CN111995984A - High-concentration antifreezing liquid coal dust suppressant - Google Patents

High-concentration antifreezing liquid coal dust suppressant Download PDF

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Publication number
CN111995984A
CN111995984A CN201911010198.0A CN201911010198A CN111995984A CN 111995984 A CN111995984 A CN 111995984A CN 201911010198 A CN201911010198 A CN 201911010198A CN 111995984 A CN111995984 A CN 111995984A
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CN
China
Prior art keywords
parts
dust suppressant
coal dust
liquid coal
highly concentrated
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Pending
Application number
CN201911010198.0A
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Chinese (zh)
Inventor
郑少楠
郑少帅
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Renqiu Chengyi Chemical Co ltd
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Renqiu Chengyi Chemical Co ltd
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Priority to CN201911010198.0A priority Critical patent/CN111995984A/en
Publication of CN111995984A publication Critical patent/CN111995984A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/22Materials not provided for elsewhere for dust-laying or dust-absorbing
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09KMATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
    • C09K3/00Materials not provided for elsewhere
    • C09K3/18Materials not provided for elsewhere for application to surfaces to minimize adherence of ice, mist or water thereto; Thawing or antifreeze materials for application to surfaces

Abstract

The invention relates to the technical field of coal dust suppression, in particular to a high-concentration antifreezing liquid coal dust suppressant, which can effectively suppress coal dust and has good antifreezing performance; the material comprises the following components in parts by weight: isoparaffin: 35-55 parts of a solvent; emulsifier: 1-10 parts; wetting agent: 1-10 parts; styrene-acrylic emulsion: 5-20 parts of a solvent; croscarmellose sodium: 5-15 parts of a solvent; polyacrylamide: 1-5 parts; suspending agent: 1-5 parts; dispersing agent: 1-10 parts; the concentration of effective substances is high, and the effective substances can be diluted by high times, so that the transportation and construction are convenient; the product has good dispersibility, can be quickly dissolved, and solves the problems that solid powder products are easy to agglomerate into fish eyes and are slow to disperse; the antifreezing property is good, the dust suppressant can be used at the temperature of below 30 ℃ below zero, and the problem that the liquid dust suppressant cannot be used in winter is solved; after the product is prepared into a solution and sprayed, the dust suppression effect is good, the crusting strength is high, the adsorption wetting effect is good, and the dust suppression effect is superior to that of the conventional liquid dust suppressant under the same addition amount.

Description

High-concentration antifreezing liquid coal dust suppressant
Technical Field
The invention relates to the technical field of coal dust suppression, in particular to a high-concentration antifreezing liquid coal dust suppressant.
Background
Coal inevitably generates a lot of dust in the stacking and transporting processes, and the generation of the dust not only causes the waste of coal resources, but also generates the produced dust which is a great pollution source of the environment. Therefore, the surface solidification research on the dust emission problem in coal stacking and transportation is significant.
In order to solve the problem of coal dust raising, a surface water spraying method is firstly used to wet the surface of coal dust so as to reduce dust, but the method has poor effect. To address this problem, the prior art discloses a series of coal dust suppression agents:
the invention patent CN201811145856.2 discloses a moisture-preserving water-in-oil emulsion dust suppressant: comprises 800-1200 parts by weight of water, 1-3 parts by weight of alginic acid, 2-4 parts by weight of calcium lactate, 0.5-1.5 parts by weight of dispersant, 400-600 parts by weight of soybean oil and 50-150 parts by weight of glycerol.
The invention patent CN200910080877.5 discloses a liquid coal dust suppressant: 0.5-1.5% sodium carboxymethylcellulose; 5-1.5% sodium carboxymethyl starch; 0.1-0.3% of glycerol.
The invention patent CN201811171817.X discloses a coal dust suppressant: the effective component is a solid powder auxiliary agent. The mixed powder comprises the following components in percentage by mass: 35-50% of sodium carboxymethylcellulose, 23-30% of sodium carboxymethyl starch, 19-25% of sodium silicate, 7-11% of citric acid and 0.4-1.0% of polyacrylamide.
The invention patent CN201510319326.5 discloses a dust suppressant: 0.05-0.15 part of polyanionic cellulose, 0.09-0.78 part of triton X-1000.01 part, 0.03-0.07 part of functional assistant and 100 parts of water.
According to the above knowledge, the dust suppressant in the prior art mainly has two dosage forms of solid and liquid, but has the following disadvantages: the content of effective substances of the solid dust suppressant is high, but the problem that the solid dust suppressant is low in dissolving speed and easy to form fish eyes to cause waste exists; the liquid dust suppressant has high dissolution speed, but also has the problems of poor anti-freezing performance and low content of effective substances.
Disclosure of Invention
In order to solve the technical problems, the invention provides the high-concentration anti-freezing liquid coal dust suppressant which can effectively suppress coal dust and has good anti-freezing performance.
The invention relates to a high-concentration antifreezing liquid coal dust suppressant, which comprises the following components in parts by weight:
isoparaffin: 35-55 parts of a solvent;
emulsifier: 1-10 parts;
wetting agent: 1-10 parts;
styrene-acrylic emulsion: 5-20 parts of a solvent;
croscarmellose sodium: 5-15 parts of a solvent;
polyacrylamide: 1-5 parts;
suspending agent: 1-5 parts;
dispersing agent: 1-10 parts;
the preparation method of the dust suppressant comprises the following steps:
s1, pre-emulsification at normal temperature: under the condition of normal temperature, adding isoparaffin into a reaction kettle respectively, starting stirring, slowly adding an emulsifier, a wetting agent, a styrene-acrylic emulsion, cross-linked sodium carboxymethylcellulose and polyacrylamide, and stirring for 30-60 minutes for later use;
s2, low-temperature emulsification and shearing: adding the suspending agent into a reaction kettle while stirring, heating to 80 ℃, stirring at constant temperature for 30 minutes, cooling to-3 ℃, and emulsifying and shearing for more than two times by using a shearing emulsifying pump;
s3, dispersing and mixing: heating the materials in the reaction kettle to 20-40 ℃, adding the dispersing agent while stirring, stirring for 30 minutes to obtain the produced product, then metering, filling into a packaging barrel, sampling, detecting and warehousing.
Furthermore, the isoparaffin is low-condensation-point oil obtained by subjecting crude oil distillate to hydroisomerization dewaxing.
Further, the emulsifier is one or a mixture of two of monoglyceride oleate, diglyceride oleate and polyoxyethylene fatty acid ether.
Further, the wetting agent is a mixture of fatty alcohol-polyoxyethylene ether and fatty acid diethanolamide.
Further, the styrene-acrylic emulsion is a mixture of styrene and acrylic ester with the concentration of 40% and the mass ratio of 1: 1.
Furthermore, the croscarmellose sodium is a product with the purity of more than 90% and the substitution degree of more than 0.5.
Furthermore, the polyacrylamide is a product with molecular weight more than 500 ten thousand and hydrolysis degree more than 20%.
Further, the suspending agent includes a tackifier such as organobentonite, rubber, polyisobutylene, and the like.
Further, the dispersing agent comprises alkylphenol polyoxyethylene and fatty alcohol polyoxyethylene.
Compared with the prior art, the invention has the beneficial effects that: the invention provides a high-concentration low-pour-point liquid coal dust suppressant, which has the following advantages compared with the conventional coal dust suppressant:
1. the concentration of effective substances of the product is high, and the product can be diluted by a high multiple, so that the transportation and construction are convenient;
2. the product has good dispersibility, can be quickly dissolved, and solves the problems that solid powder products are easy to agglomerate into fish eyes and are slow to disperse;
3. the antifreezing property is good, the dust suppressant can be used at the temperature of below 30 ℃ below zero, and the problem that the liquid dust suppressant cannot be used in winter is solved;
4. after the product is prepared into a solution and sprayed, the dust suppression effect is good, the crusting strength is high, the adsorption wetting effect is good, and the dust suppression effect is superior to that of the conventional liquid dust suppressant under the same addition amount.
Drawings
FIG. 1 is a flow diagram of the production of the dust suppressant of the present invention;
FIG. 2 is a table comparing samples obtained in examples of the present invention with similar products.
Detailed Description
The following examples are given to further illustrate the embodiments of the present invention. The following examples are intended to illustrate the invention but are not intended to limit the scope of the invention.
Examples
As shown in fig. 1, under a normal temperature condition, respectively adding 50 parts of isoparaffin into a reaction kettle, starting stirring, slowly adding 3 parts of emulsifier (a mixture of oleic acid monoglyceride and oleic acid diglyceride), 2 parts of fatty alcohol-polyoxyethylene ether wetting agent, 15 parts of styrene-acrylic emulsion (with the content of 40%), 15 parts of cross-linked sodium carboxymethylcellulose and 5 parts of polyacrylamide, and stirring for 30-60 minutes;
adding 3 parts of polyisobutylene suspending agent into a reaction kettle while stirring, heating to 80 ℃, stirring at constant temperature for 30 minutes, cooling to-3 ℃, and emulsifying and shearing for more than two times by using a shearing emulsifying pump.
Heating the materials in the reaction kettle to 20-40 ℃, adding 5 parts of alkylphenol polyoxyethylene ether dispersing agent while stirring, stirring for 30 minutes to obtain the product, metering, filling into a packaging barrel, sampling, detecting and warehousing.
The performances of solid and liquid dust depressants commonly used in the same industry are compared and evaluated, and after the three dust depressants are prepared into 2% aqueous solutions, the technical condition requirements of the TB/T3210.1-2009 dust depressants for railway coal transportation are met. Compared with the similar liquid products, the product of the invention has better antifreezing performance; compared with the similar solid products, the product of the invention has a significantly higher dissolution rate (see figure 2).
The above description is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, several modifications and variations can be made without departing from the technical principle of the present invention, and these modifications and variations should also be regarded as the protection scope of the present invention.

Claims (9)

1. The high-concentration antifreezing liquid coal dust suppressant is characterized by comprising the following components in parts by weight:
isoparaffin: 35-55 parts of a solvent;
emulsifier: 1-10 parts;
wetting agent: 1-10 parts;
styrene-acrylic emulsion: 5-20 parts of a solvent;
croscarmellose sodium: 5-15 parts of a solvent;
polyacrylamide: 1-5 parts;
suspending agent: 1-5 parts;
dispersing agent: 1-10 parts;
the preparation method of the dust suppressant comprises the following steps:
s1, pre-emulsification at normal temperature: under the condition of normal temperature, adding isoparaffin into a reaction kettle respectively, starting stirring, slowly adding an emulsifier, a wetting agent, a styrene-acrylic emulsion, cross-linked sodium carboxymethylcellulose and polyacrylamide, and stirring for 30-60 minutes for later use;
s2, low-temperature emulsification and shearing: adding the suspending agent into a reaction kettle while stirring, heating to 80 ℃, stirring at constant temperature for 30 minutes, cooling to-3 ℃, and emulsifying and shearing for more than two times by using a shearing emulsifying pump;
s3, dispersing and mixing: heating the materials in the reaction kettle to 20-40 ℃, adding the dispersing agent while stirring, stirring for 30 minutes to obtain the produced product, then metering, filling into a packaging barrel, sampling, detecting and warehousing.
2. The highly concentrated antifreeze liquid coal dust suppressant of claim 1 wherein said isoparaffin is a low pour point oil obtained by hydroisomerization dewaxing of crude oil distillate.
3. The highly concentrated antifreeze liquid coal dust suppressant of claim 1, wherein said emulsifier is one or a mixture of two of monoglycerol oleate, diglycerol oleate and polyoxyethylene fatty acid ether.
4. The highly concentrated antifreeze liquid coal dust suppressant of claim 1 wherein said wetting agent is a mixture of fatty alcohol polyoxyethylene ether and fatty acid diethanolamide.
5. The highly concentrated antifreeze liquid coal dust suppressant according to claim 1, wherein said styrene-acrylic emulsion is a 1:1 by mass mixture of styrene and acrylic ester at a concentration of 40%.
6. The highly concentrated antifreeze liquid coal dust suppressant of claim 1 wherein said croscarmellose sodium is a product having a purity greater than 90% and a degree of substitution greater than 0.5 or greater.
7. The highly concentrated antifreeze liquid coal dust suppressant of claim 1 wherein said polyacrylamide is a product having a molecular weight greater than 500 million and a degree of hydrolysis greater than 20%.
8. The highly concentrated antifreeze liquid coal dust suppressant of claim 1 wherein said suspending agent comprises a tackifier such as organobentonite, rubber, polyisobutylene, etc.
9. The highly concentrated antifreeze liquid coal dust suppressant of claim 1, wherein said dispersant comprises alkylphenol ethoxylates and fatty alcohol ethoxylates.
CN201911010198.0A 2019-10-23 2019-10-23 High-concentration antifreezing liquid coal dust suppressant Pending CN111995984A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115746791A (en) * 2022-12-09 2023-03-07 中国铁路北京局集团有限公司北京科学技术研究所 Liquid coal dust suppressant

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1059128A (en) * 1990-08-22 1992-03-04 中国市政工程华北设计院 Coal and powder material heap coverture
CN102464971A (en) * 2010-11-02 2012-05-23 山东科技大学 Novel dust-inhibiting and fire-retarding covering agent for coal, and preparation method thereof
CN103074034A (en) * 2012-12-21 2013-05-01 山西超强高级润滑油脂有限公司 Dust suppression and antifreezing solution for coal transportation and preparation method thereof
CN105602525A (en) * 2015-11-24 2016-05-25 陇东学院 Cooperative moisture-retaining antifreezing coal dust inhibitors and preparation method thereof
CN106833523A (en) * 2016-12-27 2017-06-13 华北水利水电大学 Anti frozen liquid for bituminous paving and preparation method thereof
CN106928901A (en) * 2017-03-27 2017-07-07 济南福君新材料科技有限公司 Colorful environmentally friendly dust suppressant and its preparation and application
CN109456733A (en) * 2018-12-12 2019-03-12 神木市锦界安顺煤矿机电修造有限公司 Railway Coal transports dust suppression anti-icing fluid

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1059128A (en) * 1990-08-22 1992-03-04 中国市政工程华北设计院 Coal and powder material heap coverture
CN102464971A (en) * 2010-11-02 2012-05-23 山东科技大学 Novel dust-inhibiting and fire-retarding covering agent for coal, and preparation method thereof
CN103074034A (en) * 2012-12-21 2013-05-01 山西超强高级润滑油脂有限公司 Dust suppression and antifreezing solution for coal transportation and preparation method thereof
CN105602525A (en) * 2015-11-24 2016-05-25 陇东学院 Cooperative moisture-retaining antifreezing coal dust inhibitors and preparation method thereof
CN106833523A (en) * 2016-12-27 2017-06-13 华北水利水电大学 Anti frozen liquid for bituminous paving and preparation method thereof
CN106928901A (en) * 2017-03-27 2017-07-07 济南福君新材料科技有限公司 Colorful environmentally friendly dust suppressant and its preparation and application
CN109456733A (en) * 2018-12-12 2019-03-12 神木市锦界安顺煤矿机电修造有限公司 Railway Coal transports dust suppression anti-icing fluid

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115746791A (en) * 2022-12-09 2023-03-07 中国铁路北京局集团有限公司北京科学技术研究所 Liquid coal dust suppressant

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Application publication date: 20201127