CN112014392A - Pneumatic type seal automatic testing arrangement - Google Patents
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- 238000012360 testing method Methods 0.000 title claims abstract description 78
- 230000007246 mechanism Effects 0.000 claims abstract description 84
- 238000007639 printing Methods 0.000 claims abstract description 36
- 238000003825 pressing Methods 0.000 claims abstract description 16
- 238000007789 sealing Methods 0.000 claims abstract description 8
- 238000004804 winding Methods 0.000 claims abstract description 8
- 238000004891 communication Methods 0.000 claims description 9
- 238000004519 manufacturing process Methods 0.000 abstract description 3
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- 238000005096 rolling process Methods 0.000 description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
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Abstract
本发明公开了一种气动式印章自动测试装置,包括打印送纸机构、盖章测试机构和卷纸机构;所述打印送纸机构和卷纸机构设置在盖章测试机构的两侧且在同一轴线上;所述送纸机构的出纸口面向盖章测试机构;所述盖章测试机构主要包括按压机构、限纸机构等,按压机构采用气动方式实现印章上下活动。本发明结构简单可靠,制造成本低廉,不仅能够高效解决印章上万次的寿命检测问题,而且多角度测试功能提高了测试灵活性,采用该测试装置后,可以帮助厂家有效保证产品质量并提高测试效率。
The invention discloses a pneumatic seal automatic testing device, comprising a printing paper feeding mechanism, a sealing testing mechanism and a paper winding mechanism; the printing paper feeding mechanism and the paper winding mechanism are arranged on both sides of the sealing testing mechanism and are in the same On the axis; the paper outlet of the paper feeding mechanism faces the stamping test mechanism; the stamping test mechanism mainly includes a pressing mechanism, a paper limiting mechanism, etc., and the pressing mechanism adopts a pneumatic method to realize the up and down movement of the seal. The invention is simple and reliable in structure and low in manufacturing cost, not only can effectively solve the problem of tens of thousands of times of life testing of seals, but also the multi-angle testing function improves testing flexibility. After adopting the testing device, it can help manufacturers to effectively ensure product quality and improve testing. efficiency.
Description
技术领域technical field
本发明涉及一种气动式印章自动测试装置,属于盖章设备技术领域。The invention relates to a pneumatic seal automatic testing device, which belongs to the technical field of seal equipment.
背景技术Background technique
印章随着使用次数的不断累加,后期其所盖章印往往会出现不清晰等问题,导致章印不符合行业规定的标准要求,故印章的有效盖章次数是客户选购时考虑的重要指标之一。为解决印章上万次的寿命检测问题,需要一种快速、高效、稳定的测试设备。With the continuous accumulation of the number of times of use of the seal, the seal seal often has problems such as unclearness in the later period, resulting in the seal not meeting the standard requirements stipulated by the industry. Therefore, the effective number of seals is an important indicator for customers to consider when purchasing. one. In order to solve the problem of tens of thousands of life testing of seals, a fast, efficient and stable testing equipment is required.
目前,国内对于印章寿命的测试设备较少见,主要为具有相应资质的检测中心自主设计生产的检测设备,其主要原理采用凸轮、曲柄等机械结构,基于上述结构设计的印章寿命测试设备虽然能基本满足检测要求,但往往存在检测效率低、运行稳定性差、机器使用寿命较短等问题。At present, domestic testing equipment for seal life is rare, mainly testing equipment independently designed and produced by testing centers with corresponding qualifications. Its main principle adopts mechanical structures such as cams and cranks. It basically meets the detection requirements, but there are often problems such as low detection efficiency, poor operation stability, and short service life of the machine.
发明内容SUMMARY OF THE INVENTION
针对现有技术的不足,本发明的目的在于提供一种气动式印章自动测试装置,以解决现有技术中存在的检测效率低的问题。In view of the deficiencies of the prior art, the purpose of the present invention is to provide a pneumatic seal automatic testing device to solve the problem of low detection efficiency in the prior art.
为实现上述目的,本发明采用的技术方案是:For achieving the above object, the technical scheme adopted in the present invention is:
一种气动式印章自动测试装置,包括打印送纸机构、盖章测试机构和卷纸机构;所述打印送纸机构和卷纸机构设置在盖章测试机构的两侧且在同一轴线上;所述送纸机构的出纸口面向盖章测试机构;所述盖章测试机构包含按压机构,用于带动印章上下活动。A pneumatic seal automatic testing device, comprising a printing paper feeding mechanism, a sealing testing mechanism and a paper winding mechanism; the printing paper feeding mechanism and the paper winding mechanism are arranged on both sides of the sealing testing mechanism and on the same axis; The paper outlet of the paper feeding mechanism faces the stamping testing mechanism; the stamping testing mechanism includes a pressing mechanism for driving the stamp to move up and down.
进一步的,所述盖章测试机构还包括支撑底座和安装于支撑底座上的封闭箱;所述封闭箱内设置有横梁;所述按压机构安装在横梁上。Further, the seal testing mechanism further includes a support base and a closed box mounted on the support base; a beam is arranged in the closed box; the pressing mechanism is installed on the beam.
进一步的,所述按压机构包括夹具和气动设备;所述气动设备安装在横梁上;所述夹具安装在气动设备上;所述气动设备安装于封闭箱的内侧;所述述夹具安装在封闭箱的外侧。Further, the pressing mechanism includes a clamp and a pneumatic device; the pneumatic device is installed on the beam; the clamp is installed on the pneumatic device; the pneumatic device is installed on the inner side of the closed box; the clamp is installed in the closed box outside.
进一步的,所述按压机构还包括连接件;所述连接件包括气缸连接板、三联件连接板和夹具连接板;所述气动设备主要包括气缸、气动三联件和换向阀;所述气缸通过气缸连接板固定于横梁的前侧;所述夹具通过夹具连接板安装在气缸上;所述三联件通过三联件连接板固定于横梁的后侧;所述换向阀通过换向阀连接板固定在封闭箱的侧框梁上。Further, the pressing mechanism also includes a connecting piece; the connecting piece includes a cylinder connecting plate, a triple connecting plate and a clamp connecting plate; the pneumatic equipment mainly includes a cylinder, a pneumatic triple and a reversing valve; The cylinder connecting plate is fixed on the front side of the beam; the clamp is installed on the cylinder through the clamp connecting plate; the triple piece is fixed on the rear side of the beam through the triple connecting plate; the reversing valve is fixed through the reversing valve connecting plate On the side frame beams of the closed box.
进一步的,所述夹具包括三角连接左侧板、三角连接板、三角连接右侧板、定位板、角度调节圆盘、章套和橡胶垫;所述三角连接板通过夹具连接板安装在气缸上;所述三角连接左侧板、三角连接右侧板与三角连接板分别安装在定位板的左右两侧及后方;所述定位板的上部设置有角度调节圆盘;所述章套安装在角度调节圆盘上并嵌入定位板的中空圆中。Further, the clamp includes a left side plate of triangular connection, a triangular connection plate, a right side plate of triangular connection, a positioning plate, an angle adjustment disc, a chapter sleeve and a rubber pad; the triangular connection plate is installed on the cylinder through the clamp connection plate. The left side plate of the triangle connection, the right side plate of the triangle connection and the triangle connection plate are respectively installed on the left and right sides and the rear of the positioning plate; the upper part of the positioning plate is provided with an angle adjustment disc; the chapter sleeve is installed at the angle Adjust the disc and insert into the hollow circle of the positioning plate.
需要说明的是,所述章套不唯一,内侧不同形状大小的章套形成章套组,可适用于不同印章;It should be noted that the stamp sets are not unique, and stamp sets of different shapes and sizes inside form a set of stamp sets, which can be applied to different seals;
进一步的,所述封闭箱外侧的支撑底座上还安装有限纸机构;所述限纸机构包括左滚筒、打印支撑板和右滚筒;所述左滚筒和右滚筒安装在打印支撑板的两侧;所述印章通过夹具安装在打印支撑板的正上方;所述左滚筒的侧上方安装有红外传感器。Further, a paper-limiting mechanism is also installed on the support base outside the closed box; the paper-limiting mechanism includes a left cylinder, a printing support plate and a right cylinder; the left and right cylinders are installed on both sides of the printing support plate; The stamp is installed directly above the printing support plate through a clamp; an infrared sensor is installed on the upper side of the left cylinder.
进一步的,所述左滚筒和右滚筒均通过轴座固定件和轴座垫片安装在支撑底座上。Further, the left roller and the right roller are both mounted on the support base through the shaft seat fixing member and the shaft seat washer.
进一步的,所述封闭箱内的支撑底座上还固定有通讯装置和电源;所述电源上安装有继电器。Further, a communication device and a power supply are also fixed on the support base in the closed box; and a relay is installed on the power supply.
采用上述技术后,该测试装置在进行测试作业时,测试程序一经启动,打印送纸机构则开始每隔一定时间在打印卷纸的每张打印纸进行编号打印,同时卷纸机构配合其工作,将打印卷纸沿限纸机构的滚筒下方往盖章测试机构方向送,设置在滚筒上的光电传感器检测到已编号的打印纸运动到打印支撑板时,两机构暂停动作,盖章测试机构的气动设备启动,气缸带动装有印章的夹具向下移动一定距离,稍作停留后再抬起印章,以模拟人工盖章动作,与此同时盖章图像将被章内置摄像头采集并传输至上位机,随后打印送纸机构和卷纸机构再次动作,使下一张已编号的打印纸移动到同一位置,依次循环盖章动作。当上位机检测到盖章图像不符合要求,测试停止。After adopting the above technology, when the test device is performing the test operation, once the test program is started, the printing and feeding mechanism starts to print the numbers on each printing paper of the printing roll paper at regular intervals, and the paper rolling mechanism cooperates with its work. Send the printing roll paper to the direction of the stamping test mechanism along the bottom of the roller of the paper limit mechanism. When the photoelectric sensor installed on the roller detects that the numbered printing paper moves to the printing support plate, the two mechanisms suspend the action, and the stamping test mechanism The pneumatic equipment starts, the cylinder drives the clamp with the seal to move down a certain distance, and then lifts the seal to simulate the manual stamping action. At the same time, the stamping image will be captured by the built-in camera of the stamp and transmitted to the host computer. , and then the printing paper feeding mechanism and the paper winding mechanism act again, so that the next numbered printing paper moves to the same position, and the stamping action is cycled in turn. When the host computer detects that the stamped image does not meet the requirements, the test stops.
与现有技术相比,本发明的有益效果是:Compared with the prior art, the beneficial effects of the present invention are:
与现有技术相比,本发明气动式印章自动测试机构采用的结构简单可靠,运行稳定安全,制造成本低廉,夹具装卸方便,有无经验均可操作,可满足不同印章的固定,适用范围广泛;利用按压机构模拟人工按压,不仅能够实现连续稳定的盖章动作,而且每次按压力度、停留时间等可通过上位机调控,保证了盖印效果的同时,提高了测试结果的可靠性和检测效率;夹具具有角度调节功能,可实现多角度的盖章测试,增加了测试的灵活性。Compared with the prior art, the pneumatic seal automatic testing mechanism of the present invention adopts a simple and reliable structure, stable and safe operation, low manufacturing cost, convenient clamping and dismounting, and can be operated with or without experience, can meet the fixation of different seals, and has a wide application range. ;Using the pressing mechanism to simulate manual pressing can not only achieve continuous and stable stamping action, but also each pressing force, dwell time, etc. can be regulated by the host computer, which ensures the stamping effect and improves the reliability and detection of the test results. Efficiency; the fixture has the function of angle adjustment, which can realize the multi-angle stamp test, which increases the flexibility of the test.
附图说明Description of drawings
图1是本发明测试装置的立体结构示意图;Fig. 1 is the three-dimensional structure schematic diagram of the test device of the present invention;
图2是本发明测试装置去除前挡板的立体结构示意图;Fig. 2 is the three-dimensional schematic diagram of the test device of the present invention with the front baffle removed;
图3是盖章测试机构局部立体结构示意图;Fig. 3 is the partial three-dimensional structure schematic diagram of stamping testing mechanism;
图4是气动设备与连接件安装示意图;Figure 4 is a schematic diagram of the installation of pneumatic equipment and connectors;
图5是夹具立体结构示意图。FIG. 5 is a schematic diagram of the three-dimensional structure of the clamp.
附图标记:1-打印送纸机构;2-盖章测试机构;21-封闭箱;22-支撑底座;23-夹具;231-三角连接左侧板;232-三角连接板;233-三角连接右侧板;234-定位板;235-角度调节圆盘;236-章套;237-橡胶垫;24-气动设备;241-气缸;242-气动三联件;243-换向阀;25-连接件;251-气缸连接板;252-三联件连接板;253-换向阀连接板;254-夹具连接板;26-限纸机构;261-左滚筒;262-打印支撑板;263-右滚筒;264-轴座固定件;265-轴座垫片;27-通讯装置;28-感应装置;281-光电开关红外传感器;282-光电传感器固定件;283-继电器;29-电源;3-卷纸机构;31-活动卷筒;32-固定卷筒;33-卷轴;4-印章;5-水平底座。Reference numerals: 1-print paper feeding mechanism; 2-stamp test mechanism; 21-closed box; 22-support base; 23-fixture; 231-delta connection left side plate; 232-delta connection plate; 233-delta connection Right side plate; 234-positioning plate; 235-angle adjustment disc; 236-chapter sleeve; 237-rubber pad; 24-pneumatic equipment; 241-cylinder; 242-pneumatic triplet; 243-reversing valve; 25-connection 251-cylinder connecting plate; 252-triple connecting plate; 253-reversing valve connecting plate; 254-fixture connecting plate; 26-paper limiter mechanism; 261-left roller; 262-printing support plate; 263-right roller ;264-shaft seat fixing part;265-shaft seat gasket;27-communication device;28-induction device;281-photoelectric switch infrared sensor;282-photoelectric sensor fixing part;283-relay;29-power supply;3-volume Paper mechanism; 31-movable reel; 32-fixed reel; 33-reel; 4-stamp; 5-horizontal base.
具体实施方式Detailed ways
为了使本发明要解决的技术问题、技术方案及有益效果更加清楚明白,以下结合附图及实施例,对本发明进行进一步详细说明。应当理解,此处所描述的具体实施例仅仅以解释本发明,并不用于限定本发明。In order to make the technical problems, technical solutions and beneficial effects to be solved by the present invention clearer, the present invention will be further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are only for explaining the present invention, but not for limiting the present invention.
如图1、图2所示,现对本发明实施例提供的气动式印章自动测试装置进行说明。所述气动式印章自动测试装置包括打印送纸机构1、盖章测试机构2及卷纸机构3和水平底座5,打印送纸机构1、盖章测试机构2及卷纸机构3依次排列安装于水平底座5上,所述送纸机构1的出纸口面向盖章测试机构2,盖章测试机构2由封闭箱21、支撑底座22、夹具23、气动设备24、连接件25、限纸机构26、通讯装置27、感应装置28、电源29组成,其中夹具23、气动设备24、连接件25构成按压机构。As shown in FIG. 1 and FIG. 2 , the pneumatic seal automatic testing device provided by the embodiment of the present invention will now be described. The pneumatic seal automatic testing device includes a printing paper feeding mechanism 1, a
打印送纸机构1能够每间隔一定时间在打印卷纸上打印测试编号(包括时间、印章编号、盖章次数等参数);卷纸机构3配合打印送纸机构1可实现印章测试装置自动出纸和收纸功能;盖章测试机构2为能够模拟人工盖章按压功能,同时印章4内置摄像头采集盖章图像传输至上位机,上位机进行图像检测,并返回相关指令。The printing paper feeding mechanism 1 can print the test number (including parameters such as time, stamp number, stamping times, etc.) on the printing roll paper at a certain interval; and paper delivery function; the
进一步的,请一并参阅图1、图2、图3,所述限纸机构26包括左滚筒261、打印支撑板262、右滚筒263,滚筒通过四组轴座固定件264及轴座垫片265安装在支撑底座22上的打印支撑板262两侧,印章4通过夹具23安装在打印支撑板262正上方。打印支撑板262和左右两滚筒的配合以限定打印纸张的位移并确保张紧度。Further, please refer to FIG. 1 , FIG. 2 , and FIG. 3 together, the
进一步的,请一并参阅图2和图3,作为本发明提供的气动式印章自动测试装置的一种具体实施方式,所述打印送纸机构1选用得力DL-888D条码标签打印机,所述卷纸机构3选用科然KR-488自动标签回卷器,所述通讯装置27选用485通讯装置,所述感应装置28包括光电开关红外传感器281及配套的继电器283,并自行设计“L”型光电传感器固定件282,所述光电开关红外传感器281通过光电传感器固定件282安装在左滚筒261侧上方,光电传感器固定件282上设有滑槽,方便调节光电开关红外传感器281的检测位置,所述继电器283置于电源29的上方。Further, please refer to FIG. 2 and FIG. 3 together, as a specific embodiment of the pneumatic seal automatic testing device provided by the present invention, the printing and feeding mechanism 1 selects the Deli DL-888D barcode label printer, and the roll The
需要说明的是,具体应用时,从打印送纸机构1的出纸口出来的打印卷纸,将依次绕过左滚筒261下方、打印支撑板262上方、右滚筒263下方、卷纸机构3的活动卷筒31下方和固定卷筒32的上方,最终缠绕在卷纸机构3的卷轴33上It should be noted that, in specific application, the printing roll paper coming out of the paper outlet of the printing paper feeding mechanism 1 will bypass the bottom of the
进一步的,请一并参阅图1、图2,作为本发明提供的气动式印章自动测试装置的一种具体实施方式,本发明提供的盖章测试机构2的支撑底座22包括水平放置的底框和其上方的支撑板,两者通过螺栓相连,支撑板上还设有打印支撑板262、轴座垫片265、电源29和485通讯装置27的定位孔,上述部件均通过螺栓安装在支撑板上;所述封闭箱21主要由方形框体和内置横梁组成,形成龙门支撑框,其四周分别安装有挡板及后挡门,前挡板下方设有过线槽,方便连接箱内外设备并保证连接线有序放置,后档门上设有观察孔及锁孔,分别用以观察压力计和安装设备锁。Further, please refer to FIG. 1 and FIG. 2 together. As a specific embodiment of the pneumatic seal automatic test device provided by the present invention, the
需要说明的是,作为本发明提供的气动式印章自动测试装置的一种具体实施方式,盖章测试机构2的整个框架均采用铝型材,之间采用角件固定,方便安装拆卸。所述挡门通过两组尼龙合页安装于框架上,其他挡板通过螺栓安装。It should be noted that, as a specific embodiment of the pneumatic seal automatic testing device provided by the present invention, the entire frame of the
需要说明的是,所述支撑底座22左右两侧各拼接一U型框,组成本发明提供的气动式印章自动测试装置水平底座5。It should be noted that each of the left and right sides of the
进一步的,请一并参阅图3及图4,作为本发明提供的气动式印章自动测试装置的一种具体实施方式,盖章测试机构2的气动设备24主要包括气缸241、气动三联件242、换向阀243,气缸241通过气缸连接板251固定于龙门支撑框的横梁前侧,气缸连接板251前侧的气缸241上安装有夹具连接板254,用于连接夹具23与气缸241,三联件242通过三联件连接板252固定于龙门支撑框的横梁后侧,换向阀243通过换向阀连接板253固定在龙门支撑框的侧框梁上,气动设备24与连接件25间以及连接件25与铝型材间均通过螺栓连接。Further, please refer to FIG. 3 and FIG. 4 together, as a specific embodiment of the pneumatic seal automatic test device provided by the present invention, the
进一步的,请一并参阅图5,作为本发明提供的气动式印章自动测试装置的一种具体实施方式,所述夹具23由三角连接左侧板231、三角连接板232、三角连接右侧板233、定位板234、角度调节圆盘235、章套236、章四周橡胶垫237组成,所述三角连接板232上设有与夹具连接板254对应的通孔,两者间采用螺栓连接;所述三角左右连接侧板231、233与三角连接板232垂直安装在定位板234的左右两侧及后方,三者之间通过六角螺母连接,构成稳定三角结构;所述定位板234的中空圆与章套236外缘尺寸一致,但比角度调节圆盘235的外缘小;所述角度调节圆盘235与章套236上设有对应四对通孔,通过螺栓实现两者的连接,两者配合后再嵌入定位板234的中空圆里,进而用螺栓穿过定位板234与角度调节圆盘235上角度调节孔进行固定;章套236四周设有四个螺栓孔,控制螺栓深入程度可实现对印章4的夹紧,章套236内侧四方形嵌有橡胶垫237,避免夹紧螺栓直接接触印章4的表面。Further, please refer to FIG. 5 together, as a specific embodiment of the pneumatic seal automatic testing device provided by the present invention, the
需要说明的是,所述角度调节圆盘235和定位板234上均设有多个角度调节孔,不同调节孔对应即可实现印章的不同测试角度;所述章套236和橡胶垫237不唯一,内侧形状、大小不同的章套构成章套组,适用于不同印章的夹紧。It should be noted that the
需要说明的是,本发明提供的气动式印章自动测试装置中的气动设备可用伺服电机和滚珠丝杠副替换,形成电动式印章自动测试装置。It should be noted that the pneumatic equipment in the pneumatic seal automatic testing device provided by the present invention can be replaced by a servo motor and a ball screw pair to form an electric automatic seal testing device.
上述气动式印章自动测试机构的控制打印送纸机构、气动设备和卷纸机构相互通讯、光电传感器响应及图像检测等程序,均可采用现有的技术实现,在此不做详述。The procedures for controlling the printing and paper feeding mechanism, the mutual communication between the pneumatic equipment and the paper winding mechanism, the response of the photoelectric sensor and the image detection of the above-mentioned pneumatic seal automatic testing mechanism can be realized by using the existing technology, and will not be described in detail here.
本发明在通讯装置、感应装置等控制下,气缸带动印章沿垂直方向上下反复移动,并在下方稍作停留,以模拟人工盖章按压动作,同时章印图像被章内置摄像头采集并上传至上位机进行检测,进而实现对印章使用寿命的测试。In the present invention, under the control of communication devices, induction devices, etc., the cylinder drives the seal to move up and down repeatedly in the vertical direction, and stops for a while at the bottom to simulate the pressing action of manual stamping. The machine is used for testing, and then the test of the service life of the seal is realized.
本发明结构简单可靠,制造成本低廉,不仅能够高效解决印章上万次的寿命检测问题,而且多角度测试功能提高了测试灵活性。采用该测试装置后,可以帮助厂家有效保证产品质量并提高测试效率。The invention is simple and reliable in structure and low in manufacturing cost, not only can efficiently solve the problem of tens of thousands of times of life testing of seals, but also the multi-angle testing function improves testing flexibility. After using the test device, it can help manufacturers to effectively ensure product quality and improve test efficiency.
以上所述仅为本发明的较佳实施例而已,并不用以限制本发明,凡在本发明的精神和原则之内所作的任何修改、等同替换和改进等,均应包含在本发明的保护范围之内。The above descriptions are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention shall be included in the protection of the present invention. within the range.
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