CN112003196A - Automatic operation car that lays of subway tunnel cable - Google Patents
Automatic operation car that lays of subway tunnel cable Download PDFInfo
- Publication number
- CN112003196A CN112003196A CN202011018831.3A CN202011018831A CN112003196A CN 112003196 A CN112003196 A CN 112003196A CN 202011018831 A CN202011018831 A CN 202011018831A CN 112003196 A CN112003196 A CN 112003196A
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- CN
- China
- Prior art keywords
- cable
- fixedly connected
- frame
- guiding
- driving
- Prior art date
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Classifications
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02G—INSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
- H02G1/00—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
- H02G1/06—Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B60—VEHICLES IN GENERAL
- B60M—POWER SUPPLY LINES, AND DEVICES ALONG RAILS, FOR ELECTRICALLY- PROPELLED VEHICLES
- B60M1/00—Power supply lines for contact with collector on vehicle
- B60M1/12—Trolley lines; Accessories therefor
- B60M1/28—Manufacturing or repairing trolley lines
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B61—RAILWAYS
- B61D—BODY DETAILS OR KINDS OF RAILWAY VEHICLES
- B61D15/00—Other railway vehicles, e.g. scaffold cars; Adaptations of vehicles for use on railways
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H49/00—Unwinding or paying-out filamentary material; Supporting, storing or transporting packages from which filamentary material is to be withdrawn or paid-out
- B65H49/18—Methods or apparatus in which packages rotate
- B65H49/20—Package-supporting devices
- B65H49/30—Swifts or skein holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/14—Pulleys, rollers, or rotary bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H57/00—Guides for filamentary materials; Supports therefor
- B65H57/26—Supports for guides
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65H—HANDLING THIN OR FILAMENTARY MATERIAL, e.g. SHEETS, WEBS, CABLES
- B65H67/00—Replacing or removing cores, receptacles, or completed packages at paying-out, winding, or depositing stations
- B65H67/02—Arrangements for removing spent cores or receptacles and replacing by supply packages at paying-out stations
Abstract
The invention relates to an automatic laying operation vehicle for a subway tunnel cable, which runs on a subway track plate, wherein an I-shaped steel track is fixedly connected to the subway track plate; two groups of driving walking trolleys are mounted at one end of the bottom of the frame, two groups of driven walking trolleys are mounted at the other end of the bottom of the frame, each driving walking trolley comprises a driving trolley frame and driving walking wheels, and driving assemblies for driving the walking wheels are connected to the driving walking wheels in a transmission manner; the driven walking trolley comprises a driven trolley frame and driven walking wheels. Generally, the invention reduces the labor cost, reduces the labor amount of workers, shortens the construction period, improves the working efficiency, reduces the friction between the cable and the frame in the unreeling process, plays a role in guiding the cable and ensures the quality of the cable.
Description
Technical Field
The invention relates to the technical field of subway tunnels, in particular to an automatic cable laying operation vehicle for a subway tunnel.
Background
The cable laying of the subway tunnel needs to be carried out in the construction process, the cable laying method of the subway tunnel at present mainly utilizes a simple unpowered pallet truck, a simple bracket is placed on the pallet truck to support a cable drum, when the cable drum is laid out, the pallet truck is pushed manually to advance, and meanwhile, the cable drum is rotated manually to pay off, and the work can be finished only by configuring 20-30 persons at the same time, so that a large amount of manpower is consumed; meanwhile, when the plate trailer is in an uphill slope or a downhill slope, the worker is difficult to control the advancing speed of the plate trailer due to the fact that the plate trailer is pushed to advance manually, and accidents can also occur in serious cases. In addition, the cable that is paid out through the cable drum extends to in the slot through the wooden handcart top surface, and the inevitable problem such as friction injury that can appear of cable in this in-process has influenced cable laying's quality.
Disclosure of Invention
The invention provides an automatic laying operation vehicle for subway tunnel cables, which aims to solve the problem that a large amount of manpower is required in the conventional subway tunnel cable laying process.
The technical scheme adopted by the invention is as follows: an automatic laying operation vehicle for subway tunnel cables is characterized in that an I-shaped steel track is fixedly connected to a subway track plate, the operation vehicle runs on the I-shaped steel track, the operation vehicle comprises a vehicle frame, an unwinding device for unwinding the cables is fixedly connected to the top of the vehicle frame, and the unwinding device comprises an unwinding driving assembly, a cable drum fixing support assembly and a cable drum; two groups of driving walking trolleys are mounted at one end of the bottom of the frame, two groups of driven walking trolleys are mounted at the other end of the bottom of the frame, each driving walking trolley comprises a driving trolley frame and driving walking wheels, and driving assemblies for driving the walking wheels are connected to the driving walking wheels in a transmission manner; the driven walking trolley comprises a driven trolley frame and driven walking wheels.
Preferably, unreel the drive assembly and include the drive support, drive support fixed connection is on the top at frame middle part, cable dish fixed bolster assembly includes the support that two intervals set up, the equal fixed connection of two supports is on the top at frame middle part, one of them support is located the support outside with drive support fixed connection and drive support, the top fixedly connected with of drive support unreels the speed reducer, the output shaft that unreels the speed reducer is connected with the rotation axis through the shaft coupling transmission, the rotation axis can be dismantled with the shaft coupling and be connected, the both ends of rotation axis rotate with two supports respectively and be connected and rotation axis and two supports can be dismantled and be connected, the cable dish cover is established on the rotation axis.
Preferably, one end of the rotating shaft, which is far away from the driving support, is in threaded connection with a compression nut, and one end of the compression nut, which is close to the cable coil, is in a conical arrangement; one end of the rotating shaft, which is close to the driving support, is sleeved with a shaft sleeve, the shaft sleeve is fixedly connected to the rotating shaft, and one end of the shaft sleeve, which is close to the cable coil, is fixedly connected with a conical jacking block; the shaft sleeve is fixedly connected with at least two support arms along the circumferential direction of the shaft sleeve, one sides of the support arms, which are far away from the driving support, are fixedly connected with universal footing assemblies, each universal footing assembly comprises a connecting rod, the connecting rods are fixedly connected onto the support arms and are vertical to the support arms, one ends, which are far away from the support arms, of the connecting rods are in threaded connection with flexible pressure plates, and the end parts of the flexible pressure plates are in abutting connection with the end parts;
preferably, the side wall of the compression nut is fixedly connected with a rotating handle, two adjacent support arms are fixedly connected through an arc-shaped rod, and one side of each support arm, which is close to the driving support, is also fixedly connected with a reinforcing rod which is arranged in parallel with the support arm.
Preferably, the top of the bracket is fixedly connected with a bearing frame, the middle part of the bearing frame is provided with an arc-shaped groove in an arc shape, the bearing frame is rotatably connected with a rotating bearing through a shaft, and the rotating shaft is positioned in the arc-shaped groove and is in abutting connection with the side wall of the rotating bearing; the equal fixedly connected with stand of a vertical setting in support top of bearing frame both sides, can dismantle fixedly connected with arc clamp plate through the bolt on the stand, the bottom of arc clamp plate is provided with the arc portion with rotation axis matched with.
Preferably, the unwinding device further comprises a guide roller device and a cable conveyor, the guide roller device comprises two guide roller fixing supports which are arranged at intervals, the guide roller fixing supports are fixedly connected to one side of the top of the frame and located on the outer sides of two ends of the cable coil, the top of each guide roller fixing support is fixedly connected with arc-shaped plates which are matched with the cable coil and are arranged at intervals, a horizontally arranged connecting rod is fixedly connected between the two guide roller fixing supports, and guide rollers are rotatably connected to the connecting rod; the cable conveyer includes the chain conveyer belt that two groups intervals set up, and every group chain conveyer belt all includes the chain that two intervals set up, a plurality of elastic blocks of fixedly connected with on the lateral wall of two chains, and the one side fixedly connected with anti-skidding granule of chain is kept away from to the elastic block, and protecting sheathing is all installed to every group chain conveyer belt.
Preferably, the cable conveyer also comprises a cable guiding device, the cable guiding device is positioned at one side of the sinking part far away from the guide roller device, the cable guiding device comprises two mounting columns which are arranged at intervals, the mounting columns are fixedly connected at the mounting groove, the tops of the mounting columns are both provided with a slide hole, the inner side surfaces of the two mounting columns are both provided with a long hole which is arranged along the length direction of the mounting columns, the slide hole is internally and slidably connected with a vertically arranged slide rod, a horizontally arranged upper cross rod is fixedly connected between the tops of the two slide rods, a horizontally arranged lower cross rod is also arranged below the upper cross rod, two ends of the lower cross rod respectively pass through the long hole and are fixedly connected with the bottoms of the two slide rods, the upper cross rod is rotatably connected with an upper cable guiding roller, the lower cross rod is rotatably connected with a lower cable guiding roller, the upper parts of the outer side walls of the, the adjusting bolt is positioned above the long hole.
Preferably, the cable conveyer further comprises a cable guiding device, the cable guiding device is positioned on one side of the cable guiding device away from the chain conveyor belt and is arranged at an interval with the cable guiding device, the cable guiding device comprises two groups of guiding frames arranged at an interval, each group of guiding frames comprises an upper guiding frame and a lower guiding frame, one end of the lower guiding frame is fixedly connected to the top surface of the sinking part, the other end of the lower guiding frame extends to the outer side of the sinking part, a plurality of connecting columns which are arranged at intervals and vertically are fixedly connected between the lower guiding frame and the upper guiding frame, two horizontal guiding rollers which are arranged horizontally are rotatably connected between the connecting columns of the two groups of guiding frames through a horizontal rotating shaft, the two horizontal guiding rollers are arranged at intervals from top to bottom, two vertical guiding rollers which are arranged vertically are also arranged on one side of the horizontal guiding rollers away from the cable guiding device, the two vertical guiding rollers are arranged at intervals and are both rotatably connected to the vertical, the two ends of the vertical rotating shaft are fixedly connected with horizontally arranged guide connecting rods, and the two ends of each guide connecting rod are respectively and fixedly connected to the guide frames positioned on the two sides of the guide connecting rod; the end, far away from the cable guiding device, of the upper guiding frame and the end, far away from the cable guiding device, of the lower guiding frame are inclined outwards, and the end parts of the upper guiding frame and the lower guiding frame are rotatably connected with vertically arranged end part guiding rollers through end part rotating shafts.
Preferably, the four corners of the bottom of the frame are fixedly connected with rail cleaning devices, each rail cleaning device comprises two vertical connecting plates which are arranged at intervals, each connecting plate is fixedly connected with a horizontally arranged rail cleaning plate, and each rail cleaning plate is positioned right above the I-shaped steel rail and is arranged at intervals with the I-shaped steel rail; the driving walking wheels are rotatably connected with transmission shafts, and the outer end part of one transmission shaft is fixedly connected with a walking encoder; the frame adopts low flat structure, and at least one illumination headlight is installed respectively at the both ends of frame, the equal fixedly connected with buffer in four corners department at frame both ends, and buffer includes the buffer beam, and the buffer beam level sets up and fixed connection is at the both ends of frame, the elastic buffer block of tip fixed connection of buffer beam.
Preferably, the cross section of each connecting plate is L-shaped, and a supporting plate is fixedly connected between the two connecting plates; the top of one end of the frame is fixedly connected with a generator set, the top of the other end of the frame is fixedly connected with an electric control system, the electric control system comprises an electric control cabinet assembly and an operating platform assembly, and railings are fixedly connected to the frame outside the electric control cabinet assembly and the operating platform assembly; the driving walking wheel and the driven walking wheel both adopt a single-rim wheel with a conical tread.
Compared with the prior art, the invention has the following advantages: compared with the traditional manual paying-off, the cable laying work vehicle has a plurality of advantages, taking the cable laying of a 1000-meter road section as an example, the traditional manual paying-off needs 20-30 persons, and the laying can be finished in about 1.5 days; the cable laying work vehicle only needs 1 hour, the required manpower is 3 persons, and the required manpower comprises a driver, a cable arranging person and a person for fixing the cable; therefore, compared with manual paying-off, the cable laying operation vehicle saves a large amount of labor force, reduces labor cost, greatly shortens construction time and improves working efficiency. In addition, the cable laying operation vehicle also solves the problem that the traveling speed of the plate vehicle is difficult to control when the cable is laid manually up and down on a slope, ensures the traveling safety when the cable goes up and down on the slope, reduces the problems of friction damage and the like to the cable surface in the cable paying-off process, reduces potential safety hazards, and ensures the construction safety. The active walking wheel and the driven walking wheel are of a structure with a single wheel rim wheel with a conical tread, so that the rotating speed of the inner wheel and the outer wheel can be automatically adjusted when the subway track slab is bent or steered, and the friction and abnormal sound between the active walking wheel, the driven walking wheel and the I-shaped steel track are reduced. The cable coil, the bracket and the arc-shaped pressing plate are detachably arranged in the unwinding device, so that the cable coil is convenient to replace, the compression nuts, the universal footing assemblies and the puller blocks arranged on the two sides of the cable coil ensure that the cable coil rotates along with the rotating shaft, so that a cable is ensured to be discharged from the cable coil, the bending radius of the cable is increased by the guide roller device, the cable is prevented from being damaged in the unwinding process, and the quality of the cable is ensured; the cable conveyor is arranged to guide the cable, and meanwhile, the cable is prevented from being rubbed by the sinking part, so that the quality of the cable is further ensured. Generally, the invention reduces the labor cost, reduces the labor amount of workers, shortens the construction period, improves the working efficiency, reduces the friction between the cable and the frame in the unreeling process, plays a role in guiding the cable and ensures the quality of the cable.
Drawings
FIG. 1 is a first perspective view of the present invention;
FIG. 2 is a second perspective view of the present invention;
FIG. 3 is a schematic view of the connection relationship between the rail cleaner and the I-beam rail of the present invention;
FIG. 4 is an enlarged view taken at A in FIG. 1;
FIG. 5 is a schematic view of the connection between the rotating shaft and the bracket according to the present invention;
fig. 6 is a schematic view of a connection relationship between the unwinding device and the cable drum according to the present invention;
fig. 7 is a schematic view of the structure of the cable conveyor of the present invention.
Detailed Description
For a better illustration of the invention, it will now be further illustrated with reference to examples.
An automatic laying work vehicle for subway tunnel cables is shown in fig. 1 and 2, a subway track plate 19 is laid in a subway tunnel, an I-shaped steel track 20 is fixedly connected to the subway track plate 19, and the work vehicle runs on the I-shaped steel track plate 20. The operation vehicle comprises a frame 11, wherein the top of the frame 11 is fixedly connected with an unwinding device 3 for unwinding a cable, optionally, the frame 11 adopts a low flat plate type structure, and the height of a chassis is reduced through the low flat plate type structure, so that the gravity center height of the operation vehicle is reduced, and the stability of the operation vehicle during walking is improved. Two groups of driving walking trolleys 4 are mounted at one end of the bottom of the frame 11, two groups of driven walking trolleys 5 are mounted at the other end of the bottom of the frame 11, each driving walking trolley 4 comprises a driving trolley frame and a driving walking wheel, and a driving assembly 401 for driving the walking wheels is connected to each driving walking wheel in a transmission mode; the driven traveling trolley 5 comprises a driven trolley frame and driven traveling wheels, and the driving traveling wheels and the driven traveling wheels both travel on the I-shaped steel rails 20.
The last rotation of initiative walking wheel is connected with the transmission shaft, and the outer tip fixedly connected with walking encoder of transmission shaft of one of them initiative walking wheel is convenient for monitor initiative walking wheel pivoted number of turns through walking encoder to calculate the walking speed on chassis, walking encoder's structure is prior art, and here is no longer repeated. In order to further ensure the safety of the working vehicle during operation and ensure the safety and operability of cabling at night, as shown in fig. 1 and fig. 2, at least one lighting headlight 1101 is installed at each end of the vehicle frame 11, in this embodiment, four lighting headlights 1101 are provided, and two lighting headlights are provided at each end of the vehicle frame 11.
Further, as shown in fig. 1 and 2, the buffer devices are fixedly connected to four corners at two ends of the frame 11, each buffer device includes a buffer rod 1102, the buffer rods 1102 are horizontally arranged and fixedly connected to two ends of the frame 11, the end portions of the buffer rods 1102 are fixedly connected to elastic buffer blocks 1103, and when the two operation vehicles approach each other, the arrangement of the buffer devices can avoid the equipment damage caused by the collision between the two operation vehicles, so that the buffer effect is achieved. As shown in fig. 1, 2 and 3, rail cleaners are fixedly connected to four corners of the bottom of the vehicle frame 11, each rail cleaner includes two vertical connecting plates 1104 arranged at intervals, the top of each connecting plate 1104 is fixedly connected to the vehicle frame 11, a rail cleaning plate 1105 horizontally arranged is fixedly connected to the lower portion of each connecting plate 1104, and each rail cleaning plate 1105 is located right above the corresponding i-shaped steel rail 20 and slightly spaced from the corresponding i-shaped steel rail 20. Further, the cross section of the connecting plates 1104 is L-shaped, and a supporting plate 1106 is fixedly connected between the two connecting plates 1104. Through the setting of clear rail ware, be convenient for clear up great debris on the I-steel track 20, prevent that debris on the I-steel track 20 from influencing the normal clear of operation car.
Optionally, the driving travelling wheel and the driven travelling wheel both adopt a single-rim wheel with a tapered tread, and the single-rim wheel with the tapered tread can automatically adjust the rotating speed of the inner wheel and the rotating speed of the outer wheel when the working vehicle runs to a curve, reduce the friction between the wheels and the I-shaped steel rail 20 and abnormal sound generated between the wheels and the I-shaped steel rail 20, and improve the stability and the application range of the working vehicle.
As shown in fig. 1, the unwinding device 3 is fixedly connected to the top of the middle portion of the frame 11, the unwinding device 3 includes an unwinding driving assembly 7, a cable reel fixing support assembly 8 and a cable reel 12, the unwinding driving assembly 7 includes a driving support 701, the driving support 701 is fixedly connected to the top end of the middle portion of the frame 11, as shown in fig. 1, 4 and 6, the cable reel fixing support assembly 8 includes two supports 801 arranged at intervals, both the two supports 801 are fixedly connected to the top end of the middle portion of the frame 11, one of the supports 801 is fixedly connected to the driving support 701, the driving support 701 is located outside the support 801, the top end of the driving support 701 is fixedly connected to an unwinding driving device 702, the unwinding driving device includes an unwinding motor, the unwinding motor is in transmission connection with an unwinding speed reducer, the unwinding motor is further electrically connected to an unwinding brake, an output shaft of the unwinding, the rotating shaft 802 is detachably connected with the coupler, two ends of the rotating shaft 802 are respectively rotatably connected with the two supports 801, the rotating shaft 802 is detachably connected with the two supports 801, and the cable coil 12 is sleeved on the rotating shaft 802 between the two supports 801. One end threaded connection that the rotation axis 802 kept away from drive support 701 has gland nut 803, gland nut 803 is located the rotation axis 802 between support 801 and the cable drum 12 of keeping away from drive support 701 one side, the one end that gland nut 803 is close to cable drum 12 is the toper setting, the external diameter of gland nut 803 toper end portion is less than the internal diameter of cable drum 12 centre bore, make its tip inject in the centre bore, and the middle part of gland nut 803 outer wall is contradicted with the centre bore of cable drum 12 and is connected, thereby prescribe a limit to the position of cable drum 12, and gland nut 803 toper sets up makes its centre bore that is adapted to multiple internal diameter, the accommodation that has improved this unwinding device 3. The sleeve 804 is sleeved on one end of the rotating shaft 802 close to the driving support 701, the sleeve 804 is fixedly connected to the rotating shaft 802, the tightening block 805 which is arranged close to one end of the cable drum 12 and is in a conical shape is fixedly connected to the sleeve 804, the outer wall of the middle of the tightening block 805 is abutted to the central hole of the cable drum 12 and is connected with the central hole of the cable drum 12, the tightening block 805 tightens one end of the cable drum 12 close to the driving support 701, and therefore the position of the cable drum 12 is limited through the tightening block 805 and the compression nut 803. At least two support arms 806 are fixedly connected to the sleeve 804 along the circumference, in this embodiment, the number of the support arms 806 is four, two adjacent support arms 806 are fixedly connected to each other through an arc-shaped rod 807, and a reinforcing rod 808 arranged in parallel with the support arms 806 is further fixedly connected to one side of each support arm 806 close to the driving support 701. The supporting arm 806 is far away from the equal fixedly connected with universal footing assembly in one side of driving support 701, and universal footing assembly includes connecting rod 809, and connecting rod 809 fixed connection just is mutually perpendicular with supporting arm 806 at the tip of supporting arm 806, and the one end threaded connection that supporting arm 806 was kept away from to connecting rod 809 has flexible pressure disk 810, and the tip of flexible pressure disk 810 is contradicted with the tip of cable spool 12 and is connected. Through setting up universal footing assembly, further compress tightly cable drum 12, the rotatory arm of force of increase, universal footing assembly bottom threaded connection's flexible pressure disk 810 is convenient for adjust the position of flexible pressure disk 810 according to the cable drum 12 of difference, makes its tip that can conflict cable drum 12 all the time.
Further, as shown in fig. 5, top fixedly connected with bearing bracket 811 of support 801, bearing bracket 811 includes bearing plate 812 that two intervals set up, arc 813 that the arc set up is all seted up at the middle part of bearing plate 812, arc 813 is located the middle part of bearing plate 812, two axles of fixedly connected with between two bearing plates 812, two axles are located the both sides of arc 813 respectively, two epaxial rotations all are connected with swivel bearing 814, swivel bearing 814's lateral wall extends to outside the arc 813, swivel shaft 802 is located arc 813 and contradicts with swivel bearing 814's lateral wall and is connected. Through the arrangement of the rotating bearing 814 and the arc-shaped groove 813, the rotating connection between the rotating shaft 802 and the bearing bracket 811 is realized, and the friction between the rotating shaft 802 and the bearing bracket 811 is reduced. The two sides of the top of the bracket 801 are fixedly connected with a vertical upright post 815 respectively, the upright posts 815 are located on two sides of the bearing frame 811, the upright posts 815 are detachably and fixedly connected with arc-shaped pressing plates 816 through bolts, the bottom of the arc-shaped pressing plates 816 is provided with arc-shaped portions 817 matched with the rotating shaft 802, the arc-shaped pressing plates 816 are located above the rotating shaft 802, and the arc-shaped portions 817 and the arc-shaped grooves 813 jointly form a channel of the rotating shaft 802. Through the setting of arc clamp plate 816, avoided the skew to appear in the use rotatory axle 802 and the condition that breaks away from arc groove 813, and the detachable setting between arc clamp plate 816 and stand 815, the dismantlement of cable spool 12 of being convenient for.
Furthermore, a rotating handle is fixedly connected to the side wall of the compression nut 803, so that the operation of a worker is facilitated.
As shown in fig. 1, the unwinding device 3 further includes a guide roller device 2, a cable conveyor, the guide roller device 2 includes two guide roller fixing supports 201 arranged at intervals, the guide roller fixing support 201 is fixedly connected to one side of the frame 11 and located below the cable drum 12, the guide roller fixing support 201 is located outside two ends of the cable drum 12, the top fixedly connected with of the guide roller fixing support 201 and the arc 202 matched with the cable drum 12, the top of the arc 202 and the cable drum 12 are arranged at intervals, connecting rods arranged horizontally and fixedly connected between the two arc 202, and guide rollers 204 are connected to the connecting rods in a rotating manner. Because the arc-shaped plate 202 is arranged in an arc shape, the guide rollers 204 are arranged in an arc shape, the diameter of the arc shape formed by the guide rollers is slightly larger than that of the cable drum 12, the cable is damaged when the cable has the minimum bending radius and is smaller than the bending radius of the cable, and the cable led out from the cable drum 12 is wound below the guide roller device 2 during use, so that the bending radius of the cable is increased, the cable is prevented from being damaged in the unreeling process, and the quality of the cable is ensured.
As shown in fig. 2 and 7, the cable conveyor includes two sets of chain conveyor belts 6 arranged at intervals, each set of chain conveyor belt 6 includes two chains, a driving roller and a driven roller arranged at intervals, the driving roller is driven by a conveying motor, the driving roller and the driven roller are both sleeved with two gears arranged at intervals, each chain is respectively tensioned on the two gears parallel to each other on the driving roller and the driven roller, the two chains are arranged at intervals from top to bottom, the outer side walls of the two chains are fixedly connected with a plurality of elastic blocks 601, the upper end and the lower end of each elastic block 601 are respectively fixedly connected with the two chains, one side of each elastic block 601 far from the chains is fixedly connected with anti-skid particles, each set of chain conveyor belts 6 is provided with a protective casing 602, the protective casing 602 wraps the upper part, the lower part and the outer side wall of the chain conveyor belt 6 to prevent dust from entering, the mounting groove has been seted up on frame 11, and the mounting groove is located cable drum 12's below, and chain conveyor 6 fixed connection is in mounting groove department, and the passageway between two chain conveyor 6 is the transfer passage of cable.
As shown in fig. 7, the cable conveyor further includes a cable guiding device 9, the cable guiding device 9 is located on one side of the frame 11 away from the guide roller device 2, the cable guiding device 9 includes two mounting columns 901 spaced apart from each other, the mounting columns 901 are fixedly connected to the mounting slots, the tops of the mounting columns 901 are both provided with vertically-arranged sliding holes, the inner side surfaces of the two mounting columns 901 are both provided with long holes 902 arranged along the length direction thereof, the sliding holes are slidably connected with vertically-arranged sliding rods 903, a horizontally-arranged upper cross rod is fixedly connected between the tops of the two sliding rods 903, a horizontally-arranged lower cross rod is further installed below the upper cross rod, two ends of the lower cross rod respectively pass through the long holes 902 and are fixedly connected with the bottoms of the two sliding rods 903, the upper cross rod is rotatably connected with an upper cable guiding roller 904, the lower cross rod is rotatably connected with a lower cable guiding roller 906, the upper portions of the outer side walls, the end of the adjusting bolt 907 abuts against the side wall of the sliding rod 903, and the adjusting bolt 907 is located above the long hole 902. During the use, the distance between two cable guide rolls 906 on the entablature and the sheer pole is the passageway of cable, and through not hard up adjusting bolt 907, slide bar 903 just can slide along the slide opening to can adjust the height of sheer pole as required, avoid the cable to suffer the wearing and tearing of frame 11 in the in-process that the cable was carried.
As shown in fig. 7, the cable conveyer further includes a cable guiding device 1, the cable guiding device 1 is located on one side of the cable guiding device 9 far away from the chain conveyor belt 6 and is arranged at an interval with the cable guiding device 9, the cable guiding device 1 includes two sets of guiding frames 101 arranged at an interval, each set of guiding frames 101 includes an upper guiding frame 1011 and a lower guiding frame 1012, the upper guiding frame 1011 and the lower guiding frame 1012 are arranged at an interval from top to bottom and correspond to each other, the upper guiding frame 1011 is located right above the lower guiding frame 1012, one end of the lower guiding frame 1012 is fixedly connected to the top surface of the frame 11, the other end of the lower guiding frame 1012 extends to the outer side of the frame 11, a plurality of connecting columns 102 arranged at intervals and vertically are fixedly connected between the lower guiding frame 1012, two horizontal guiding rollers 103 arranged horizontally are rotatably connected between the connecting columns 102 of the two sets of guiding frames 101 through a horizontal rotating shaft, the two horizontal guiding rollers 103 are arranged at an interval from top to bottom, that is, the upper horizontal guide roller 103 is rotatably connected to the upper guide frame 1011 via a horizontal rotating shaft, and the lower horizontal guide roller 103 is rotatably connected to the lower guide frame 1012 via a horizontal rotating shaft. One side that cable guider 9 was kept away from to horizontal guide roller 103 still is provided with the vertical guide roller 104 of two vertical settings, two vertical guide roller 104 intervals set up and all rotate to be connected in vertical pivot, the equal fixed connection in both ends of vertical pivot has the guide connecting rod 105 that the level set up, the both ends difference fixed connection of guide connecting rod 105 is on the leading truck 101 that is located its both sides, the both ends fixed connection of guide connecting rod 105 on upper portion is on the last leading truck 1011 that is located its both sides promptly, the both ends fixed connection of guide connecting rod 105 of lower part is on the lower leading truck 1012 that is located its both sides. The ends of the upper guide frame 1011 and the lower guide frame 1012 far away from the cable guide device 9 are both obliquely and outwards arranged, and the ends of the upper guide frame 1011 and the lower guide frame 1012 are both rotatably connected with vertically arranged end guide rollers 106 through end rotating shafts. The interval between two vertical guide rollers 104, the interval between two horizontal guide rollers 103 is the transfer passage of cable, the cable that is played by cable guider 9 passes through two vertical guide rollers 104 in proper order, the transfer passage that two horizontal guide rollers 103 constitute to the horizontal direction of cable and the position of vertical direction have all been injectd, play the guide effect to the cable, and tip guide roller 106 can increase the bend radius of cable and carry it to the cable ditch inslot, prevent that the cable from suffering the damage when turning to. In addition, the upper cable guide roller 904, the lower cable guide roller 906, the horizontal guide roller 103, the vertical guide roller 104 and the end guide roller 106 are all made of nylon, so that the cable can be further prevented from being damaged by the cable conveyor in the conveying process.
Top fixedly connected with generating set 15 of frame 11 one end, the top fixedly connected with electrical system of the frame 11 other end, electrical system includes automatically controlled cabinet assembly 16 and operation panel assembly 18, fixedly connected with railing 21 on the frame 11 in automatically controlled cabinet assembly 16 and the 18 outside of operation panel assembly, operation panel assembly 18 is connected with automatically controlled cabinet assembly 16 electricity, seat 17 has been placed at operation panel assembly 18's rear, generating set 15 is connected with automatically controlled cabinet electricity, unreel drive assembly 7 on this operation car, conveyor motor, a drive assembly 401 for driving the walking wheel, illumination headlight 1101 etc. all are connected with automatically controlled cabinet electricity, prior art is all adopted to its connecting circuit diagram, here is no longer repeated.
When the cable drum is used, the rotating shaft 802 penetrates through a center hole of a cable drum 12 fully wound with cables, then the rotating shaft 802 is placed in the arc-shaped groove 813 by equipment, the position of the compression bolt is adjusted by a handle, the end of the compression bolt is tightly pressed against the cable drum 12, the position of the cable drum 12 is fixed, and the end of the flexible pressing disc 810 abuts against the cable drum 12 by rotating the flexible pressing disc 810; the arc-shaped pressing plate 816 is fixedly connected to the upright post 815 through bolts, and a cable fed from the cable drum 12 is guided into a cable groove after passing through the chain conveyor 6, the cable guide device 9 and the cable guide device 1 in sequence after bypassing the guide roller device 2. The driving assembly 401, the conveying motor and the unreeling driving assembly 7 are started through the operating platform assembly 18, the driving assembly 401 drives the active walking wheels to rotate, so that the frame 11 is driven to advance, in the advancing process of the frame 11, the unreeling driving assembly 7 drives the rotating shaft 802 to rotate, so that the cable drum 12 is driven to rotate, cables on the cable drum 12 are paid out, and the paid-out cables are conveyed into cable grooves under the guiding of the cable conveyor. The speed at which the cable drum 12 rotates, the speed at which the cable conveyor conveys and the speed at which the carriage 11 travels need to be matched by the console assembly 18.
Compared with the traditional manual paying-off, the cable laying work vehicle has a plurality of advantages, taking the cable laying of a 1000-meter road section as an example, the traditional manual paying-off needs 20-30 persons, and the laying can be finished in about 1.5 days; the cable laying work vehicle only needs 1 hour, and the required manpower is 3 people, including a driver, a cable arranging person and a person for fixing the cable. Compared with manual paying-off, the cable laying operation vehicle not only saves a large amount of labor force, reduces labor cost, but also greatly shortens construction time and improves working efficiency. In addition, the cable laying operation vehicle also solves the problems that the cable is difficult to pay off in the process of up-down slope and the friction damage to the surface of the cable in the process of cable pulling in the manual cable laying process, reduces the potential safety hazard and ensures the safety of construction.
The foregoing description is only of the preferred embodiments of the present invention, and it should be noted that various changes and modifications can be made by those skilled in the art without departing from the overall concept of the invention, and these should also be considered as the protection scope of the present invention.
Claims (10)
1. The utility model provides an automatic operation car that lays of subway tunnel cable, fixedly connected with I-steel track on the subway track board, this operation car walking on I-steel track, its characterized in that: the operation vehicle comprises a frame, wherein the top of the frame is fixedly connected with an unwinding device for unwinding a cable, and the unwinding device comprises an unwinding driving assembly, a cable coil fixing support assembly and a cable coil; two groups of driving walking trolleys are mounted at one end of the bottom of the frame, two groups of driven walking trolleys are mounted at the other end of the bottom of the frame, each driving walking trolley comprises a driving trolley frame and driving walking wheels, and driving assemblies for driving the walking wheels are connected to the driving walking wheels in a transmission manner; the driven walking trolley comprises a driven trolley frame and driven walking wheels.
2. An automatic laying work vehicle for subway tunnel cables as claimed in claim 1, wherein: unreel the drive assembly and include the drive support, drive support fixed connection is on the top at frame middle part, cable dish fixed bolster assembly includes the support that two intervals set up, the equal fixed connection of two supports is on the top at frame middle part, one of them support is located the support outside with drive support fixed connection and drive support, the top fixedly connected with of drive support unreels the speed reducer, the output shaft that unreels the speed reducer is connected with the rotation axis through the shaft coupling transmission, the rotation axis can be dismantled with the shaft coupling and be connected, the both ends of rotation axis are connected and rotation axis can be dismantled with two supports with two support rotations respectively and be connected, the cable dish cover is established on the rotation axis.
3. An automatic laying work vehicle for subway tunnel cables as claimed in claim 2, wherein: one end of the rotating shaft, which is far away from the driving support, is in threaded connection with a compression nut, and one end of the compression nut, which is close to the cable coil, is in conical arrangement; one end of the rotating shaft, which is close to the driving support, is sleeved with a shaft sleeve, the shaft sleeve is fixedly connected to the rotating shaft, and one end of the shaft sleeve, which is close to the cable coil, is fixedly connected with a conical jacking block; the axle sleeve is along two at least support arms of its circumference fixedly connected with, and the universal footing assembly of the equal fixedly connected with in one side of drive support is kept away from to the support arm, and universal footing assembly includes the connecting rod, and connecting rod fixed connection just is mutually perpendicular with the support arm on the support arm, and the one end threaded connection that the support arm was kept away from to the connecting rod has flexible pressure disk, and the tip of flexible pressure disk is contradicted with cable drum's tip and is connected.
4. An automatic laying work vehicle for subway tunnel cables as claimed in claim 3, wherein: the side wall of the compression nut is fixedly connected with a rotating handle, two adjacent support arms are fixedly connected through an arc-shaped rod, and one side of each support arm close to the driving support is also fixedly connected with a reinforcing rod arranged in parallel with the support arm.
5. An automatic laying work vehicle for subway tunnel cables as claimed in claim 2, wherein: the top of the bracket is fixedly connected with a bearing frame, the middle part of the bearing frame is provided with an arc-shaped groove in an arc shape, the bearing frame is rotatably connected with a rotating bearing through a shaft, and the rotating shaft is positioned in the arc-shaped groove and is in abutting connection with the side wall of the rotating bearing; the equal fixedly connected with stand of a vertical setting in support top of bearing frame both sides, can dismantle fixedly connected with arc clamp plate through the bolt on the stand, the bottom of arc clamp plate is provided with the arc portion with rotation axis matched with.
6. An automatic laying work vehicle for subway tunnel cables as claimed in claim 1, wherein: the unwinding device further comprises a guide roller device and a cable conveyor, wherein the guide roller device comprises two guide roller fixing supports which are arranged at intervals, the guide roller fixing supports are fixedly connected to one side of the top of the frame and located on the outer sides of two ends of the cable coil, the top of each guide roller fixing support is fixedly connected with arc-shaped plates which are matched with the cable coil and are arranged at intervals, a connecting rod which is arranged horizontally is fixedly connected between the two guide roller fixing supports, and a guide roller is rotatably connected to the connecting rod; the cable conveyer includes the chain conveyer belt that two groups intervals set up, and every group chain conveyer belt all includes the chain that two intervals set up, a plurality of elastic blocks of fixedly connected with on the lateral wall of two chains, and the one side fixedly connected with anti-skidding granule of chain is kept away from to the elastic block, and protecting sheathing is all installed to every group chain conveyer belt.
7. An automatic laying work vehicle for subway tunnel cables as claimed in claim 6, wherein: the cable conveyer also comprises a cable guide device, the cable guide device is positioned at one side of the sinking part far away from the guide roller device, the cable guide device comprises two mounting columns which are arranged at intervals, the mounting columns are fixedly connected at the mounting grooves, the tops of the mounting columns are both provided with slide holes, the inner side surfaces of the two mounting columns are both provided with long holes arranged along the length direction of the mounting columns, the slide holes are internally and slidably connected with vertically arranged slide bars, a horizontally arranged upper cross bar is fixedly connected between the tops of the two slide bars, a horizontally arranged lower cross bar is also arranged below the upper cross bar, the two ends of the lower cross bar respectively pass through the long holes to be fixedly connected with the bottoms of the two slide bars, the upper cross bar is rotatably connected with an upper cable guide roller, the lower cross bar is rotatably connected with a lower cable guide roller, the upper parts of the outer side walls of the two mounting columns, the adjusting bolt is positioned above the long hole.
8. An automatic laying work vehicle for subway tunnel cables as claimed in claim 6, wherein: the cable conveyer also comprises a cable guiding device, the cable guiding device is positioned at one side of the cable guiding device far away from the chain conveying belt and is arranged at an interval with the cable guiding device, the cable guiding device comprises two groups of guiding frames arranged at an interval, each group of guiding frames comprises an upper guiding frame and a lower guiding frame, one end of the lower guiding frame is fixedly connected on the top surface of the sinking part, the other end of the lower guiding frame extends to the outer side of the sinking part, a plurality of connecting columns which are arranged at intervals and vertically are fixedly connected between the lower guiding frame and the upper guiding frame, two horizontal guiding rollers which are arranged horizontally are rotatably connected between the connecting columns of the two groups of guiding frames through a horizontal rotating shaft, the two horizontal guiding rollers are arranged at intervals from top to bottom, two vertical guiding rollers which are arranged vertically are also arranged at one side of the horizontal guiding rollers far away from the cable guiding device, the two vertical guiding rollers are arranged at intervals and are both rotatably connected, the two ends of the vertical rotating shaft are fixedly connected with horizontally arranged guide connecting rods, and the two ends of each guide connecting rod are respectively and fixedly connected to the guide frames positioned on the two sides of the guide connecting rod; the end, far away from the cable guiding device, of the upper guiding frame and the end, far away from the cable guiding device, of the lower guiding frame are inclined outwards, and the end parts of the upper guiding frame and the lower guiding frame are rotatably connected with vertically arranged end part guiding rollers through end part rotating shafts.
9. An automatic laying work vehicle for subway tunnel cables as claimed in claim 1, wherein: the four corners of the bottom of the frame are fixedly connected with rail cleaning devices, each rail cleaning device comprises two vertical connecting plates which are arranged at intervals, and rail cleaning plates which are horizontally arranged are fixedly connected to the connecting plates and are positioned right above the I-shaped steel rails and arranged at intervals with the I-shaped steel rails; the driving walking wheels are rotatably connected with transmission shafts, and the outer end part of one transmission shaft is fixedly connected with a walking encoder; the frame adopts low flat structure, and at least one illumination headlight is installed respectively at the both ends of frame, the equal fixedly connected with buffer in four corners department at frame both ends, and buffer includes the buffer beam, and the buffer beam level sets up and fixed connection is at the both ends of frame, the elastic buffer block of tip fixed connection of buffer beam.
10. An automatic laying work vehicle for subway tunnel cables as claimed in claim 1 or 9, wherein: the cross section of each connecting plate is L-shaped, and a supporting plate is fixedly connected between the two connecting plates; the top of one end of the frame is fixedly connected with a generator set, the top of the other end of the frame is fixedly connected with an electric control system, the electric control system comprises an electric control cabinet assembly and an operating platform assembly, and railings are fixedly connected to the frame outside the electric control cabinet assembly and the operating platform assembly; the driving walking wheel and the driven walking wheel both adopt a single-rim wheel with a conical tread.
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| CN202011018831.3A CN112003196B (en) | 2020-09-24 | 2020-09-24 | Automatic operation car that lays of subway tunnel cable |
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| CN202011018831.3A CN112003196B (en) | 2020-09-24 | 2020-09-24 | Automatic operation car that lays of subway tunnel cable |
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| CN112003196B CN112003196B (en) | 2021-11-09 |
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| CN116505436A (en) * | 2023-06-29 | 2023-07-28 | 中晋电缆有限公司 | Colliery underworkings cable lays erection equipment |
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| CN112003196B (en) | 2021-11-09 |
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