CN112000049A - Remote debugging system for debugging work of container crane and using method thereof - Google Patents
Remote debugging system for debugging work of container crane and using method thereof Download PDFInfo
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- CN112000049A CN112000049A CN202010940505.1A CN202010940505A CN112000049A CN 112000049 A CN112000049 A CN 112000049A CN 202010940505 A CN202010940505 A CN 202010940505A CN 112000049 A CN112000049 A CN 112000049A
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- container crane
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/042—Programme control other than numerical control, i.e. in sequence controllers or logic controllers using digital processors
- G05B19/0423—Input/output
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/20—Pc systems
- G05B2219/23—Pc programming
- G05B2219/23051—Remote control, enter program remote, detachable programmer
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Abstract
The invention discloses a remote debugging system for debugging work of a container crane and a using method thereof, wherein the remote debugging system comprises the following steps: the industrial personal computer, the POE switch, the router at the container crane end and the 5G terminal access equipment at the container crane end are arranged at the container crane end; the PC client, the core switch, the central control room end router and the central control room end 5G terminal access equipment are arranged at the central control room end; the 5G signal base station is arranged between the container crane end and the central control room end; the remote debugging system further comprises a camera arranged at the end of the container crane, and the camera is connected with the POE switch through a network signal. The invention can complete the debugging work of the container crane system at a far end.
Description
Technical Field
The invention relates to the field of debugging work of container cranes at ports, in particular to a remote debugging system for debugging work of container cranes and a using method thereof.
Background
In the construction and manufacturing process of the harbor container crane, system debugging is an especially important link, however, the traditional debugging working mode is not changed so far. When the elevator of the container crane cannot be used, a debugging operator can only walk to an electric control room with the height of about 60 meters through the boarding escalator to debug, and in the walking process, metal dust, paint taste, a temporarily erected process platform, incompletely assembled handrails and the like are inevitable, so that certain potential safety hazards exist. If a plurality of container cranes in the same project cannot build temporary intercommunicated aisles, debugging operators can only go back and forth for a plurality of times up and down, time is wasted, physical strength is consumed, in order to complete workload of the day, the working tasks can only be completed in an overtime and spot-adding mode, and the electric control room is close to the machine room, so that interference factors such as noise, smoke dust and the like are inevitable.
Therefore, the existing traditional debugging mode suffers from high-frequency radiation for a long time due to poor working environment and damages the health to a certain extent. Especially, when the debugging operators of various projects caused by various external factors cannot arrive at the production site of the container crane in the first time, the debugging operators are in a very short supply, and the debugging period is seriously influenced. Therefore, the debugging working mode of the existing container crane is that a debugging operator is required to be equipped for one project or a single project, and the manpower, financial resources and debugging period are seriously wasted.
Disclosure of Invention
Aiming at the defects in the prior art, the invention aims to provide a remote debugging system for debugging the container crane and a using method thereof, which can realize that the debugging work of the container crane system can be completed at a far end.
In order to achieve the purpose, the invention adopts the following technical scheme:
in one aspect, a remote debugging system for debugging a container crane, which is arranged at a container crane end and a central control room end, comprises:
the industrial personal computer, the POE switch, the router at the container crane end and the 5G terminal access equipment at the container crane end are arranged at the container crane end;
the PC client, the core switch, the central control room end router and the central control room end 5G terminal access equipment are arranged at the central control room end;
the 5G signal base station is arranged between the container crane end and the central control room end;
the 5G signal base station and the 5G terminal access equipment at the container crane end establish wireless network signal connection, the 5G terminal access equipment at the container crane end is accessed into the router at the container crane end through a network cable, the router at the container crane end is accessed into the POE switch through the network cable, and the POE switch is accessed into the industrial personal computer through the network cable;
the 5G signal base station and the central control room end 5G terminal access equipment establish wireless network signal connection, the central control room end 5G terminal access equipment is accessed to the central control room end router through a network cable, the central control room end router is accessed to the core switch through the network cable, and the core switch is accessed to the PC client through the network cable;
the remote debugging system further comprises a camera arranged at the end of the container crane, and the camera is connected with the POE switch through a network signal.
Preferably, a container crane end cabinet is further arranged at the container crane end, and the POE switch, the container crane end router and the container crane end 5G terminal access device are all arranged in the container crane end cabinet.
Preferably, the central control room end is further provided with a central control room end cabinet, and the core switch, the central control room end router and the central control room end 5G terminal access device are all arranged in the central control room end cabinet.
Preferably, the camera adopts a camera with a sound pickup.
Preferably, the remote debugging system further comprises a card-inserting type intercom device, and the card-inserting type intercom device is in wireless signal connection with the 5G signal base station.
Preferably, the remote debugging system further comprises smart glasses.
In another aspect, a method for using the remote commissioning system for the commissioning of a container crane according to the above comprises the steps of:
1) installing a container crane remote control program on the industrial personal computer and the PC client;
2) setting an IP address on the industrial personal computer;
3) setting a login password on the industrial personal computer;
4) judging whether the login password is fixed, if so, inputting the IP address and the login password of the industrial personal computer on the PC client; if not, inputting the IP address of the industrial personal computer and the random login password generated each time on the PC client;
5) and debugging the container crane on the PC client.
The remote debugging system for the debugging work of the container crane and the using method thereof have important significance for solving the problem that the hands of a debugging operator are in short supply in the production and manufacturing stage of the container crane, optimizing the debugging resource configuration, improving the debugging efficiency, reducing the debugging cost, improving the working environment of the debugging operator and reducing the safety risk in the debugging process.
Drawings
FIG. 1 is a schematic diagram of a framework of the remote debugging system of the present invention;
FIG. 2 is a schematic diagram of a plug-in card type intercom device in the remote debugging system of the present invention;
FIG. 3 is a schematic diagram of smart glasses in the remote debugging system of the present invention;
fig. 4 is a process diagram of the method of use of the present invention.
Detailed Description
The technical scheme of the invention is further explained by combining the drawings and the embodiment.
Referring to fig. 1, the remote debugging system for debugging a container crane provided by the present invention is disposed at a container crane end 100 and a central control room end 200, where the container crane end 100 may include a plurality of ones:
set up in industrial computer 1, POE switch 2, container crane end router 3 and container crane end 5G terminal access device 4 of container crane end 100 to still arrange a plurality of cameras 5 that have the adapter certainly.
A plurality of PC clients 6 arranged at the central control room end 200, a core switch 7, a central control room end router 8 and a central control room end 5G terminal access device 9;
and the 5G signal base station 10 is arranged between the container crane end 100 and the central control room end 200.
Establish wireless network signal connection between 5G signal basic station 10 and container crane end 5G terminal access device 4, container crane end 5G terminal access device 4 passes through net twine access container crane end router 3, and container crane end router 3 passes through net twine access POE switch 2, and POE switch 2 passes through net twine access industrial computer 1, and network signal connection is established with POE switch 2 to camera 5. Meanwhile, the container crane end 100 is also provided with a container crane end cabinet, and the POE switch 2, the container crane end router 3 and the container crane end 5G terminal access device 4 are all placed in the container crane end cabinet.
Wireless network signal connection is established between the 5G signal base station 10 and the central control room end 5G terminal access equipment 9, the central control room end 5G terminal access equipment 9 is accessed to the central control room end router 8 through a network cable, the central control room end router 8 is accessed to the core switch 7 through the network cable, and the core switch 7 is accessed to each PC client 6 through the network cable. Meanwhile, the central control room end 200 is also provided with a central control room end cabinet, and the core switch 7, the central control room end router 8 and the central control room end 5G terminal access device 9 are all placed in the central control room end cabinet.
One router 3, 8 is used at each of the container crane end 100 and the central control room end 200, and by means of the routers 3, 8, an IPsecVPN tunnel is established between an NBR gateway at a container crane end 100 and an EG gateway at a central control room end 200, a core switch 7 enters the IPsecVPN tunnel through the EG gateway at the central control room end 200 and is transmitted to a 5G signal base station 10 from an outlet of a 5G terminal access device 9 at the central control room end, a wireless network signal of the 5G signal base station 10 is received by the 5G terminal access device 4 at the container crane end, and the IPsecVPN tunnel is led out from an internal network port of the 5G terminal access device 4 at the container crane end to the NBR gateway at the container crane end 100, then through POE switch 2, connect industrial computer 1 through the net twine, a plurality of cameras 5 that have the adapter certainly of arranging can assist the debugging operation person to judge the running state of site organization directly perceivedly, check whether there is the abnormal sound.
As shown in fig. 2, the remote debugging system of the present invention further includes a card-type intercom device 11, and the card-type intercom device 11 does not need to establish a network, and establishes a wireless signal connection with the 5G signal base station 10 to provide stable, clear and flexible intercom capability, thereby implementing long-distance public network communication. The method expands from voice to all media and visualization, surpasses the range of only voice of the traditional interphone, continuously progresses towards the direction of multimedia, text conversation, voice talkback, photo uploading and video conversation can be reported to a dispatching platform in real time, when debugging work needs to be solved on the production site, the plug-in type talkback equipment 11 of a container crane end 100 and a central control room end 200 can be arranged in the same group through the dispatching platform and a server group 12, a professional can carry one plug-in type talkback equipment 11 and the other plug-in type talkback equipment 11 of a debugging operator of the central control room end 200 to carry out low-delay conversation at an ultra-far distance, the debugging work is not limited by the site any more, and various instructions and information can be accurately transmitted.
As shown in fig. 3, the remote debugging system of the present invention further includes an intelligent glasses 13, and once the container crane end 100 fails, a debugging operator needs to observe the failure phenomenon or check the state of an electrical component, and the container crane needs to have a device capable of transmitting back information such as a video image in real time for debugging. The field personnel 14 at the container crane end 100 assist the debugging work to be carried out by wearing, live broadcasts the field video to the center control room end 200 in real time in a first visual angle mode through the intelligent glasses 13, and can communicate with the debugging operators in voice, picture, character, mark and other modes. The field interactive content can be stored in real time in the intelligent glasses platform 15, the result is fed back to the field personnel 14 wearing the intelligent glasses 13 after calculation, when the debugging work of the container crane end 100 meets the technical problem and needs the remote technical support of the technical personnel 16, the field personnel 14 transmit the technical problem to the remote PC client 6 through the intelligent glasses 13 in real time, the technical personnel 16 can directly give guidance through the PC client 6, the fault is eliminated at the first time, the human resources are reasonably utilized, and the enterprise cost is saved. In the production process, the manager 17 and the user 18 can also realize remote visit and check reporting through the dead-angle-free audio and video of the intelligent glasses 13, so that the check reporting time is shortened to a great extent, the quick development of the next procedure of the container crane is facilitated, the technical support is provided for accelerating the debugging working progress, and the safety risk is also reduced while the fatigue strength of the container crane on and off is reduced by the manager 17 and the user 18.
Referring to fig. 4, in another aspect, the present invention further provides a method for using a remote commissioning system for a container crane, including the following steps:
1) container crane remote control programs are installed on the industrial personal computer 1 and the PC client 6, so that the industrial personal computer 1 can also be used for remote control under the condition of not accessing a public network;
2) because the industrial personal computer 1 needs to be accessed, an IP address for remote login must be set on the industrial personal computer 1;
3) setting a login password on the industrial personal computer 1;
4) judging whether the login password is fixed, if so, inputting the IP address and the login password of the industrial personal computer 1 on the PC client 6; if not, inputting the IP address of the industrial personal computer 1 and the random login password generated each time on the PC client 6;
5) and finally, debugging the container crane on the PC client 6, wherein the industrial personal computer 1 can operate only after the PC client 6 exits.
In consideration of the security problem of the whole network of the container crane end 100, the remote control software which can be used under the condition that the industrial personal computer 1 does not need to be accessed to a public network is adopted, since the industrial personal computer 1 needs to be accessed, the industrial personal computer 1 must be firstly set with an IP address for remote login, and customized remote control software is installed, where if for convenience, the access password of the remote control software can be set to be a fixed password, of course, the access password can also be set to be a random password for higher safety, a worker who cooperates with the container crane end 100 to inform the random password to a debugging worker of the central control room end 200 before each access is needed, the debugging worker wants to access the industrial personal computer 1 of the container crane end 100, the operator can log in the industrial personal computer 1 only by inputting the IP address and the access password of the industrial personal computer 1 corresponding to the container crane end 100 into the remote control software on the PC client 6 of the central control room end 200.
It should be understood by those skilled in the art that the above embodiments are only for illustrating the present invention and are not to be used as a limitation of the present invention, and that changes and modifications to the above described embodiments are within the scope of the claims of the present invention as long as they are within the spirit and scope of the present invention.
Claims (7)
1. The utility model provides a remote debugging system for container crane debugging work, locates container crane end and central control room end, its characterized in that includes:
the industrial personal computer, the POE switch, the router at the container crane end and the 5G terminal access equipment at the container crane end are arranged at the container crane end;
the PC client, the core switch, the central control room end router and the central control room end 5G terminal access equipment are arranged at the central control room end;
the 5G signal base station is arranged between the container crane end and the central control room end;
the 5G signal base station and the 5G terminal access equipment at the container crane end establish wireless network signal connection, the 5G terminal access equipment at the container crane end is accessed into the router at the container crane end through a network cable, the router at the container crane end is accessed into the POE switch through the network cable, and the POE switch is accessed into the industrial personal computer through the network cable;
the 5G signal base station and the central control room end 5G terminal access equipment establish wireless network signal connection, the central control room end 5G terminal access equipment is accessed to the central control room end router through a network cable, the central control room end router is accessed to the core switch through the network cable, and the core switch is accessed to the PC client through the network cable;
the remote debugging system further comprises a camera arranged at the end of the container crane, and the camera is connected with the POE switch through a network signal.
2. The remote commissioning system for commissioning a container crane according to claim 1, wherein: the container crane end still is equipped with container crane end rack, the POE switch container crane end router with container crane end 5G terminal access equipment all locates in the container crane end rack.
3. The remote commissioning system for commissioning a container crane according to claim 1, wherein: and the central control room end is also provided with a central control room end machine cabinet, and the core switch, the central control room end router and the central control room end 5G terminal access equipment are all arranged in the central control room end machine cabinet.
4. The remote commissioning system for commissioning a container crane according to claim 1, wherein: the camera adopts the camera that has the adapter.
5. The remote commissioning system for commissioning a container crane according to claim 1, wherein: the remote debugging system further comprises a card-inserting type intercom device, and the card-inserting type intercom device is in wireless signal connection with the 5G signal base station.
6. The remote commissioning system for commissioning a container crane according to claim 1, wherein: the remote debugging system further comprises intelligent glasses.
7. Use of a remote commissioning system for commissioning of a container crane according to any one of claims 1 to 6 comprising the steps of:
1) installing a container crane remote control program on the industrial personal computer and the PC client;
2) setting an IP address on the industrial personal computer;
3) setting a login password on the industrial personal computer;
4) judging whether the login password is fixed, if so, inputting the IP address and the login password of the industrial personal computer on the PC client; if not, inputting the IP address of the industrial personal computer and the random login password generated each time on the PC client;
5) and debugging the container crane on the PC client.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010940505.1A CN112000049A (en) | 2020-09-09 | 2020-09-09 | Remote debugging system for debugging work of container crane and using method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010940505.1A CN112000049A (en) | 2020-09-09 | 2020-09-09 | Remote debugging system for debugging work of container crane and using method thereof |
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| CN112000049A true CN112000049A (en) | 2020-11-27 |
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| CN202010940505.1A Pending CN112000049A (en) | 2020-09-09 | 2020-09-09 | Remote debugging system for debugging work of container crane and using method thereof |
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Citations (6)
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| CN103057566A (en) * | 2012-12-25 | 2013-04-24 | 卡斯柯信号有限公司 | Debugging method of railway signal maintenance system |
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| CN109638959A (en) * | 2018-12-06 | 2019-04-16 | 杭州意能电力技术有限公司 | Power equipment remote signaling function adjustment method and system based on AR and deep learning |
| CN110072204A (en) * | 2019-05-07 | 2019-07-30 | 上海振华重工(集团)股份有限公司 | A kind of wisdom pier facilities communication system based on 5G |
| CN110310468A (en) * | 2019-07-02 | 2019-10-08 | 杨晓东 | Apparatus debugging method, client and equipment |
| CN211429308U (en) * | 2020-04-08 | 2020-09-04 | 福建泉州市精通电子有限公司 | Novel 5G communication digital interphone |
-
2020
- 2020-09-09 CN CN202010940505.1A patent/CN112000049A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103057566A (en) * | 2012-12-25 | 2013-04-24 | 卡斯柯信号有限公司 | Debugging method of railway signal maintenance system |
| CN106829668A (en) * | 2017-02-16 | 2017-06-13 | 广州广日电梯工业有限公司 | A kind of elevator long distance adjustment method and device |
| CN109638959A (en) * | 2018-12-06 | 2019-04-16 | 杭州意能电力技术有限公司 | Power equipment remote signaling function adjustment method and system based on AR and deep learning |
| CN110072204A (en) * | 2019-05-07 | 2019-07-30 | 上海振华重工(集团)股份有限公司 | A kind of wisdom pier facilities communication system based on 5G |
| CN110310468A (en) * | 2019-07-02 | 2019-10-08 | 杨晓东 | Apparatus debugging method, client and equipment |
| CN211429308U (en) * | 2020-04-08 | 2020-09-04 | 福建泉州市精通电子有限公司 | Novel 5G communication digital interphone |
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Application publication date: 20201127 |