Aerated concrete production is with maintenance finished product hoist and mount transfer device
Technical Field
The invention relates to the technical field of aerated concrete, in particular to a finished maintenance product hoisting and transferring device for aerated concrete production.
Background
The aerated concrete is a light porous silicate product prepared by taking siliceous materials (sand, fly ash, siliceous tailings and the like) and calcareous materials (lime, cement) as main raw materials, adding a gas former (aluminum powder), and carrying out the processes of proportioning, stirring, pouring, pre-curing, cutting, autoclaving, curing and the like;
in the production process of the aerated concrete, finished products after maintenance need to be transferred and hoisted, and the conventional hoisting and transferring device for the finished products for maintenance for aerated concrete production has the following problems in use:
1. when finished aerated concrete is transported, the stacked aerated concrete can be toppled due to the inertia effect of the aerated concrete at the moment of moving and stopping, and the finished product rate of the aerated concrete is influenced while danger exists;
2. after the existing aerated concrete transfer device transfers concrete, more aerated concrete residues appear on a transfer platform and are difficult to clean;
therefore, people urgently need a maintenance finished product hoisting and transferring device for aerated concrete production to solve the problems.
Disclosure of Invention
The invention aims to provide a finished maintenance product hoisting and transferring device for aerated concrete production, which aims to solve the problems in the prior art.
In order to achieve the purpose, the invention provides the following technical scheme: a maintenance finished product hoisting and transferring device for aerated concrete production comprises a transferring base, a portal frame and a transferring component, wherein a first moving slide rail is arranged in the middle of the upper surface of the transferring base and used for limiting the transferring component in the transferring process, moving slide grooves are formed in two sides of the first moving slide rail and used for moving the transferring component, second moving slide rails are arranged on two sides of the moving slide grooves, the portal frame is arranged above the second moving slide rails and used for hoisting aerated concrete, a slidable hoisting motor box is arranged below the portal frame, a motor inside the hoisting motor box is used for hoisting the aerated concrete, hoisting ropes are wound on an output shaft of the motor, hoisting clamps are arranged at one ends of the hoisting ropes and used for clamping the aerated concrete, and a shifting assembly is arranged above the shifting base and used for shifting aerated concrete.
Preferably, the transferring component comprises a transferring platform, a transferring wheel, a transferring slide block, a supporting component, an extrusion air bag, a loading plate, a blocking component and a cleaning component;
the shifting platform slides above the shifting base to shift the aerated concrete, the bottom end of the shifting platform is provided with shifting wheels corresponding to the position of the moving chute, the bottom end of the shifting platform is provided with a shifting slide block corresponding to the position of the first moving slide rail, each vertex angle inside the shifting platform is provided with a support component for supporting the aerated concrete blocks, a loading plate is arranged above the support component and used for loading the aerated concrete blocks, an extrusion air bag is arranged between the shifting platform and the loading plate and used for transferring the gravity of the aerated concrete blocks and driving the blocking component to extend to block the aerated concrete, blocking components for blocking the aerated concrete are arranged on two sides of the shifting platform, and the blocking components can effectively prevent the aerated concrete blocks from toppling over in the shifting process, and cleaning assemblies for cleaning aerated concrete residues are arranged on two sides of the bottom end of the transfer platform.
Preferably, the blocking assembly comprises a vent pipe, a containing pipe, a first telescopic rod, a second telescopic rod, a third telescopic rod, a fourth telescopic rod and a corrugated pipe;
accomodate pipe, first telescopic link, second telescopic link and the inside bellows of all installing of third telescopic link, all install the pressure valve between four bellows, be connected through the breather pipe between extrusion gasbag and the inside bellows of accomodating, the inside grafting of accomodating has first telescopic link, the inside grafting of first telescopic link has the second telescopic link, the inside grafting of second telescopic link has the third telescopic link, the inside grafting of third telescopic link has the fourth telescopic link, utilizes stretching out gradually of first telescopic link, second telescopic link, third telescopic link and fourth telescopic link for can carry the year in-process to the aerated concrete block of stacking and block, avoid the aerated concrete block to appear empting the phenomenon in the in-process that moves the year.
Preferably, the support assembly comprises a support tube, a support rod and a support spring;
stay tube internally mounted has supporting spring, supporting spring is used for resuming the loading board after the uninstallation, drives simultaneously and extrudes the gasbag and resumes, the inside grafting of supporting tube has the bracing piece, utilizes supporting component's support, not only can drive loading board and extrusion gasbag and resume, simultaneously, can also prevent that aerated concrete block from appearing empting the phenomenon at the in-process that piles up, has guaranteed aerated concrete block and has piled up the stability of in-process.
Preferably, load between the board bottom and the extrusion gasbag fixed connection for supporting spring can drive the inflation of extrusion gasbag when the drive load board shifts up, absorbs the inside gas of bellows, and the drive stops the subassembly and shortens, conveniently unloads aerated concrete block.
Preferably, the pressure value of the pressure valve is gradually reduced along with the elongation of the blocking assembly, so that the elongation of the blocking assembly is a gradual elongation process.
Preferably, the cleaning assembly comprises a fixed seat, a mounting plate and a cleaning brush;
move and carry the platform bottom and be provided with and be used for carrying out the fixing base fixed to cleaning the subassembly, the inside fixed mounting of fixing base has the mounting panel, the mounting panel lower surface is provided with cleans the brush, clean the subassembly and can clean moving the aerated concrete block residue that drops among the process of carrying, guarantee to move the clean degree that carries the base surface.
Preferably, the mounting panel utilizes the installation pole to install inside the fixing base, can rotate at the in-process that cleans in order to make whole cleaning assembly, the fixing base both ends are provided with the swing groove, the installation pole both ends are located swing inslot internally mounted and have the limiting plate for clean the brush and can produce certain slope at the in-process that cleans the residue, make clean the brush clean more totally to the residue, can not have the residue.
Preferably, the swing groove is fan-shaped, so that the cleaning brush can be inclined in a fan-shaped range, and the situation that the cleaning brush cannot be contacted with the transferring base due to excessive inclination is avoided.
Preferably, the hoisting clamp comprises a connecting seat, a driving rod, a first clamping jaw, a second clamping jaw, a rubber plate and an anti-skid convex strip;
the utility model discloses a lifting clamp, including connecting seat, actuating lever, first clamping jaw and second clamping jaw, rubber slab and antiskid sand grip, connecting seat both ends articulate there is the actuating lever, actuating lever one end articulates respectively has first clamping jaw and second clamping jaw, first clamping jaw and second clamping jaw middle part are articulated each other, first clamping jaw and the laminating of second clamping jaw inner wall have the rubber slab, the rubber slab surface is provided with a plurality of antiskid sand grip, rubber slab and antiskid sand grip make lifting clamp more stable to aerated concrete's centre gripping, the landing phenomenon can not appear.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the invention, through the arrangement of the extrusion air bag and the blocking component, the extrusion air bag can be extruded by utilizing the self gravity of the concrete in the holiday, the extruded gas is conveyed to the corrugated pipe in the blocking component through the vent pipe, the first telescopic rod, the second telescopic rod, the third telescopic rod and the fourth telescopic rod are driven to extend out, the stacked aerated concrete is blocked, the phenomenon that the aerated concrete topples over due to the self inertia when the shifting starts and stops is avoided, and the stability of the aerated concrete in the shifting process can be effectively ensured.
2. According to the invention, the corrugated pipes in the first telescopic rod, the second telescopic rod, the third telescopic rod and the fourth telescopic rod and the pressure valve between the corrugated pipes are utilized, so that the telescopic rods can be extended one by one, the length of the blocking assembly is always equal to the height of aerated concrete, and the influence of a higher blocking assembly on the normal stacking of the aerated concrete is avoided.
3. According to the invention, through the support assembly, on one hand, the pressure of the aerated concrete on the pressing of the extrusion air bag is slowed down, so that the pressing process is slower, the phenomenon that the loading plate is inclined is avoided, and simultaneously, after the aerated concrete is unloaded, the loading plate can be driven to move upwards, so that the gas in the corrugated pipe enters the extrusion air bag again, and the next use is facilitated.
4. The invention utilizes the cleaning assembly to effectively clean the shifting base and the residual aerated concrete residues on the shifting assembly, so that the process of shifting aerated concrete is more stable, and simultaneously, the cleanness degree of the surface of the shifting base is ensured.
5. According to the invention, through the design of the mounting rod, the swinging groove and the limiting plate, the cleaning assembly is in an inclined state when cleaning aerated concrete residues, so that the residues are more conveniently cleaned, and the cleaning degree after cleaning is ensured.
6. According to the invention, the rubber plate and the anti-slip raised lines are utilized, so that the hoisting clamp can stably clamp the aerated concrete, and the phenomenon of slipping is avoided.
Drawings
FIG. 1 is a schematic structural diagram of a finished maintenance product hoisting and transferring device for aerated concrete production, which is disclosed by the invention;
FIG. 2 is a schematic structural diagram of a transfer assembly of the maintenance finished product hoisting and transferring device for aerated concrete production, which is disclosed by the invention;
FIG. 3 is a schematic view of an installation structure of an extrusion air bag of a maintenance finished product hoisting and transferring device for aerated concrete production, which is disclosed by the invention;
FIG. 4 is a schematic structural diagram of a blocking assembly of a maintenance finished product hoisting and transferring device for aerated concrete production, which is disclosed by the invention;
FIG. 5 is a schematic view of an extending structure of a blocking assembly of the maintenance finished product hoisting and transferring device for aerated concrete production, which is disclosed by the invention;
FIG. 6 is a schematic diagram of the internal structure of a maintenance finished product hoisting transfer device barrier assembly for aerated concrete production;
FIG. 7 is a schematic structural diagram of a supporting assembly of a finished maintenance product hoisting and transferring device for aerated concrete production, which is disclosed by the invention;
FIG. 8 is a schematic structural diagram of a cleaning assembly of a maintenance finished product hoisting and transferring device for aerated concrete production, which is disclosed by the invention;
FIG. 9 is a schematic structural view of an area A in FIG. 8 of a maintenance finished product hoisting and transferring device for aerated concrete production according to the present invention;
FIG. 10 is a schematic structural view of a hoisting clamp of the maintenance finished product hoisting and transferring device for aerated concrete production, which is disclosed by the invention;
fig. 11 is a schematic structural view of a region B in fig. 10 of a maintenance finished product hoisting and transferring device for aerated concrete production according to the present invention.
Reference numbers in the figures: 1. a transfer base; 2. a first movable slide rail; 3. a moving chute; 4. A second movable slide rail; 5. a gantry; 6. hoisting a motor box; 7. hoisting a rope;
8. hoisting a clamp; 801. a connecting seat; 802. a drive rod; 803. a first jaw; 804. a second jaw; 805. a rubber plate; 806. anti-skid convex strips;
9. a transfer component; 901. a transfer platform; 902. a transfer wheel; 903. a transfer slide block;
904. a support assembly; 9041. supporting a tube; 9042. a support bar; 9043. a support spring;
905. extruding the air bag; 906. a loading plate;
907. a blocking component; 9071. a breather pipe; 9072. receiving a tube; 9073. a first telescopic rod; 9074. a second telescopic rod; 9075. a third telescopic rod; 9076. a fourth telescopic rod; 9077. a bellows;
908. a sweeping assembly; 9081. a fixed seat; 9082. mounting a plate; 9083. cleaning a brush; 9084. mounting a rod; 9085. a swing groove; 9086. and a limiting plate.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example (b): as shown in fig. 1 to 11, a maintenance finished product hoisting and transferring device for aerated concrete production comprises a transferring base 1, a portal frame 5 and a transferring component 9, wherein a first moving slide rail 2 is arranged in the middle of the upper surface of the transferring base 1, the first moving slide rail 2 is used for limiting the transferring component 9 in the transferring process, moving slide grooves 3 are arranged on two sides of the first moving slide rail 2, the moving slide grooves 3 are used for moving the transferring component 9, second moving slide rails 4 are arranged on two sides of the moving slide grooves 3, the portal frame 5 is arranged above the second moving slide rails 4, the portal frame 5 is used for hoisting aerated concrete, a slidable hoisting motor box 6 is arranged below the portal frame 5, a motor inside the hoisting motor box 6 is used for hoisting aerated concrete, a hoisting rope 7 is wound on an output shaft of the motor, a hoisting clamp 8 is arranged at one end of the hoisting rope 7, the hoisting clamp 8 is used for clamping aerated concrete, a shifting component 9 is arranged above the shifting base 1, and the shifting component 9 is used for shifting aerated concrete.
The transferring component 9 comprises a transferring platform 901, a transferring wheel 902, a transferring slide 903, a supporting component 904, a squeezing air bag 905, a loading plate 906, a blocking component 907 and a cleaning component 908;
the transferring platform 901 slides above a transferring base 1 to transfer the aerated concrete, a transferring wheel 902 is arranged at the bottom end of the transferring platform 901 corresponding to the position of a moving chute 3, a transferring slide block 903 is arranged at the bottom end of the transferring platform 901 corresponding to the position of a first moving slide rail 2, a supporting component 904 for supporting the aerated concrete blocks is arranged at each vertex angle inside the transferring platform 901, a loading plate 906 is arranged above the supporting component 904, the loading plate 906 is used for loading the aerated concrete blocks, an extruding air bag 906 is arranged between the transferring platform 901 and the loading plate 906, the extruding air bag 906 is used for transferring the gravity of the aerated concrete blocks, the blocking component 907 is driven to extend to block the aerated concrete, blocking components 907 are arranged at two sides of the transferring platform 901 to block the aerated concrete, and the blocking components 907 can effectively prevent the concrete blocks from toppling over in the transferring process, the two sides of the bottom end of the transfer platform 901 are provided with cleaning components 908 for cleaning aerated concrete residues.
The blocking component 907 comprises a vent pipe 9071, a containing pipe 9072, a first telescopic rod 9073, a second telescopic rod 9074, a third telescopic rod 9075, a fourth telescopic rod 9076 and a corrugated pipe 9077;
the containing pipe 9072, the first telescopic rod 9073, the second telescopic rod 9074 and the third telescopic rod 9075 are internally provided with corrugated pipes 9077, pressure valves are installed among the four corrugated pipes 9077, the extrusion air bag 905 is connected with the corrugated pipes 9077 inside the containing pipe 9072 through vent pipes 9071, the first telescopic rod 9073 is inserted inside the containing pipe 9072, the second telescopic rod 9074 is inserted inside the first telescopic rod 9073, the third telescopic rod 9075 is inserted inside the second telescopic rod 9074, the fourth telescopic rod 9076 is inserted inside the third telescopic rod 9075, and the first telescopic rod 9073, the second telescopic rod 9074, the third telescopic rod 9075 and the fourth telescopic rod 9076 gradually extend out to block aerated concrete blocks in the transferring process of aerated concrete blocks and prevent the aerated concrete blocks from falling in the transferring process.
The support assembly 904 comprises a support tube 9041, a support rod 9042 and a support spring 9043;
supporting tube 9041 internally mounted has supporting spring 9043, and supporting spring 9043 is used for recovering to the loading board 906 after the uninstallation, drives extrusion gasbag 905 simultaneously and recovers, and supporting tube 9041 is inside to peg graft there is bracing piece 9042, utilizes the support of supporting component 904, not only can drive loading board 906 and extrusion gasbag 905 and recover, simultaneously, can also prevent aerated concrete block and appear empting the phenomenon in the in-process of piling up, has guaranteed aerated concrete block's stability in-process.
The bottom end of the loading plate 906 is fixedly connected with the extrusion air bag 905, so that when the supporting spring 9043 drives the loading plate 906 to move upwards, the extrusion air bag 905 can be driven to expand to absorb gas in the corrugated pipe 9077, the driving blocking component 907 is shortened, and the aerated concrete block can be conveniently unloaded.
The pressure value of the pressure valve gradually decreases with the elongation of the blocking member 907, so that the elongation of the blocking member 907 is a process of gradual elongation.
The cleaning assembly 908 comprises a fixed seat 9081, an installation plate 9082 and a cleaning brush 9083;
the bottom end of the transferring platform 901 is provided with a fixed seat 9081 for fixing the cleaning component 908, an installation plate 9082 is fixedly installed inside the fixed seat 9081, the lower surface of the installation plate 9082 is provided with a cleaning brush 9083, and the cleaning component 908 can clean aerated concrete block residues falling in the transferring process, so that the cleanness degree of the surface of the transferring base 1 is guaranteed.
The mounting plate 9082 is mounted inside the fixing seat 9081 through the mounting rod 9084, in order to enable the whole cleaning assembly 908 to rotate in the cleaning process, swing grooves 9085 are formed in two ends of the fixing seat 9081, limiting plates 9086 are mounted at two ends of the mounting rod 9084 and located inside the swing grooves 9085, the cleaning brush 9083 can incline to a certain degree in the cleaning process of residues, the cleaning brush 9083 cleans the residues more cleanly, and residues are avoided.
The swing groove 9085 is fan-shaped, so that the cleaning brush 9083 can be inclined in a fan-shaped range, and the situation that the cleaning brush cannot be contacted with the transfer base 1 due to excessive inclination is avoided.
The hoisting clamp 8 comprises a connecting seat 801, a driving rod 802, a first clamping jaw 803, a second clamping jaw 804, a rubber plate 805 and an anti-skid convex strip 806;
two ends of the connecting seat 801 are hinged with driving rods 802, one end of each driving rod 802 is hinged with a first clamping jaw 803 and a second clamping jaw 805, the middle parts of the first clamping jaw 803 and the second clamping jaw 804 are hinged with each other, rubber plates 805 are attached to the inner walls of the first clamping jaw 803 and the second clamping jaw 804, a plurality of anti-skidding convex strips 806 are arranged on the surfaces of the rubber plates 805, the rubber plates 805 and the anti-skidding convex strips 806 enable the hoisting clamp to be more stable to clamping aerated concrete, and the phenomenon of slipping cannot occur.
The working principle is as follows: when the device is used, the shifting assembly 9 and the portal frame 5 are moved to one end of the shifting base 1, the cured aerated concrete is hoisted, at the moment, the first clamping jaw 803 and the second clamping jaw 804 are attached to two sides of the aerated concrete, the hoisting rope 7 is wound by a motor inside the hoisting motor box 6, at the moment, the contracted hoisting rope 7 drives the connecting seat 801 to move upwards, at the moment, the driving rod 802 drives the first clamping jaw 803 and the second clamping jaw 804 to clamp the aerated concrete, the rubber plate 805 and the anti-slip raised line 806 can be used for preventing the slipping phenomenon in the process of hoisting the aerated concrete, the aerated concrete is shifted to the position above the shifting assembly 9 by using the portal frame 5, and at the moment, the aerated concrete can be placed above the shifting assembly 9;
when the aerated concrete is placed above the loading plate 906, at the moment, the weight of the aerated concrete extrudes the extrusion air bag 905 below the loading plate 906, at the moment, the gas inside the extrusion air bag 905 enters the corrugated pipe 9077 inside the containing pipe 9072 through the vent pipe 9071, at the moment, the first telescopic rod 9073 is driven to extend, the aerated concrete placed on the loading plate 906 is blocked by the first telescopic rod 9073, and the aerated concrete is prevented from falling off due to inclination in the transferring process, and, as the amount of aerated concrete on the loading plate 906 increases, the extruding airbag 905 is extruded continuously, and the second, third and fourth expansion rods 9074, 9075 and 9076 are driven to extend gradually, so that as the amount of aerated concrete increases, the blocking component 907 is continuously increased, so that the aerated concrete cannot incline due to the inertia of the aerated concrete when the shifting and starting are stopped;
when the transferring assembly 9 moves on the transferring base 1, the transferring platform 901 drives the cleaning brush 903 to clean the aerated concrete residues on the transferring base 1, and due to the arrangement of the swinging groove 9085 and the limiting plate 9086, the cleaning brush 9083 is inclined, so that the residues are cleaned more cleanly;
when the aerated concrete is transferred in place, the aerated concrete is unloaded, at the moment, the weight of the loading plate 906 is reduced, the loading plate 906 continuously rises under the action of the supporting spring 9043, at the moment, the rising of the loading plate 906 drives the extrusion air bag 905 to continuously expand, air in the corrugated pipe 9077 is driven to enter the extrusion air bag 905 again, and therefore the first telescopic rod 9073, the second telescopic rod 9074, the third telescopic rod 9075 and the fourth telescopic rod 9076 are contracted, and the next use of the transferring assembly 9 is facilitated.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.