CN111979801A - Antique finishing process of plastic fabric, 3D fly-woven vamp and preparation process of 3D fly-woven vamp - Google Patents

Antique finishing process of plastic fabric, 3D fly-woven vamp and preparation process of 3D fly-woven vamp Download PDF

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Publication number
CN111979801A
CN111979801A CN202010903765.1A CN202010903765A CN111979801A CN 111979801 A CN111979801 A CN 111979801A CN 202010903765 A CN202010903765 A CN 202010903765A CN 111979801 A CN111979801 A CN 111979801A
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China
Prior art keywords
fabric
antique
moldable
retro
washing
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CN202010903765.1A
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Chinese (zh)
Inventor
赵香枝
赵学涛
赵世杰
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Fujian Ruihe New Material Technology Co ltd
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Fujian Ruihe New Material Technology Co ltd
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Priority to CN202010903765.1A priority Critical patent/CN111979801A/en
Publication of CN111979801A publication Critical patent/CN111979801A/en
Pending legal-status Critical Current

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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • AHUMAN NECESSITIES
    • A43FOOTWEAR
    • A43BCHARACTERISTIC FEATURES OF FOOTWEAR; PARTS OF FOOTWEAR
    • A43B23/00Uppers; Boot legs; Stiffeners; Other single parts of footwear
    • A43B23/02Uppers; Boot legs
    • A43B23/0205Uppers; Boot legs characterised by the material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06CFINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
    • D06C7/00Heating or cooling textile fabrics
    • D06C7/02Setting
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P1/00General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
    • D06P1/44General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
    • D06P1/445Use of auxiliary substances before, during or after dyeing or printing
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P3/00Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
    • D06P3/82Textiles which contain different kinds of fibres
    • D06P3/8204Textiles which contain different kinds of fibres fibres of different chemical nature
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06PDYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
    • D06P5/00Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
    • D06P5/02After-treatment
    • D06P5/10After-treatment with compounds containing metal

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Coloring (AREA)

Abstract

Provides a retro and distressing process of a plastic fabric, a 3D fly-woven vamp and a preparation process thereof. The antique finishing process comprises the following steps of: primary shaping step: placing the plastic fabric at a setting temperature until the thermal fuse is completely melted, and then cooling the plastic fabric to room temperature, wherein the setting temperature is 150-230 ℃; coloring: coloring the shapeable fabric; and (3) removing floating color: washing off the color of the colored plastic fabric; fossil washing step: the plastic fabric from which the floating color has been washed out is put into a washing liquid mixed with a grindstone and a basic assistant, and the plastic fabric is rubbed against the grindstone. The process can protect the yarn structure of the plastic fabric and obtain the plastic fabric (such as antique shoe uppers) with distinct concave-convex layers and unique colors.

Description

Antique finishing process of plastic fabric, 3D fly-woven vamp and preparation process of 3D fly-woven vamp
Technical Field
The disclosure relates to the technical field of fabrics, in particular to a retro and distressing process of a shapeable fabric.
Background
Moldable fabric refers to a fabric having a degree of stiffness that enables it to be molded into a variety of shapes, such as a fabric used as an upper, including, for example, polyester and nylon thermal fuses.
In the prior art, cotton denim and cotton canvas fabrics can be used for antiquing, the fabrics are all cotton, and antiquing treatment on non-cotton fabrics, especially plastic fabrics with certain hardness is not seen.
The shapeable fabric has higher hardness than the traditional cloth, and the ideal effect cannot be obtained by adopting the existing process of performing retro and distressing on cotton fabric on the shapeable fabric.
Disclosure of Invention
The present disclosure is made in view of the state of the art described above. The disclosed technology can protect material tissues from being damaged and enable the plastic fabric, especially the 3D fly-woven vamp to have a visual effect of retro and retro.
The utility model provides a plastic fabric's ancient ways of doing old craft, plastic fabric includes dacron and hot melt, ancient ways of doing old craft includes the following step that goes on in order:
primary shaping step: placing the plastic fabric at a setting temperature until the thermal fuse is completely melted, and then cooling the plastic fabric to room temperature, wherein the setting temperature is 150-230 ℃;
coloring: coloring the shapeable fabric;
and (3) removing floating color: washing off the color bloom of the colored moldable fabric;
fossil washing step: and putting the plastic fabric washed out of the floating color into a washing solution mixed with a grinding stone and a basic assistant, and rubbing the plastic fabric with the grinding stone.
Preferably, the shapeable fabric has a texture of concave and convex, and in the primary setting step, the shapeable fabric is processed to be flat and the texture of concave and convex is remained.
Preferably, in the coloring step: the shapeable fabric is dropped into a coating dye, the coating dye comprising a coating, a crosslinker, and an adhesive.
Preferably, the coating dye comprises a fixing agent.
Preferably, preparing the coating dye comprises:
adding into each liter of water: 80 to 450ml of the crosslinker, 50 to 600ml of the binder, 40 to 1050ml of the coating, and 30 to 260ml of the fixer.
Preferably, the retro-antiquing process further comprises a draining step after the coloring step and before the delustering step: and naturally draining the shapeable fabric.
Preferably, in the draining step, after draining the moldable textile, the moldable textile is dried at a drying temperature of 80 ℃ to 130 ℃ for 1 hour to 2 hours.
Preferably, in the fossil washing step:
and (3) putting the shapeable fabric into the washing liquor for washing for 30-70 minutes, and then additionally washing for 8-15 minutes according to the appearance effect of the shapeable fabric or finishing the step of fossil washing.
Preferably, the retro antiquing process further comprises a color fixing step: and putting the plastic fabric subjected to chemical stone washing into a color fixing solution, wherein the color fixing solution comprises a color fixing agent and a softening agent.
Preferably, in the fossil washing step, artificial pumice is used as the grinding stone.
The preparation process of the 3D fly-woven vamp is also provided, and the 3D fly-woven vamp serving as the plastic fabric is subjected to retro-antiquing by adopting the retro-antiquing and antiquing process of the plastic fabric.
The 3D fly-woven vamp is manufactured by adopting the retro antiquing process of the plastic fabric to carry out retro antiquing on the 3D fly-woven vamp serving as the plastic fabric.
The technical scheme provided by the disclosure at least has the following beneficial effects:
the process can protect the yarn structure of the plastic fabric and obtain the plastic fabric (such as antique shoe uppers) with distinct concave-convex layers and unique colors. After the thermal fuse is melted at the setting temperature and the plastic fabric is recovered to the room temperature, the plastic fabric which is just knitted is subjected to primary setting, so that the hardness of the plastic fabric is improved, and the plastic fabric can not naturally retract in the subsequent process, and the plastic fabric is prevented from wrinkling, washing, fading and even washing and scrapping due to insufficient material hardness in the subsequent fossil washing process.
Drawings
Fig. 1 is a block flow diagram of one embodiment of a vintage and distressing process of a shapeable fabric provided by the present disclosure.
Detailed Description
Exemplary embodiments of the present disclosure are described below with reference to the accompanying drawings. It should be understood that the detailed description is intended only to teach one skilled in the art how to practice the disclosure, and is not intended to be exhaustive or to limit the scope of the disclosure.
As shown in fig. 1, the present disclosure provides a retro-antiquing process for a moldable fabric, which can perform retro-antiquing and antiquing on the moldable fabric. The moldable fabric refers to a fabric having a certain hardness and capable of being molded into various shapes, such as an upper woven from dacron and having a thermal fuse incorporated therein, including a fly-woven upper, a knitted upper, and the like.
The process comprises a primary shaping step S1, a coloring step S2, a draining step S3, a color removing step S4, a fossil washing step S5, a dewatering step S6, a color fixing step S7 and a drying step S8, wherein the steps are described in detail by taking a vamp as an example.
The upper may be woven from polyester yarn, such as white recycled polyester yarn. The upper is woven to form a concavo-convex texture, and the upper may also be formed with protrusions by conventional processes, such as a plurality of strip-like bulges protruding from the main body of the upper, which may be used to modify the shape of the upper.
Initial shaping step S1
After the upper is formed, the whole is not flat, and in the initial forming step S1, the upper is placed at a forming temperature, generally 150 ℃ to 230 ℃, until the thermal fuse is completely melted. The yarns are adhered together by melting the thermal fuse, so that the hardness of the vamp is improved. After the thermal fuse has melted, the upper is allowed to cool, e.g., by allowing the upper to stand until it returns to room temperature, e.g., 10 ℃ to 45 ℃.
After the thermal fuse is melted at the setting temperature and the vamp is restored to the room temperature, the vamp which is just knitted is subjected to primary setting, so that the hardness of the vamp is improved, and the vamp can not naturally retract in the subsequent working procedures, and the phenomena that the vamp is wrinkled, washed and discolored unevenly and even washed and scrapped due to insufficient hardness of the material in the subsequent fossil washing process are prevented.
In the primary setting step S1, the shoe upper may be processed flat with the concave-convex texture and the drum wave remaining, for example, the shoe upper may be processed flat by a high-temperature crawler-type press finishing setting machine. After the treatment, the concave-convex texture of the vamp is not damaged, so that the visual concave-convex feeling is kept, and the drum waves are also kept. The smooth vamp is easier to uniformly fade in the follow-up stone washing process, so that a good fading effect is obtained.
It will be appreciated that the above references to "subjecting the upper to the setting temperature" and herein "treating the upper flat and retaining the concavo-convex texture and the bulging" may be done simultaneously. The temperature of the crawler type of the high-temperature crawler type calendaring forming machine can be 150-230 ℃ above.
Coloring step S2
In the coloring step S2, the primarily formed upper is colored.
Before the coloring step S2, a paint dye for coloring is prepared. When preparing the coating dye, the auxiliary agent such as a dispersing auxiliary agent is dissolved, and then the cross-linking agent, the adhesive, the coating and the color fixing agent are added, wherein the four substances can be added in any order.
The coating dye is fixed on the vamp by means of the adhesive and the cross-linking agent, so that the color fastness is good. In addition, the color fastness of the coating dye is further improved due to the addition of the color fixing agent.
Specifically, the coating dye can be prepared according to the following mixture ratio:
adding into each liter of water: 80ml to 450ml of cross-linking agent, 50ml to 600ml of binder, 40ml to 1050ml of coating, and 30ml to 260ml of fixing agent.
The paint stain may be prepared at any time prior to the tinting step S2.
In the coloring step S2, the above-mentioned paint dye is placed in a container such as a dye vat, the initially shaped shoe upper is soaked in the paint dye until the shoe upper is completely soaked by the paint dye, and the paint dye is stirred at the bottom of the dye vat to make the paint dye uniform, so as to prevent the paint dye from depositing at the bottom of the dye vat and causing uneven coloring.
Draining step S3
After the coloring step S2, a draining step S3 is performed to dry the colored upper.
In the draining step S3, a natural draining (or standing draining) manner may be adopted to drain the vamp until no solution drips down. Compared with dewatering and spin-drying, the natural draining can prevent different dyeing depths caused by the fact that the coating dye and the vamp are not integrated into a whole in high-speed dewatering, and the yield of products is improved.
And after the shoe upper is drained, drying the shoe upper for 1 to 2 hours at a drying temperature of between 80 and 130 ℃. The coating dye further enters the vamp tissue and is dried at the temperature, so that a better coloring effect can be obtained, and the coloring rate is improved.
Decolouring step S4
After the draining step S3, a color-floating-out step S4 is performed to wash out the floating color of the upper that has been colored.
In the step S4 of removing the floating color, for example, the industrial washing machine is filled with clean water, the vamp is put into the machine to wash for 10 to 25 minutes until the color of the clean water becomes cloudy (becomes colored), and then the cloudy water is discharged.
After the shoe upper is subjected to the draining step S3, a plurality of paint dyes may not be soaked into the yarn tissue on the surface, and after the color floating removing step S4, the paint dyes which are not soaked are washed away, so that the secondary dyeing of the shoe upper in the subsequent stone removing and washing step S5 cannot be caused to influence the layering of the appearance of the finished product.
Fossil washing step S5
After the decolouring step S4, a fossil washing step S5 is performed to create a retro nostalgic visual effect.
In the stone washing step S5, the upper from which the float color has been washed out is put into a washing liquid mixed with a grindstone and an alkaline assistant, and the upper is rubbed against the grindstone. Specifically, the method comprises the following steps:
adding clean water at 15-40 deg.C in industrial washing machine until the vamp can be soaked under the liquid level;
addition of alkaline auxiliaries, especially strong alkaline auxiliaries, e.g. NaOH, NaSiO, to, for example, industrial washing machines3Etc.;
adding a grindstone to, for example, an industrial washing machine, e.g., 8 to 13 KG of artificial pumice when 120KG of material is desired to be stonewashed;
then, the mixture was subjected to rolling washing (stonewashing) for 30 to 70 minutes.
The above-mentioned alkaline assistant, grinding stone and clear water may be added in any order.
Through the fossil washing step S5, the raised texture and the color of the three-dimensional drum wave are faded, and the vamp has the antique and antique effects with clear depth, unique appearance and unique attraction.
The artificial pumice stone has the advantages of small density and good wear resistance, and when a machine such as an industrial washing machine rotates, the artificial pumice stone can be easily driven to roll, so that the material is whitened more uniformly, and compared with other pumice stones, a better whitening and old-finishing effect can be obtained.
And after the first stone washing, sampling, drying and comparing with the required standard effect, and additionally carrying out stone washing according to the appearance effect of the vamp or finishing the step of carrying out stone washing S5. Specifically, if the appearance effect is not good, for example, the stone effect layer is not clear, the stone is washed for 8 to 15 minutes.
Dehydration step S6
After the fossil washing step S5 is finished, a dehydration step S6 is performed to dehydrate the shoe upper until no more water is drained.
Fixation step S7
After the dehydration step S6 ends, the fixing step S7 is performed.
In the color fixing step S7, the vamp is put into the color fixing solution so that the vamp is completely immersed below the liquid surface of the color fixing solution for 5 to 20 minutes, and at this time, the vamp tissue is completely soaked by the color fixing solution, and then the vamp is taken out.
The color fixing solution used in the present disclosure contains a color fixing agent (such as GS612 auxiliary agent) and a softening agent, the color fixing agent plays a role in color fixing, the main component of the color fixing agent is aqueous polyurethane, and the aqueous polyurethane is cured on the surface of the vamp to form a protective film to play a role in color fixing.
The softening agent plays a role in softening the vamp, more color fixing agents are added in the color fixing process to ensure color fastness, and the vamp after curing is not very hard after the softening agent is added, has good hand feeling and is easier to be made into shoes.
Drying step S8
Dewatering and drying the fixed vamp, and specifically uniformly drying at 75-115 ℃ to volatilize water in the vamp.
The antique shoe upper with distinct concave-convex layers and unique color can be obtained after drying.
The vamp manufactured by the process has the style of recovering from the ancient and nostalgic nature.
It should be understood that the above-described embodiments are exemplary only, and are not intended to limit the present disclosure. Various modifications and alterations of the above-described embodiments may be made by those skilled in the art in light of the teachings of this disclosure, without departing from the scope of this disclosure.

Claims (12)

1. The utility model provides a retro antique technology of plastic fabric which characterized in that, plastic fabric includes dacron and hot melt, the retro antique technology includes the following step of going on in proper order:
primary sizing step (S1): placing the plastic fabric at a setting temperature until the thermal fuse is completely melted, and then cooling the plastic fabric to room temperature, wherein the setting temperature is 150-230 ℃;
coloring step (S2): coloring the shapeable fabric;
a deflasher step (S4): washing off the color bloom of the colored moldable fabric;
fossil washing step (S5): and putting the plastic fabric washed out of the floating color into a washing solution mixed with a grinding stone and a basic assistant, and rubbing the plastic fabric with the grinding stone.
2. The antique antiquing process of moldable fabrics of claim 1, wherein said moldable fabrics have a concavo-convex texture, and in said primary molding step (S1), said moldable fabrics are treated to be flat and retain said concavo-convex texture.
3. The retro-antiquing process of moldable fabric according to claim 1, wherein in said coloring step (S2): the shapeable fabric is dropped into a coating dye, the coating dye comprising a coating, a crosslinker, and an adhesive.
4. The antique finishing process of moldable fabrics of claim 3, wherein said coating dye comprises a fixing agent.
5. The antique antiquing process of moldable fabrics of claim 4, wherein preparing said coating dye comprises:
adding into each liter of water: 80 to 450ml of the crosslinker, 50 to 600ml of the binder, 40 to 1050ml of the coating, and 30 to 260ml of the fixer.
6. The retro-antique finishing process of moldable fabric according to claim 1, further comprising a draining step (S3) after the coloring step (S2) and before the delustering step (S4): and naturally draining the shapeable fabric.
7. The antique distressing process of the moldable textile according to claim 6, wherein, in the draining step (S3), after draining the moldable textile, the moldable textile is dried at a drying temperature of 80 ℃ to 130 ℃ for 1 hour to 2 hours.
8. The retro-antique finishing process of moldable fabrics according to claim 1, wherein in said fossil washing step (S5):
the shapeable fabric is put into the washing solution to be washed for 30 to 70 minutes, and then additionally washed for 8 to 15 minutes according to the appearance effect of the shapeable fabric or the fossil washing step is finished (S5).
9. The antique finishing process of moldable fabrics according to claim 1, further comprising a fixation step (S7): and putting the plastic fabric subjected to chemical stone washing into a color fixing solution, wherein the color fixing solution comprises a color fixing agent and a softening agent.
10. The retro-antique finishing process of moldable fabrics according to claim 1, wherein in the fossil washing step (S5), artificial pumice stone is used as the grinding stone.
11. A process for preparing a 3D fly-woven shoe upper, characterized in that the 3D fly-woven shoe upper as the shapeable fabric is retro-antiqued by the retro-antique process of the shapeable fabric according to any one of claims 1 to 10.
12. A 3D fly-woven shoe upper, characterized in that the 3D fly-woven shoe upper is manufactured by retro-antiquing the 3D fly-woven shoe upper as the shapeable fabric by using the retro-antique process of the shapeable fabric according to any one of claims 1 to 10.
CN202010903765.1A 2020-09-01 2020-09-01 Antique finishing process of plastic fabric, 3D fly-woven vamp and preparation process of 3D fly-woven vamp Pending CN111979801A (en)

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Citations (7)

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Publication number Priority date Publication date Assignee Title
CN102041693A (en) * 2010-09-27 2011-05-04 常熟市福亿印花炼染有限公司 Printing and dyeing process of multi-color cloth
CN102041596A (en) * 2010-12-14 2011-05-04 仲柏俭 Cowboy fabric
KR101220914B1 (en) * 2012-04-30 2013-01-11 양영희 Manufacturing method of vintage look
DE102015218510A1 (en) * 2015-09-25 2017-03-30 Cht R. Beitlich Gmbh Textile fabrics with denim-like features
CN107373896A (en) * 2017-08-31 2017-11-24 福建漳平协龙高新化纤有限公司 A kind of diversified manufacture craft for flying to knit vamp of color
CN107794669A (en) * 2017-10-25 2018-03-13 繁昌县清新水洗有限责任公司 A kind of method for washing of artificial fur clothing
CN111254723A (en) * 2020-02-27 2020-06-09 深圳全棉时代科技有限公司 Manufacturing method of fabric with double-color effect

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CN102041693A (en) * 2010-09-27 2011-05-04 常熟市福亿印花炼染有限公司 Printing and dyeing process of multi-color cloth
CN102041596A (en) * 2010-12-14 2011-05-04 仲柏俭 Cowboy fabric
KR101220914B1 (en) * 2012-04-30 2013-01-11 양영희 Manufacturing method of vintage look
DE102015218510A1 (en) * 2015-09-25 2017-03-30 Cht R. Beitlich Gmbh Textile fabrics with denim-like features
CN107373896A (en) * 2017-08-31 2017-11-24 福建漳平协龙高新化纤有限公司 A kind of diversified manufacture craft for flying to knit vamp of color
CN107794669A (en) * 2017-10-25 2018-03-13 繁昌县清新水洗有限责任公司 A kind of method for washing of artificial fur clothing
CN111254723A (en) * 2020-02-27 2020-06-09 深圳全棉时代科技有限公司 Manufacturing method of fabric with double-color effect

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李竹君 等: "《牛仔布生产技术》", 31 January 2013, 东华大学出版社 *

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