CN112010189B - Novel electroplating production line - Google Patents
Novel electroplating production line Download PDFInfo
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- CN112010189B CN112010189B CN202010876323.2A CN202010876323A CN112010189B CN 112010189 B CN112010189 B CN 112010189B CN 202010876323 A CN202010876323 A CN 202010876323A CN 112010189 B CN112010189 B CN 112010189B
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- production line
- electroplating production
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C19/00—Cranes comprising trolleys or crabs running on fixed or movable bridges or gantries
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C13/00—Other constructional features or details
- B66C13/18—Control systems or devices
- B66C13/48—Automatic control of crane drives for producing a single or repeated working cycle; Programme control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/04—Safety gear for preventing collisions, e.g. between cranes or trolleys operating on the same track
- B66C15/045—Safety gear for preventing collisions, e.g. between cranes or trolleys operating on the same track electrical
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B66—HOISTING; LIFTING; HAULING
- B66C—CRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
- B66C15/00—Safety gear
- B66C15/06—Arrangements or use of warning devices
- B66C15/065—Arrangements or use of warning devices electrical
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D17/00—Constructional parts, or assemblies thereof, of cells for electrolytic coating
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/10—Agitating of electrolytes; Moving of racks
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D21/00—Processes for servicing or operating cells for electrolytic coating
- C25D21/12—Process control or regulation
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- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Mechanical Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Automation & Control Theory (AREA)
- Electroplating Methods And Accessories (AREA)
Abstract
The invention belongs to the technical field of electroplating, and particularly relates to a novel electroplating production line which comprises an automatic feeding and discharging device, an electroplating production line and a crown block, wherein the automatic feeding and discharging device is fixedly arranged at one end of the electroplating production line, the crown block is positioned above the electroplating production line, the automatic feeding and discharging device comprises a first material taking part, a conveying part and a second material taking part, the electroplating production line comprises an electroplating production line body and a plurality of first detection assemblies, and the crown block comprises a rack, a crown block main body, a second detection assembly and a position sensing assembly, wherein the crown block main body is connected with the rack in a sliding manner. The automatic feeding and discharging device realizes automatic feeding and discharging of products of the electroplating production line, improves the efficiency of the electroplating production line, reduces the labor cost, avoids personnel from being damaged by collision, improves the safety performance of the electroplating production line, and can effectively prevent safety accidents.
Description
Technical Field
The invention belongs to the technical field of electroplating, and particularly relates to a capacitor and a novel electroplating production line thereof.
Background
Electroplating is a process of plating a thin layer of other metals or alloys on the surface of some metals by using the principle of electrolysis, and is a process of attaching a layer of metal film on the surface of a metal or other material product by using the action of electrolysis so as to prevent metal oxidation (such as corrosion), improve wear resistance, conductivity, light reflection, corrosion resistance (such as copper sulfate and the like), improve the appearance and the like, and the outer layer of a plurality of coins is also plated.
However, most of the existing electroplating production lines are manually fed and discharged, so that the efficiency is low; and current electroplating production line needs manual operation in process of production, and electroplating bath of electroplating production line generally does not have the guardrail, then appears very easily when the staff looking over electroplating production line in the actual production process, fails in time to notice the overhead traveling crane of electroplating production line of fast moving, finally leads to the condition that the staff is bruised by the overhead traveling crane, has very big potential safety hazard.
Disclosure of Invention
The invention aims to provide a capacitor and a novel electroplating production line thereof, and aims to solve the technical problems that the electroplating production line in the prior art is low in efficiency, has potential safety hazards and the like due to manual feeding.
In order to achieve the above object, a novel electroplating production line provided in an embodiment of the present invention includes an automatic loading and unloading device, an electroplating production line, and a crown block, wherein the automatic loading and unloading device is fixedly installed at one end of the electroplating production line, the crown block is located above the electroplating production line, the automatic loading and unloading device includes a first material taking component, a conveying component, and a second material taking component, the electroplating production line includes an electroplating production line body and a plurality of first detection assemblies, and the crown block includes a frame, a crown block main body slidably connected to the frame, a second detection assembly, and a position sensing assembly:
the first material taking component is used for transferring products to the conveying component and is fixedly arranged on one side of the electroplating production line;
the conveying component is used for transferring products to the position below the second material taking component, and the conveying component is positioned on one side of the first material taking component;
the second material taking component is used for taking out products from the conveying component, the second material taking component is fixedly installed on the electroplating production line, and the second material taking component is positioned above the conveying component;
the first detection assembly is used for detecting whether a worker approaches the electroplating production line or not, and is fixedly installed on the side wall surface of the electroplating production line body;
the second detection assembly is used for detecting whether a worker approaches the electroplating production line or not, and is fixedly installed in the middle of the rack;
the position sensing assembly is used for detecting the position of the crown block main body and is fixedly installed on two sides of the upper surface of the rack.
Optionally, the first material taking component comprises a first driving assembly, a second driving assembly, a third driving assembly and an adsorption assembly, the first driving assembly is fixed on one side of the electroplating production line, the second driving assembly is installed on the first driving assembly, the third driving assembly is installed on the second driving assembly, and the adsorption assembly is connected with the third driving assembly.
Optionally, the conveying part comprises a base, a fourth driving assembly and a second fixing frame, the base is fixed at one end of the electroplating production line, the fourth driving assembly is fixedly mounted on the base, the second fixing frame is fixedly mounted on the base, and the fourth driving assembly is located below the second fixing frame:
the fourth driving assembly comprises a motor and a transmission chain, the motor is fixedly installed at one end of the base, and the transmission chain is connected with the motor;
the second mount includes long fixed frame and short fixed frame, long fixed frame with short fixed frame respectively fixed mounting be in the both sides of base, short fixed frame is located long fixed frame with between the electroplating production line, the one end of short fixed frame with be provided with between the base with product assorted space, be provided with a plurality of first rollers between the both ends of long fixed frame lower half, between the both ends of short fixed frame lower half and short fixed frame with all be provided with a plurality of second rollers between the motor, long fixed frame with the upper end of short fixed frame all is provided with a plurality of third rollers.
Optionally, first determine module detects fixing base, second including first detection fixing base, second detecting element, third detecting element and bee calling organ, first detection fixing base with the second detects fixing base fixed mounting and is in on the side wall face of electroplating production line, second detecting element inclines fixed mounting towards the right side on the first detection fixing base, third detecting element inclines fixed mounting towards the left side on the second detects the fixing base, bee calling organ fixed mounting be in the second detecting element with between the third detecting element.
Optionally, the second detection assembly comprises a plurality of infrared alarms, the infrared alarms are horizontally and fixedly installed in the middle of the rack, and the infrared alarms are uniformly distributed on the rack.
Optionally, the position sensing assembly comprises a plurality of fourth detection elements, the fourth detection elements are uniformly and fixedly mounted at the upper end of the frame, and the fourth detection elements are located below the crown block main body.
Optionally, the electroplating production line further comprises a rinsing tank and an electroplating tank:
a flushing assembly is arranged in the flushing tank, the flushing assembly is fixedly arranged on the side wall surface of the flushing tank, and the flushing assembly is used for flushing holes in products;
the electroplating pool is internally provided with an intelligent water control assembly, the intelligent water control assembly comprises a water level detector and a first electromagnetic valve, the water level detector is fixedly installed on the inner wall surface of the electroplating pool, and the first electromagnetic valve is fixedly installed on a water inlet pipe of the electroplating pool.
Optionally, the flushing assembly includes a plurality of water spray pipes, a water inlet pipe, a second electromagnetic valve, and a fifth detection element, the water spray pipes are uniformly and fixedly mounted on the inner wall surface of the flushing tank, the water inlet pipe is fixedly mounted above the water spray pipes, the water spray pipes are connected to the water inlet pipe, the electromagnetic valve is fixedly mounted on the water inlet pipe, the fifth detection element is fixedly mounted at the upper end of the inner wall surface of the flushing tank, and the water spray pipes are uniformly provided with a plurality of nozzles.
One or more technical schemes in the novel electroplating production line provided by the embodiment of the invention have at least one of the following technical effects: when the automatic electroplating production line is used, a first material taking component transfers and places a product to one end of a conveying component, the conveying component transmits the product from one end to the other end, when the product reaches the other end of the conveying component, namely, the product is positioned below a second material taking component, the second material taking component takes the product out of the conveying component and transfers the product to the upper part of the electroplating production line, then a crown block main body on a rack moves to the upper part of the product, the product is taken out of the second material taking component through a clamp arranged on the crown block main body, then the crown block main body drives the product to move and place in a pool on the electroplating production line, the product electroplating is completed, the crown block main body drives the product to move to the second material taking component, the second material taking component transfers the product to the other end of the conveying component, the conveying component transfers the product to one end from the other end, then the first material taking component takes the product out of the conveying component, the automatic electroplating production line is realized, the efficiency of the electroplating production line is improved, and the labor cost is reduced; when the first detection assembly detects that personnel are too close to the electroplating production line, the first detection assembly can transmit a signal to a controller and send an alarm to remind workers, when the second detection assembly detects that the distance between the personnel and the electroplating production line exceeds a limit value, the second detection assembly can transmit the signal to the controller and send the alarm to remind the workers, the first detection assembly and the second detection assembly form a comprehensive personnel over-close detection system, detection dead angles are avoided, meanwhile, the position sensing assembly detects the position of the crown block body in real time and transmits the signal to the controller, when the personnel cannot keep away from the electroplating production line in time after hearing the alarm, the controller sends a corresponding signal to the crown block body, the crown block body stops in time, the personnel are prevented from being collided, the safety performance of the electroplating production line is improved, and safety accidents can be effectively prevented.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a schematic structural diagram of a novel electroplating production line provided by an embodiment of the invention.
Fig. 2 is a schematic structural diagram of a first material taking component of the novel electroplating production line according to an embodiment of the present invention.
Fig. 3 is a schematic structural diagram of a conveying component of a novel electroplating production line according to an embodiment of the invention.
Fig. 4 is a schematic structural diagram of a novel electroplating production line according to an embodiment of the present invention.
Fig. 5 is a schematic structural diagram of an intelligent water control assembly of the novel electroplating production line according to the embodiment of the invention.
Fig. 6 is a schematic structural diagram of a flushing assembly of the novel electroplating line provided by the embodiment of the invention.
The automatic feeding and discharging device comprises an automatic feeding and discharging device 1, a first material taking component 11, a conveying component 12, a second material taking component 13, a first driving component 111, a second driving component 112, a third driving component 113, an adsorption component 114, a first driving cylinder 1111, a first driving connecting plate 1112, a second driving shell 1121, a transmission motor 1122, a second driving connecting plate 1123, a third driving cylinder 1131, a third driving connecting column 1132, a first fixing frame 1141, an adsorption fixing block 1142, a suction cup 1143, a fourth driving component 122, a second fixing frame 123, a motor 1221, a transmission chain 1222, a long fixing frame 1231, a short fixing frame 1232, a first roller 1233, a second roller 1234, a third roller 1235 and a first detection element 1236;
the electroplating production line 2, the electroplating production line body 21, the first detection assembly 22, the flushing tank 23, the electroplating tank 24, the first detection fixing seat 221, the second detection fixing seat 222, the second detection element 223, the third detection element 224, the flushing assembly 231, the intelligent water control assembly 241, the water level detector 242, the first electromagnetic valve 243, the water spray pipe 2311, the water inlet pipe 2312, the second electromagnetic valve 2313, the fifth detection element 2314 and the nozzle 2315;
the overhead traveling crane comprises an overhead traveling crane 3, a frame 31, an overhead traveling crane main body 32, a second detection assembly 33 and a position sensing assembly 34.
Detailed Description
Reference will now be made in detail to embodiments of the present invention, examples of which are illustrated in the accompanying drawings, wherein like or similar reference numerals refer to the same or similar elements or elements having the same or similar function throughout. The embodiments described below with reference to the drawings are exemplary and intended to be illustrative of the embodiments of the present invention, and should not be construed as limiting the invention.
In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", etc. indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience in describing the embodiments of the present invention and simplifying the description, but do not indicate or imply that the device or element referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the embodiments of the present invention, "a plurality" means two or more unless specifically limited otherwise.
In the embodiments of the present invention, unless otherwise explicitly specified or limited, the terms "mounted," "connected," "fixed," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; either directly or indirectly through intervening media, either internally or in any other relationship. Specific meanings of the above terms in the embodiments of the present invention can be understood by those of ordinary skill in the art according to specific situations.
In an embodiment of the present invention, as shown in fig. 1, a novel electroplating production line is provided, including an automatic feeding and discharging device 1, an electroplating production line 2, and a crown block 3, where the automatic feeding and discharging device 1 is fixedly installed at one end of the electroplating production line 2, the crown block 3 is located above the electroplating production line 2, the automatic feeding and discharging device 1 includes a first material taking part 11, a conveying part 12, and a second material taking part 13, the electroplating production line 2 includes an electroplating production line body 21 and a plurality of first detecting assemblies 22, and the crown block 3 includes a rack 31, a crown block main body 32 slidably connected to the rack 31, a second detecting assembly 33, and a position sensing assembly 34.
Wherein:
the first material taking component 11 is used for transferring products to the conveying component 12, and the first material taking component 11 is fixedly arranged on one side of the electroplating production line 2;
the conveying component 12 is used for transferring products below the second material taking component 13, and the conveying component 12 is positioned on one side of the first material taking component 11;
the second material taking component 13 is used for taking out products from the conveying component 12, the second material taking component 13 is fixedly installed on the electroplating production line 2, and the second material taking component 13 is located above the conveying component 12;
the first detection assembly 22 is used for detecting whether a worker approaches the electroplating production line 2, and the first detection assembly 22 is fixedly installed on the side wall surface of the electroplating production line body 21;
the second detection assembly 33 is used for detecting whether a worker approaches the electroplating production line 2, and the second detection assembly 33 is fixedly installed in the middle of the rack 31;
the position sensing assembly 34 is used for detecting the position of the crown block main body 32, and the position sensing assembly 34 is fixedly installed on two sides of the upper surface of the rack 31.
In the invention, when in use, a product is placed below the first material taking component 11 through an external force, the first material taking component 11 transfers the product to one end of the conveying component 12, then the conveying component 12 conveys the product from one end to the other end, when the product reaches the other end of the conveying component 12, namely, is positioned below the second material taking component 13, the second material taking component 13 takes the product out of the conveying component 12 and transfers the product to the upper part of the electroplating production line 2, then the crown block main body 32 on the rack 31 moves to the upper part of the product, the product is taken down from the second material taking component 13 through a clamp arranged on the crown block main body 32, then the crown block main body 32 drives the product to move and place in the electroplating production line 2, the electroplating of the product is completed, the crown block main body 32 drives the product to move to the second material taking component 13, the second material taking component 13 transfers the product to the other end of the conveying component 12, the conveying component 12 transfers the product to one end from the other end, then the first material taking component 11 transfers the product to the second material taking component 13 from the electroplating production line 2, and the electroplating production line 2, thereby realizing the automatic electroplating production line and the automatic electroplating production line 2 taking and the automatic electroplating production line and the cost reduction of the electroplating production line 2; in the use, whether first detecting component 22 real-time detection has someone too close to electroplating production line 2, works as first detecting component 22 detects someone too close to electroplating production line 2, first detecting component 22 can give a controller with the signal transmission and send out the warning and remind the staff, second detecting component 33 real-time detection whether has someone too close to electroplating production line 2, works as second detecting component 33 detect have personnel with when the distance between electroplating production line 2 exceeds the limit value, second detecting component 33 can give the controller with signal transmission and send out the warning and remind the staff, first detecting component 22 with second detecting component 33 forms comprehensive too close detection system of personnel, avoids appearing the detection dead angle, meanwhile, position response subassembly 34 real-time detection the position of overhead traveling crane main part 32 and give the controller with the signal transmission, when personnel hear first detecting component 22 with the warning that second detecting component 33 sent out can not in time keep away from electroplating production line 2, the controller sends corresponding signal for overhead traveling crane main part 32, the overhead traveling crane main part 32 can in time be stopped and the electroplating production line 2, the safety accident of avoiding effectively taking place.
In an embodiment of the present invention, as shown in fig. 2, the first material taking component 11 includes a first driving component 111, a second driving component 112, a third driving component 113 and an adsorption component 114, the first driving component 111 is fixed on one side of the electroplating production line 2, the second driving component 112 is installed on the first driving component 111, the third driving component 113 is installed on the second driving component 112, and the adsorption component 114 is connected to the third driving component 113.
In the invention, when the electroplating production line is used, the first driving component 111 drives the second driving component 112 to move to the position above a product, the second driving component 112 drives the third driving component 113 to move downwards, the adsorption component 114 adsorbs the product, then the second driving component 112 drives the third driving component 113 to move upwards, the first driving component 111 drives the second driving component 112 to move towards the conveying part 12, then the third driving component 113 drives the adsorption component 114 to rotate, and the adsorption component 114 drives the product to rotate, so that the product can be placed into the conveying part 12, the product can be automatically transferred to the conveying part 12 from the ground, the automation degree of the electroplating production line 2 is increased, and the production efficiency is improved.
In an embodiment of the present invention, as shown in fig. 2, the first driving component 111 is configured to drive the second driving component 112 to move; the first driving assembly 111 comprises a first driving cylinder 1111 and a first driving connection plate 1112, the first driving cylinder 1111 is fixed at one side of the electroplating production line 2, one end of the first driving connection plate 1112 is connected with the first driving cylinder 1111, and the second driving assembly 112 is fixedly mounted at the other end of the first driving connection plate 1112. The first driving cylinder 1111 drives the first driving connection plate 1112 to move, and the first driving connection plate 1112 drives the second driving assembly 112 to move, so that the second driving assembly 112 can move automatically, the automation degree of the electroplating production line 2 is increased, and the production efficiency is improved.
The second driving assembly 112 is used for driving the third driving assembly 113 to move; the second driving assembly 112 includes a second driving housing 1121, a transmission motor 1122 and a second driving connection plate 1123, the second driving housing 1121 is fixedly mounted on the first driving connection plate 1112, the transmission motor 1122 is fixedly mounted on the second driving housing 1121, the second driving connection plate 1123 is connected with the transmission motor 1122, and the third driving assembly 113 is fixedly mounted on the second driving connection plate 1123. The second driving housing 1121 is driven by the first driving assembly 111 to move, so that the second driving housing 1121 drives the transmission motor 1122 to move, the transmission motor 1122 drives the second driving connection plate 1123 to move up and down, and the second driving connection plate 1123 drives the third driving assembly 113 to move up and down, thereby achieving the automatic up and down movement of the third driving assembly 113.
The third driving assembly 113 is used for driving the adsorption assembly 114 to rotate; the third drive assembly 113 comprises a third drive cylinder 1131 and a third drive connection column 1132, the third drive cylinder 1131 is fixedly mounted on the second drive connection plate 1123, one end of the third drive connection column 1132 is connected with the third drive cylinder 1131, and the other end of the third drive connection column 1132 is fixedly connected with the adsorption assembly 114. The third drive cylinder 1131 drives the third drive connecting column 1132 rotates, the third drive connecting column 1132 drives the adsorption component 114 rotates, and the automatic rotation of the adsorption component 114 is realized.
The adsorbent assembly 114 is used for adsorbing products; the adsorption component 114 comprises a first fixing frame 1141 and a plurality of adsorption fixing blocks 1142, the third driving connection column 1132 is fixedly connected with the middle part of the first fixing frame 1141, the adsorption fixing blocks 1142 are uniformly and fixedly mounted on the first fixing frame 1141, and the adsorption fixing blocks 1142 are fixedly mounted with suckers 1143. The third driving connecting column 1132 rotates with the third driving assembly 113, the third driving connecting column 1132 drives the first fixing frame 1141 to rotate, and the suction cup 1143 rotates with the rotation of the first fixing frame 1141.
In an embodiment of the present invention, as shown in fig. 3, the conveying component 12 includes a base, a fourth driving component 122 and a second fixing frame 123, the base is fixed at one end of the electroplating line 2, the fourth driving component 122 is fixedly installed on the base, the second fixing frame 123 is fixedly installed on the base, and the fourth driving component 122 is located below the second fixing frame 123. First get material part 11 and place the product on fourth drive assembly 122, fourth drive assembly 122 drives the product and is in move to in the middle of the second mount 123 get material part 13 below the second, and when the product moved to second get material part 13 below, promptly the product from the one end of fourth drive assembly 122 moved to the other end, second got material part 13 took the product out, and in the product removal process, second mount 123 was used for guaranteeing that the product can the steady movement, can not rock, realized that the product is automatic to be moved to get material part 13 below the second, increased electroplating line 2's degree of automation, improved production efficiency.
In one embodiment of the present invention, as shown in fig. 3, the fourth driving assembly 122 is used for driving the product to move; the fourth driving assembly 122 includes a motor 1221 and a transmission chain 1222, the motor 1221 is fixedly installed at one end of the base, and the transmission chain 1222 is connected to the motor 1221. When the product is transferred to the conveying component 12 through the first material taking component 11, the motor 1221 drives the transmission chain 1222 to rotate, the transmission chain 1222 drives the product to move to the position below the second material taking component 13, and the product is automatically moved to the position below the second material taking component 13.
The second mount 123 includes long fixed frame 1231 and short fixed frame 1232, long fixed frame 1231 with short fixed frame 1232 respectively fixed mounting be in the both sides of base, short fixed frame 1232 is located long fixed frame 1231 with between the electroplating production line 2, short fixed frame 1232's one end with be provided with between the base with product assorted space, be provided with a plurality of first rollers 1233 between the both ends of long fixed frame 1231 lower half, between the both ends of short fixed frame 1232 lower half and short fixed frame 1232 with all be provided with a plurality of second rollers 1234 between the motor 1221, long fixed frame 1231 with the upper end of short fixed frame 1232 all is provided with a plurality of third rollers 1235. The first material taking component 11 places the product on the fourth driving component 122, the first roller 1233 and the third roller limit the product, then the fourth driving component 122 drives the product to move, the product moves between the long fixed frame 1231 and the short fixed frame 1232, and the first roller 1233, the second roller 1234 and the third roller 1235 limit the product and simultaneously enable the product to move better.
A first detection element 1236 is provided on the other end of the long fixed frame 1231 and the short fixed frame 1232, the first detection element 1236 being used to detect the position of the product in real time. When the first detecting element 1236 detects that a large product is moved to the other end of the fourth driving assembly 122 under the driving of the fourth driving assembly 122, the first detecting element 1236 sends a signal to the controller, the controller sends a corresponding signal to the second material taking component 13, and the second material taking component 13 takes out the product from the fourth driving assembly 122, so that the product is automatically conveyed from the conveying component 12 to the second material taking component 13. In this embodiment, the first detecting element 1236 is preferably an infrared sensor.
The second taking member 13 has the same structure as the first taking member 11, and will not be described.
In an embodiment of the present invention, as shown in fig. 4, the first detecting assembly 22 includes a first detecting fixing seat 221, a second detecting fixing seat 222, a second detecting element 223, a third detecting element 224, and a buzzer, the first detecting fixing seat 221 and the second detecting fixing seat 222 are fixedly installed on a side wall surface of the electroplating production line 2, the second detecting element 223 is fixedly installed on the first detecting fixing seat 221 in a manner of inclining to the right, the third detecting element 224 is fixedly installed on the second detecting fixing seat 222 in a manner of inclining to the left, and the buzzer is fixedly installed between the second detecting element 223 and the third detecting element 224. In the present embodiment, the second detecting element 223 and the third detecting element 224 are both preferably infrared sensors.
In this embodiment, when the device is used, the second detecting element 223 and the third detecting element 224 detect whether a distance between a worker and the electroplating line 2 is too short in real time, that is, detect whether the worker operates in an illegal manner to extend a body above the electroplating line 2, when the second detecting element 223 or the third detecting element 224 detects that the worker operates in an illegal manner, the second detecting element 223 or the third detecting element 224 transmits a signal to a controller, and the controller controls the buzzer to emit a sound to remind the worker, so that safety accidents caused by carelessness of the worker are avoided, the safety of the electroplating line 2 is improved, and the second detecting element 223 and the third detecting element 224 are fixedly arranged towards the right and the left, respectively, so that the detection range of the first detecting assembly 22 is increased, detection dead corners are avoided, and the safety of the electroplating line 2 is fully ensured.
In one embodiment of the present invention, as shown in fig. 1, the second detecting assembly 33 includes a plurality of infrared alarms, the infrared alarms are horizontally and fixedly installed in the middle of the rack 31, and the infrared alarms are uniformly distributed on the rack 31. Whether infrared alarm real-time detection has the staff to cross frame 31, cross when someone frame 31 stretches the health electroplating production line 2 is last, infrared alarm can give the controller with signal transmission and send out the police dispatch newspaper and remind the staff, has avoided the staff to appear the incident because of carelessness, has improved electroplating production line 2's security.
In an embodiment of the present invention, as shown in fig. 1, the position sensing assembly 34 includes a plurality of fourth detecting elements, the fourth detecting elements are uniformly and fixedly mounted on the upper end of the frame 31, and the fourth detecting elements are located below the crown block main body 32. In the present embodiment, the fourth detection element is preferably an infrared sensor.
In this embodiment, when the mobile overhead traveling crane is used, the fourth detection element detects the position of the overhead traveling crane main body 32 in real time and transmits a signal to the controller, when the first detection assembly 22 or the second detection assembly 33 detects that a person illegally operates to stretch the body onto the electroplating production line 2 beyond the rack 31, the controller can know the position of an illegal operator according to the position of the first detection assembly 22 or the second detection assembly 33 which gives an alarm, then can know the position of the overhead traveling crane main body 32 according to the position of the fourth detection element which detects the overhead traveling crane main body 32, when the distance between the person and the overhead traveling crane main body 32 is long, the person can timely retreat to a safety zone after hearing the alarm, at this time, the first detection assembly 22 or the second detection assembly 33 cannot detect the illegal person, the first detection assembly 22 or the second detection assembly 33 stops giving the alarm and transmits the signal to the controller, the overhead traveling crane main body 32 continues to move as usual, when the distance between the overhead traveling crane main body 32 and the person is too close, the person does not have enough time, or the person does not have returned to the alarm and transmits the signal to the overhead traveling crane main body 32, and the overhead traveling crane main body can always avoid the damage to the electroplating production line 2, and the overhead traveling crane main body can detect that the illegal operator has collided.
In one embodiment of the present invention, as shown in fig. 4, 5 and 6, the electroplating line 2 further comprises a rinsing bath 23 and a plating bath 24:
a flushing assembly 231 is arranged in the flushing tank 23, the flushing assembly 231 is fixedly mounted on the side wall surface of the flushing tank 23, and the flushing assembly 231 is used for flushing holes in products;
an intelligent water control assembly 241 is arranged in the electroplating pool 24, the intelligent water control assembly 241 comprises a water level detector 242 and a first electromagnetic valve 243, the water level detector 242 is fixedly installed on the inner wall surface of the electroplating pool 24, and the first electromagnetic valve 243 is fixedly installed on a water inlet pipe 2312 of the electroplating pool 24.
In this embodiment, when in use, the crown block 3 places a product to be washed in the washing tank 23, so that the hole of the product and the washing component 231 are located on the same horizontal line, so that the washing component 231 washes the hole of the product, and the impurities in the hole are washed clean, and compared with the conventional method in which the impurities in the hole are removed only by vibration generated when the product moves, the impurities in the hole of the product are removed, so that the product is ensured not to remain in the hole, and the quality of the product is improved; when the equipment starts to operate, the controller sends a signal to the first electromagnetic valve 243, the first electromagnetic valve 243 controls the water inlet pipe 2312 of the electroplating pool 24 to start to inject water into the electroplating pool 24, the water level detector 242 detects the water level height in the electroplating pool 24 in real time, when the water level reaches a preset value, the water level detector 242 sends a signal to the controller, the controller sends a corresponding signal to the first electromagnetic valve 243, and the first electromagnetic valve 243 controls the water inlet pipe 2312 of the electroplating pool 24 to stop injecting water into the electroplating pool 24, so that the intelligent management of water inlet, water level detection and water stop of the electroplating pool 24 is realized, manual operation and detection are not needed, and a large amount of labor cost is saved.
In an embodiment of the present invention, as shown in fig. 6, the flushing assembly 231 includes a plurality of spray pipes 2311, a water inlet pipe 2312, a second electromagnetic valve 2313 and a fifth detecting element 2314, the plurality of spray pipes 2311 are uniformly and fixedly installed on the inner wall surface of the flushing tank 23, the water inlet pipe 2312 is fixedly installed above the spray pipes 2311, the spray pipes 2311 are connected with the water inlet pipe 2312, the electromagnetic valve is fixedly installed on the water inlet pipe 2312, the fifth detecting element 2314 is fixedly installed on the upper end of the inner wall surface of the flushing tank 23, and a plurality of nozzles 2315 are uniformly arranged on the spray pipes 2311. In the present embodiment, the fifth detecting element 2314 is preferably an infrared sensor.
In this embodiment, when in use, the crown block 3 places the product into the flushing tank 23, the fifth detecting element 2314 detects in real time whether the crown block 3 places the product into the flushing tank 23, when it is detected that the product has entered the flushing tank 23, the fifth detecting element 2314 sends a signal to the controller, the controller sends a corresponding signal to the second electromagnetic valve 2313, the second electromagnetic valve 2313 controls the water inlet pipe 2312 to supply water to the water spray pipe 2311, the nozzle 2315 starts spraying water, since the nozzle 2315 is located at the same horizontal line as the hole on the product, it is ensured that the water sprayed from the nozzle 2315 can sufficiently clean the product, the quality of the product is ensured, at this time, the fifth detecting element 2314 always detects the presence of the product, when the product is cleaned, the crown block 3 drives the product to leave the cleaning tank, at this time, the fifth detecting element 2314 does not detect the product, the fifth detecting element 2314 sends a signal to the controller, the controller sends a corresponding signal to the second electromagnetic valve 2313, and the second detecting element 2314 stops controlling the water supply to waste of the water to the second electromagnetic valve 2313.
The above description is only for the purpose of illustrating the preferred embodiments of the present invention and is not to be construed as limiting the invention, and any modifications, equivalents and improvements made within the spirit and principle of the present invention are intended to be included within the scope of the present invention.
Claims (8)
1. The utility model provides a novel electroplating production line, a serial communication port, including automatic unloader, electroplating production line and overhead traveling crane, automatic unloader fixed mounting is in electroplating production line's one end, the overhead traveling crane is located electroplating production line top, automatic unloader gets material part including first material part, conveying part and the second of getting, electroplating production line is including electroplating production line body and a plurality of first determine module, the overhead traveling crane including the frame, with frame sliding connection's overhead traveling crane main part, second determine module and position response subassembly:
the first material taking component is used for transferring products to the conveying component and is fixedly arranged on one side of the electroplating production line;
the conveying component is used for transferring products to the position below the second material taking component, and the conveying component is positioned on one side of the first material taking component;
the second material taking component is used for taking out products from the conveying component, the second material taking component is fixedly installed on the electroplating production line, and the second material taking component is positioned above the conveying component;
the first detection assembly is used for detecting whether a worker approaches the electroplating production line or not, and is fixedly installed on the side wall surface of the electroplating production line body;
the second detection assembly is used for detecting whether a worker approaches the electroplating production line or not, and is fixedly installed in the middle of the rack;
the position sensing assembly is used for detecting the position of the crown block main body and is fixedly arranged on two sides of the upper surface of the rack;
the conveying part comprises a base, a fourth driving assembly and a second fixing frame, the base is fixed at one end of the electroplating production line, the fourth driving assembly is fixedly installed on the base, the second fixing frame is fixedly installed on the base, and the fourth driving assembly is located below the second fixing frame.
2. The novel electroplating production line according to claim 1, characterized in that: the first material taking component comprises a first driving assembly, a second driving assembly, a third driving assembly and an adsorption assembly, the first driving assembly is fixed on one side of the electroplating production line, the second driving assembly is installed on the first driving assembly, the third driving assembly is installed on the second driving assembly, and the adsorption assembly is connected with the third driving assembly.
3. The novel electroplating line according to claim 1 or 2, characterized in that:
the fourth driving assembly comprises a motor and a transmission chain, the motor is fixedly installed at one end of the base, and the transmission chain is connected with the motor;
the second mount includes long fixed frame and short fixed frame, long fixed frame with short fixed frame respectively fixed mounting be in the both sides of base, short fixed frame is located long fixed frame with between the electroplating production line, the one end of short fixed frame with be provided with between the base with product assorted space, be provided with a plurality of first rollers between the both ends of long fixed frame lower half, between the both ends of short fixed frame lower half and short fixed frame with all be provided with a plurality of second rollers between the motor, long fixed frame with the upper end of short fixed frame all is provided with a plurality of third rollers.
4. The novel electroplating production line as claimed in claim 1 or 2, wherein the first detection assembly comprises a first detection fixing seat, a second detection element, a third detection element and a buzzer, the first detection fixing seat and the second detection fixing seat are fixedly mounted on the side wall surface of the electroplating production line, the second detection element is fixedly mounted on the first detection fixing seat in a manner of inclining towards the right, the third detection element is fixedly mounted on the second detection fixing seat in a manner of inclining towards the left, and the buzzer is fixedly mounted between the second detection element and the third detection element.
5. The novel electroplating production line as claimed in claim 1 or 2, wherein the second detection assembly comprises a plurality of infrared alarms, the infrared alarms are horizontally and fixedly mounted in the middle of the rack, and the infrared alarms are uniformly distributed on the rack.
6. The novel electroplating production line as claimed in claim 1 or 2, wherein the position sensing assembly comprises a plurality of fourth detecting elements, the fourth detecting elements are uniformly and fixedly mounted at the upper end of the rack, and the fourth detecting elements are positioned below the crown block main body.
7. The novel electroplating line according to claim 1 or 2, further comprising a rinsing tank and an electroplating tank:
a flushing assembly is arranged in the flushing tank, the flushing assembly is fixedly mounted on the side wall surface of the flushing tank, and the flushing assembly is used for flushing holes in products;
the intelligent water control device is characterized in that an intelligent water control assembly is arranged in the electroplating pool and comprises a water level detector and a first electromagnetic valve, the water level detector is fixedly installed on the inner wall surface of the electroplating pool, and the first electromagnetic valve is fixedly installed on a water inlet pipe of the electroplating pool.
8. The novel electroplating production line of claim 7, wherein the flushing assembly comprises a plurality of water spraying pipes, a water inlet pipe, a second electromagnetic valve and a fifth detection element, the water spraying pipes are uniformly and fixedly arranged on the inner wall surface of the flushing pool, the water inlet pipe is fixedly arranged above the water spraying pipes, the water spraying pipes are connected with the water inlet pipe, the electromagnetic valve is fixedly arranged on the water inlet pipe, the fifth detection element is fixedly arranged at the upper end of the inner wall surface of the flushing pool, and the water spraying pipes are uniformly provided with a plurality of nozzles.
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