CN219065141U - Concrete pole steel plate ring corrodes surplus bearing capacity detection device - Google Patents
Concrete pole steel plate ring corrodes surplus bearing capacity detection device Download PDFInfo
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 79
- 239000010959 steel Substances 0.000 title claims abstract description 79
- 238000001514 detection method Methods 0.000 title claims abstract description 14
- 238000003825 pressing Methods 0.000 claims abstract description 38
- 238000005260 corrosion Methods 0.000 claims abstract description 11
- 230000007797 corrosion Effects 0.000 claims abstract description 11
- 238000003780 insertion Methods 0.000 description 15
- 230000037431 insertion Effects 0.000 description 15
- 238000009434 installation Methods 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 3
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Abstract
本实用新型公开了一种混凝土电杆钢板圈腐蚀剩余承载力检测装置,包括:液压下压机构、工作台、安装架、移动座、定位筒、第一定位机构以及第二定位机构;工作台上开设有滑槽,滑槽内安装有能移动的移动座,移动座在滑槽内的移动方向为Z方向,在工作台上安装有安装架,安装架横跨滑槽和移动座,安装架为n形结构,安装架上安装有液压下压机构,液压下压机构位于移动座的上方,液压下压机构的下压方向与Y方向平行;在移动座上安装有安装筒,安装筒内放置待检测钢板圈。该混凝土电杆钢板圈腐蚀剩余承载力检测装置解决现有技术中无法调节液压推杆的运行方向与钢板圈轴心线垂直的问题。
The utility model discloses a detection device for the corrosion remaining bearing capacity of steel plate rings of concrete electric poles, which comprises: a hydraulic pressing mechanism, a workbench, a mounting frame, a moving seat, a positioning cylinder, a first positioning mechanism and a second positioning mechanism; the workbench There is a chute on the top, and a movable moving seat is installed in the chute. The moving direction of the moving seat in the chute is the Z direction. A mounting frame is installed on the workbench. The mounting frame straddles the chute and the moving seat. The frame is an n-shaped structure, and a hydraulic pressing mechanism is installed on the mounting frame. The hydraulic pressing mechanism is located above the moving seat, and the pressing direction of the hydraulic pressing mechanism is parallel to the Y direction; Place the steel ring to be tested inside. The device for detecting the residual bearing capacity of steel coils of concrete electric poles solves the problem in the prior art that the running direction of a hydraulic push rod cannot be adjusted to be perpendicular to the axis line of the steel coils.
Description
技术领域technical field
本实用新型涉及混凝土电杆生产检测领域,具体涉及一种混凝土电杆钢板圈腐蚀剩余承载力检测装置。The utility model relates to the field of production detection of concrete electric poles, in particular to a detection device for the residual bearing capacity of steel plate ring corrosion of concrete electric poles.
背景技术Background technique
在电杆产品生产中,为了保证混凝土电杆的强度,因此设置了钢板圈以及钢筋来形成电杆骨架,钢板圈为圆环结构,钢板圈边缘形成通孔,避免纯混凝土的电杆产品容易折断,避免了安全事故的发生。在产品生产过程中,难免出现钢板圈堆放的情况,出现钢板圈长期堆放后被腐蚀,钢板圈强度容易受到影响。In the production of electric pole products, in order to ensure the strength of concrete electric poles, steel plate rings and steel bars are set up to form the pole skeleton. broken, to avoid the occurrence of safety accidents. In the process of product production, it is inevitable that the steel rings will be stacked, and the steel rings will be corroded after long-term stacking, and the strength of the steel rings will be easily affected.
中国专利公开了一种申请号为CN202121958332.2的混凝土电杆钢板圈腐蚀剩余承载力检测装置,该装置包括:工作台;所述工作台上端面的后端安装有安装板,所述安装板与工作台焊接连接,所述安装板的内部设置有滑槽,所述滑槽的内部安装有移动滑块,所述移动滑块与工作台滑动连接,所述移动滑块的下端安装有液压推杆,所述液压推杆的下端安装有连接支架,所述连接支架的下端安装有角度旋转支架,所述角度旋转支架与连接支架转动连接,所述角度旋转支架的下端安装有防滑卡台,所述安装板的前端面安装有控制转轴。虽然实现了对钢板圈进行施加压力,并检测施加压力的大小,从而判断钢板圈能够承载的压力大小,从而判断钢板圈的强度,但是该检测装置仍然存在缺点为:The Chinese patent discloses a detection device for the residual bearing capacity of concrete pole steel ring corrosion with the application number CN202121958332.2. The device includes: a workbench; It is welded and connected with the workbench, the inside of the mounting plate is provided with a chute, the inside of the chute is installed with a moving slider, the moving slider is slidably connected with the workbench, and the lower end of the moving slider is installed with a hydraulic pressure Push rod, the lower end of the hydraulic push rod is equipped with a connecting bracket, the lower end of the connecting bracket is equipped with an angle rotation bracket, the angle rotation bracket is rotatably connected with the connection bracket, and the lower end of the angle rotation bracket is equipped with an anti-slip card platform , the front end surface of the installation plate is installed with a control shaft. Although it is possible to apply pressure to the steel ring and detect the size of the applied pressure, thereby judging the pressure that the steel ring can carry, thereby judging the strength of the steel ring, but the detection device still has disadvantages as follows:
虽然能够调节液压推杆的位置,调节液压推杆下压钢板圈的角度,但是评判钢板圈的强度仅仅需要两个方向的承载压力,一个是:与钢板圈轴心线平行的方向上的第一承载压力;另一个是:与钢板圈轴心线垂直的方向上的第二承载压力。但是不管如何调节液压推杆的位置,均无法实现第二承载压力下压,也就是无法调节液压推杆的推压方向与钢板圈垂直,导致第二承载压力的下压检测功能无法实现。Although it is possible to adjust the position of the hydraulic push rod and adjust the angle of the steel ring pressed by the hydraulic push rod, only two directions of bearing pressure are needed to judge the strength of the steel ring, one is: the first direction parallel to the axis line of the steel ring One bearing pressure; the other is: the second bearing pressure in the direction perpendicular to the axis of the steel ring. However, no matter how the position of the hydraulic push rod is adjusted, the second bearing pressure can not be pressed down, that is, the pushing direction of the hydraulic push rod cannot be adjusted to be perpendicular to the steel ring, resulting in the failure of the second bearing pressure to detect the downward pressure.
实用新型内容Utility model content
本实用新型要提供一种混凝土电杆钢板圈腐蚀剩余承载力检测装置,解决现有技术中无法调节液压推杆的运行方向与钢板圈轴心线垂直的问题。The utility model provides a detection device for the remaining bearing capacity of steel coils of concrete poles corroded, which solves the problem in the prior art that the running direction of the hydraulic push rod cannot be adjusted to be perpendicular to the axis line of the steel coils.
为实现上述目的,本实用新型采用了如下的技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:
本实用新型公开了一种混凝土电杆钢板圈腐蚀剩余承载力检测装置,包括:液压下压机构、工作台、安装架、移动座、定位筒、第一定位机构以及第二定位机构;工作台上开设有滑槽,滑槽内安装有能移动的移动座,移动座在滑槽内的移动方向为Z方向,在工作台上安装有安装架,安装架横跨滑槽和移动座,安装架为n形结构,安装架上安装有液压下压机构,液压下压机构位于移动座的上方,液压下压机构的下压方向与Y方向平行;在移动座上安装有安装筒,安装筒内放置待检测钢板圈,位于安装筒内的待检测钢板圈轴心线位于Y方向上,安装筒内为第一安放位置;移动座凹陷形成安放槽,安放槽为第二安放位置,安放槽内底臂与待检测钢板圈侧壁紧贴,位于安放槽内的待检测钢板圈轴心线位于X方向上,安放槽所在位置为第二安放位置;在工作台上安装有第一定位机构,第一定位机构通过伸入至待检测钢板圈的通孔内限制待检测钢板圈旋转;The utility model discloses a detection device for the corrosion remaining bearing capacity of steel plate rings of concrete electric poles, which comprises: a hydraulic pressing mechanism, a workbench, a mounting frame, a moving seat, a positioning cylinder, a first positioning mechanism and a second positioning mechanism; the workbench There is a chute on the top, and a movable moving seat is installed in the chute. The moving direction of the moving seat in the chute is the Z direction. A mounting frame is installed on the workbench. The mounting frame straddles the chute and the moving seat. The frame is an n-shaped structure, and a hydraulic pressing mechanism is installed on the mounting frame. The hydraulic pressing mechanism is located above the moving seat, and the pressing direction of the hydraulic pressing mechanism is parallel to the Y direction; Place the steel ring to be detected inside, the axis line of the steel ring to be detected in the installation cylinder is located in the Y direction, and the inside of the installation cylinder is the first placement position; the moving seat is recessed to form a placement groove, and the placement groove is the second placement position, and the placement groove The inner bottom arm is in close contact with the side wall of the steel coil to be detected, and the axis line of the steel coil to be detected in the placement groove is located in the X direction, and the position of the placement groove is the second placement position; the first positioning mechanism is installed on the workbench , the first positioning mechanism restricts the rotation of the steel coil to be detected by extending into the through hole of the steel coil to be detected;
在工作台上安装有第二定位机构,第二定位机构定位移动座。A second positioning mechanism is installed on the workbench, and the second positioning mechanism positions the moving seat.
优选的是,第二定位机构包括:第一定位臂、导向杆以及定位螺帽,导向杆与工作台固定,导向杆穿过第一定位臂,移动座顶面凹陷形成第一定位槽和第二定位槽,第一定位臂在X方向上,导向杆螺纹连接有定位螺帽,定位螺帽将第一定位臂压紧在第一定位槽或第二定位槽内,当第一定位臂被压在第一定位槽内时第一安放位置与液压下压机构对准,当第一定位臂被压在第二定位槽内时第二安放位置与液压下压机构对准。Preferably, the second positioning mechanism includes: a first positioning arm, a guide rod and a positioning nut, the guide rod is fixed to the workbench, the guide rod passes through the first positioning arm, and the top surface of the moving seat is recessed to form a first positioning groove and a second positioning groove. Two positioning slots, the first positioning arm is in the X direction, the guide rod is threadedly connected with a positioning nut, and the positioning nut compresses the first positioning arm in the first positioning slot or the second positioning slot, when the first positioning arm is When pressed in the first positioning groove, the first placement position is aligned with the hydraulic pressing mechanism, and when the first positioning arm is pressed in the second positioning groove, the second placement position is aligned with the hydraulic pressing mechanism.
优选的是,第一定位机构包括:插杆以及座体,座体安装在工作台上,座体上固定有两相互间隔的插杆,插杆插入至待检测钢板圈的两通孔内。Preferably, the first positioning mechanism includes: an insertion rod and a base body, the base body is installed on the workbench, two insertion rods spaced apart from each other are fixed on the base body, and the insertion rods are inserted into the two through holes of the steel coil to be detected.
优选的是,第二定位机构还包括:第二定位臂,第二定位臂安装在第一定位臂上,第二定位臂将座体上的插杆压入至待检测钢板圈的通孔内。Preferably, the second positioning mechanism further includes: a second positioning arm, the second positioning arm is installed on the first positioning arm, and the second positioning arm presses the insertion rod on the seat body into the through hole of the steel ring to be detected .
优选的是,第二定位臂穿过第一定位臂,第二定位臂能相对第一定位臂在Z方向上运动,第二定位臂凹陷形成缺槽,在第一定位臂上安装有能旋转的旋转臂,旋转臂旋入至缺槽内。Preferably, the second positioning arm passes through the first positioning arm, the second positioning arm can move in the Z direction relative to the first positioning arm, the second positioning arm is recessed to form a slot, and a rotatable positioning arm is installed on the first positioning arm. The rotating arm is screwed into the slot.
优选的是,第一定位臂顶部凸出形成凸出边缘,凸出边缘下方安装旋转臂,旋转臂能被凸出边缘压紧在缺槽内。Preferably, the top of the first positioning arm protrudes to form a protruding edge, and a rotating arm is installed under the protruding edge, and the rotating arm can be pressed into the notch by the protruding edge.
优选的是,第一定位槽的宽度大于第二定位槽的宽度,第一定位槽供旋转臂以及第一定位臂底部插入,第二定位槽仅仅供第一定位臂底部插入。Preferably, the width of the first positioning slot is greater than that of the second positioning slot, the first positioning slot is for insertion of the rotating arm and the bottom of the first positioning arm, and the second positioning slot is only for insertion of the bottom of the first positioning arm.
相比于现有技术,本实用新型具有如下有益效果:Compared with the prior art, the utility model has the following beneficial effects:
1)通过设置定位筒,保证位于待检测钢板圈的轴心线位于Y方向上,定位筒能够定位待检测钢板圈;通过设置安放槽,保证了安放槽内底壁充分支撑待检测钢板圈的侧壁,保持待检测钢板圈的轴心线位于X方向上,安放槽内壁定位待检测钢板圈,同时第一定位机构限制待检测钢板圈旋转。1) By setting the positioning cylinder, it is ensured that the axis line of the steel coil to be detected is in the Y direction, and the positioning cylinder can locate the steel coil to be detected; by setting the placement groove, it is ensured that the bottom wall of the storage tank fully supports the steel coil to be detected The side wall keeps the axis line of the steel coil to be detected in the X direction, and the inner wall of the placement groove positions the steel coil to be detected, and at the same time, the first positioning mechanism restricts the rotation of the steel coil to be detected.
2)移动座能够在滑槽内移动,从能移动第一安放位置上的待检测钢板圈与液压下压机构对准,也就是待检测钢板圈的轴心线以及液压下压机构的下压方向均在Y方向上,也就是使得液压下压机构能够对待检测钢板圈施加第一承载压力。从能移动第二安放位置上的待检测钢板圈与液压下压机构对准,也就是待检测钢板圈的轴心线与液压下压机构的下压方向垂直,也就是使得液压下压机构能够对待检测钢板圈施加第二承载压力。使得液压下压机构对待检测钢板圈施加第一承载压力和第二承载压力的功能均能实现,2) The moving seat can move in the chute, from which the steel coil to be detected on the movable first placement position is aligned with the hydraulic pressing mechanism, that is, the axis line of the steel coil to be detected and the pressing force of the hydraulic pressing mechanism The directions are all in the Y direction, that is, the hydraulic pressing mechanism can apply the first bearing pressure to the steel ring to be tested. The steel coil to be detected on the movable second placement position is aligned with the hydraulic pressing mechanism, that is, the axis line of the steel coil to be detected is perpendicular to the pressing direction of the hydraulic pressing mechanism, so that the hydraulic pressing mechanism can Apply the second bearing pressure to the steel ring to be tested. The function of the hydraulic pressing mechanism to apply the first bearing pressure and the second bearing pressure to the steel ring to be detected can be realized,
3)通过设置第二定位机构,定位移动座在工作台上的位置。3) By setting the second positioning mechanism, the position of the movable seat on the workbench is positioned.
本实用新型的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本实用新型的研究和实践而为本领域的技术人员所理解。Other advantages, objectives and features of the utility model will partly be embodied through the following descriptions, and partly will be understood by those skilled in the art through the research and practice of the utility model.
附图说明Description of drawings
图1为混凝土电杆钢板圈腐蚀剩余承载力检测装置的结构示意图。Figure 1 is a schematic structural diagram of a detection device for the residual bearing capacity of steel coils of concrete poles corroded.
图2为移动座、第一定位机构和第二定位机构处的结构示意图。Fig. 2 is a schematic structural view of the moving seat, the first positioning mechanism and the second positioning mechanism.
附图标记:液压下压机构1、工作台2、安装架3、移动座4、安放槽40、第一定位槽41、第二定位槽42、定位筒5、第一定位机构6、插杆61、座体62、第二定位机构7、第一定位臂71、导向杆72、定位螺帽73、第二定位臂74、旋转臂75、凸出边缘76、待检测钢板圈8。Reference signs: hydraulic pressing mechanism 1, workbench 2, mounting frame 3, moving
具体实施方式Detailed ways
为了使本实用新型实现的技术手段、创作特征、达成目的与作用更加清楚及易于了解,下面结合附图和具体实施方式对本实用新型作进一步阐述:In order to make the technical means, creative features, purpose and effect of the utility model realized clearer and easier to understand, the utility model will be further elaborated below in conjunction with the accompanying drawings and specific implementation methods:
如图1以及图2所示,本实用新型公开了一种混凝土电杆钢板圈腐蚀剩余承载力检测装置,包括:液压下压机构1、工作台2、安装架3、移动座4、定位筒5、第一定位机构6以及第二定位机构7;As shown in Figure 1 and Figure 2, the utility model discloses a detection device for the residual bearing capacity of the corrosion of the steel plate ring of the concrete pole, including: a hydraulic pressing mechanism 1, a workbench 2, a mounting frame 3, a moving
工作台2上开设有滑槽,滑槽内安装有能移动的移动座4,移动座4在滑槽内的移动方向为Z方向,在工作台2上安装有安装架3,安装架3横跨滑槽和移动座4,安装架3为n形结构,安装架3上安装有液压下压机构1,液压下压机构1位于移动座4的上方,液压下压机构1的下压方向与Y方向平行;There is a chute on the workbench 2, and a movable moving
在移动座4上安装有安装筒,安装筒内放置待检测钢板圈8,位于安装筒内的待检测钢板圈8轴心线位于Y方向上,安装筒内为第一安放位置;(安装筒将待检测钢板圈8定位在第一安放位置)An installation tube is installed on the
移动座4凹陷形成安放槽40,安放槽40为第二安放位置,安放槽40内底臂与待检测钢板圈8侧壁紧贴,位于安放槽40内的待检测钢板圈8轴心线位于X方向上,安放槽40所在位置为第二安放位置;(安放槽40内壁定位待检测钢板圈8侧面以及端面,第一定位机构6限制待检测钢板圈8旋转)The
在工作台2上安装有第一定位机构6,第一定位机构6通过伸入至待检测钢板圈8的通孔内限制待检测钢板圈8旋转;A
在工作台2上安装有第二定位机构7,第二定位机构7定位移动座4。A
第二定位机构7包括:第一定位臂71、导向杆72以及定位螺帽73,导向杆72与工作台2固定,导向杆72穿过第一定位臂71,移动座4顶面凹陷形成第一定位槽41和第二定位槽42,第一定位臂71在X方向上,导向杆72螺纹连接有定位螺帽73,定位螺帽73将第一定位臂71压紧在第一定位槽41或第二定位槽42内,当第一定位臂71被压在第一定位槽41内时第一安放位置与液压下压机构1对准,当第一定位臂71被压在第二定位槽42内时第二安放位置与液压下压机构1对准。导向杆72导向第一定位臂71能够抬高到较高的位置,从而使得第一定位臂71能从第一定位槽41脱离,也能使得第一定位臂71能从第二定位槽42脱离。定位螺帽73与导向杆72螺纹配合后,定位螺帽73将第一定位臂71压紧在第一定位槽41内或第二定位槽42内。The
第一定位机构6包括:插杆61以及座体62,座体62安装在工作台2上,座体62上固定有两相互间隔的插杆61,插杆61插入至待检测钢板圈8的两通孔内。两个插杆61插入至同一待检测钢板圈8得通孔内,从而限制待检测钢板圈8旋转。The
第二定位机构7还包括:第二定位臂74,第二定位臂74安装在第一定位臂71上,第二定位臂74将座体62上的插杆61压入至待检测钢板圈8的通孔内。第二定位臂74安装在座体62背离第二安放槽40一侧,第二定位臂74与座体62紧贴,第二定位臂74与工作台2内壁配合定位座体62,保证座体62上插杆61能够定位在待检测钢板圈8得通孔内。The
第二定位臂74穿过第一定位臂71,第二定位臂74能相对第一定位臂71在Z方向上运动,第二定位臂74凹陷形成缺槽,在第一定位臂71上安装有能旋转的旋转臂75,旋转臂75旋入至缺槽内。第二定位臂74能相对第一定位臂71在Z方向上运动,当插杆61与待检测钢板圈8脱离的时候,先将旋转臂75旋转到偏离第二定位臂74的位置;然后,移动第二定位臂74偏离座体62,就能将座体62与插杆61一起移动,插杆61与待检测钢板圈8上的通孔脱离,从而实现插杆61释放待检测钢板圈8。The
第一定位臂71顶部凸出形成凸出边缘76,凸出边缘76下方安装旋转臂75,旋转臂75能被凸出边缘76压紧在缺槽内。凸出边缘76将旋转臂75压紧在插槽或者第一定位槽41内,凸出边缘76限制旋转臂75的旋转方向,使得旋转臂75仅能在凸出边缘76下方旋转。The top of the
第一定位槽41的宽度大于第二定位槽42的宽度,第一定位槽41供旋转臂75以及第一定位臂71底部插入,第二定位槽42仅仅供第一定位臂71底部插入。实现了提醒了操作者,仅能实现第一定位臂71和旋转臂75一起插入至第一定位槽41内。当插入至第二定位槽42内的时候,由于旋转臂75不能插入第二定位槽42内,需要将旋转臂75旋转,然后旋转臂75插入至第二定位臂74的插槽内,保持第二定位臂74压紧座体62的位置。The width of the first positioning slot 41 is greater than that of the
当定位筒5与液压下压机构1对准的时候,第一定位臂71与第一定位槽41对准,第一定位槽41的宽度足够,旋转臂75与第一定位臂71一起置入第一定位槽41内,定位螺帽73处于较低的位置,第一定位臂71上的凸出边缘76将旋转臂75压紧在第一定位槽41内,保持移动座4处于第一安放位置与液压下压机构1对准的位置,此时就能实现施加第一承载压力的功能。当需要定位第二安放位置的时候,首先,旋转定位螺帽73,定位螺帽73与导向杆72脱离,使得第一定位臂71从导向杆72上脱离,脱离后,旋转旋转臂75,旋转臂75旋转到能够与插槽对准的位置;然后,将第一定位臂71和旋转臂75一起套在导向杆72上,使得旋转臂75插入至插槽内,第二定位臂74与第一定位机构6的座体62紧贴,同时第一定位臂71位于第二定位槽42内;最后,旋转定位螺帽73,使得第一定位臂71位于第二定位槽42内,同时保持第二定位臂74的位置。When the
最后说明的是,以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域的普通技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本实用新型技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围当中。Finally, it is noted that the above embodiments are only used to illustrate the technical solutions of the present utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those of ordinary skill in the art should understand that the utility model can be Modifications or equivalent replacements of the technical solutions without departing from the spirit and scope of the technical solutions of the utility model shall be covered by the scope of the claims of the utility model.
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Effective date of registration: 20241108 Address after: 404043 Group 10, Fushi Village, Lihe Town, Wanzhou District, Chongqing City Patentee after: CHONGQING JIANGCHENG WATER POWER FACILITY CO.,LTD. Country or region after: China Address before: 404043 group 4, Gaosheng village, Lihe Town, Wanzhou District, Chongqing Patentee before: CHONGQING JINCHUAN POWER FACILITIES CO.,LTD. Country or region before: China |