Clean coal shaping processing system
Technical Field
The invention relates to the technical field of clean coal, in particular to a clean coal forming processing system.
Background
Clean Coal (Clean Coal), the term "Drew Lewis (USA) and Willemm Davis (William Davis, Canada), was proposed in the United states and Canada in the early 80 s for the negotiation of the frontier acid rain problem in both countries, and it is meant that the Coal, from mining to utilization, mainly aims at reducing pollutant discharge and improving new technologies of processing, conversion, burning alkane, pollution control and the like of utilization efficiency, comprising a clean production technology, a clean processing technology, a high-efficiency clean conversion technology, a high-efficiency clean combustion and power generation technology, a coal-fired pollution discharge treatment technology and the like, the honeycomb briquette is a honeycomb briquette, the honeycomb briquette is burnt in a honeycomb briquette furnace, is a main domestic fuel for many residents in east Asia, and the honeycomb briquette generated after processing and forming of clean coal needs to be dried, but the following problems can occur in the drying process after the processing and forming of the clean coal:
1. the mold is taken down after the clean coal is molded, and the clean coal which is just molded is soft and is not easy to clamp, and the clean coal is placed on the ground for airing in the traditional drying treatment method, so that the molding period of the clean coal is longer, and the production efficiency of the clean coal is influenced;
2. when collecting after the clean coal shaping, need collect it through traditional artifical mode, easily cause the coal adhesion in the collection process.
Disclosure of Invention
Technical scheme (I)
In order to achieve the purpose, the invention adopts the following technical scheme that the clean coal forming and processing system comprises a supporting plate, a conveying mechanism, a fixing mechanism and a drying mechanism, wherein the supporting plate is symmetrically arranged on the working ground in front and back, the conveying mechanism is arranged on the end surface of the inner side of the supporting plate, the fixing mechanism is arranged on the end surface of the inner side of the supporting plate, and the drying mechanism is arranged in the middle of the inner end surface of the supporting plate.
The conveying mechanism comprises an intermittent motion shaft, an intermittent motion group, a rotating shaft, a belt, a conveying belt, rubber circular plates, circular rings and hollow spring columns, wherein circular through holes are symmetrically formed in the left side and the right side of the supporting plate, the intermittent motion shaft is arranged in the circular through hole in the left side through hole through a bearing, the intermittent motion group is arranged on the front end face of the intermittent motion shaft, the rotating shaft is arranged in the circular through hole in the right side through hole through a bearing, the rotating shaft and the intermittent motion shaft are positioned at the front end part of the supporting plate and connected with the conveying belt through the belt, the rotating shaft and the intermittent motion shaft are positioned at the inner side part of the supporting plate and connected with the conveying belt through a sliding fit mode, the rubber circular plates are arranged on the conveying belt at equal intervals, the circular through holes are uniformly formed in the circumferential direction of the rubber circular plates and, the hollow post of spring is located the circle and leads to empty, the upper end of the hollow post of spring is the closure form, the venthole has been seted up on the hollow post of spring, the venthole is arranged along the axial equidistance of the hollow post of spring, the intermittent motion axle carries out intermittent motion under the drive of intermittent motion group, the intermittent motion axle passes through the belt and drives the pivot motion, the intermittent motion axle drives the conveyer belt with the pivot and conveys, conveyer belt rubber plectane transmits, when clean coal was put on the rubber plectane, the rubber plectane drives clean coal motion, when the rubber plectane moved to the box position of giving vent to anger, the hollow post of spring in the circular through-hole of conveyer belt pops out in the box of giving vent to anger, the hollow post of spring is popped into the round hole in the clean coal, wind flows out from the venthole of the hollow post.
The fixing mechanism comprises an electric push rod, a first magnet layer, a sliding block, a second magnet layer, a rectangular baffle, a telescopic spring, an arc-shaped clamping plate, a third magnet layer and an electromagnet, the first electric push rod is installed in a rectangular groove, a step groove is formed in a U-shaped groove, the U-shaped groove is symmetrically formed in the inner side end face of a supporting plate in the front-back direction, the first electric push rod is connected with the first magnet layer in a sliding fit mode, the first magnet layer is installed on the rear end face of the sliding block, the sliding block is connected with the U-shaped groove in a sliding fit mode, the first magnet layer is connected with the second magnet layer through magnetic force, the second magnet layer is installed on the rectangular baffle, the rectangular baffle is symmetrically installed on the left side end face and the right side end face of the first electric push rod rectangular groove, the telescopic spring is installed between the left end face of the sliding block and the inner wall of the U-shaped groove, a sponge layer is arranged on the inner wall of the arc-shaped clamping plate, a third magnet layer is arranged on the left end surface and the right end surface of the arc-shaped clamping plate, a rectangular groove is arranged at the right end of the U-shaped groove, an electromagnet is arranged in the rectangular groove, when clean coal falls down, the first electric push rod pushes the sliding block to move upwards towards the clean coal, the sliding block drives the first magnet layer to separate from the second magnet layer, meanwhile, the sliding block drives the arc-shaped clamping plate to move towards clean coal, the three magnet layers on the arc-shaped clamping plate are mutually adsorbed to fix the clean coal, the sponge layer prevents the arc-shaped clamping plate from clamping the clean coal, the arc-shaped clamping plate is driven by the clean coal to move rightwards, when the arc-shaped clamping plate moves to the right end of the U-shaped groove, the electromagnet is electrified to adsorb the first magnet layer, the first magnet layer drives the sliding block to loosen clean coal, then the electro-magnet loses the electricity, and the sliding block resets under expanding spring's effect, and No. two magnet layers drive a magnet layer and bring the sliding block into the rectangular channel of an electric putter.
The drying mechanism include extension board, air-blower, outlet duct and the box of giving vent to anger, the extension board install the medial surface in front and back backup pad, the air-blower is installed to the left end up end of extension board, the end of giving vent to anger of air-blower is connected with one section of outlet duct, the other end of outlet duct is connected with the box of giving vent to anger, the up end at the extension board is installed to the box of giving vent to anger, the box of giving vent to anger is located the right side of air-blower, the upper end of the box of giving vent to anger is the opening form, clean coal air-blower work when the conveying, the air-blower supplies air to the outlet duct, wind is from the outlet duct flow.
As a preferred technical scheme of the invention, the intermittent transmission group comprises a rotating shaft, a groove disc, a driving column, a rotating plate, a transmission shaft, a motor and a bracket, wherein the rotating shaft is installed on the front end surface of the intermittent motion shaft, the groove disc is installed on the front end surface of the rotating shaft, a groove on the groove disc is connected with the driving column in a sliding fit mode, the driving column is installed on the rotating plate, the rotating plate is installed on the transmission shaft, the transmission shaft is connected with the output shaft end of the motor, the motor is installed on the front end surface of the supporting plate through the bracket, the motor drives the transmission shaft to rotate, the transmission shaft drives the rotating plate to rotate, and the rotating plate drives the driving column to stir the groove disc, so that the groove disc drives the intermittent.
As a preferred technical scheme of the invention, a vertical plate is mounted on the rear end face of the support plate, a rectangular groove is formed in the front end face of the vertical plate, a first electric slider is mounted in the rectangular groove in a sliding fit manner, a moving plate is mounted on the front end face of the first electric slider, a circular through hole is formed in the moving plate, a hollow cylinder is mounted in the circular through hole, the first electric slider drives the moving plate to move downwards, the hollow cylinder on the moving plate is placed on a rubber circular plate, clean coal is placed on the rubber circular plate from the hollow cylinder, and the clean coal is prevented from being placed out of place.
As a preferred technical scheme of the invention, a placing plate is arranged at the upper end of the right end of a conveyor belt, the right end face of the placing plate is arranged at the left end face of a collecting table, a U-shaped groove is formed in the right end face of the collecting table, a collecting cylinder is arranged in the U-shaped groove, a round through hole is formed in the lower end face of the collecting cylinder, the round hole is connected with a round plate in a sliding fit mode, the round plate is arranged at the upper end of a second electric push rod, the second electric push rod is arranged in a stepped groove, the stepped groove is formed in the lower end face of the collecting table, the conveyor belt drives clean coal to convey, when the conveyor belt drives the rubber round plate to move to the rightmost end, the rubber round plate deforms, the clean coal moves towards the placing plate, when the clean coal moves to the round plate, the second electric push rod drives the clean coal to move downwards for a certain distance, so, the full collection cartridge is then removed.
According to a preferred technical scheme, the right end of the end face of the inner side of the supporting plate is provided with a groove, the groove is connected with a second electric sliding block in a sliding fit mode, an electric cylinder is mounted on the second electric sliding block, a push plate is mounted on the electric cylinder, when the rubber circular plate moves to the right end, the electric cylinder moves to drive the push plate to move, and when the push plate moves to the left end face of clean coal, the second electric sliding block drives the push plate to push the clean coal belt to the circular plate, so that the clean coal is collected.
As a preferable technical scheme of the invention, the support plate is positioned between the upper end and the lower end of the conveyor belt, the air outlet box on the support plate is positioned on the lower end surface of the upper end conveyor belt, and the upper end surface of the air outlet box is clung to the lower end surface of the conveyor belt.
As a preferred technical scheme of the invention, the upper end surface of the arc-shaped clamping plate is provided with the arc-shaped limiting plate, and the arc-shaped limiting plate prevents the spring hollow column from ejecting out the clean coal when the clean coal is dried.
(II) advantageous effects
1. According to the clean coal forming processing system, the drying mechanism is adopted to carry out drying processing on the clean coal after forming, so that the forming speed of the clean coal is improved, the fixing mechanism is adopted to fix the formed clean coal to prevent the formed clean coal from moving during drying processing, and the sponge layer in the fixing mechanism prevents the fixing mechanism from damaging the body of the formed clean coal;
2. the second electric push rod drives the circular plate to automatically collect the dried and formed clean coal, so that the coal is prevented from being adhered;
3. the arc limiting plate prevents that the box of giving vent to anger from being ejecting with clean coal at the hollow post of spring that carries out air feed drying process to the round hole in the fashioned honeycomb briquette for drying process rigidity.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a top cross-sectional view of the present invention;
FIG. 4 is an enlarged view of the invention taken from the line A of FIG. 2;
FIG. 5 is an enlarged view of the portion of FIG. 3 of the present invention taken along line B;
FIG. 6 is an enlarged view of the invention taken along line C of FIG. 3;
FIG. 7 is an enlarged view of the invention taken from the D-side of FIG. 3;
fig. 8 is a partial front sectional view of E-E of fig. 3 of the present invention.
Detailed Description
The embodiments of the invention will be described in detail below with reference to the drawings, but the invention can be implemented in many different ways, which are defined and covered by the claims.
As shown in fig. 1 to 8, a clean coal forming processing system comprises a supporting plate 1, a conveying mechanism 2, a fixing mechanism 3 and a drying mechanism 4, wherein the supporting plate 1 is symmetrically arranged on a working ground in a front-back manner, the conveying mechanism 2 is arranged on the end surface of the inner side of the supporting plate 1, the fixing mechanism 3 is arranged on the end surface of the inner side of the supporting plate 1, and the drying mechanism 4 is arranged in the middle of the inner end surface of the supporting plate 1.
The rear end face of backup pad 1 install riser 10, the rectangular channel has been seted up to the preceding terminal surface of riser 10, install electronic slider 11 No. one through the sliding fit mode in the rectangular channel, movable plate 12 is installed to the preceding terminal surface of electronic slider 11, the circular through-hole has been seted up on the movable plate 12, install hollow cylinder 13 in the circular through-hole, electronic slider 11 drives movable plate 12 downstream, place rubber plectane 25 with hollow cylinder 13 on the movable plate 12 on, place rubber plectane 25 in the clean coal follow hollow cylinder 13, prevent that clean coal from placing not in place.
The right end of the end face of the inner side of the supporting plate 1 is provided with a groove, the groove is connected with a second electric sliding block 14 in a sliding fit mode, an electric cylinder 15 is installed on the second electric sliding block 14, a push plate 16 is installed on the electric cylinder 15, when the rubber circular plate 25 moves to the right end, the electric cylinder 15 moves to drive the push plate 16 to move, and when the push plate 16 moves to the left end face of clean coal, the second electric sliding block 14 drives the push plate 16 to push the clean coal to the circular plate 243, so that the clean coal is collected.
The conveying mechanism 2 comprises an intermittent motion shaft 20, an intermittent motion group 21, a rotating shaft 22, a belt 23, a conveying belt 24, a rubber circular plate 25, a circular ring 26 and a spring hollow column 27, wherein the support plate 1 is bilaterally symmetrically provided with circular through holes, the intermittent motion shaft 20 is arranged in the circular through hole at the left side through a bearing, the intermittent motion group 21 is arranged on the front end surface of the intermittent motion shaft 20, the rotating shaft 22 is arranged in the circular through hole at the right side through a bearing, the rotating shaft 22 and the intermittent motion shaft 20 are positioned at the front end part of the support plate 1 and connected through the belt 23, the rotating shaft 22 and the intermittent motion shaft 20 are positioned at the inner side part of the support plate 1 and connected with the conveying belt 24 through a sliding fit mode, the rubber circular plate 25 is arranged on the conveying belt 24, the rubber circular through holes are arranged on the rubber circular plate 25 at equal, a circular ring 26 is arranged in a circular through hole on the conveyor belt 24, a spring hollow column 27 is arranged on the upper end surface of the circular ring 26, the spring hollow column 27 is positioned in the circular through hole, the upper end of the spring hollow column 27 is closed, air outlet holes are formed in the spring hollow column 27 and are distributed at equal intervals along the axial direction of the spring hollow column 27, the intermittent motion shaft 20 is driven by an intermittent motion group to perform intermittent motion, the intermittent motion shaft 20 drives a rotating shaft 22 to move through a belt 23, the intermittent motion shaft 20 and the rotating shaft 22 drive the conveyor belt 24 to transmit, the conveyor belt 24 performs transmission through a rubber circular plate 25, when clean coal is placed on the rubber circular plate 25, the rubber circular plate 25 drives clean coal to move, when the rubber circular plate 25 moves to a position of an air outlet box 43, air in the air outlet box 43 ejects the spring hollow column 27 in the circular through hole of the conveyor belt 24, and the spring hollow column 27 is ejected into the circular, the wind flows out from the air outlet of the spring hollow column 27 to dry the clean coal by blowing, so that the clean coal is dried and shaped.
The intermittent transmission group 21 comprises a rotating shaft 210, a groove disc 211, a driving column 212, a rotating plate 213, a transmission shaft 214, a motor 215 and a bracket 216, wherein the rotating shaft 210 is installed on the front end face of the intermittent motion shaft 20, the groove disc 211 is installed on the front end face of the rotating shaft 210, a groove on the groove disc 211 is connected with the driving column 212 in a sliding fit mode, the driving column 212 is installed on the rotating plate 213, the rotating plate 213 is installed on the transmission shaft 214, the transmission shaft 214 is connected with the output shaft end of the motor 215, the motor 215 is installed on the front end face of the support plate 1 through the bracket 216, the motor 215 drives the transmission shaft 214 to rotate, the transmission shaft 214 drives the rotating plate 213 to rotate, the rotating plate 213 drives the driving column 212 to stir the groove disc 211, and the groove disc 211 drives the intermittent motion shaft 20.
The upper end of the right end of the conveyor belt 24 is provided with a placing plate 240, the right end face of the placing plate 240 is installed on the left end face of the collecting table 241, the right end face of the collecting table 241 is provided with a U-shaped groove, a collecting cylinder 242 is installed in the U-shaped groove, the lower end face of the collecting cylinder 242 is provided with a round through hole, the round through hole is connected with a round plate 243 in a sliding fit mode, the round plate 243 is installed at the upper end of a second electric push rod 244, the second electric push rod 244 is installed in a stepped groove, the stepped groove is formed in the lower end face of the collecting table 241, the conveyor belt 24 drives clean coal to be conveyed, when the conveyor belt 24 drives a rubber round plate 25 to move to the rightmost end, the rubber round plate 25 deforms, the clean coal moves towards the placing plate 240, when the clean coal moves to the round plate 243, the second electric push rod 244 drives the clean coal to move downwards for a distance, so that, the full collection canister 242 is then removed.
Fixing mechanism 3 include electric putter 30, a magnet layer 31, sliding block 32, No. two magnet layers 33, rectangular baffle 34, expanding spring 35, arc splint 36, No. three magnet layers 37 and electro-magnet 38, electric putter 30 install in the rectangular channel, the ladder groove is seted up in the U-shaped recess, the inboard terminal surface at backup pad 1 is seted up to U-shaped recess front and back symmetry, an electric putter 30 is connected with a magnet layer 31 through the sliding fit mode, a magnet layer 31 is installed at the rear end face of sliding block 32, be connected through the sliding fit mode between sliding block 32 and the U-shaped recess, a magnet layer 31 is connected with No. two magnet layers 33 through magnetic force, No. two magnet layers 33 are installed on rectangular baffle 34, the inboard terminal surface about a electric putter 30 rectangular channel is installed to rectangular baffle 34 symmetry, expanding spring 35 is installed between the left end face of sliding block 32 and the inner wall of U-shaped recess, an arc-shaped clamping plate 36 is installed on the end face of the inner side of the front sliding block 32 and the back sliding block 32, a sponge layer is installed on the inner wall of the arc-shaped clamping plate 36, three magnet layers 37 are installed on the left end face and the right end face of the arc-shaped clamping plate 36, an electromagnet 38 is installed in a rectangular groove formed in the right end of the U-shaped groove, when clean coal falls down, the first electric push rod 30 pushes the sliding block 32 to move towards the clean coal, the sliding block 32 drives the first magnet layer 31 to be separated from the second magnet layer 33, meanwhile, the sliding block 32 drives the arc-shaped clamping plate 36 to move towards the clean coal, the three magnet layers 37 on the arc-shaped clamping plate 36 are mutually adsorbed to fix the clean coal, the sponge layer prevents the arc-shaped clamping plate 36 from clamping the clean coal, the arc-shaped clamping plate 36 is driven by the clean coal to move rightwards, when the arc-shaped clamping plate 36 moves to the right end, then the electromagnet 38 is de-energized, the sliding block 32 is reset under the action of the expansion spring 35, and the second magnet layer 33 drives the first magnet layer 31 to bring the sliding block 32 into the rectangular groove of the first electric push rod 30.
The upper end face of the arc-shaped clamping plate 36 is provided with an arc-shaped limiting plate 360, and the arc-shaped limiting plate 360 prevents the spring hollow column 27 from ejecting clean coal when the clean coal is subjected to drying treatment.
The drying mechanism 4 comprises a support plate 40, a blower 41, an air outlet pipe 42 and an air outlet box 43, the support plate 40 is arranged on the inner side end surfaces of the front and rear support plates 1, the blower 41 is arranged on the upper end surface of the left end of the support plate 40, the air outlet end of the blower 41 is connected with one section of the air outlet pipe 42, the other end of the air outlet pipe 42 is connected with the air outlet box 43, the air outlet box 43 is arranged on the upper end surface of the support plate 40, the air outlet box 43 is positioned on the right side of the blower 41, the upper end of the air outlet box 43 is in an open shape, the blower 41 works while clean coal is conveyed, the blower 41 supplies air to the air outlet pipe 42, air flows into the air outlet box 43 from the air outlet pipe 42, supplies air to the clean coal when.
The support plate 40 is positioned between the upper end and the lower end of the conveyor belt 24, the air outlet box 43 on the support plate 40 is positioned on the lower end face of the upper end conveyor belt 24, and the upper end face of the air outlet box 43 is tightly attached to the lower end face of the conveyor belt.
When the cleaning coal feeding device works, the motor 215 drives the driving column 212 to stir the groove disc 211, so that the groove disc 211 drives the intermittent motion shaft 20 to perform intermittent motion through the rotating shaft 210, the intermittent motion shaft 20 performs intermittent motion under the driving of the intermittent motion group, the intermittent motion shaft 20 drives the rotating shaft 22 to move through the belt 23, the intermittent motion shaft 20 and the rotating shaft 22 drive the conveyor belt 24 to transmit, the conveyor belt 24 drives the rubber circular plate 25, the first electric sliding block 11 drives the moving plate 12 to move downwards, the hollow cylinder 13 on the moving plate 12 is placed on the rubber circular plate 25, clean coal is placed on the rubber circular plate 25 from the hollow cylinder 13, the clean coal is prevented from being placed out of place, after the clean coal falls down, the first electric push rod 30 pushes the sliding block 32 to move upwards, the sliding block 32 drives the first magnet layer 31 to be separated from the second magnet layer 33, and simultaneously the sliding block 32 drives the arc-shaped clamping plate 36 to move towards the, the three magnet layers 37 on the arc-shaped clamping plate 36 are mutually adsorbed to fix the clean coal, the sponge layer prevents the arc-shaped clamping plate 36 from clamping the clean coal, the clean coal moves to drive the arc-shaped clamping plate 36 to move rightwards, the air blower 41 works while conveying the clean coal, the air blower 41 supplies air to the air outlet pipe 42, the air flows into the air outlet box 43 from the air outlet pipe 42, when the rubber round plate 25 moves to the position of the air outlet box 43, the air in the air outlet box 43 ejects the spring hollow column 27 in the circular through hole of the conveying belt 24, the spring hollow column 27 ejects into the circular hole in the clean coal, the air flows out from the air outlet hole of the spring hollow column 27 to dry the clean coal, so that the clean coal is dried and shaped, the arc-shaped limiting plate 360 prevents the spring hollow column 27 from ejecting the clean coal when the clean coal is dried, when the arc-shaped clamping plate 36 moves to the right end of the U-shaped groove, at the moment, the air outlet box 43 does not supply air, the electromagnet 38 is electrified to adsorb the first magnet layer 31, the first magnet layer 31 drives the sliding block 32 to loosen clean coal, then the electromagnet 38 is electrified, the sliding block 32 is reset under the action of the expansion spring 35, the second magnet layer 33 drives the first magnet layer 31 to bring the sliding block 32 into the rectangular groove of the first electric push rod 30, when the rubber circular plate 25 moves to the right end, the electric cylinder 15 moves to drive the push plate 16 to move, when the push plate 16 moves to the left end face of the clean coal, the second electric slide 14 drives the push plate 16 to push the clean coal to the circular plate 243, the second electric push rod 244 drives the clean coal to move downwards for a certain distance, so that the clean coal is sequentially placed until the circular plate 243 moves to the lowest end of the collecting barrel 242, and then the collecting barrel 242 which is fully collected is taken out.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.