CN111999301A - Intelligent tire appearance error correction system - Google Patents
Intelligent tire appearance error correction system Download PDFInfo
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- CN111999301A CN111999301A CN202010991091.5A CN202010991091A CN111999301A CN 111999301 A CN111999301 A CN 111999301A CN 202010991091 A CN202010991091 A CN 202010991091A CN 111999301 A CN111999301 A CN 111999301A
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- 238000012937 correction Methods 0.000 title claims abstract description 19
- 230000000007 visual effect Effects 0.000 claims abstract description 26
- 238000004458 analytical method Methods 0.000 claims abstract description 16
- 238000003384 imaging method Methods 0.000 claims abstract description 14
- 238000000034 method Methods 0.000 claims abstract description 8
- 238000012545 processing Methods 0.000 claims description 13
- 238000006073 displacement reaction Methods 0.000 claims description 9
- 238000009434 installation Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 claims description 3
- 238000010408 sweeping Methods 0.000 claims description 2
- 230000008569 process Effects 0.000 abstract description 4
- 206010039203 Road traffic accident Diseases 0.000 abstract description 3
- 238000001514 detection method Methods 0.000 description 13
- 238000007405 data analysis Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000005299 abrasion Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 208000003464 asthenopia Diseases 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000037237 body shape Effects 0.000 description 1
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- 230000036541 health Effects 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
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- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N21/00—Investigating or analysing materials by the use of optical means, i.e. using sub-millimetre waves, infrared, visible or ultraviolet light
- G01N21/84—Systems specially adapted for particular applications
- G01N21/88—Investigating the presence of flaws or contamination
- G01N21/8851—Scan or image signal processing specially adapted therefor, e.g. for scan signal adjustment, for detecting different kinds of defects, for compensating for structures, markings, edges
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/02—Tyres
- G01M17/021—Tyre supporting devices, e.g. chucks
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01M—TESTING STATIC OR DYNAMIC BALANCE OF MACHINES OR STRUCTURES; TESTING OF STRUCTURES OR APPARATUS, NOT OTHERWISE PROVIDED FOR
- G01M17/00—Testing of vehicles
- G01M17/007—Wheeled or endless-tracked vehicles
- G01M17/02—Tyres
- G01M17/027—Tyres using light, e.g. infrared, ultraviolet or holographic techniques
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- G—PHYSICS
- G06—COMPUTING; CALCULATING OR COUNTING
- G06K—GRAPHICAL DATA READING; PRESENTATION OF DATA; RECORD CARRIERS; HANDLING RECORD CARRIERS
- G06K17/00—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations
- G06K17/0022—Methods or arrangements for effecting co-operative working between equipments covered by two or more of main groups G06K1/00 - G06K15/00, e.g. automatic card files incorporating conveying and reading operations arrangements or provisious for transferring data to distant stations, e.g. from a sensing device
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Abstract
The invention discloses an intelligent tire appearance error correction system, which comprises a mechanical body and a visual information acquisition and analysis system, can help to analyze the specification and model of a tire, upload the tire to a database after photographing and imaging, analyze and compare data, judge whether the tire is in a qualified state, simultaneously an auxiliary lamp can issue a color image, a worker reports the qualified state of the tire, the auxiliary lamp displays green, then the tire is conveyed to the next process, the auxiliary lamp displays red, and the tire is removed from a conveying and overhauling station for overhauling, thereby not only reducing human resources and saving required time, but also avoiding traffic accidents caused by misjudgment of the worker on the data under the fatigue condition, simultaneously analyzing and comparing the data, automatically analyzing and obtaining rules from the data, and pre-judging unknown data by using the rules, further leading the system to be more intelligent and comprehensive, and meanwhile, subsequent checking and other work are facilitated.
Description
Technical Field
The invention belongs to the technical field of related error correction systems, and particularly relates to an intelligent tire appearance error correction system.
Background
A tire is a ground-rolling circular ring-shaped elastic rubber article mounted on various vehicles or machines. Generally mounted on a metal rim, and is capable of supporting a vehicle body, buffering external impact, achieving contact with a road surface and ensuring the driving performance of a vehicle. Tires are often used under complex and severe conditions, which are subjected to various deformations, loads, forces and high and low temperature effects during running, and therefore must have high load-bearing, traction and cushioning properties. At the same time, high abrasion resistance and flexibility resistance, and low rolling resistance and heat build-up are also required. The tire is a carrier for force transmission between a vehicle and a road surface, and the driving force, the braking force, the steering force and the like are transmitted through the tire, so that the operations of driving, braking, steering and the like of the vehicle are realized, and meanwhile, the tire is light, absorbs the vibration and impact force in the driving process of the vehicle and avoids early damage caused by severe vibration of parts of the vehicle. The vehicle-mounted steering system is suitable for the high-speed driving state of the vehicle, reduces driving noise, and ensures driving safety, comfort, operation stability and fuel economy. Therefore, the tire is an important part of the vehicle.
At present, the appearance quality detection of the domestic outer tire still needs to be completed by manpower, the detection quality depends on the experience level of inspectors and has subjective factors, the physical and mental conditions of the inspectors are directly related to the reliability level of the inspection, and once the state of the inspectors is not good, missing detection and false detection are easy to generate. With the development of the technology level, the manual detection seriously limits the automation degree of the detection of the finished tire products. The detection and identification capability of human eyes is about 20m per minute generally, the detection of the appearance quality of the tire with low detection efficiency generally needs to be manually assembled and disassembled on a tire rotating device, and then the detection of the whole inner and outer circumferential surfaces of the tire is completed by human eye observation and hand touch, so that the labor intensity is high, the visual fatigue is easy to generate, and the health of workers is harmed to a certain extent.
Disclosure of Invention
The invention aims to provide an intelligent tire appearance error correction system to solve the problems that some workbench microphones provided in the background technology are provided with fixed structures, cannot be adjusted according to the body shapes of actual announcers, and are poor in broadcast effect and the like.
In order to achieve the purpose, the invention provides the following technical scheme:
the utility model provides an intelligence tire outward appearance error correction system, includes mechanical body and visual information acquisition analytic system, its characterized in that: the utility model discloses a tire lifting device, including machinery body, input rod raceway, fixed mounting track conveyor between input rod raceway and the output rod raceway, the machinery body is provided with the input rod raceway, the other end of input rod raceway sets up installation output rod raceway, fixed mounting track conveyor between input rod raceway and the output rod raceway, track conveyor's the outside sets up the installing support, support upper end fixed mounting tire centre gripping rotary device, both ends fixed mounting vision camera about the support top, both ends fixed mounting auxiliary lamp around the support, the both ends bottom fixed mounting tire hoisting device of support.
Preferably, visual information acquisition analytic system is including sweeping a yard recognition unit, it connects in tire recognition unit to sweep a yard recognition unit, tire recognition unit connects in tire displacement tracking module, tire displacement tracking module connects in the imaging unit of shooing, the imaging unit of shooing connects in the database and uploads the module, the database is uploaded the module and is connected in data contrast module, data contrast module connects in tire processing selection module, tire processing selection module connects in data statistics module, data statistics module connects in processor module, processor module connects in the internet high in the clouds.
Preferably, the number of the tire holding rotation devices is four.
Preferably, the auxiliary light has two color states, red and green.
Preferably, the visual camera is connected with a photographing imaging unit of the visual information acquisition and analysis system.
Preferably, the tire processing selection module performs the next procedure when the tire processing selection module is qualified, and performs the tire removal and maintenance when the tire processing selection module is not qualified.
Preferably, the visual information collection and analysis system is completed by the processor module.
Compared with the prior art, the invention provides an intelligent tire appearance error correction system, which has the following beneficial effects:
the utility model relates to an intelligent tire appearance error correction system, which comprises a machine body and a visual information collection and analysis system, when the tire reaches the appointed position, a tire displacement tracking module detects that the tire position is fixed, a tire clamping and rotating device can help the tire to rotate and detect, the working efficiency is improved, a visual camera is arranged and installed on the machine body, the visual camera is connected with a photographing and imaging unit of the visual information collection and analysis system, the tire photos shot by the visual camera can be completely uploaded to the system, the subsequent work is completed, auxiliary lamps are fixedly installed at the front end and the rear end of a bracket, the auxiliary lamps have two colors of red and green, the auxiliary lamps display green when the tire appearance is detected to be qualified, the auxiliary lamps display red when the tire appearance is detected to be unqualified, the visual information collection and analysis system can help the analysis of the specification and model of the tire, and detect the flaw on the tire, upload to the database after imaging by taking a picture, carry on data analysis and contrast, judge whether the tire is the qualified state, the auxiliary lamp will issue the color image staff to report the qualified situation of the tire at the same time, the auxiliary lamp reveals the green, then convey the tire to the next process, the auxiliary lamp reveals the red, reject the tire and convey and overhaul the station to overhaul, thus not only reduce manpower resources and save the required time, but also avoid the worker easily causing the misjudgement of the data and cause the emergence of the traffic accident under the tired situation, carry on the data analysis and compare at the same time, analyze and obtain the law from the data automatically, and utilize the law to carry on the prejudgement to the unknown data, and then make the system more intelligent and comprehensive, carry on the final statistics with the tire detected finally, and upload to the cloud end, facilitate subsequent looking over and other works, the utility model has the advantages of simple and reasonable structure, can help people quick the quality place that detects out the tire, not only use manpower sparingly resource still saves time, raises the efficiency to have the function of shooing in the system, can upload the state of tire to the database in, make things convenient for subsequent work.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention without limiting the invention in which:
FIG. 1 is a schematic diagram of an intelligent tire appearance correction mechanism according to the present invention;
FIG. 2 is a schematic diagram of a system for collecting and analyzing visual information according to the present invention;
FIG. 3 is a schematic view of a tire treatment selection module according to the present invention;
in the figure: 1. a machine body; 2. an input roller race; 3. an output roller path; 4. a track conveying device; 5. a support; 6. a tire gripping and rotating device; 7. a vision camera; 8. an auxiliary light; 9. a tire lifting device; 10. a code scanning identification unit; 11. a tire identification unit; 12. a tire displacement tracking module; 13. a photographing imaging unit; 14. a database uploading module; 15. a data comparison module; 16. a tire treatment selection module; 17. a data statistics module; 18. a processor module; 19. an internet cloud; 20. visual information acquisition and analysis system.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, the present invention provides a technical solution:
an intelligent tire appearance error correction system comprises a machine body 1 and a visual information acquisition and analysis system 20, wherein the machine body 1 is provided with an input roller raceway 2, the other end of the input roller raceway 2 is provided with an output roller raceway 3, when a tire reaches a specified position, a tire displacement tracking module 12 detects that the position of the tire is fixed, a tire clamping and rotating device 6 can help the tire to perform rotation detection, the work efficiency is improved, a rail conveying device 4 is fixedly arranged between the input roller raceway 2 and the output roller raceway 3, the outer side of the rail conveying device 4 is provided with an installation support 5, the upper end of the support 5 is fixedly provided with the tire clamping and rotating device 6, the number of the tire clamping and rotating device 6 is four, visual cameras 7 are fixedly arranged at the left end and the right end of the top end of the support 5, and the visual cameras 7 are connected with a photographing imaging unit 13 of the visual information acquisition and analysis system 20, the method comprises the steps of ensuring that tire photos shot by a vision camera can be completely uploaded to a system to complete subsequent work, fixedly mounting auxiliary lamps 8 at the front end and the rear end of a support 5, enabling the auxiliary lamps 8 to have red and green color states, enabling the auxiliary lamps 8 to display green when tire appearance detection is qualified, enabling the auxiliary lamps 8 to display red when the tire appearance detection is unqualified, and fixedly mounting tire lifting devices 9 at the bottoms of the two ends of the support 5.
An intelligent tire appearance error correction system, wherein a visual information collection and analysis system 20 comprises a code scanning identification unit 10, the code scanning identification unit 10 is connected with a tire identification unit 11, the tire identification unit 11 is connected with a tire displacement tracking module 12, the tire displacement tracking module 12 is connected with a photographing imaging unit 13, the photographing imaging unit 13 is connected with a database uploading module 14, the database uploading module 14 is connected with a data comparison module 15, the data comparison module 15 is connected with a tire processing selection module 16, the tire processing selection module 16 carries out the next procedure if the tire processing selection module is qualified, and carries out two states of maintenance if the tire processing selection module is not qualified, the tire processing selection module 16 is connected with a data statistics module 17, the data statistics module 17 is connected with a processor module 18, and the visual information collection and analysis system 20 is completed by the processor module 18, the processor module 18 is connected to an internet cloud 19. The visual information acquisition and analysis system 20 can help to analyze the specification and model of the tire, detect flaws on the tire, upload the tire to a database after photographing and imaging, analyze and compare data, judge whether the tire is in a qualified state, simultaneously an auxiliary lamp can issue a color image worker to report the qualified condition of the tire, the auxiliary lamp displays green, then the tire is conveyed to the next process, the auxiliary lamp displays red, the tire is removed and conveyed to an overhaul station for overhaul, thus not only reducing human resources and saving required time, but also avoiding traffic accidents caused by misjudgment of data easily caused by the worker in the case of fatigue, simultaneously analyze and compare the data, automatically analyze and obtain rules from the data, pre-judge unknown data by using the rules, further leading the system to be more intelligent and comprehensive, and finally count the detected tire finally, and upload to high in the clouds, make things convenient for subsequent looking over and other works, this practical structure is simple reasonable, can help people quick detect out the quality place of tire, not only uses manpower sparingly resource still saves time, raises the efficiency to have the function of shooing in the system, can upload the state of tire to the database in, make things convenient for subsequent work.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (7)
1. An intelligent tire appearance error correction system comprises a mechanical body (1) and a visual information acquisition and analysis system (20), and is characterized in that: the utility model discloses a tire lifting device, including machinery body (1), input rod raceway (2), fixed mounting track conveyor (4) between input rod raceway (2) and the output rod raceway (3), the other end of input rod raceway (2) sets up installation output rod raceway (3), fixed mounting track conveyor (4) between input rod raceway (2) and output rod raceway (3), the outside of track conveyor (4) sets up installing support (5), support (5) upper end fixed mounting tire centre gripping rotary device (6), both ends fixed mounting vision camera (7) about support (5) top, both ends fixed mounting auxiliary lamp (8) around support (5), both ends bottom fixed mounting tire hoisting device (9) of support (5).
2. The intelligent tire appearance correction system according to claim 1, wherein: visual information gathers analytic system (20) including sweeping code recognition unit (10), it connects in tire recognition unit (11) to sweep code recognition unit (10), tire recognition unit (11) are connected in tire displacement tracking module (12), tire displacement tracking module (12) are connected in imaging unit (13) of shooing, imaging unit (13) of shooing are connected in database and are uploaded module (14), database upload module (14) are connected in data contrast module (15), data contrast module (15) are connected in tire processing and are selected module (16), tire processing and select module (16) to connect in data statistics module (17), data statistics module (17) are connected in processor module (18), processor module (18) are connected in internet high in the clouds (19).
3. The intelligent tire appearance correction system according to claim 1, wherein: the number of the tire clamping and rotating devices (6) is four.
4. The intelligent tire appearance correction system according to claim 1, wherein: the auxiliary light (8) has two color states, red and green.
5. The intelligent tire appearance correction system according to claim 1, wherein: the visual camera (7) is connected with a photographing imaging unit (13) of the visual information acquisition and analysis system (20).
6. The intelligent tire appearance correction system according to claim 2, wherein: the tire processing selection module (16) has two states of performing the next procedure if the tire is qualified and removing the tire for maintenance if the tire is not qualified.
7. The intelligent tire appearance correction system according to claim 2, wherein: the visual information acquisition and analysis system (20) is completed by a processor module (18).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010991091.5A CN111999301A (en) | 2020-09-20 | 2020-09-20 | Intelligent tire appearance error correction system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010991091.5A CN111999301A (en) | 2020-09-20 | 2020-09-20 | Intelligent tire appearance error correction system |
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| Publication Number | Publication Date |
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| CN111999301A true CN111999301A (en) | 2020-11-27 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010991091.5A Pending CN111999301A (en) | 2020-09-20 | 2020-09-20 | Intelligent tire appearance error correction system |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112985847A (en) * | 2021-02-19 | 2021-06-18 | 济南奥美联亚工矿设备有限公司 | Intelligent detection system for solid tires for mines |
| CN113104002A (en) * | 2021-05-24 | 2021-07-13 | 嘉兴智杰电子有限公司 | Automobile tire inflation control system with wireless transmission |
| CN115739841A (en) * | 2022-10-10 | 2023-03-07 | 江苏国源激光智能装备制造有限公司 | Laser cleaning equipment for tire |
-
2020
- 2020-09-20 CN CN202010991091.5A patent/CN111999301A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112985847A (en) * | 2021-02-19 | 2021-06-18 | 济南奥美联亚工矿设备有限公司 | Intelligent detection system for solid tires for mines |
| CN113104002A (en) * | 2021-05-24 | 2021-07-13 | 嘉兴智杰电子有限公司 | Automobile tire inflation control system with wireless transmission |
| CN115739841A (en) * | 2022-10-10 | 2023-03-07 | 江苏国源激光智能装备制造有限公司 | Laser cleaning equipment for tire |
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Application publication date: 20201127 |
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