a downward pressing plate, so that the alloy metal plate is pressed towards the lower end by the downward pressing roller, the second motor drives a transmission threaded rod to rotate, and the transmission threaded rod drives the downward pressing roller to roll on the alloy metal plate through a U-shaped rod;
s4, discharging operation: after the rolling operation is finished, the first air cylinder drives the rubber plate on the backing plate to move to the initial position towards the upper end, the second air cylinder drives the feeding roller on the feeding plate to move to the initial position towards the upper end, the first motor drives the lower pressing threaded rod to rotate reversely, the lower pressing threaded rod drives the lower pressing plate to move to the initial position, drive down the pinch roller through the L template and move initial position under the rebound effect of jacking spring beam, No. two motors drive the reversal of transmission threaded rod, transmission threaded rod drives down the compression roller through U type pole and moves initial position, No. four cylinders drive the roof and move suitable position to the upper end, No. three motors drive through carrying the gear and carry the round bar rotation, carry the round bar and drive alloy sheet metal to the right-hand member motion through the rotatory rubber ring on the rotatory round roller, No. five motors pass through ejection of compact round roller and drive ejection of compact belt and rotate, make ejection of compact belt carry out the ejection of compact to the alloy sheet metal of rolling completion and carry.
(III) advantageous effects
1. The invention can solve the following problems existing in the existing alloy metal plate rolling forming, namely, when the traditional alloy metal plate is rolled and formed, the stable feeding operation can not be carried out on the alloy metal plate, so that the rolling size of the alloy metal plate is deviated, the rolling quality of the alloy metal plate is influenced, the stable conveying operation can not be carried out on the alloy metal plate after rolling, and the rolling efficiency of the alloy metal plate is reduced; when the existing alloy metal plate is rolled, the alloy metal plate is difficult to firmly and stably roll, so that the alloy metal plate cannot be rolled comprehensively, rebounding is easy to occur after rolling forming, the rolling effect of the alloy metal plate is influenced, and the rolling effect and efficiency of the alloy metal plate can be improved.
2. The pressing device designed by the invention drives the pressing threaded rod to rotate through the first motor, so that the pressing threaded rod performs extrusion rolling operation on the alloy metal plate through the mutual matching operation among the pressing plate, the L-shaped plate, the jacking spring rod, the straight plate, the jacking block and the pressing wheel, drives the transmission threaded rod to rotate through the second motor, drives the pressing roller on the U-shaped rod to perform rolling operation on the alloy metal plate through the transmission threaded rod, and drives the transmission threaded rod to rotate through the second motor, so that the pressing roller on the U-shaped rod performs multiple rolling operations on the alloy metal plate, the rolling operation on the alloy metal plate can be comprehensively performed, and the phenomenon of rolling rebound of the alloy metal plate can not occur.
3. According to the conveying device, the third air cylinder drives the clamping plate to move to a proper position, the third motor drives the conveying gear to rotate, the conveying gear enables the rotary rubber ring to convey the alloy metal plate through the mutual matching operation among the internal tooth belt, the conveying round rod, the rotary round roller and the rotary rubber ring, and the fourth air cylinder, the top plate, the rotary round rod, the rotary round roller and the rotary rubber ring enable the rotary rubber ring to be tightly abutted against the alloy metal plate through the mutual matching operation among the fourth air cylinder, the top plate, the rotary round rod, the rotary round roller and the rotary rubber ring, so that the conveying operation on the alloy metal plate can be stably carried out, and the labor intensity of workers is reduced.
4. According to the guide device and the discharge device, the four-motor drives the two-way threaded rod to rotate, the two-way threaded rod drives the guide roller on the sliding plate to conduct guide clamping operation on the alloy metal plate, so that conveying deviation of the alloy metal plate cannot occur, the rolling effect of the alloy metal plate is improved, and the five-motor drives the discharge round roller and the discharge belt to rotate, so that the discharge belt can conduct stable discharge operation on the rolled and formed alloy metal plate.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a cross-sectional view of FIG. 1 of the present invention;
FIG. 3 is a cross-sectional view taken along line K of FIG. 2 in accordance with the present invention;
FIG. 4 is a cross-sectional view taken along line A-A of FIG. 2 in accordance with the present invention;
FIG. 5 is a schematic view of a portion of the hold-down device of the present invention;
FIG. 6 is a schematic view of a portion of the delivery device of the present invention;
fig. 7 is a partial structural schematic view of the guide device of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways as defined and covered by the claims.
As shown in fig. 1 to 7, the alloy metal plate rolling forming equipment comprises a bottom plate 1, a pressing device 2, a conveying device 3, a guiding device 4 and a discharging device 5, wherein the pressing device 2 is installed at the middle end, the conveying device 3 is installed at the left end of the bottom plate 1, the guiding device 4 is installed on the conveying device 3, and the discharging device 5 is installed at the right end of the bottom plate 1.
The guide device 4 comprises a fourth motor 41, guide blocks 42, a bidirectional threaded rod 43, a sliding plate 44 and guide rollers 45, the left end of the clamping plate 3b is provided with a clamping groove, the sliding plates 44 are symmetrically arranged in the clamping groove in a front-back sliding fit mode, the lower end of the sliding plate 44 is provided with a guide threaded groove, the sliding plate 44 is provided with a long groove, the guide rollers 45 are uniformly arranged between the inner walls of the long grooves through pin shafts, the guide blocks 42 are symmetrically arranged on the front-back side of the lower side of the left end of the clamping plate 3b, the fourth motor 41 is arranged on the guide block 42 positioned at the front end of the clamping plate 3b, the output end of the fourth motor 41 penetrates through the guide block 42 and is provided with the bidirectional threaded rod 43, and.
Manually placing the alloy metal plate on the rotary round roller 3h, driving the clamping plate 3b to move to a proper position by the third air cylinder 3a, driving the bidirectional threaded rod 43 to rotate by the fourth motor 41, driving the sliding plate 44 to move by the bidirectional threaded rod 43 in a threaded engagement mode, and driving the guide roller 45 to move by the sliding plate 44, so that the guide roller 45 conducts guide clamping operation on the alloy metal plate.
The conveying device 3 comprises a third cylinder 3a, a clamping plate 3b, an L-shaped plate 3c, a third motor 3d, a conveying gear 3e, an internal tooth belt 3f, a conveying round rod 3g, a rotary round roller 3h, a rotary rubber ring 3i, a U-shaped plate 3j, a fourth cylinder 3k, a top plate 3L, a rotary round rod 3m, a rotary round roller 3n and a rotary rubber ring 3o, wherein the third cylinder 3a is symmetrically arranged on the front and back of the left side of the bottom plate 1, the clamping plate 3b is arranged at the output end of the third cylinder 3a, a conveying groove is uniformly formed in the right side of the clamping plate 3b, a round groove is formed in the inner wall of the front end of the conveying groove, the conveying round rod 3g is arranged on the inner wall of the rear end of the conveying groove through a bearing, the conveying gear 3e is arranged at the front end of the conveying round groove, the conveying gears 3e are connected through the internal tooth belt 3f, the L-, install No. three motor 3d on L form board 3c, No. three motor 3d output is connected on the transport pole 3g that is located cardboard 3b leftmost end, it installs rotatory roller 3h to lie in between the conveyer trough inner wall on the transport pole 3g, install rotatory rubber ring 3i along its circumference direction on the rotatory roller 3h outer wall, U form board 3j is installed to cardboard 3b right-hand member, No. four cylinder 3k are installed to U form board 3j upper end, No. four cylinder 3k outputs pass U form board 3j and install roof 3L, the swivelling chute has evenly been seted up on the roof 3L, install rotation round bar 3m through the bearing between the swivelling chute inner wall, install rotation round roller 3n on the rotation round bar 3m, install rotation rubber ring 3o along its circumference direction on the rotation round roller 3n outer wall.
During specific work, No. four cylinder 3k drive 3l downward-end motion of roof, 3l drive rotation rubber ring 3o on the rotation round roller 3n of roof supports and leans on alloy sheet metal upper end outer wall, No. three motor 3d drive conveying gear 3e rotates, drive through internal tooth belt 3f between the conveying gear 3e and carry round bar 3g to rotate, carry round bar 3g to drive the rotatory rubber ring 3i on the rotatory round roller 3h and rotate, make rotatory rubber ring 3i drive alloy sheet metal and move to suitable rolling position in the pressure device 2.
The pressing device 2 comprises a U-shaped plate 2a, a first motor 2b, a pressing threaded rod 2c, a pressing plate 2d, an L-shaped plate 2e, a jacking spring rod 2f, a straight plate 2g, a jacking block 2h, a pressing wheel 2i, a second motor 2j, a sliding round rod 2k, a transmission threaded rod 2L, a U-shaped rod 2m and a pressing roller 2n, wherein the U-shaped plate 2a is installed at the middle end of the bottom plate 1, a sliding groove is formed in the upper end of the U-shaped plate 2a, the pressing plate 2d is installed in the sliding groove in a sliding fit mode, the pressing threaded groove is formed in the pressing plate 2d, the first motor 2b is installed on the outer wall of the rear end of the U-shaped plate 2a, the output end of the first motor 2b penetrates through the U-shaped plate 2a to be installed on the pressing threaded rod 2c, the pressing threaded rod 2c is installed in the pressing threaded groove in a thread engagement mode, a through hole is symmetrically formed in the middle end of the bottom plate 1, a jacking spring rod 2f is arranged on an L-shaped plate 2e, the upper end of the jacking spring rod 2f is connected with the lower end of a bottom plate 1, the inner walls of the L-shaped plates 2e are connected through a straight plate 2g, a jacking block 2h is arranged in the middle of the upper end of the straight plate 2g, a jacking groove is formed in the jacking block 2h, a lower pinch roller 2i is arranged between the inner walls of the jacking groove through a pin shaft, sliding round rods 2k are symmetrically arranged at the left and right sides of the lower end of the straight plate 2g between the inner walls of the L-shaped plates 2e, a U-shaped rod 2m is arranged on the sliding round rod 2k in a sliding fit manner, a transmission thread groove is formed in the middle end of the U-shaped rod 2m, a second motor 2j is arranged on the outer wall of the rear end of the L-shaped plate 2e in a through hole at the rear end of the bottom plate 1, the left side of the lower end of the straight plate 2g is provided with a feeding mechanism 22, and the right side of the lower end of the straight plate 2g is provided with a pressing mechanism 21.
Push down mechanism 21 include square plate 211, a cylinder 212, backing plate 213 and rubber slab 214, 2g right-hand members of straight board install square plate 211, the square groove has been seted up to square plate 211 lower extreme, install a cylinder 212 on the square groove inner wall, backing plate 213 is installed to a cylinder 212 output, rubber slab 214 is installed to backing plate 213 lower extreme.
The feeding mechanism 22 comprises a flat plate 221, a second cylinder 222, a feeding plate 223 and a feeding roller 224, the flat plate 221 is installed at the left end of the straight plate 2g, a flat groove is formed in the lower end of the flat plate 221, the second cylinder 222 is installed on the inner wall of the flat groove, the feeding plate 223 is installed at the output end of the second cylinder 222, the feeding groove is formed in the feeding plate 223, and the feeding roller 224 is installed between the inner walls of the feeding grooves through a pin shaft.
The lower end of the lower pressing plate 2d is an arc surface, and the arc surface and the lower pressing wheel 2i are matched with each other for use.
The middle end of the bottom plate 1 is provided with a rolling groove, and the rolling groove and the lower pressing roller 2n are matched with each other for use.
When the device works, the first air cylinder 212 drives the backing plate 213 to move downwards, the backing plate 213 drives the rubber plate 214 to abut against the alloy metal plate, the second air cylinder 222 drives the feeding plate 223 to move downwards, the feeding plate 223 drives the feeding roller 224 to abut against the alloy metal plate, the first motor 2b drives the lower pressing threaded rod 2c to rotate, the lower pressing threaded rod 2c drives the lower pressing plate 2d to move in a threaded engagement mode, the lower pressing plate 2d drives the lower pressing wheel 2i to move downwards, the lower pressing wheel 2i drives the top block 2h to move downwards, the top block 2h drives the straight plate 2g to move downwards, the straight plate 2g drives the U-shaped rod 2m to move downwards, the U-shaped rod 2m drives the lower pressing roller 2n to move downwards, so that the lower pressing roller 2n presses the alloy metal plate towards the lower end, the second motor 2j drives the transmission threaded rod 2l to rotate, and the transmission threaded rod 2l drives the U-shaped rod 2m to move in a threaded engagement mode, the U-shaped rod 2m drives the lower press roll 2n to roll on the alloy metal plate.
Discharging device 5 include No. five motors 51, ejection of compact circle roller 52 and ejection of compact belt 53, 1 right-hand member of bottom plate seted up the blown down tank, install ejection of compact circle roller 52 through round pin axle bilateral symmetry between the blown down tank inner wall, be connected through ejection of compact belt 53 between the ejection of compact circle roller 52, 1 front end outer wall mid-mounting of bottom plate has No. five motors 51, No. five motors 51 output is connected on the ejection of compact circle roller 52 that is located the left end in the blown down tank.
After the rolling operation is completed, the first air cylinder 212 drives the rubber plate 214 on the backing plate 213 to move upwards to the initial position, the second air cylinder 222 drives the feeding roller 224 on the feeding plate 223 to move upwards to the initial position, the first motor 2b drives the lower pressing threaded rod 2c to rotate backwards, the lower pressing threaded rod 2c drives the lower pressing plate 2d to move to the initial position, the lower pressing wheel 2i is driven to move to the initial position through the L-shaped plate 2e under the resilience action of the jacking spring rod 2f, the second motor 2j drives the transmission threaded rod 2L to rotate backwards, the transmission threaded rod 2L drives the lower pressing roller 2n to move to the initial position through the U-shaped rod 2m, the fourth air cylinder 3k drives the top plate 3L to move upwards to a proper position, the third motor 3d drives the conveying round rod 3g to rotate through the conveying gear 3e, the conveying round rod 3g drives the alloy metal plate to move towards the right end through the rotary rubber ring 3i on the rotary round roller, no. five motor 51 drives ejection of compact belt 53 through ejection of compact roller 52 and rotates for ejection of compact belt 53 carries out ejection of compact to the alloy metal sheet material that rolling was accomplished and carries, and is repeated so, can carry out comprehensive rolling operation to alloy metal sheet material.
In addition, the invention also provides a roll forming method of the alloy metal plate roll forming equipment, which comprises the following steps:
s1, guidance: manually placing the alloy metal plate on the rotary round roller 3h, driving the clamping plate 3b to move to a proper position by the third air cylinder 3a, driving the bidirectional threaded rod 43 to rotate by the fourth motor 41, driving the sliding plate 44 to move by the bidirectional threaded rod 43, and driving the guide roller 45 to move by the sliding plate 44, so that the guide roller 45 conducts guide clamping operation on the alloy metal plate;
s2, conveying operation: the fourth cylinder 3k drives the top plate 3l to move downwards, the top plate 3l drives the rotary rubber ring 3o on the rotary round roller 3n to abut against the outer wall of the upper end of the alloy metal plate, the third motor 3d drives the conveying gear 3e to rotate, the conveying gear 3e drives the conveying round rod 3g to rotate through the internal tooth belt 3f, the conveying round rod 3g drives the rotary rubber ring 3i on the rotary round roller 3h to rotate, and the rotary rubber ring 3i drives the alloy metal plate to move downwards into the pressing device 2 to a proper rolling position;
s3, rolling treatment: the first air cylinder 212 drives the rubber plate 214 on the backing plate 213 to abut against the alloy metal plate, the second air cylinder 222 drives the feeding roller 224 on the feeding plate 223 to abut against the alloy metal plate, the first motor 2b drives the lower pressing threaded rod 2c to rotate, the lower pressing threaded rod 2c drives the lower pressing wheel 2i to move towards the lower end through the lower pressing plate 2d, so that the alloy metal plate is pressed towards the lower end by the lower pressing roller 2n, the second motor 2j drives the transmission threaded rod 2l to rotate, and the transmission threaded rod 2l drives the lower pressing roller 2n to roll on the alloy metal plate through the U-shaped rod 2 m;
s4, discharging operation: after the rolling operation is completed, the first air cylinder 212 drives the rubber plate 214 on the backing plate 213 to move upwards to the initial position, the second air cylinder 222 drives the feeding roller 224 on the feeding plate 223 to move upwards to the initial position, the first motor 2b drives the lower pressing threaded rod 2c to rotate backwards, the lower pressing threaded rod 2c drives the lower pressing plate 2d to move to the initial position, the lower pressing wheel 2i is driven to move to the initial position through the L-shaped plate 2e under the resilience action of the jacking spring rod 2f, the second motor 2j drives the transmission threaded rod 2L to rotate backwards, the transmission threaded rod 2L drives the lower pressing roller 2n to move to the initial position through the U-shaped rod 2m, the fourth air cylinder 3k drives the top plate 3L to move upwards to a proper position, the third motor 3d drives the conveying round rod 3g to rotate through the conveying gear 3e, the conveying round rod 3g drives the alloy metal plate to move towards the right end through the rotary rubber ring 3i on the rotary round roller, the fifth motor 51 drives the discharging belt 53 to rotate through the discharging round roller 52, so that the discharging belt 53 discharges and conveys the rolled alloy metal plate.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (7)
1. The utility model provides an alloy sheet metal roll forming equipment, includes bottom plate (1), pushes down device (2), conveyor (3), guiding device (4) and discharging device (5), its characterized in that: the middle end is provided with a pressing device (2), the left end of the bottom plate (1) is provided with a conveying device (3), the conveying device (3) is provided with a guiding device (4), and the right end of the bottom plate (1) is provided with a discharging device (5); wherein:
the pressing device (2) comprises a U-shaped plate (2a), a first motor (2b), a pressing threaded rod (2c), a pressing plate (2d), an L-shaped plate (2e), a jacking spring rod (2f), a straight plate (2g), a jacking block (2h), a pressing wheel (2i), a second motor (2j), a sliding round rod (2k), a transmission threaded rod (2L), a U-shaped rod (2m) and a pressing roller (2n), the middle end of the bottom plate (1) is provided with the U-shaped plate (2a), the upper end of the U-shaped plate (2a) is provided with a sliding groove, the inside of the sliding groove is provided with the pressing plate (2d) in a sliding fit manner, the outer wall of the rear end of the U-shaped plate (2a) is provided with the first motor (2b), the output end of the first motor (2b) penetrates through the U-shaped plate (2a) and is provided with the pressing threaded rod (2c), and the lower press threaded rod (2c) is arranged in the lower press threaded groove in a threaded engagement mode, the front and back of the middle end of the bottom plate (1) are symmetrically provided with a through hole, an L-shaped plate (2e) is arranged in the through hole in a sliding fit mode, the L-shaped plate (2e) is provided with a jacking spring rod (2f), the upper end of the jacking spring rod (2f) is connected with the lower end of the bottom plate (1), the inner walls of the L-shaped plate (2e) are connected with each other through a straight plate (2g), the middle part of the upper end of the straight plate (2g) is provided with a jacking block (2h), the jacking groove is arranged on the jacking block (2h), a lower press wheel (2i) is arranged between the inner walls of the jacking groove through a pin shaft, sliding round rods (2k) are symmetrically arranged at the left and right sides of the lower end of the straight plate (2g) between, a transmission thread groove is formed in the middle end of the U-shaped rod (2m), a second motor (2j) is installed on the outer wall of the rear end of an L-shaped plate (2e) in a through hole in the rear end of the bottom plate (1), the output end of the second motor (2j) penetrates through the L-shaped plate (2e) to be installed with a transmission threaded rod (2L), the transmission threaded rod (2L) is installed in the transmission thread groove in a threaded engagement mode, a feeding mechanism (22) is installed on the left side of the lower end of a straight plate (2g), and a pressing mechanism (21) is installed on the right side of the lower end of the straight plate (;
the pressing mechanism (21) comprises a square plate (211), a first air cylinder (212), a backing plate (213) and a rubber plate (214), the square plate (211) is installed at the right end of the straight plate (2g), a square groove is formed in the lower end of the square plate (211), the first air cylinder (212) is installed on the inner wall of the square groove, the backing plate (213) is installed at the output end of the first air cylinder (212), and the rubber plate (214) is installed at the lower end of the backing plate (213);
the feeding mechanism (22) comprises a flat plate (221), a second cylinder (222), a feeding plate (223) and a feeding roller (224), the flat plate (221) is installed at the left end of the straight plate (2g), a flat groove is formed in the lower end of the flat plate (221), the second cylinder (222) is installed on the inner wall of the flat groove, the feeding plate (223) is installed at the output end of the second cylinder (222), the feeding groove is formed in the feeding plate (223), and the feeding roller (224) is installed between the inner walls of the feeding grooves through a pin shaft;
the conveying device (3) comprises a third cylinder (3a), a clamping plate (3b), an L-shaped plate (3c), a third motor (3d), a conveying gear (3e), an internal toothed belt (3f), a conveying round rod (3g), a rotary round roller (3h), a rotary rubber ring (3i), a U-shaped plate (3j), a fourth cylinder (3k), a top plate (3L), a rotary round rod (3m), a rotary round roller (3n) and a rotary rubber ring (3o), the three cylinders (3a) are symmetrically arranged on the front and back of the left side of the bottom plate (1), the clamping plate (3b) is arranged at the output end of the third cylinder (3a), a conveying groove is uniformly formed in the right side of the clamping plate (3b), a round groove is formed in the inner wall of the front end of the conveying groove, the conveying round rod (3g) is arranged on the inner wall of the rear end of the conveying groove through a bearing, the front end of the conveying round rod (3g) penetrates, conveying gears (3e) are connected through an internal toothed belt (3f), an L-shaped plate (3c) is installed in the middle of the outer wall of the front end of a clamping plate (3b), a third motor (3d) is installed on the L-shaped plate (3c), the output end of the third motor (3d) is connected to a conveying round rod (3g) located at the leftmost end of the clamping plate (3b), rotary round rollers (3h) are installed on the conveying round rod (3g) and located between the inner walls of conveying grooves, rotary rubber rings (3i) are installed on the outer wall of each rotary round roller (3h) along the circumferential direction of the outer wall of each rotary round roller, U-shaped plates (3j) are installed at the right ends of the clamping plates (3b), four air cylinders (3k) are installed at the upper ends of the U-shaped plates (3j), top plates (3L) are installed at the output ends of the four air cylinders (3k) through the U-shaped plates (3j), rotary grooves are evenly formed in, the rotating round rod (3m) is provided with a rotating round roller (3n), and the outer wall of the rotating round roller (3n) is provided with a rotating rubber ring (3o) along the circumferential direction.
2. The alloy metal sheet roll forming apparatus of claim 1, wherein: the guiding device (4) comprises a fourth motor (41), a guiding block (42), a bidirectional threaded rod (43), a sliding plate (44) and a guiding roller (45), the left end of the clamping plate (3b) is provided with a clamping groove, sliding plates (44) are symmetrically arranged in the clamping groove in a front-back manner in a sliding fit manner, the lower end of each sliding plate (44) is provided with a guide threaded groove, the sliding plates (44) are provided with long grooves, guide rollers (45) are uniformly arranged between the inner walls of the long grooves through pin shafts, guide blocks (42) are symmetrically arranged on the front-back side of the lower side of the left end of the clamping plate (3b), a fourth motor (41) is arranged on the guide block (42) positioned at the front end of the clamping plate (3b), the output end of the fourth motor (41) penetrates through the guide blocks (42, and the bidirectional threaded rod (43) is installed in the guide thread groove in a thread engagement manner.
3. The alloy metal sheet roll forming apparatus of claim 1, wherein: discharging device (5) including No. five motor (51), ejection of compact circle roller (52) and ejection of compact belt (53), bottom plate (1) right-hand member seted up the blown down tank, install ejection of compact circle roller (52) through round pin axle bilateral symmetry between the blown down tank inner wall, be connected through ejection of compact belt (53) between ejection of compact circle roller (52), bottom plate (1) front end outer wall mid-mounting has No. five motor (51), No. five motor (51) output is connected on ejection of compact circle roller (52) that are located the left end in the blown down tank.
4. The alloy metal sheet roll forming apparatus of claim 1, wherein: the lower end of the lower pressing plate (2d) is an arc surface, and the arc surface and the lower pressing wheel (2i) are matched with each other for use.
5. The alloy metal sheet roll forming apparatus of claim 1, wherein: the middle end of the bottom plate (1) is provided with a rolling groove, and the rolling groove and the lower pressing roller (2n) are matched with each other for use.
6. The alloy metal sheet roll forming apparatus of claim 1, wherein: the lower end of the bottom plate (1) is uniformly provided with a support rod (11).
7. The alloy metal plate rolling forming device of claim 1, wherein the alloy metal plate rolling forming device is used for specific rolling manufacturing, and the specific rolling method comprises the following steps:
s1, guidance: manually placing an alloy metal plate on a rotary round roller (3h), driving a clamping plate (3b) to move to a proper position by a third air cylinder (3a), driving a bidirectional threaded rod (43) to rotate by a fourth motor (41), driving a sliding plate (44) to move by the bidirectional threaded rod (43), driving a guide roller (45) to move by the sliding plate (44), and leading the guide roller (45) to guide and clamp the alloy metal plate;
s2, conveying operation: the fourth cylinder (3k) drives the top plate (3l) to move towards the lower end, the top plate (3l) drives the rotary rubber ring (3o) on the rotary round roller (3n) to abut against the outer wall of the upper end of the alloy metal plate, the third motor (3d) drives the conveying gear (3e) to rotate, the conveying gear (3e) drives the conveying round rod (3g) to rotate through the internal tooth belt (3f), the conveying round rod (3g) drives the rotary rubber ring (3i) on the rotary round roller (3h) to rotate, and the rotary rubber ring (3i) drives the alloy metal plate to move to a proper rolling position in the downward pressing device (2);
s3, rolling treatment: the first air cylinder (212) drives a rubber plate (214) on a base plate (213) to abut against an alloy metal plate, the second air cylinder (222) drives a feeding roller (224) on a feeding plate (223) to abut against the alloy metal plate, the first motor (2b) drives a lower pressing threaded rod (2c) to rotate, the lower pressing threaded rod (2c) drives a lower pressing wheel (2i) to move towards the lower end through a lower pressing plate (2d), so that the alloy metal plate is pressed towards the lower end by a lower pressing roller (2n), the second motor (2j) drives a transmission threaded rod (2l) to rotate, and the transmission threaded rod (2l) drives the lower pressing roller (2n) to roll on the alloy metal plate through a U-shaped rod (2 m);
s4, discharging operation: after the rolling operation is finished, a first air cylinder (212) drives a rubber plate (214) on a base plate (213) to move upwards to an initial position, a second air cylinder (222) drives a feeding roller (224) on a feeding plate (223) to move upwards to the initial position, a first motor (2b) drives a lower pressing threaded rod (2c) to rotate reversely, the lower pressing threaded rod (2c) drives a lower pressing plate (2d) to move to the initial position, a lower pressing wheel (2i) is driven to move to the initial position through an L-shaped plate (2e) under the resilience effect of a jacking spring rod (2f), a second motor (2j) drives a transmission threaded rod (2L) to rotate reversely, the transmission threaded rod (2L) drives a lower pressing roller (2n) to move to the initial position through a U-shaped rod (2m), a fourth air cylinder (3k) drives a top plate (3L) to move upwards to a proper position, a third motor (3d) drives a conveying round rod (3g) to rotate through a conveying gear (3e), carry round bar (3g) to drive alloy sheet metal to the right-hand member motion through rotatory rubber ring (3i) on rotatory round roller (3h), No. five motor (51) drive ejection of compact belt (53) through ejection of compact round roller (52) and rotate for ejection of compact belt (53) carry out ejection of compact to the alloy sheet metal of rolling completion and carry.
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| CN112024596B (en) | 2022-12-06 |
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Denomination of invention: An alloy metal plate rolling forming equipment and rolling forming method Effective date of registration: 20230714 Granted publication date: 20221206 Pledgee: Shanghai Rural Commercial Bank Co.,Ltd. Xuhui sub branch Pledgor: Shanghai Luoling Industrial Technology Co.,Ltd. Registration number: Y2023310000377 |
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Denomination of invention: An alloy metal sheet rolling forming equipment and rolling forming method Granted publication date: 20221206 Pledgee: Shanghai Rural Commercial Bank Co.,Ltd. Xuhui sub branch Pledgor: Shanghai Luoling Industrial Technology Co.,Ltd. Registration number: Y2024310000558 |