CN111995227A - Light molten glass gate plate and manufacturing method thereof - Google Patents

Light molten glass gate plate and manufacturing method thereof Download PDF

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Publication number
CN111995227A
CN111995227A CN202011057555.1A CN202011057555A CN111995227A CN 111995227 A CN111995227 A CN 111995227A CN 202011057555 A CN202011057555 A CN 202011057555A CN 111995227 A CN111995227 A CN 111995227A
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CN
China
Prior art keywords
plate
molten glass
light
glass
gate plate
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202011057555.1A
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Chinese (zh)
Inventor
杨建新
陈向飞
李国强
邱崇宝
王春雨
常用全
刘胜华
王学山
张光伟
陈国祥
杨凤霞
潘肖峰
齐志雷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Henan Ancai Photovoltaic New Materials Co Ltd
Henan Ancai Hi Tech Co Ltd
Original Assignee
Henan Ancai Photovoltaic New Materials Co Ltd
Henan Ancai Hi Tech Co Ltd
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Publication date
Application filed by Henan Ancai Photovoltaic New Materials Co Ltd, Henan Ancai Hi Tech Co Ltd filed Critical Henan Ancai Photovoltaic New Materials Co Ltd
Priority to CN202011057555.1A priority Critical patent/CN111995227A/en
Publication of CN111995227A publication Critical patent/CN111995227A/en
Pending legal-status Critical Current

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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B7/00Distributors for the molten glass; Means for taking-off charges of molten glass; Producing the gob, e.g. controlling the gob shape, weight or delivery tact
    • C03B7/14Transferring molten glass or gobs to glass blowing or pressing machines
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B5/00Melting in furnaces; Furnaces so far as specially adapted for glass manufacture
    • C03B5/16Special features of the melting process; Auxiliary means specially adapted for glass-melting furnaces
    • C03B5/26Outlets, e.g. drains, siphons; Overflows, e.g. for supplying the float tank, tweels
    • C03B5/265Overflows; Lips; Tweels
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B28/00Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
    • C04B28/24Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing alkyl, ammonium or metal silicates; containing silica sols
    • C04B28/26Silicates of the alkali metals
    • CCHEMISTRY; METALLURGY
    • C04CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
    • C04BLIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
    • C04B35/00Shaped ceramic products characterised by their composition; Ceramics compositions; Processing powders of inorganic compounds preparatory to the manufacturing of ceramic products
    • C04B35/66Monolithic refractories or refractory mortars, including those whether or not containing clay

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  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Ceramic Engineering (AREA)
  • Materials Engineering (AREA)
  • Organic Chemistry (AREA)
  • Structural Engineering (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • Inorganic Chemistry (AREA)
  • Manufacturing & Machinery (AREA)
  • Furnace Charging Or Discharging (AREA)

Abstract

The invention discloses a light gate plate for molten glass and a manufacturing method thereof, wherein the light gate plate comprises a gate plate and a wrench device, the gate plate comprises a groove-shaped shell, reinforcing ribs are welded in the shell in a staggered manner, a light refractory material is also filled and fixed in the shell, and two lifting lugs are arranged at the top of the gate plate; the wrench device comprises two force applying rods. According to the invention, the light refractory material is filled in the strip-shaped metal groove, the two lifting lugs are arranged at the top, and the pair of wrench devices and the two auxiliary metal retaining pieces are arranged on the side surfaces, so that the molten glass at the liquid flow port of the molten glass channel can be easily and quickly subjected to material braking, the high-temperature radiation injury and the labor intensity of personnel operation are reduced, and meanwhile, the material scraping treatment can be carried out on the molten glass by utilizing the characteristic of light weight, so that the residual glass quantity is greatly reduced, and the influence on production and the energy waste caused by the subsequent treatment of cold glass are reduced.

Description

Light molten glass gate plate and manufacturing method thereof
Technical Field
The invention relates to the technical field of photovoltaic rolled glass production equipment, in particular to a light molten glass gate plate and a manufacturing method thereof.
Background
At present, in the production process of photovoltaic rolled glass, the lip brick or the calender needs to be replaced regularly or irregularly, so that the molten glass at the liquid outlet of a channel of a smelting furnace needs to be subjected to material gating so as to be convenient for replacement operation. The traditional gate material is a steel gate plate made of all steel, the weight of the gate material is hundreds of kilograms, the gate material is directly arranged at a flame blocking brick at a liquid flowing port, a large amount of molten glass liquid is remained at the liquid flowing port, the glass can be pecked by a tool after the temperature is reduced to become brittle after being cleaned, the waiting and working time in the whole process is long, the influence on production is large, meanwhile, the temperature of the molten glass liquid is as high as 1200 ℃, when the gate material is operated, the huge heat radiation can cause physical and mental injuries to operators, the labor intensity is high, the complexity of operation is reduced, and the problem that the reduction of the operation time of the operators is urgently needed to be solved.
Disclosure of Invention
The invention aims to provide a light-weight gate material plate made of molten glass and a manufacturing method thereof, which can reduce the weight of the gate material plate and reduce the heat radiation on the premise of meeting the requirement of the gate material, thereby simplifying the operation and improving the efficiency.
The technical scheme adopted by the invention is as follows:
the light-weight gate plate for molten glass comprises a gate plate and a wrench device, wherein the gate plate comprises a groove-shaped shell, reinforcing ribs are welded in the shell in a staggered mode, a light refractory material is filled and fixed in the shell, and two lifting lugs are arranged at the top of the gate plate; the wrench device including two helping hand poles, the helping hand pole set up respectively in the both sides of floodgate flitch, the helping hand pole includes horizontal pole and montant, horizontal pole one end be provided with connect the via hole for it is fixed with the floodgate flitch, the montant have a plurality ofly, a plurality of montants set up with the horizontal pole is perpendicular, and a plurality of montants and horizontal pole are on same vertical face.
The brake material plate is characterized by further comprising a connecting part, wherein the connecting part is fixed on the brake material plate and is fixedly connected with the stressing rod, the connecting part comprises a connecting plate, a plurality of upper connecting fastening wires are arranged at the top of the connecting plate, and side connecting fastening wires are arranged on the side surfaces of the connecting plate.
The gate material plate is characterized by further comprising a left metal blocking piece and a right metal blocking piece, the height of the left metal blocking piece is equal to that of the gate material plate and the connecting portion, and fixing holes are correspondingly formed in the metal blocking pieces and correspond to the side connecting fastening wires of the connecting portions and used for fixing the metal blocking pieces to the connecting portions through nuts and the side connecting fastening wires in a matched mode.
The fixing hole is a long hole, and the metal blocking piece moves left and right through the long hole.
The auxiliary metal baffle plate is provided with a long hole which can enable the baffle plate to move left and right.
The light refractory material comprises the following materials in proportion by weight: 17-20 kg of refractory soil, 0.5-1 kg of sawdust, 0.5-1 kg of water glass, 150-200 g of hemp knife and 3-5 kg of water.
A manufacturing method of a glass liquid light gate plate comprises the following steps:
firstly, uniformly mixing the refractory soil and a sawdust hemp knife to obtain a mixture;
then, diluting water glass with water and pouring the diluted water glass into the mixture;
secondly, stirring the mixture to form a wet loose soil;
and finally, filling the bulk soil mixture into a gate plate, compacting, polishing the upper end surface of the gate plate, and drying.
According to the invention, the light refractory material is filled in the strip-shaped metal groove, the two lifting lugs are arranged at the top, and the pair of wrench devices and the two auxiliary metal retaining pieces are arranged on the side surfaces, so that the molten glass at the liquid flow port of the molten glass channel can be easily and quickly subjected to material braking, the high-temperature radiation injury and the labor intensity of personnel operation are reduced, and meanwhile, the material scraping treatment can be carried out on the molten glass by utilizing the characteristic of light weight, so that the residual glass quantity is greatly reduced, and the influence on production and the energy waste caused by the subsequent treatment of cold glass are reduced.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be obtained by a person skilled in the art without inventive effort based on the embodiments of the present invention, are within the scope of the present invention.
As shown in fig. 1, the invention comprises a gate plate and a wrench device, wherein the gate plate comprises a groove-shaped shell 1, reinforcing ribs 3 are welded in the shell 1 in a staggered manner, a light refractory material 2 is also filled and fixed in the shell 1, and 2 lifting lugs 4 are arranged at the top of the gate plate; spanner device including two helping hand poles, the helping hand pole set up respectively in the both sides of floodgate flitch, the helping hand pole includes horizontal pole 13 and montant, 13 one end of horizontal pole be provided with connect the via hole for it is fixed with the floodgate flitch, the montant have a plurality ofly, as shown in the figure, have montant 8 and lower montant 7, a plurality of montants set up with horizontal pole 13 is perpendicular, and a plurality of montants and horizontal pole 13 are on same vertical face.
The brake material plate is characterized by further comprising a connecting portion, the connecting portion is fixed on the brake material plate and is used for being fixedly connected with the stress application rod, the connecting portion comprises a connecting plate 9, a plurality of upper connecting fastening wires 11 are arranged at the top of the connecting plate 9, and side connecting fastening wires 10 are arranged on the side faces of the connecting plate.
Still including left and right metal separation blade 12, left and right metal separation blade 12 highly with the floodgate flitch 1 with the height of connecting portion 9 with the same, and metal separation blade 12 is gone up and is connected the fastening silk with the side of connecting portion and correspond and be provided with fixed orifices 14 for connect fastening silk 10 cooperation fixed metal separation blade to connecting portion through nut and side. The fixing holes 14 are long holes, and the metal baffle plates 12 move left and right through the long holes. Through set up left and right metal separation blade 12 about the floodgate flitch and can cooperate with the flowing liquid mouth of smelting pot passageway according to the demand of reality, remedy because under the anomalous condition of passageway self, the limitation of floodgate flitch can make the floodgate flitch carry out the flexible setting of certain size in length through left and right metal separation blade 12 promptly, it is more convenient when making the floodgate flitch use, the adaptability is higher.
The light refractory material comprises the following materials in proportion by weight: 17-20 kg of refractory soil, 0.5-1 kg of sawdust, 0.5-1 kg of water glass, 150-200 g of hemp knife and 3-5 kg of water, wherein in actual use, the refractory soil and the sawdust hemp knife are firstly mixed uniformly to obtain a mixture, then the water glass can be diluted by water and poured into the mixture, the mixture is stirred to be in a wet loose soil shape, then the loose soil shape mixture is filled into a flashboard and tamped by a heavy hammer and other objects, finally the upper surface of the surface is polished and naturally dried.
The burlap and the water glass are added into the basic refractory soil, so that the refractory soil has certain viscosity and certain rigidity after solidification, and then certain sawdust is added to reduce the overall weight.
In the production process of rolled glass, when a calender, a lip brick or other operations need to be replaced, the gate material of the molten glass at the liquid outlet of the molten glass channel is:
in actual use, at first, assemble the floodgate flitch main part, wrench device, connecting piece etc. according to figure 1 and just constitute light-duty floodgate flitch, hang lifting lug 4 by the cable suspension device, in the top of the flowing liquid mouth of glass liquid passageway, the place that is close to the calender descends slowly, compresses tightly after arriving the bottom, after the glass liquid that is close to calender one side finishes, utilize lower atress pole 7 and the last atress pole 8 of both sides to scrape the floodgate flitch to the direction of keeping off the flame brick with power for the glass liquid of opposite side is scraped in the branch passageway, then fixes the floodgate flitch with the wire and accomplishes the floodgate material promptly. When the lip brick or the calender is required to be started after being replaced, firstly, the glass is burnt by fire to meet the requirement, then the lower stress application rod 7 and the upper stress application rod 8 on the two sides are shaken, and after the gate material plate is loosened, the gate material plate is hung out of the safety position outside by the hanging device, and the refractory material adhered to the glass is cleaned and cooled.
In the process of material braking and scraping of the light gate material plate, if one side of the light gate material plate deviates more, when material leakage from the edge part is possible, the fastening wire 11 is connected to the side of the connecting piece, the fixing hole 14 in the auxiliary metal baffle piece 12 is utilized, namely, the long strip hole is moved left and right to adjust the position of the auxiliary metal baffle piece and fasten the auxiliary metal baffle piece, and the material leakage can be avoided.
Because the concrete condition of each channel flowing liquid mouth is different, if the spanner device and the fastener on the brick guard interfere when scraping with light-duty gate flitch, can add the metal gasket in advance between the horizontal part 13 of spanner device and connecting plate 9, utilize the through-hole on the spanner device and connect fastening wire 11 on the connecting piece and fasten it can.
The strip-shaped metal groove 1 of the light gate plate is made of the refractory material 2 with a special proportion, and the heat conductivity is poor, so that the heat radiation to operators is much smaller in the use process, after the light gate plate is used, the refractory material 2 with the special proportion and stuck with glass is removed, and a new refractory material with the special proportion is filled again.
The invention relates to a light gate plate of molten glass and a manufacturing method thereof. The device can lightly, quickly and efficiently realize material gating of molten glass at a liquid flow port of a molten glass channel in the production process of rolled glass when a calender, a lip brick or other operations need to be replaced, thereby reducing the labor intensity of adjustment and reducing the loss.
According to the invention, the light refractory material is filled in the strip-shaped metal groove, the two lifting lugs are arranged at the top, and the pair of wrench devices and the two auxiliary metal retaining pieces are arranged on the side surfaces, so that the molten glass at the liquid flow port of the molten glass channel can be easily and quickly subjected to material braking, the high-temperature radiation injury and the labor intensity of personnel operation are reduced, and meanwhile, the material scraping treatment can be carried out on the molten glass by utilizing the characteristic of light weight, so that the residual glass quantity is greatly reduced, and the influence on production and the energy waste caused by the subsequent treatment of cold glass are reduced.
In the description of the present invention, it should be noted that, for the terms of orientation, such as "central", "lateral", "longitudinal", "length", "width", "thickness", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", etc., it indicates that the orientation and positional relationship shown in the drawings are based on the orientation or positional relationship shown in the drawings, and is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed in a specific orientation, and be operated without limiting the specific scope of protection of the present invention.
It is noted that the terms first, second and the like in the description and in the claims of the present application are used for distinguishing between similar elements and not necessarily for describing a particular sequential or chronological order. It should be understood that the data so used may be interchanged under appropriate circumstances such that embodiments of the application described herein may be used. Furthermore, the terms "comprises," "comprising," and "having," and any variations thereof, are intended to cover a non-exclusive inclusion, such that a process, method, system, article, or apparatus that comprises a list of steps or elements is not necessarily limited to those steps or elements expressly listed, but may include other steps or elements not expressly listed or inherent to such process, method, article, or apparatus.
It is to be noted that the foregoing is only illustrative of the preferred embodiments of the present invention and the application of the principles of the technology. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments described herein, but is capable of various obvious changes, rearrangements and substitutions as will now become apparent to those skilled in the art without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail by the above embodiments, the present invention is not limited to the specific embodiments described herein, and may include more effective embodiments without departing from the spirit of the present invention, and the scope of the present invention is determined by the scope of the appended claims.

Claims (7)

1. The utility model provides a light-duty floodgate flitch of glass liquid which characterized in that: the gate material plate comprises a groove-shaped shell, reinforcing ribs are welded in the shell in a staggered mode, light refractory materials are filled and fixed in the shell, and two lifting lugs are arranged at the top of the gate material plate; the wrench device including two helping hand poles, the helping hand pole set up respectively in the both sides of floodgate flitch, the helping hand pole includes horizontal pole and montant, horizontal pole one end be provided with connect the via hole for it is fixed with the floodgate flitch, the montant have a plurality ofly, a plurality of montants set up with the horizontal pole is perpendicular, and a plurality of montants and horizontal pole are on same vertical face.
2. The lightweight brake plate of molten glass of claim 1, wherein: the brake material plate is characterized by further comprising a connecting part, wherein the connecting part is fixed on the brake material plate and is fixedly connected with the stressing rod, the connecting part comprises a connecting plate, a plurality of upper connecting fastening wires are arranged at the top of the connecting plate, and side connecting fastening wires are arranged on the side surfaces of the connecting plate.
3. The lightweight brake plate of molten glass of claim 2, wherein: the gate material plate is characterized by further comprising a left metal blocking piece and a right metal blocking piece, the height of the left metal blocking piece is equal to that of the gate material plate and the connecting portion, and fixing holes are correspondingly formed in the metal blocking pieces and correspond to the side connecting fastening wires of the connecting portions and used for fixing the metal blocking pieces to the connecting portions through nuts and the side connecting fastening wires in a matched mode.
4. The lightweight brake plate of molten glass of claim 3, wherein: the fixing hole is a long hole, and the metal blocking piece moves left and right through the long hole.
5. A lightweight brake plate of molten glass according to claim 4, characterized in that: the auxiliary metal baffle plate is provided with a long hole which can enable the baffle plate to move left and right.
6. The lightweight brake plate of molten glass of claim 1, wherein: the light refractory material comprises the following materials in proportion by weight: 17-20 kg of refractory soil, 0.5-1 kg of sawdust, 0.5-1 kg of water glass, 150-200 g of hemp knife and 3-5 kg of water.
7. The manufacturing method of the light-weight gate plate for molten glass according to claim 6 is characterized in that: the filling method of the light refractory material specifically comprises the following steps:
firstly, uniformly mixing the refractory soil and a sawdust hemp knife to obtain a mixture;
then, diluting water glass with water and pouring the diluted water glass into the mixture;
secondly, stirring the mixture to form a wet loose soil;
and finally, filling the bulk soil mixture into a gate plate, compacting, polishing the upper end surface of the gate plate, and drying.
CN202011057555.1A 2020-09-30 2020-09-30 Light molten glass gate plate and manufacturing method thereof Pending CN111995227A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202011057555.1A CN111995227A (en) 2020-09-30 2020-09-30 Light molten glass gate plate and manufacturing method thereof

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Application Number Priority Date Filing Date Title
CN202011057555.1A CN111995227A (en) 2020-09-30 2020-09-30 Light molten glass gate plate and manufacturing method thereof

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114560621A (en) * 2022-02-24 2022-05-31 河南安彩高科股份有限公司 Production method of ultra-wide high-transmittance photovoltaic glass plate

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205368107U (en) * 2015-12-23 2016-07-06 秦皇岛玻璃工业研究设计院 Float glass production and glass flow adjusting device and device's transmission pole setting structure thereof
CN210394136U (en) * 2019-07-31 2020-04-24 吴江南玻玻璃有限公司 Fixing device for quickly adjusting edge blocking bricks
CN210419712U (en) * 2019-08-14 2020-04-28 湖北三峡新型建材股份有限公司 Glass melting furnace with hanging wall height adjusting device
CN210683578U (en) * 2019-07-31 2020-06-05 彩虹(合肥)光伏有限公司 Embossed glass channel outlet flashboard device
CN212833433U (en) * 2020-09-30 2021-03-30 河南安彩高科股份有限公司 Light-duty floodgate flitch of glass liquid

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN205368107U (en) * 2015-12-23 2016-07-06 秦皇岛玻璃工业研究设计院 Float glass production and glass flow adjusting device and device's transmission pole setting structure thereof
CN210394136U (en) * 2019-07-31 2020-04-24 吴江南玻玻璃有限公司 Fixing device for quickly adjusting edge blocking bricks
CN210683578U (en) * 2019-07-31 2020-06-05 彩虹(合肥)光伏有限公司 Embossed glass channel outlet flashboard device
CN210419712U (en) * 2019-08-14 2020-04-28 湖北三峡新型建材股份有限公司 Glass melting furnace with hanging wall height adjusting device
CN212833433U (en) * 2020-09-30 2021-03-30 河南安彩高科股份有限公司 Light-duty floodgate flitch of glass liquid

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114560621A (en) * 2022-02-24 2022-05-31 河南安彩高科股份有限公司 Production method of ultra-wide high-transmittance photovoltaic glass plate
CN114560621B (en) * 2022-02-24 2023-10-24 河南安彩高科股份有限公司 Production method of ultra-wide-breadth high-transmittance photovoltaic glass plate

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