CN112008522A - Surface polishing and grinding repairing robot for processing iron-cobalt alloy plate - Google Patents
Surface polishing and grinding repairing robot for processing iron-cobalt alloy plate Download PDFInfo
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- CN112008522A CN112008522A CN202010840201.8A CN202010840201A CN112008522A CN 112008522 A CN112008522 A CN 112008522A CN 202010840201 A CN202010840201 A CN 202010840201A CN 112008522 A CN112008522 A CN 112008522A
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- iron
- cobalt alloy
- grinding
- alloy plate
- motor
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B7/00—Machines or devices designed for grinding plane surfaces on work, including polishing plane glass surfaces; Accessories therefor
- B24B7/10—Single-purpose machines or devices
- B24B7/16—Single-purpose machines or devices for grinding end-faces, e.g. of gauges, rollers, nuts, piston rings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B1/00—Processes of grinding or polishing; Use of auxiliary equipment in connection with such processes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B41/00—Component parts such as frames, beds, carriages, headstocks
- B24B41/06—Work supports, e.g. adjustable steadies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B55/00—Safety devices for grinding or polishing machines; Accessories fitted to grinding or polishing machines for keeping tools or parts of the machine in good working condition
- B24B55/12—Devices for exhausting mist of oil or coolant; Devices for collecting or recovering materials resulting from grinding or polishing, e.g. of precious metals, precious stones, diamonds or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/04—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of metal, e.g. skate blades
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a surface polishing and grinding repairing robot for machining an iron-cobalt alloy plate, which comprises a loading box, a lifting platform, a transmission platform and a grinding moving frame which are arranged in a hollow mode, wherein a bottom plate is arranged at the bottom of the loading box, a top plate is horizontally arranged at the top of the loading box, and first rectangular through grooves are formed in two sides of the top plate. The invention has the beneficial effects that: the whetstone is in rotatory the while of polishing, the third motor drives the reciprocal rotatory swing of pendulum rod of revolving, change the operating position of whetstone, and the second motor drives to hang and moves the dish and inhale and to adjust the removal work about mill mechanism, on the one hand, it is more comprehensive to guarantee the scope that the whetstone was polished and is covered the iron-cobalt alloy plate, it is more thorough to guarantee that the whetstone is polished and is handled the terminal surface of iron-cobalt alloy plate, on the other hand, this equipment is thrown through two and is ground the mechanism and throw the mill to the iron-cobalt alloy plate in the load sharing groove of difference respectively through hanging the absorption on moving the dish, and hang and be provided with two on moving the dish and inhale mill mechanism, very big improvement this equipment throw the efficiency.
Description
Technical Field
The invention relates to a polishing and grinding repairing robot, in particular to a surface polishing and grinding repairing robot for machining an iron-cobalt alloy plate, and belongs to the technical field of application of iron-cobalt alloy plate machining equipment.
Background
The iron-cobalt alloy is an iron-cobalt alloy soft magnetic material containing about 50% of cobalt. The iron-cobalt alloy is also called iron-cobalt-vanadium soft magnetic alloy. The iron-cobalt alloy plate has extremely high saturation magnetic flux density, and is often used in aeronautical instruments and power transformation instruments.
At iron cobalt alloy plate course of working, polish and grind the repair robot and be used more and more frequently, have the terminal surface of defect to iron cobalt alloy plate through polishing and grind the repair robot and polish the restoration, improve the roughness on iron cobalt alloy plate surface to iron cobalt alloy plate later stage when putting into use, adaptation installation that can be better improves the quality that iron cobalt alloy plate was processed.
The existing polishing and repairing robot for processing the iron-cobalt alloy plate still has a plurality of defects when in use, the existing polishing and repairing robot occupies a large floor space, the existing polishing and repairing robot cannot transfer the iron-cobalt alloy plate to a loading device immediately after polishing and repairing the iron-cobalt alloy plate, workers cannot conveniently take the iron-cobalt alloy plate, most of waste materials generated by polishing are scattered into the air when the existing polishing and repairing robot polishes and repairs the end face of the iron-cobalt alloy plate, the existing polishing and repairing robot is not convenient to clean or recycle the waste materials, the waste materials are easy to cause serious pollution to a processing workshop, the efficiency of polishing and treating the iron-cobalt alloy plate by the existing polishing and repairing robot is low, the polishing and repairing are incomplete, and the automation degree of the existing polishing and repairing robot is low, the operation is inconvenient.
Disclosure of Invention
The invention aims to solve the problems that the existing polishing and repairing robot has large integral occupied area and space; after the existing polishing and repairing robot polishes and repairs the iron-cobalt alloy plate, the iron-cobalt alloy plate cannot be immediately transferred to a loading device, and workers cannot conveniently receive the iron-cobalt alloy plate; when the existing polishing and repairing robot polishes and repairs the end face of the iron-cobalt alloy plate, most of the waste generated by polishing is scattered into the air, so that the waste is not convenient to clean or recycle, and the waste is easy to cause serious pollution to a processing workshop; the existing polishing and repairing robot has low efficiency of polishing and repairing the iron-cobalt alloy plate and is not complete enough in polishing and repairing; and the existing polishing and repairing robot has the problems of low automation degree and inconvenient operation, and provides the surface polishing and repairing robot for processing the iron-cobalt alloy plate.
The purpose of the invention can be realized by the following technical scheme: a surface polishing and grinding repair robot for machining iron-cobalt alloy plates comprises a loading box, a lifting platform, a transmission platform and a grinding moving frame which are arranged in a hollow mode, wherein a bottom plate is arranged at the bottom of the loading box, a top plate is horizontally arranged at the top of the loading box, rectangular first through grooves are formed in two sides of the top plate, the lifting platform penetrates through the two first through grooves, pushing seats are arranged on two sides of the two first through grooves, the transmission platform is arranged in the middle of the upper portion of the top plate, and the grinding moving frame is arranged above the top plate;
the conveying table comprises a first motor and a conveying belt, one end of the side wall of one side of the conveying table is fixedly provided with the first motor, and one end of the first motor is rotatably connected with the conveying belt through an output shaft;
the grinding moving frame comprises a sleeve rolling frame and hanging moving discs, a side supporting plate is horizontally arranged at one end above the grinding moving frame, the sleeve rolling frame is horizontally arranged at the other end above the grinding moving frame, a first sliding rail is arranged at one side of the upper end of the side supporting plate, two hanging moving discs which are horizontally arranged are sleeved on the first sliding rail, and grinding absorbing mechanisms are arranged below the two hanging moving discs;
the middle parts of the end surfaces of the upper end and the lower end of the second motor are provided with sliding strips, and one side of the second motor is rotatably connected with a gear through an output shaft;
a sleeve groove matched with the second motor is formed in one side inside the sleeve roller frame, a sliding slot matched with the sliding strip is formed in the middle of the upper end and the lower end of the sleeve groove, a roller groove matched with the gear is formed in one side of the sleeve groove, and a plurality of hobbing teeth are arranged at the bottom of the roller groove at equal intervals;
the sucking and grinding mechanism comprises a welding frame, a first hydraulic cylinder and a second hydraulic cylinder, the middle part of the sucking and grinding mechanism is provided with the welding frame with a T-shaped cross section, one side of the welding frame is vertically provided with the first hydraulic cylinder, the other side of the welding frame is vertically provided with the second hydraulic cylinder, the lower part of the first hydraulic cylinder is movably connected with a horizontally arranged first mounting plate through a piston rod, the first mounting plate is provided with five hanging seats at equal intervals, and the hanging seats are all provided with two electromagnets in a penetrating manner;
a second mounting plate is movably connected below the second hydraulic cylinder through a piston rod, and two ends of the second mounting plate are provided with swing grinding components;
the swing grinding assembly comprises a third motor and a rotary swing rod, the third motor is positioned above one end of the swing grinding assembly, the lower part of the third motor is rotatably connected with the rotary swing rod through an output shaft, one end, far away from the third motor, of the rotary swing rod is sleeved with a vertically arranged fourth motor, and the lower part of the fourth motor is rotatably connected with a grinding stone through an output shaft;
a supporting frame is vertically arranged below the lifting platform, a third hydraulic cylinder is vertically arranged below the middle of one side of the supporting frame, a pushing and lifting disc with a T-shaped section is arranged above the supporting frame, and the upper part of the third hydraulic cylinder is movably connected with the pushing and lifting disc through a piston rod;
the device comprises a left pushing plate, a left sucking mechanism, a right sucking mechanism, a left sucking mechanism, a right sucking mechanism, a left;
the push seat is provided with a tray of which the upper part of the side wall is welded with an L-shaped structure, a fourth hydraulic cylinder is arranged above the tray, and one end of the fourth hydraulic cylinder is movably connected with a push plate through a piston rod.
The invention has further technical improvements that: the bottom of the pushing and pressing seat is welded to the upper end face of the top plate, and the bottom of the supporting frame is welded to the bottom plate, so that the firmness of the whole working process of the equipment is improved.
The invention has further technical improvements that: the conveyer belt is the loop configuration, the vertical two backup pads that are provided with in transmission platform bottom both ends, the backup pad bottom welds to the roof up end, guarantees that the transmission platform is fixed more firm.
The invention has further technical improvements that: first slip cover is cup jointed on first slide rail, and the second motor is connected to in the cover groove, and the draw runner at both ends is connected to two slide insert grooves respectively about the second motor, guarantees to hang and moves the dish and inhale that the mill constructs the removal more firm, has improved the stability of this equipment work.
The invention has further technical improvements that: the gear is connected to the rolling groove, the lower portion of the gear is meshed with the hobbing, and the second motor drives the gear to be meshed with the hobbing and roll to drive the hanging moving disc and the grinding absorbing mechanism to integrally move left and right for adjustment.
The invention has further technical improvements that: the fixed setting of third motor is in the second mounting disc top, and the output shaft of third motor below runs through the second mounting disc, the grindstone is the toper structure, and the area of grindstone upper end is less than the area of lower extreme, improves the area that the contact of grindstone and iron cobalt alloy plate was polished, and it is rotatory that the third motor on the subassembly is ground in the pendulum passes through the output shaft and drives the pendulum rod soon, drives the grindstone and removes to iron cobalt alloy plate upper end, and the fourth motor drives the grindstone rotation through the output shaft and throws the mill and handle iron cobalt alloy plate, gets rid of the arch or the burr of iron cobalt alloy plate terminal surface through the grindstone, guarantees that iron cobalt alloy plate surface is more smooth, level and more smooth.
The invention has further technical improvements that: the top of a piston rod above the third hydraulic cylinder is vertically connected to the bottom of the pushing and lifting disc, second sliding rails are vertically arranged at two ends of one side of the supporting frame, second sliding sleeves are arranged at two ends of one side, close to the supporting frame, below the pushing and lifting disc, and the two second sliding sleeves are respectively sleeved on the two second sliding rails.
The invention has further technical improvements that: the push pedal is long cubic structure, and moves and grind a lateral wall top and be provided with the second through-groove that makes things convenient for the push pedal to pass through, and the third pneumatic cylinder passes through the in-process that the piston rod promoted lifting disk and goods of furniture for display rather than for use dish rebound, bulldozes the fourth pneumatic cylinder on the seat and promotes the push pedal activity through the piston rod, adjusts a plurality of goods of furniture for display rather than for use dishes to pressing, centering through the push pedal, guarantees that a plurality of goods of furniture for display rather than for use dishes stack, the adaptation degree of block is better, improves.
The invention has further technical improvements that: inhale to grind and be provided with laser sensor on the mechanism, and hang and be provided with position sensor on moving the dish, laser sensor, position sensor and the PLC controller communication connection who loads the inside setting of incasement portion, detect the position of discernment iron cobalt alloy plate through laser sensor, drive iron cobalt alloy plate through the part on this equipment of PLC controller control and transport, throw and grind the processing, detect two through position sensor and hang the position of moving between the dish, avoid hanging and move and bump between the dish.
The invention has further technical improvements that: the use method of the polishing and repairing robot specifically comprises the following steps:
the method comprises the following steps: placing an iron-cobalt alloy plate needing polishing and grinding treatment on a conveying belt of a conveying table, driving the conveying belt to rotate through an output shaft by a first motor, driving the iron-cobalt alloy plate to move close to an absorption and grinding mechanism by the conveying belt, driving a gear to be meshed with a hobbing gear to roll by a second motor on a hanging and moving plate and the absorption and grinding mechanism to integrally move left and right for adjustment, moving an electromagnet on the absorption and grinding mechanism to the position above the iron-cobalt alloy plate, electrifying the electromagnet, driving a first mounting plate and the electromagnet to move downwards through a piston rod by a first hydraulic cylinder, adsorbing the iron-cobalt alloy plate through the electromagnet, continuously driving the hanging and grinding mechanism to move by the second motor, moving the iron-cobalt alloy plate to the position above a load distributing groove of a swing plate, powering off the electromagnet, and dropping the iron-cobalt alloy plate into the load distributing groove;
step two: a second hydraulic cylinder on the grinding absorption mechanism drives a second mounting disc and a grinding swing assembly to move downwards through a piston rod, a third motor on the grinding swing assembly drives a rotary swing rod to rotate through an output shaft to drive a grinding stone to move to the upper end of an iron-cobalt alloy plate, a fourth motor drives the grinding stone to rotate through the output shaft to polish and grind the iron-cobalt alloy plate, the third motor drives the rotary swing rod to rotate and swing in a reciprocating mode to change the working position of the grinding stone, the second motor drives a hanging disc and the grinding absorption mechanism to adjust left and right, and bulges or burrs on the end face of the iron-cobalt alloy plate are removed through the grinding stone;
step three: after the iron-cobalt alloy plate is polished, the swing part plate at the top of the lifting platform is taken down, then the third hydraulic cylinder on the lifting platform pushes the lifting plate and the new swing part plate to move upwards through the piston rod, and the iron-cobalt alloy plate to be polished is moved to a no-load sharing groove on the swing part plate by the abrasion absorption mechanism to be polished.
Compared with the prior art, the invention has the beneficial effects that:
1. this equipment is high to the degree of automation of a plurality of iron cobalt alloy plate partial shipment to polishing and grinding processing work on the goods of furniture for display rather than for use dish, and this equipment inhales through two and grinds the mechanism and adsorb the transfer to the iron cobalt alloy plate of transmission bench difference respectively, and inhale and construct the equidistant five electro-magnets that are provided with of mill, different electro-magnets can adsorb different iron cobalt alloy plate respectively, it is more high-efficient to guarantee that this equipment divides iron cobalt alloy plate to the goods of furniture for display rather than for use dish, and activity is adjusted about first pneumatic cylinder passes through piston rod promotion first mounting disc and electro-magnet, when guaranteeing that this equipment can adsorb the transfer to the iron cobalt alloy plate of different thickness, guarantee again that iron cobalt alloy plate is dropped and put more accurately in the partial shipment groove.
2. A second hydraulic cylinder on the suction grinding mechanism drives a second mounting disc and the swing grinding assembly to move downwards through a piston rod, a third motor on the swing grinding assembly drives a rotary swing rod to rotate through an output shaft to drive a grinding stone to move to the upper end of an iron-cobalt alloy plate, a fourth motor drives the grinding stone to rotate through the output shaft to polish the iron-cobalt alloy plate, bulges or burrs on the end face of the iron-cobalt alloy plate are removed through the grinding stone, the end face of the iron-cobalt alloy plate is repaired, the surface of the iron-cobalt alloy plate is ensured to be smoother and smoother, the rotary swing rod is driven by the third motor to perform reciprocating rotary swing when the grinding stone is rotationally ground, the working position of the grinding stone is changed, the hanging disc and the suction grinding mechanism are driven by the second motor to perform left-right adjustment and movement work, on one hand, the grinding stone is ensured to more comprehensively polish the range covered by the iron-cobalt alloy plate, and the grinding stone is ensured to more thoroughly, on the other hand, this equipment is through two on hanging the dish inhale the mill mechanism and polish respectively the processing to the iron cobalt alloy plate in the load-sharing groove of difference, and hang and be provided with two on the dish that moves and inhale the mill mechanism, very big improvement this equipment polish the efficiency of processing to iron cobalt alloy plate.
3. This equipment is thrown the waste material major part that grinds the processing and produce to iron cobalt alloy plate and is fallen on the partial load groove, be convenient for unify and clear up and recycle, and iron cobalt alloy plate on the goods of furniture for display rather than for use dish is thrown the mill and is handled the back of accomplishing, the staff can take off the goods of furniture for display rather than for use dish at top, afterwards, third pneumatic cylinder on the lift platform promotes promotion dish and new goods of furniture for display rather than for use dish rebound through the piston rod, inhale the iron cobalt alloy plate that grinds the mechanism will wait to throw again and move and put the goods of furniture for display rather than for use dish in empty load partial load groove and throw the mill processing, so circulation, not only be convenient for can be better with the iron cobalt alloy plate after the completion of throwing the mill, more stable taking out unloads the piece, it is littleer still to guarantee that the whole.
4. The third hydraulic cylinder pushes the lifting disc and the goods of furniture for display rather than for use tray to move upwards through the piston rod, and can also enable the iron-cobalt alloy plate in the load sharing groove to contact with the grinding stone more quickly, so that the polishing efficiency of the iron-cobalt alloy plate is improved, and in the process that the third hydraulic cylinder pushes the lifting disc and the goods of furniture for display rather than for use tray to move upwards through the piston rod, the fourth hydraulic cylinder on the pushing and pressing seat pushes the pushing plate to move through the piston rod, the goods of furniture for display rather than for use tray is pressed and centered through the pushing plate, so that the stacking and clamping adaptability of the goods of furniture for display rather than for use tray; the automation degree of this equipment work is high, uses labour saving and time saving more.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic overall perspective structure of the present invention.
Fig. 2 is a schematic structural diagram of a transmission station according to the present invention.
Fig. 3 is a schematic structural diagram of the movable grinding frame of the present invention.
Fig. 4 is a schematic view of a hanging and moving tray structure of the present invention.
Fig. 5 is a vertical cross-sectional view of the nest roller frame of the present invention.
Fig. 6 is a vertical sectional view of the roll groove of the present invention.
Fig. 7 is a schematic structural diagram of the suction grinding mechanism of the present invention.
Fig. 8 is a schematic structural diagram of the pendulum grinding assembly of the present invention.
Fig. 9 is an enlarged view of the detail of area a in fig. 1 according to the present invention.
Fig. 10 is a schematic view of the structure of the lifting table of the present invention.
Fig. 11 is a schematic view of the pressing seat structure of the present invention.
In the figure: 1. a loading bin; 2. a base plate; 3. a top plate; 4. a first through groove; 5. extracting the platform; 6. a pushing seat; 7. a transfer station; 8. moving a grinding frame; 9. a first motor; 10. a conveyor belt; 11. a side supporting plate; 12. sleeving a rolling frame; 13. a first slide rail; 14. hanging and moving a plate; 15. a suction grinding mechanism; 16. a first sliding sleeve; 17. a second motor; 18. a gear; 19. a slide bar; 20. sleeving a groove; 21. sliding the slot; 22. rolling a groove; 23. hobbing; 24. welding a frame; 25. a first hydraulic cylinder; 26. a second hydraulic cylinder; 27. a first mounting plate; 28. hanging a seat; 29. an electromagnet; 30. a second mounting plate; 31. a pendulum grinding assembly; 32. a third motor; 33. rotating the swing rod; 34. a fourth motor; 35. grinding stone; 36. supporting and installing the frame; 37. a third hydraulic cylinder; 38. a push-up tray; 39. a second slide rail; 40. a second sliding sleeve; 41. a decorative dish; 42. a load sharing groove; 43. a tray; 44. a fourth hydraulic cylinder; 45. pushing the plate; 46. a second through slot.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-11, a surface polishing and repairing robot for processing iron-cobalt alloy plates comprises a loading box 1, a lifting platform 5, a transmission platform 7 and a moving and grinding frame 8 which are arranged in a hollow manner, wherein a bottom plate 2 is arranged at the bottom of the loading box 1, a top plate 3 is horizontally arranged at the top of the loading box 1, rectangular first through grooves 4 are formed in two sides of the top plate 3, the lifting platform 5 penetrates through the two first through grooves 4, pushing seats 6 are arranged on two sides of the two first through grooves 4, the transmission platform 7 is arranged in the middle of the upper portion of the top plate 3, and the moving and grinding frame 8 is arranged above the top plate 3;
the transmission platform 7 comprises a first motor 9 and a conveying belt 10, one end of the side wall of one side of the transmission platform 7 is fixedly provided with the first motor 9, and one end of the first motor 9 is rotatably connected with the conveying belt 10 through an output shaft;
the moving grinding frame 8 comprises a sleeve rolling frame 12 and hanging moving discs 14, a side supporting plate 11 is horizontally arranged at one end above the moving grinding frame 8, the sleeve rolling frame 12 is horizontally arranged at the other end above the moving grinding frame 8, a first sliding rail 13 is arranged at one side of the upper end of the side supporting plate 11, the first sliding rail 13 is sleeved with the two hanging moving discs 14 which are horizontally arranged, and an absorption grinding mechanism 15 is arranged below each hanging moving disc 14;
wherein, one end of the bottom of the hanging and moving plate 14 is provided with a first sliding sleeve 16 matched with the first sliding rail 13, the other end of the hanging and moving plate 14 is provided with a second motor 17, the middle parts of the end surfaces of the upper end and the lower end of the second motor 17 are provided with sliding strips 19, and one side of the second motor 17 is rotatably connected with a gear 18 through an output shaft;
a sleeve groove 20 matched with the second motor 17 is formed in one side of the interior of the sleeve roller frame 12, a sliding slot 21 matched with the sliding strip 19 is formed in the middle of the upper end and the lower end of the sleeve groove 20, a roller groove 22 matched with the gear 18 is formed in one side of the sleeve groove 20, and a plurality of hobbing teeth 23 are arranged at the bottom of the roller groove 22 at equal intervals;
the suction grinding mechanism 15 comprises a welding frame 24, a first hydraulic cylinder 25 and a second hydraulic cylinder 26, the welding frame 24 with a T-shaped cross section is arranged in the middle of the suction grinding mechanism 15, the first hydraulic cylinder 25 is vertically arranged on one side of the welding frame 24, the second hydraulic cylinder 26 is vertically arranged on the other side of the welding frame 24, a first mounting plate 27 which is horizontally arranged is movably connected below the first hydraulic cylinder 25 through a piston rod, five hanging seats 28 are arranged on the first mounting plate 27 at equal intervals, and two electromagnets 29 are arranged on the hanging seats 28 in a penetrating mode;
a second mounting plate 30 is movably connected below the second hydraulic cylinder 26 through a piston rod, and two ends of the second mounting plate 30 are provided with a pendulum grinding assembly 31;
the pendulum grinding assembly 31 comprises a third motor 32 and a rotary swing rod 33, the third motor 32 is positioned above one end of the pendulum grinding assembly 31, the rotary swing rod 33 is rotatably connected below the third motor 32 through an output shaft, one end, far away from the third motor 32, of the rotary swing rod 33 is sleeved with a vertically arranged fourth motor 34, and a grinding stone 35 is rotatably connected below the fourth motor 34 through the output shaft;
a supporting frame 36 is vertically arranged below the lifting platform 5, a third hydraulic cylinder 37 is vertically arranged below the middle of one side of the supporting frame 36, a push-up plate 38 with a T-shaped section is arranged above the supporting frame 36, and the upper part of the third hydraulic cylinder 37 is movably connected with the push-up plate 38 through a piston rod;
a plurality of swing parts discs 41 are stacked above the residue pushing disc 38, five concave partial loading grooves 42 are formed in two sides of the swing parts discs 41 at equal intervals, five electromagnets 29 are arranged on the suction grinding mechanism 15 at equal intervals, different electromagnets 29 can respectively adsorb different iron-cobalt alloy plates, it is guaranteed that the iron-cobalt alloy plates are separately loaded on the swing parts discs 41 by the device more efficiently, the first hydraulic cylinder 25 pushes the first mounting disc 27 and the electromagnets 29 to be adjusted up and down movably through a piston rod, and when the device is guaranteed to adsorb and transfer the iron-cobalt alloy plates with different thicknesses, the iron-cobalt alloy plates are guaranteed to be accurately dropped into the partial loading grooves 42;
the push seat 6 is provided with a tray 43 with an L-shaped structure welded on the upper side of the side wall, a fourth hydraulic cylinder 44 is arranged on the upper side of the tray 43, and one end of the fourth hydraulic cylinder 44 is movably connected with a push plate 45 through a piston rod.
The bottom of the pushing seat 6 is welded on the upper end surface of the top plate 3, and the bottom of the supporting frame 36 is welded on the bottom plate 2, so that the firmness of the whole working process of the equipment is improved.
The first sliding sleeve 16 is sleeved on the first sliding rail 13, the second motor 17 is connected to the sleeve groove 20, the sliding strips 19 at the upper end and the lower end of the second motor 17 are respectively connected to the two sliding grooves 21, so that the hanging and moving disc 14 and the abrasion absorption mechanism 15 are ensured to move more stably, and the working stability of the device is improved.
The gear 18 is connected into the rolling groove 22, the lower part of the gear 18 is meshed with the hobbing 23, and the second motor 17 drives the gear 18 to be meshed with the hobbing 23 to roll so as to drive the hanging and moving disc 14 and the sucking and grinding mechanism 15 to integrally move left and right for adjustment.
The fixed setting in second mounting disc 30 top of third motor 32, and the output shaft of third motor 32 below runs through second mounting disc 30, grindstone 35 is the toper structure, the area of grindstone 35 upper end is less than the area of lower extreme, the area of grinding stone 35 and the contact of iron cobalt alloy plate of improvement is polished, it is rotatory that third motor 32 on the subassembly 31 is ground in the pendulum passes through the output shaft drive pendulum pole 32 soon, it removes to iron cobalt alloy plate upper end to drive grindstone 35, fourth motor 34 drives through the output shaft that grindstone 35 is rotatory to iron cobalt alloy plate polish-off processing, get rid of the arch or the burr of iron cobalt alloy plate terminal surface through grindstone 35, guarantee that iron cobalt alloy plate surface is more smooth, level and more.
The top of the piston rod above the third hydraulic cylinder 37 is vertically connected to the bottom of the lifting disc 38, two ends of one side of the supporting frame 36 are vertically provided with second sliding rails 39, two ends of one side of the lifting disc 38, which is close to the supporting frame 36, are provided with second sliding sleeves 40, and the two second sliding sleeves 40 are respectively sleeved on the two second sliding rails 39.
Push pedal 45 is rectangular bodily form structure, and move and grind 8 lateral walls tops of frame and be provided with the second through-groove 46 that makes things convenient for push pedal 45 to pass through, third pneumatic cylinder 37 promotes the in-process that promotes dish 38 and 41 rebound of goods of furniture for display rather than for use through the piston rod, it promotes the activity of push pedal 45 to bulldoze fourth pneumatic cylinder 44 on the seat 6 through the piston rod, through push pedal 45 to a plurality of goods of furniture for display rather than for use dishes 41 counterpressure, the centering is adjusted, guarantee a plurality of goods of furniture for display rather than for use dishes 41 and stack, the adaptation degree of block is better.
Inhale and be provided with laser sensor on the mill mechanism 15, and hang and be provided with position sensor on the dish 14 that moves, laser sensor, position sensor and the inside PLC controller communication connection who sets up of loading case 1, the position of the laser sensor detection discernment iron cobalt alloy plate that is LV-N11MN through the model, the part on this equipment of PLC controller control that is CPM1A through the model drives iron cobalt alloy plate and transports, throws the mill and handles, detect the position between two dishes 14 that move through the position sensor that the model is CAT-CAPS0000, avoid hanging and move and bump between the dish 14.
The use method of the polishing and repairing robot specifically comprises the following steps:
the method comprises the following steps: putting the iron-cobalt alloy plate to be polished on a conveyer belt 10 of a transmission platform 7, driving the conveyer belt 10 to rotate by a first motor 9 through an output shaft, driving the iron-cobalt alloy plate to move close to an absorption grinding mechanism 15 by the conveyer belt 10, and finally, the second motor 17 on the hanging and moving disc 14 drives the gear 18 to engage with the hobbing 23 to roll, drives the hanging and moving disc 14 and the sucking and grinding mechanism 15 to integrally move left and right for adjustment, moves the electromagnet 29 on the sucking and grinding mechanism 15 to be above the iron-cobalt alloy plate, then energizes the electromagnet 29, the first hydraulic cylinder 25 pushes the first mounting disc 27 and the electromagnet 29 to move downwards through the piston rod, the iron-cobalt alloy plate is adsorbed by the electromagnet 29, then the second motor 17 continues to drive the hanging and moving disc 14 and the adsorbing and grinding mechanism 15 to move, the iron-cobalt alloy plate is moved to the position above the load distributing groove 42 of the swing part disc 41, then the electromagnet 29 is powered off, and the iron-cobalt alloy plate is placed in the load distributing groove 42;
step two: the second hydraulic cylinder 26 on the absorption grinding mechanism 15 drives the second mounting disc 30 and the swing grinding assembly 31 to move downwards through a piston rod, the third motor 32 on the swing grinding assembly 31 drives the rotary swing rod 33 to rotate through an output shaft, the grinding stone 35 is driven to move to the upper end of the iron-cobalt alloy plate, the fourth motor 34 drives the grinding stone 35 to rotate through the output shaft to polish and grind the iron-cobalt alloy plate, the third motor 32 drives the rotary swing rod 33 to rotate and swing in a reciprocating mode, the working position of the grinding stone 35 is changed, the second motor 17 drives the hanging and moving disc 14 and the absorption grinding mechanism 15 to adjust left and right, and bulges or burrs on the end face of the iron-cobalt alloy plate are removed through the grinding stone 35;
step three: after the iron-cobalt alloy plate is polished, the swing part disc 41 on the top of the lifting platform 5 is taken down, then the third hydraulic cylinder 37 on the lifting platform 5 pushes the lifting disc 38 and the new swing part disc 41 to move upwards through the piston rod, and the absorption and grinding mechanism 15 moves the iron-cobalt alloy plate to be polished into the empty load distributing groove 42 on the swing part disc 41 for polishing and grinding.
When the invention is used, an iron-cobalt alloy plate needing polishing and grinding treatment is placed on a conveying belt 10 of a conveying table 7, a first motor 9 drives the conveying belt 10 to rotate through an output shaft, the conveying belt 10 drives the iron-cobalt alloy plate to move close to an absorption and grinding mechanism 15, finally, a second motor 17 on a hanging and moving disc 14 drives a gear 18 to be meshed with hobbing for rolling, the hanging and moving disc 14 and the absorption and grinding mechanism 15 are driven to integrally move left and right for adjustment, an electromagnet 29 on the absorption and grinding mechanism 15 is moved to be above the iron-cobalt alloy plate, then the electromagnet 29 is electrified, a first hydraulic cylinder 25 pushes a first mounting disc 27 and the electromagnet 29 to move downwards through a piston rod, the iron-cobalt alloy plate is adsorbed through the electromagnet 29, then, the second motor 17 continues to drive the hanging and moving disc 14 and the absorption and grinding mechanism 15 to move, the iron-cobalt alloy plate is moved to be above a load distributing groove 42 of a swing disc 41, and, the iron-cobalt alloy plates are dropped into the load distributing groove 42, the automation degree of polishing and grinding work of the equipment for distributing a plurality of iron-cobalt alloy plates onto the swing part disc is high, the equipment respectively adsorbs and transfers different iron-cobalt alloy plates on the transmission platform 7 through two adsorption and grinding mechanisms 15, five electromagnets 29 are arranged on the adsorption and grinding mechanisms 15 at equal intervals, different electromagnets 29 can respectively adsorb different iron-cobalt alloy plates, the equipment can ensure that the iron-cobalt alloy plates are distributed onto the swing part disc 41 more efficiently, the first hydraulic cylinder 25 pushes the first mounting disc 27 and the electromagnets 29 to be adjusted up and down movably through a piston rod, and the iron-cobalt alloy plates are dropped into the load distributing groove 42 more accurately while the equipment can adsorb and transfer the iron-cobalt alloy plates with different thicknesses;
after the iron-cobalt alloy plate is moved into the load-sharing slot 42 by the hanging-moving plate 14, the second hydraulic cylinder 26 on the grinding-sucking mechanism 15 drives the second mounting plate 30 and the swing-grinding assembly 31 to move downwards through the piston rod, the third motor 32 on the swing-grinding assembly 31 drives the swing-rod 32 to rotate through the output shaft, so as to drive the grinding stone 35 to move to the upper end of the iron-cobalt alloy plate, the fourth motor 34 drives the grinding stone 35 to rotate through the output shaft to polish the iron-cobalt alloy plate, the protrusions or burrs on the end surface of the iron-cobalt alloy plate are removed through the grinding stone 35, so as to ensure that the surface of the iron-cobalt alloy plate is smoother and smoother, and the third motor 32 drives the swing-rod 33 to rotate and swing back and forth while the grinding stone 35 is rotating and grinding, so as to change the working position of the grinding stone 35, and the second motor 17 drives the hanging-moving plate 14 and the grinding-sucking mechanism 15 to adjust and move left and right, on the, the grinding stone 35 is ensured to polish the end faces of the iron-cobalt alloy plates more thoroughly, on the other hand, the equipment polishes the iron-cobalt alloy plates in different load-sharing grooves 42 through the two sucking and grinding mechanisms 15 on the hanging and moving plate 14 respectively, and the hanging and moving plate 14 is provided with the two sucking and grinding mechanisms 15, so that the efficiency of polishing and grinding the iron-cobalt alloy plates by the equipment is greatly improved;
most of waste materials generated by polishing treatment of the iron-cobalt alloy plate fall into the load distributing groove 42, so that unified cleaning and recycling are facilitated, and after the iron-cobalt alloy plate on the swing part disc 41 is polished, a worker can take down the swing part disc 41 at the top, and then the third hydraulic cylinder 37 on the lifting platform 5 pushes the lifting disc 38 and the new swing part disc 41 to move upwards through the piston rod, and the iron-cobalt alloy plate to be polished is moved into the no-load distributing groove 42 on the swing part disc 41 by the grinding absorption mechanism 15 for polishing treatment, so that circulation is performed, the iron-cobalt alloy plate after polishing is taken out and unloaded better and more stably, the overall occupied volume of the device is smaller, and the utilization rate of the device to a vertical space is greatly improved;
third pneumatic cylinder 37 promotes lifting disk 38 and 41 rebound of goods of furniture for display rather than for use through the piston rod, can also make the iron cobalt alloy plate in the load sharing groove 42 can be faster and the contact of grindstone 35, improve the efficiency that the iron cobalt alloy plate was thrown the mill, and third pneumatic cylinder 37 promotes the in-process that lifting disk 38 and 41 rebound of goods of furniture for display rather than for use through the piston rod, it promotes push pedal 45 activity through the piston rod to bulldoze fourth pneumatic cylinder 44 on the seat 6, through push pedal 45 to a plurality of goods of furniture for display rather than for use dishes 41 counterpressure, centering control, guarantee that a plurality of goods of furniture for display rather than for use dishes 41 are stacked, the adaptation degree of block is better, stability
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. The utility model provides an iron-cobalt alloy plate processing is with surperficial polishing repair robot, is including loading case (1), carrying platform (5), transmission platform (7) that are the cavity setting and move and grind frame (8), its characterized in that: the bottom of the loading box (1) is provided with a bottom plate (2), the top of the loading box (1) is horizontally provided with a top plate (3), two sides of the top plate (3) are respectively provided with a rectangular first through groove (4), a lifting platform (5) penetrates through the two first through grooves (4), two sides of the two first through grooves (4) are respectively provided with a pushing seat (6), the middle part above the top plate (3) is provided with a transmission platform (7), and a moving and grinding frame (8) is further arranged above the top plate (3);
the conveying table (7) comprises a first motor (9) and a conveying belt (10), one end of the side wall of one side of the conveying table (7) is fixedly provided with the first motor (9), and one end of the first motor (9) is rotatably connected with the conveying belt (10) through an output shaft;
the grinding moving frame (8) comprises a sleeve rolling frame (12) and hanging moving discs (14), a side supporting plate (11) is horizontally arranged at one end above the grinding moving frame (8), the sleeve rolling frame (12) is horizontally arranged at the other end above the grinding moving frame (8), a first sliding rail (13) is arranged at one side of the upper end of the side supporting plate (11), two hanging moving discs (14) which are horizontally arranged are sleeved on the first sliding rail (13), and grinding absorbing mechanisms (15) are arranged below the two hanging moving discs (14);
a first sliding sleeve (16) matched with the first sliding rail (13) is arranged at one end of the bottom of the hanging and moving disc (14), a second motor (17) is arranged at the other end of the hanging and moving disc (14), sliding strips (19) are arranged in the middles of the end faces of the upper end and the lower end of the second motor (17), and a gear (18) is rotatably connected to one side of the second motor (17) through an output shaft;
a sleeve groove (20) matched with the second motor (17) is formed in one side of the inner portion of the sleeve roller frame (12), a sliding slot (21) matched with the sliding strip (19) is formed in the middle of the upper end and the lower end of the sleeve groove (20), a roller groove (22) matched with the gear (18) is formed in one side of the sleeve groove (20), and a plurality of hobbing teeth (23) are arranged at the bottom of the roller groove (22) at equal intervals;
the device comprises an absorption and grinding mechanism (15) and a grinding mechanism, wherein the absorption and grinding mechanism (15) comprises a welding frame (24), a first hydraulic cylinder (25) and a second hydraulic cylinder (26), the welding frame (24) with a T-shaped cross section is arranged in the middle of the absorption and grinding mechanism (15), the first hydraulic cylinder (25) is vertically arranged on one side of the welding frame (24), the second hydraulic cylinder (26) is vertically arranged on the other side of the welding frame (24), a first mounting disc (27) which is horizontally arranged is movably connected below the first hydraulic cylinder (25) through a piston rod, five hanging seats (28) are arranged on the first mounting disc (27) at equal intervals, and two electromagnets (29) are arranged on each hanging seat (28) in a penetrating manner;
a second mounting disc (30) is movably connected below the second hydraulic cylinder (26) through a piston rod, and two ends of the second mounting disc (30) are provided with swinging and grinding assemblies (31);
the swing grinding assembly (31) comprises a third motor (32) and a swing rod (33), the third motor (32) is located above one end of the swing grinding assembly (31), the lower portion of the third motor (32) is rotatably connected with the swing rod (33) through an output shaft, one end, far away from the third motor (32), of the swing rod (33) is sleeved with a vertically arranged fourth motor (34), and the lower portion of the fourth motor (34) is rotatably connected with a grinding stone (35) through the output shaft;
a supporting frame (36) is vertically arranged below the lifting platform (5), a third hydraulic cylinder (37) is vertically arranged below the middle of one side of the supporting frame (36), a push-up disc (38) with a T-shaped cross section is arranged above the supporting frame (36), and the upper part of the third hydraulic cylinder (37) is movably connected with the push-up disc (38) through a piston rod;
wherein, a plurality of ornament trays (41) are stacked above the residue pushing tray (38), and five concave load distributing grooves (42) are arranged on two sides of the ornament trays (41) at equal intervals;
the push seat (6) is provided with a tray (43) with an L-shaped structure welded on the upper side of the side wall, a fourth hydraulic cylinder (44) is arranged on the upper side of the tray (43), and one end of the fourth hydraulic cylinder (44) is movably connected with a push plate (45) through a piston rod.
2. The surface polishing and repairing robot for machining the iron-cobalt alloy plate according to claim 1, wherein the bottom of the pushing seat (6) is welded to the upper end face of the top plate (3), and the bottom of the supporting frame (36) is welded to the bottom plate (2).
3. The surface polishing and repairing robot for machining the iron-cobalt alloy plate according to claim 3, wherein the conveying belt (10) is of an annular structure, two supporting plates are vertically arranged at two ends of the bottom of the conveying table (7), and the bottoms of the supporting plates are welded to the upper end face of the top plate (3).
4. The surface polishing and repairing robot for machining the iron-cobalt alloy plate according to claim 2, wherein the first sliding sleeve (16) is sleeved on the first sliding rail (13), the second motor (17) is connected into the sleeve groove (20), and the sliding strips (19) at the upper end and the lower end of the second motor (17) are respectively connected into the two sliding groove (21).
5. The surface polishing and repairing robot for machining the iron-cobalt alloy plate according to claim 4, wherein the gear (18) is connected into the rolling groove (22), and the lower part of the gear (18) is in meshed connection with the hobbing (23).
6. The surface polishing and repairing robot for processing the iron-cobalt alloy plate as claimed in any one of claims 1 to 3, wherein a third motor (32) is fixedly arranged above the second mounting plate (30), an output shaft below the third motor (32) penetrates through the second mounting plate (30), the grinding stone (35) is of a conical structure, and the area of the upper end of the grinding stone (35) is smaller than that of the lower end of the grinding stone.
7. The surface polishing and repairing robot for machining the iron-cobalt alloy plate according to claim 3, wherein the top of the piston rod above the third hydraulic cylinder (37) is vertically connected to the bottom of the lifting disc (38), second sliding rails (39) are vertically arranged at two ends of one side of the supporting frame (36), second sliding sleeves (40) are arranged at two ends of one side, close to the supporting frame (36), below the lifting disc (38), and the two second sliding sleeves (40) are respectively sleeved on the two second sliding rails (39).
8. The surface polishing and repairing robot for machining the iron-cobalt alloy plate as claimed in claim 2, wherein the push plate (45) is of a rectangular parallelepiped structure, and a second through groove (46) for facilitating the push plate (45) to pass through is arranged above the side wall of the moving and grinding frame (8).
9. The surface polishing and repairing robot for machining the iron-cobalt alloy plate according to claim 2, wherein a laser sensor is arranged on the abrasion absorption mechanism (15), a position sensor is arranged on the hanging and moving plate (14), and the laser sensor and the position sensor are in communication connection with a PLC (programmable logic controller) arranged inside the loading box (1).
10. The surface polishing and repairing robot for machining the iron-cobalt alloy plate according to claim 1, wherein the use method of the polishing and repairing robot specifically comprises the following steps:
the method comprises the following steps: putting an iron-cobalt alloy plate needing polishing and grinding treatment on a conveying belt (10) of a conveying table (7), driving the conveying belt (10) to rotate by a first motor (9) through an output shaft, driving the iron-cobalt alloy plate to move close to an absorption and grinding mechanism (15) by the conveying belt (10), finally driving a gear (18) to be meshed with a hobbing (23) to roll by a second motor (17) on a hanging and moving disc (14), driving the hanging and moving disc (14) and the absorption and grinding mechanism (15) to integrally move left and right for adjustment, moving an electromagnet (29) on the absorption and grinding mechanism (15) to be above the iron-cobalt alloy plate, electrifying the electromagnet (29), driving a first mounting disc (27) and the electromagnet (29) to move downwards by a first hydraulic cylinder (25) through a piston rod, adsorbing the iron-cobalt alloy plate through the electromagnet (29), and then continuously driving the hanging and moving disc (14) and the absorption and grinding mechanism (15) to move by the second motor (17), moving the iron-cobalt alloy plate to be above a load distribution groove (42) of the swing part disc (41), and then powering off the electromagnet (29) to enable the iron-cobalt alloy plate to fall into the load distribution groove (42);
step two: a second hydraulic cylinder (26) on the suction grinding mechanism (15) drives a second mounting disc (30) and a swing grinding assembly (31) to move downwards through a piston rod, a third motor (32) on the swing grinding assembly (31) drives a rotary swing rod (33) to rotate through an output shaft to drive a grinding stone (35) to move to the upper end of the iron-cobalt alloy plate, a fourth motor (34) drives the grinding stone (35) to rotate through the output shaft to polish the iron-cobalt alloy plate, the third motor (32) drives the rotary swing rod (33) to rotate and swing in a reciprocating mode to change the working position of the grinding stone (35), the second motor (17) drives the hanging and moving disc (14) and the suction grinding mechanism (15) to adjust left and right, and bulges or burrs on the end face of the iron-cobalt alloy plate are removed through the grinding stone (35);
step three: after the iron-cobalt alloy plate is polished, the swing part disc (41) at the top of the lifting platform (5) is taken down, then the third hydraulic cylinder (37) on the lifting platform (5) pushes the lifting disc (38) and the new swing part disc (41) to move upwards through the piston rod, and the iron-cobalt alloy plate to be polished is moved into the no-load sharing groove (42) on the swing part disc (41) by the grinding absorption mechanism (15) to be polished for polishing.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010840201.8A CN112008522B (en) | 2020-08-20 | 2020-08-20 | Surface polishing and grinding repairing robot for processing iron-cobalt alloy plate |
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| CN202010840201.8A CN112008522B (en) | 2020-08-20 | 2020-08-20 | Surface polishing and grinding repairing robot for processing iron-cobalt alloy plate |
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| CN112008522A true CN112008522A (en) | 2020-12-01 |
| CN112008522B CN112008522B (en) | 2021-08-10 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN113770860A (en) * | 2021-01-28 | 2021-12-10 | 马鞍山市华茂机械科技有限公司 | Grinding device is used in annular piece processing |
| CN114952547A (en) * | 2022-04-28 | 2022-08-30 | 杭州智感科技有限公司 | Appearance defect detection equipment with maintenance function |
| CN116441853A (en) * | 2023-06-08 | 2023-07-18 | 苏州笑聪电气设备有限公司 | Surface restoration processing device for processing electric control cabinet |
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| CN114952547A (en) * | 2022-04-28 | 2022-08-30 | 杭州智感科技有限公司 | Appearance defect detection equipment with maintenance function |
| CN116441853A (en) * | 2023-06-08 | 2023-07-18 | 苏州笑聪电气设备有限公司 | Surface restoration processing device for processing electric control cabinet |
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